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Energy Balance of Solar Collector

Mohamad Kharseh

E-mail:m.Kharseh@gmail.com

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Liquid Flat Plate Collectors

1. Heat Loss from Collector

2. Testing of Solar Collectors

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Useful Heat Gained By The Collector

Not all of solar radiation hits the sloped surface can be used:

Some solar radiation is reflected and re-emitted away

Some of the gained energy is lost again to the surrounding

qu = S Ap ql

qu = Useful heat gained by the collector


S = Solar Energy absorbed in absorber
Ap = Area of the absorber plates
ql = Heat lost from the collector
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Heat Losses from Collector

The thermal losses depends on:


The temperature difference between the absorber
plate and the ambient air
The overall heat loss coefficient, Ul [W/m2,K]

q l = U l A p Tpm Ta ( )
Tpm = Mean temperature of absorber plates
Ta = Ambient air temperature

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Heat Losses from Collector

Whenever the absorber plate is warmer than the ambient air,


heat is lost from the collector through:

the cover (top), [W] (


qt = Ut Ap Tpm Ta )
the bottom, [W] qb = U b Ap (Tpm Ta )

the sides, [W] (


qs = Us Ap Tpm Ta )

Most of the heat losses is through the cover

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Overall Heat Loss Coefficient

Then, the total heat losses is:

q l = qt + q b + qs

Since the heat loss equations are expressed on the basis


of the same temperature difference, it is then possible to
evaluate the overall heat loss coefficient, Ul, by

ql = U l Ap (Tpm Ta )

U l = Ut + U b + Us

Typical values of Ul ranges from 2 to 10 W/m2K


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Thermal Network for a Flat-Plate

qu

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Bottom Heat Losses Coefficient

The heat losses coefficient through the bottom


is represented by two series resistors, R3 and
R4. It is possible to assume R4 is zero:

1
Ub = =
R3 b

= thermal conductivity of insulator


b = thickness of insulated bottom

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Side Loss Coefficient

Similarly, the heat transfer coefficient for the collector side is:

2 L3 (L1 + L2 )
Us =
L1 L2 s

L1= length of casing


L2= width of casing
L3= height of casing
= thermal conductivity of insulation
s = thickness of insulated side

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Top Loss Coefficient


1



Ut =
N 1
+

+
T (
2
pm + Ta
2
T)(
pm + T )
a


Tpm Ta
e a 1 2N + f 1 + 0.133 p
C + N
T +
N +f p 0.00591 N a g
pm

a = 5.7 + 3.8 v wind or a = 2.8 + 3 v wind or Nu = 0.86 Re1/ 2 Pr1/ 3

( )
f = 1 + 0.089 a 0.1166 a p (1 + 0.07866N )

N = number of covers
C = 520 ( 1 0.000051 ); 0 70
2
= Stefan-Boltzmann constant
p = emissivity of plate
100
e = 0.43 ( 1 ) g = emissivity of glass (0.88)
Tpm
a = convection coefficient of ambient air (W/m2K)
wind =Wind speed of ambient air (m/sec)
= collector tilt (degree) 10
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Top Loss Coefficient

Determine the overall loss coefficient for a collector, single glass


cover, with the following specification:
Plate emissivity 0.95
Ambient temperature 10 0C
Mean plate temperature 100 0C
Collector sloped angel 450
Wind speed 2 m/sec
Back-insulation thickness 50 mm
insulation conductivity 0.045 W/m.K
Collector bank length 10 m
Collector bank width 3m
Collector thickness 75 mm
Edge insulation thickness 25 mm

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Heat Balance of Collector

( (
qu = Ap S U l Tpm Ta ))

This expression depends on two factors:


1. Ul : is a function of the mean plate temperature, Tpm
2. Tpm: is the mean plate temperature, which is unknown

We need to express qu in terms of a known temperature.


The only known temperature is the fluid inlet temperature

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Absorber Cross-section

The useful heat gained by the absorber plate can be divided into:
1. the heat gained from the area above the tube
2. the heat gained from the fin

qu = qu tube + qu fin

tube fin

W-Do
W
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Heat Gain per unit Length

The useful heat transfer rate to the fluid in the absorber cross-section is:

qu = [F (W Do ) + Do ] [S U l (Tb Ta )]

F: Standard Fin Efficiency

tanh[m (W Do )/ 2]
F=
m (W Do )/ 2

Hyperbolic
tangent
Do= tube outer diameter
W = distance between tubes
Where m is :
Tb = local absorber temperature above the bond
m = (Ul/pp)
p = thermal conductivity of absorber plate
p = thickness of absorber plate 14
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Collector Efficiency Factor, F

qu = [F (W Do ) + Do ] [S U l (Tb Ta )]

To relate this expression to the local fluid temperature that results from
this heat transfer, the collector efficiency factor, F, is introduced:

U0 1
F' = =
Ul 1 1
WU l +
U l [F (W Do ) + Do ] Di f

Di= tube inner diameter


f = convection coefficient of fluid
Uo= overall heat loss coefficient from fluid to ambient
Ul = overall heat loss coefficient from absorber to ambient
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Collector Efficiency Factor, F

Thus, useful gain can be expressed as :

qu = F W [S U l (Tf Ta )]

We eliminated Tb from the equation and obtain an


expression for useful gain in term of known dimensions,
physical parameters and fluid temperature.

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Heat Gain in Cross-section

We can express an energy balance on the fluid flowing


through a signal tube of a small length dy as:

Fluid Flow /n) c pTf (y)


(m /n) c pTf (y + dy)
(m

dy
y
Number of tube in
the absorber plate

n qu dy = m c p dTf n F' W [S U l (Tf Ta )] = 0


c p dTf m
dy

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Heat Gain in Cross-section

Solving this differential equation, we can determine the


fluid temperature at any position y:

Ul n W F '
- y

Tf (y)-Ta -S/U l m c p
=e
Tfi -Ta -S/U l

If the collector has a length L in the flow direction, then the


outlet fluid temperature Tfo is found by substituting L for y, note
that n.W.L =Ap

Ul ApF'
-
Tfo -Ta -S/U l m c p
= e
Tfi -Ta -S/U l
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Heat Removal Factor, FR

The heat removal factor, which relates the actual heat gain
to the maximum heat gain, is define as:

qu Actual hea t gain c p (Tfo Tfi )


m
FR = =
qu Maximum heat gain Ap [S U l (Tfi Ta )]

Using the last equation in the previous slide, we can express


FR that is independent of the outlet temperature, Tfo:



Ul Ap


mc p
F'
m Cp
FR = 1 e
U l Ap


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Heat Gain in Cross-section

Then the collector heat removal factor times this


maximum possible useful energy gain is equal to
the actual useful energy gain qu

qu = Ap FR [S U l (Tfi Ta )]

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Heat Gain in Cross-section


Using FR the useful heat gain can now be determined based on
the inlet temperature.
But the overall heat loss coefficient, Ul, is a function of
the mean plate temperature, Tpm
F' l p
U A

mc p m Cp qu = Ap FR [S U l (Tfi Ta )]
FR = 1 e
U l Ap

U0 1
F' = =
Ul 1 1
WU l +
U l [F (W Do ) + Do ] Di f

U l = Ut + U b + Us

1



Ut =
N
+
1

+

(
Tpm
2
)(
+ Ta2 Tpm + Ta )

+ +
C Tpm Ta
e a 1 2 N f 1 0.133 p
+ N
T + p + 0.00591 N a g
pm N f
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Mean Plate Temperature

1. Guess a first value of Ul (2 10 W/m2,K) and calculate


the heat gain, qu.
2. Tpm can then be calculated from the original heat gain
equation:
( (
qu = Ap S U l Tpm Ta ))

3. Use the calculated Tpm to derive a new Ul.


4. Continue with iterations until Ul remains approximately
the same from one calculation to another.
Since Ul is only vaguely dependent on the temperature,
one or two repetition should be necessary

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Instantaneous Collector Efficiency

Collector is exposed to solar radiation while the fluid flow rate


and temperature increase is measured.

The useful heat gain in a collector operating under steady


state condition equals the enthalpy increase of the fluid:

(
qu=m c p T fo -T fi )
The instantaneous collector efficiency is the ratio of the
useful heat gain to the incident solar radiation:

i=
qu
=
( )
m c p T fo -T fi FR
= [S-U (T -T )]
L fi a
Ap I T Ap I T IT
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Instantaneous Collector Efficiency


The efficiency curve for a collector is plotted as a function of (Tfi Ta)/IT

[Tfi-Ta/IT]103 [Km2/W]

The efficiency curve yields a straight line since FR, () and Ul are
fairly constant for a collector type when the flow rate is constant
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Example

Casing: Cover:
Material: glass
Length = 2.4m
N = 1
Width = 1.2m
c = c = 0.84
b = 25mm n2/n1 = 1.526
b = 0.036W/mK

Heat carrier:
Absorber:
Fluid: water
Length = 2.3m
Width = 1.15m m = 15kg/h
p-c1 = 25mm Ti = 293 K
p = 0.5mm hf = 205W/m2K
p = 237W/mK
p = 0.9
Ambient:
p = 0.1
D0 = 13.4mm Ta = 273 K
Di = 12.4mm Va = 5 m/s
W = 143mm
Kc = 0.03

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Assignment 2
Useful heat gained by the collector and collector efficiency
1. Determine the best slope angle of your solar collector, for your
region, that produces the maximum energy.
2. Annual & monthly available solar energy on sloped surface in your
region.
3. Annual & monthly useful heat gained by one square meter of solo
collector.
4. Monthly solar collector efficiency.
5. annual average solar collector efficiency
Using following Assumption:
W=0.143 m, Do=0.0134, Di=0.0123, b=0.05, s=0.025,
p=0.001, insulation=0.045, p=237 and the flow rate is 0,004
kg/s

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S = ()b GbT + ()d (GdT + GrT )


( ) =
1 (1 )d

qu = Ap FR [S U l (Tfi Ta )]

F' l p
U A
U0 1

mc p m Cp F' = =
FR = 1 e Ul 1 1
U l Ap WU l +



U l [F (W Do ) + Do ] Di f

U l = Ut + U b + Us

1



Ut =
N
+
1

+

( 2 2
)(
Tpm + Ta Tpm + Ta )

2N + f 1 + 0.133 p
C Tpm Ta
e a 1
+ N
T p + 0.00591 N a g
pm N +f 27

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