PRE COMMISSIONING CHECK LIST OF GENERATOR

1. TECHNICAL SPECIFICATION
MANUFACTURER
SL NO.
TYPE
RATED OUTPUT
MAXIMUM CONTINUOUS OUTPUT
RATED VOLTAGE
RATED CURRENT
RATED POWER FACTOR
RATED FREQUENCY
RATED SPEED
NO OF PHASES
STATOR WINDING CONNECTION
NO OF TERMINAL
INSULATION CLASS
COOILNG MODE
RATED H2 PRESSURE
EXCITATION TYPE
SHORT CIRCUIT RATIO
EFFICIENCY
RATED FIELD VOLTAGE
RATED FIELD CURRENT
REACTANCE DATA SATURATION UNSATURATION
DIRECT AIXS Synchronous(Xd)
QUADRATURE AIXS Synchronous(Xq)
DIRECT AXIS TRANSIENT(Xd)
QUADRATURE AXIS TRANSIENT(Xq)
DIRECT AXIS SUB-TRANSIENT(Xd)
QUADRATURE AXIS SUB-TRANSIENT(Xq)
NAGATIVE PHASE SEQUENCE(X2)
ZERO SEQUENCE(X0)
CAPACITANCE OF STATOR WINDING(PER
PHASE)
INDUCTANCE OF ROTOR WINDING
FIELD WINDING TIME CONSTANT(OPEN
CIRCUIT)
TRANSIENT TIME CONSTANT(3-PHASE
SHORT CIRCUIT)
TRANSIENT TIME CONSTANT(LINE-LINE
SHORT CIRCUIT)
TRANSIENT TIME CONSTANT(LINE-
NEUTRAL)
SUB-TRANSIENT TIME CONSTANT(3
PHASE,LINE-LINE,LINE- NEUTRAL)
ARMATURE TIME CONSTANT(Aperiodic
componet,3 phase,line-line)
ARMATURE TIME CONSTANT(Aperiodic
time constant,line-neutral)
 PRE COMMISSIONING CHECK LIST OF GENERATOR

MECHANICAL INERTIA TIME CONSTANT

OF ROTOR
CRITICAL SPEED OF ROTOR
VIBRATION(BEARING PEDESTAL,SHAFT)
at 3000 rpm
LIMITATION OF TEMPERATURE
STATOR WINDING OUTLET WATER
STATOR WINDING
STATOR WINDING TEMP
DIFFERENCE( MAX-AV)
FIELD WINDING
STATOR CORE
STRUCTURE PART OF STATOR END
COLLECTOR RING
BEARING
BEARING OUTLET/SEAL OUTLET OIL
 PRE COMMISSIONING CHECK LIST OF GENERATOR

ITEM CHECK LIST

GENERATOR COIL PRESSURE TEST

S NO ACTIVITY/CHECK STATUS
1. Erection work is completed and clearance taken from
project (Civil, Elect, Mech.)
2. Ensure the Availability of Nitrogen cylinder of required
Pressure and purity
3. Ensure the sealing of the generator windings cooling
water out let header.
4. Ensure the cooling water Inlet and outlet header drain
valve closed
5. Check the cleanliness of external pipes from inside
6. Availability of instrument to measure ambient
temperature
7 Pressure gauge and temperature gauge is calibrated

REMARKS:
Stator Winding IR and PI Test
S NO ACTIVITY/CHECK STATUS
1.
Generator Flexible links to be Opened

2. Other circuits not under test to be kept disconnected

and keep enough clearance
3.
Insulation tester connections to be done correctly

4. RTDs and Hydrogen tank to be guarded to Megger and

CTs secondary to be shorted
5. Test device terminal lead, and the connection point with
windings are clean.

6 LAPT Panel to be in rack out condition

7. Winding surface, core, and bushings should be free from
dust, moisture etc and clean.
8 Ensure that NGT Knife gate to be opened

REMARKS:

Stator Winding DC Resistance Measurement

S NO ACTIVITY/CHECK STATUS
 PRE COMMISSIONING CHECK LIST OF GENERATOR

1. All the test devices connection should be correct.

2.
Lead terminals of test kit and winding should be clean

3.
Rotor shaft is connected through brush to earth properly.

4 Availability of instrument to measure ambient

temperature

REMARKS:

DC/AC High Voltage Test

S NO ACTIVITY/CHECK STATUS
1 IR testing of winding completed and values are acceptable
2.
Test lead not to touch ground surface.

3. Rotor winding, Test kit earth point and all other portion
which are not under test to be properly earthed.
4. Test transformer and all other connections to be done
correctly
5. RTDs to be grounded and CTs secondary to be shorted

6. Availability of instrument to measure ambient

temperature

REMARKS:
 PRE COMMISSIONING CHECK LIST OF GENERATOR

ROTOR AIR TIGHTNESS TEST

S NO ACTIVITY/CHECK STATUS
1.
Rotor is on proper support

2.
External pipes to be used are clean from inside

3. Flange joint between nitrogen pipe and rotor shaft is

properly tight.
4. Nitrogen cylinder should be of moisture free and
proper purity.
5 Pressure gauge and temperature gauges are calibrated

REMARK

ROTOR AIR FLOW TEST

S NO ACTIVITY/CHECK STATUS
1. There must not be any leak point in the bellow from
test kit to rotor.
2.
All ventilation holes of rotor are approachable

3. Compressed air should be of adequate pressure and

moisture free
4
Flow measurement instrument is calibrated

REMARKS:

Rotor IR Test
S NO ACTIVITY/CHECK STATUS
1.
All the test devices connection should be correct

2. Connection point of test lead and slip ring should be

clean
 PRE COMMISSIONING CHECK LIST OF GENERATOR

3.
Rotor surface should be free from dust, moisture.

4.
Test lead not to touch ground surface

5. Rotor shaft should be properly earthed

6 Temp gauge is available to measure ambient
temperature

REMARKS:

AC HIGH VOLTAGE TEST OF ROTOR

S NO ACTIVITY/CHECK STATUS
1 IR test completed and values are acceptable.
2. All the test devices connection should be correct.

3.
Rotor shaft to be connected to earth.

4.
Test lead should not touch ground

REMARKS:

ROTOR WINDING DC/AC RESISTANCE MEASUREMENT AND

RSO TEST
S NO ACTIVITY/CHECK STATUS
1. All the test devices connection should be correct.

2. Connection point of test lead and slip ring should be

free from dust
3.
Test leads should not touch ground surface

4.
Rotor surface should be free from dust, moisture etc
 PRE COMMISSIONING CHECK LIST OF GENERATOR

REMARKS:

HIGH VOLTAGE TEST OF BUSHING

S NO ACTIVITY/CHECK
1 IR test is completed and values are acceptable STATUS
2. All the test devices connection should be correct.

3. Connection point of test lead and bushing internal conductor

should be free from dust
4.
Test leads should not touch ground surface

5.
bushing surface should be free from dust, moisture etc

6.
Bushing insulation to be earthed properly.

REMARKS:
 PRE COMMISSIONING CHECK LIST OF GENERATOR

BRUSH EXCITATION SYSTEM

S NO ACTIVITY/CHECK STATUS
1 Visual checking of carbon brushes
2. Proper tightness of Brush terminals

3.
Ensure the Cooling system is healthy

4.
Ensure proper tightness of the Input DC Cable/Bus

TERMINAL CT OF GENERATOR
S NO ACTIVITY/CHECK STATUS
1 Ensure the tightness of Secondary of the CT
2. CT Marshaling Box Wiring to be done according to the
Scheme.

3.
Spare cores of the CT to be Shorted

4.
Visual checking of any abnormality

Remarks:

12.0 DATA SHEET

12.1 GENERATOR COIL PRESSURE TEST

DATE:

TIME Pressure(KSC) Ambient Temp(degC) Pressure Drop

 PRE COMMISSIONING CHECK LIST OF GENERATOR

REMARKS:
 PRE COMMISSIONING CHECK LIST OF GENERATOR

12. 2 IR TEST OF STATOR WINDING

TESTING EQUIPMENT USED:

DATE:
Equipment Name:
MAKE :
Sl.no :
Model No:
Voltage Rating:
Due Date for Calibration:

AMBIENT TEMP: HUMIDITY:

S.NO REFERENCE R15 R60 R600 PI = R600 /R60

1. R-(Y+B+E)
2. Y-(R+B+E)
3. B-(R+Y+E)
4. R-Y (B+E)
5. Y-B (R+E)
6 R-B (Y+E)

CRITERIA: PI should be more than 1.5

REMARKS:
 PRE COMMISSIONING CHECK LIST OF GENERATOR

12.3: DC RESISTANCE OF WINDING

TESTING EQUIPMENT USED:

DATE:
Equipment Name:
MAKE :
Sl.no :
Model No:
Current Rating:-
Due date for calibration:

APPLIED CURRENT: AMBIENT TEMP: HUMIDITY:

PHASE RESISTANCE RESISTANCE AT % DEVIATION FROM

(OHM) BASE VALUE TEMP BASE VALUE
R1 R2
Y1-Y2
B1-B2

CRITERIA: Deviation shouldnt be more than 2%.

REMARKS:
 PRE COMMISSIONING CHECK LIST OF GENERATOR

12.4: DC HIGH VOLTAGE TEST

TESTING EQUIPMENT USED:

Equipment Name :
Make :
Model No. :
Sl. No. :
Due date for Calibration:

Humidity: Ambient Temp: Date:

Rated Voltage Un=

PHASE 1Un 1.5Un 2 Un 2.5Un 3Un

15se 60se 15se 60se 15se 60se 15se 60se 15se 60se
c c c c c c c c c c
R-
(Y+B+E
)
Y-
(R+B+E
)
B-
(R+Y+E
)

REMARKS:
 PRE COMMISSIONING CHECK LIST OF GENERATOR

12.5: AC HIGH VOLTAGE TEST

TESTING EQUIPMENT USED:

Equipment Name :
Make :
Model No. :
Sl. No. :
Due date for calibration: DATE:

Humidity: Ambient Temp:

Measured Values
Reference
Applied Volt(KV) Duration(mins) Leakage current(A)
R - Phase
Y- Phase
B - Phase

REMARKS:
 PRE COMMISSIONING CHECK LIST OF GENERATOR

12.6 ROTOR AIR TIGHTNESS TEST

DATE:

TIME PRESSURE(ksc) TEMPERATURE(degC)

REMARKS:
 PRE COMMISSIONING CHECK LIST OF GENERATOR

12.7 ROTOR AIRFLOW TEST

DATE:

PATH NO FLOW VELOCITY(m/s)

CRITERIA: Flow should be uniform and through in all paths.

REMARKS:
 PRE COMMISSIONING CHECK LIST OF GENERATOR

12.8: IR TEST OF ROTOR WINDING

TESTING EQUIPMENT USED:

Equipment Name :
Make :
Model No. :
Sl. No. :
Due date for Calibration:

AMBIENT TEMP: HUMIDITY: Date:

Applied Volatage(slip ring- Core) IR for 1 min

REMARKS:
 PRE COMMISSIONING CHECK LIST OF GENERATOR

12.9 AC HIGH VOLTAGE TEST OF ROTOR WINDING

TESTING EQUIPMENT USED:

Equipment Name :
Make :
Model No. :
Sl. No. :
Due Date for Calibration:

AMBIENT TEMP: HUMIDITY: Date:

Measured Values
Reference
KV Mins Leakage current(A)
SLIP RING- EARTH

REMARKS:
 PRE COMMISSIONING CHECK LIST OF GENERATOR

12.10 DC Resistance of Rotor winding

TESTING EQUIPMENT USED: Date:

Equipment Name :
Make :
Model No. :
Sl. No. :
Current Rating :
Due Date for Calibration:

CURRENT APPLIED: TEMP: HUMIDITY:

PHASE Winding Resistance Winding Resistance

1st attempt 2st attempt
ACROSS SLIP
RING

CRITERIA: Deviation from base value should not be more than 2%.

REMARKS:

12.11 AC Resistance of Rotor winding

TESTING EQUIPMENT USED:

Equipment Name :
Make :
 PRE COMMISSIONING CHECK LIST OF GENERATOR

Model No. :
Sl. No. :
Due date for Calibration:

Humidity: Ambient Temp: Date

VOLTAGE CURRENT IMPEDANCE

APPLIED(V) MEASURED(A)

CRITERIA:

REMARKS
 PRE COMMISSIONING CHECK LIST OF GENERATOR

12.12 HIGH VOLTAGE TEST OF BUSHING

TESTING EQUIPMENT USED:

Equipment Name :
Make :
Model No. :
Sl. No. :
Due date for calibration:

AMBIENT TEMP: HUMIDITY: Date:

BUSHING Sl No:

Measured Values
Reference
KV Mins Leakage current(A)
Phase- Earth

REMARKS:
 PRE COMMISSIONING CHECK LIST OF GENERATOR

12.13 CT NAMEPLATE DETAIL:

CT Manufacturer: Date:

CT Serial No Ratio VA Class Knee Point

Remarks:
 PRE COMMISSIONING CHECK LIST OF GENERATOR

12.13.1 CT POLARITY CHECKS:

Date:

CT Serial No POLARITY

Remarks:
 PRE COMMISSIONING CHECK LIST OF GENERATOR

12.13.2 INSULATION RESISTANCE TEST:

TESTING EQUIPMENT USED:

Equipment Name :
Make :
Model No. :
Sl. No. :
Due date for Calibration:

AMBIENT TEMP: HUMIDITY: Date:

CT Serial No Voltage Applied Duration IR Value

Remarks:
 PRE COMMISSIONING CHECK LIST OF GENERATOR

12.13.3 WINDING RESISTANCE TEST:

TESTING EQUIPMENT USED:

Equipment Name :
Make :
Model No. :
Sl. No. :
Due date for Calibration:
Current Rating :

AMBIENT TEMP: HUMIDITY: Date:

CT Serial No Winding Corrected Factory value

Resistance base value

CRITERIA: Deviation of base value from factory value should not be more than
2%.
Remarks:
 PRE COMMISSIONING CHECK LIST OF GENERATOR

12.13.4 PRIMARY INJECTION TEST

TESTING EQUIPMENT USED:

Equipment Name :
Make :
Model No. :
Sl. No. :
Due date for Calibration:
Current Rating :

AMBIENT TEMP: HUMIDITY: Date

CT Serial No Primary Current Measured Secondary Ratio

Applied Current

CRITERIA: Ratio should match with the name plate data

Remarks:
 PRE COMMISSIONING CHECK LIST OF GENERATOR

12.13.5 CT Knee Point Test:

TESTING EQUIPMENT USED:

Equipment Name :
Make :
Model No. :
Sl. No. :
Due date for Calibration: DATE:

CT Serial No Applied Voltage Measured Current

CRITERIA: Knee point should match with the name plate data.

REMARKS: