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Incident Prevention

Safety And Health Officer


Certificate Course

1
Learning Objectives
To define what is incident

To explain the causes of incident & role


of management control

To explain 3 theory on accident


causation

To list the cost involved in an incident


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reproduced without written consent of NIOSH Malaysia.
Scope
Principles of loss prevention

Causes of incidents

Incidents and productivity

Approach to loss prevention

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reproduced without written consent of NIOSH Malaysia.
Principles of
Incident Prevention

1. Incident prevention is an essential part


of good management

2. Management and workers must fully


cooperate

3. Top management must lead in


organising safety

4 2014 NIOSH Malaysia. All rights reserved. No part of this document shall be
reproduced without written consent of NIOSH Malaysia.
Principles of
Incident Prevention
4. There must be an OSH policy

5. Must have organisation and


resources to implement the OSH
policy

6. Best available knowledge and


methods must be applied
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reproduced without written consent of NIOSH Malaysia.
What Is An Incident?
An incident is:
An unexpected, unplanned event in a
sequence of events
That occurs through a combination of
causes
Which result in:
Physical harm (injury, ill-health or disease) to an individual,
Damage to property,
A near-miss,
Any combination of these effects.
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reproduced without written consent of NIOSH Malaysia.
Why Prevent Incidents?

Legal

Human Rights

Business

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reproduced without written consent of NIOSH Malaysia.
Causes of Incidents

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reproduced without written consent of NIOSH Malaysia.
Types of Incidents
Cause immediate injury or damage to
equipment or property:
A forklift dropping a load
Someone falling off a ladder

That occur over an extended period:


Hearing loss
Illness resulting from exposure to
chemicals
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reproduced without written consent of NIOSH Malaysia.
Early Theory of Accidents
(Heinrich (1930's))
Ancestry/social
environment

Fault of a person

Unsafe
act/condition

Accident

Injury
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reproduced without written consent of NIOSH Malaysia.
Heinrichs
Five Stage Sequence
Ancestry/social
environment

Fault of a person

Unsafe
act/condition

Accident

Injury
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reproduced without written consent of NIOSH Malaysia.
Accident Causation Model
(1974)

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reproduced without written consent of NIOSH Malaysia.
The Three Basic Causes of
Accidents
Poor Management Safety Policy & Decisions
Personal Factors
Environmental Factors
Basic Causes
Unsafe Act Indirect causes Unsafe
Condition

Unplanned Incident ACCIDENT


Personal Injury,
Direct Causes Property Damage

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reproduced without written consent of NIOSH Malaysia.
Lack of Management Control
Management responsible for:
Selection of workers
Machinery and equipment
System of work
Information, training and Instruction
Supervision, etc
The accident prone worker is a false
approach. It is like blaming the victim
instead of the perpetrator
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reproduced without written consent of NIOSH Malaysia.
Multiple Cause of Accidents
Cause A
(Poor lighting)

Cause B Accident
(Not look where going) (Trip)

Cause C
(Wood in walkway)

Compatible with Loss Causation Theory


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reproduced without written consent of NIOSH Malaysia.
Fall From a Defective Ladder

Why was the defective ladder not


identified during normal inspection?

Why did the supervisor allow its


usage?

Didn't the injured employee knew it


should not be used?

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reproduced without written consent of NIOSH Malaysia.
Fall From a Defective Ladder
Was the employee well trained?

Was the employee reminded not to


use the ladder?

Did the superior examine the job


first?

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reproduced without written consent of NIOSH Malaysia.
Trip Although Warned in
Dark Walkway
Was there a necessity for that person
to walk in that area or was there a
safer route

If the person was not in a hurry


would they have been more aware
of their surroundings and avoided
the wood
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reproduced without written consent of NIOSH Malaysia.
Trip Although Warned in
Dark Walkway

If the area was better lit would the


person have avoided the wood

Could the wood have been


removed

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reproduced without written consent of NIOSH Malaysia.
The Accident Pyramid

1 Fatal / Serious injury

3 Lost days

50 First aid

80 Property

400 Near misses


TYE/PEARSON/BIRD 1969-1975
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reproduced without written consent of NIOSH Malaysia.
Accepted Accident Theory
Multiple Causation Theory
A single unsafe act or condition may or
may not cause an accident but both
are caused by lack of management
control

Bird Loss Causation Model


In line with Schewhart(1930s) theory of
quality control
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reproduced without written consent of NIOSH Malaysia.
Accepted Accident Theory

Heinrichs theory is weak and negative


Blaming victim and lack system thinking,
continual improvements, upstream
control and worker participation

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reproduced without written consent of NIOSH Malaysia.
Productivity Aspect of OSH

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reproduced without written consent of NIOSH Malaysia.
Direct Vs. Indirect
Incident Cost Iceberg

Direct It is estimated that


for every $1 in direct
Costs incident costs, there
Indirect are anywhere from
Costs $4 to $11 in indirect
or hidden costs

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reproduced without written consent of NIOSH Malaysia.
The Hidden Costs
Insured Costs -- covering injury, ill health, damage.
Hidden Uninsured 8-36 times as much as insured costs

1. Product and 7. Investigation time


material damage 8. Supervisors time
2. Plant and building diverted
damage 9. Clerical Effort
3. Tool and 10.Overtime working
equipment 11.Temporary labour
damage 12.Loss of expertise /
4. Expenditure on experience supplies
emergency 13.Clearing site
5. Fines 14.Production delays
6. Legal costs
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reproduced without written consent of NIOSH Malaysia.
Incident Prevention Costs
DESIGN COSTS (e.g to install machine
guards)

OPERATIONAL COSTS (training costs, PPE,


etc.)

SAFE GUARDING THE FUTURE COSTS (health


surveillance, audits etc)

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reproduced without written consent of NIOSH Malaysia.
Cost- Benefit Analysis of Control
Measures
Compare specific incident costs with
cost of specific improvement being
suggested

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reproduced without written consent of NIOSH Malaysia.
Du Pont Ten Principles of Safety
Management
All injuries and occupational illnesses are
preventable

Management is directly responsible for


doing this

Safety is a condition of employment

Training is required
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reproduced without written consent of NIOSH Malaysia.
Du Pont Ten Principles of Safety
Management
Safety audits and inspections must be
carried out

Deficiencies must be corrected promptly

All unsafe practices, incidents and injury


accidents will be investigated

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reproduced without written consent of NIOSH Malaysia.
Du Pont Ten Principles of Safety
Management
Safety away from work is as important as
safety at work

Incident prevention is cost-effective; the


highest cost is human suffering

Employees must be actively involved

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reproduced without written consent of NIOSH Malaysia.
Summary
Incident in the workplace is largely caused
by lack of management control
If you think safety is expensive, try
accidents
Implement an appropriate company policy
Control OSH risk
Put a management system in place
Promote Occupational Safety and Health

31 2014 NIOSH Malaysia. All rights reserved. No part of this document shall be
reproduced without written consent of NIOSH Malaysia.

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