Safety Instrumented System (SIS)

for Process Control

Kuala Lumpur • 18 & 19 October 2010
“Safety is something that happens between your ears, not something you hold in
your hands”
- Jeff Cooper
Overview
Very large size petro-chemical plants are being constructed
nowadays costing billions of dollars due to economy of large Trainer’s Profile
size projects as well as rising demand worldwide of their
Mr Om Prakash has over 40 Years in various fields of
products. Simultaneously we have been witnessing very large
Instrumentation in Steel, Fertilizer, Oil and Gas as
accidents taking place with huge loss of life and property all
well as Petrochemical Plants.
over world some of them being Alfa Plateform, Chernobyl,
Bhopal, BP oil spill under sea.
Mr Prakash has a great wealth of experience in
developing Special Training Facilities, Pilot Plant,
Taking note of such happenings with regular frequency, many
Workshop, Training Modules, Manuals, Programs
of world’s major organizations involved in safety of plants
for training Instrumentation Technicians,
have been, studying, investigating and then formulating
Supervisors and Engineers of various Industries
guidelines, procedures, acts and standard practices to
including Steel Plants, Fertilizer Plants and
reduce chances of such mishaps by proper design,
Petrochemical units from all over India. He has also
implementation, installation and operation practices.
been to various countries in Asia Pacific and the
Middle East to conduct technical trainings.
It is in the interest of all personnel to be aware of these safety
systems which have been designed and being used by the
Currently, Mr Om Prakash have personally trained
different departments of a project from the design stage to
more than 400 Technicians, Supervisors and
manufacture, construction, operation and maintenance.
Engineers in all of his Training programs, which
enabled them to work in various plants worldwide.
We shall try to make systems like SIS, PHA, FMEA, HAZOP,
Mr Om Prakash has also published training manuals
LOPA, OSHA, PLC, SIL SCADA, DCS, ESD, IEC-61511 to be
that had become course material for all of his
understood by all personnel of a Petro-chemical plants for
trainings.
the purpose of safe plants operation.
Pre-Course Questionnaire
In order for this workshop to fully benefit you, a pre-course
Who Should Attend:
This training program is beneficial to all levels of Senior
questionnaire will be sent to you in order to test the area where
Engineers, Technical and Operations managersfrom
your training needs lies. The results from this questionnaire will
ensure that this entire workshop will be delivered at a level that is departments such as:
catering to your needs
Engineering, Design, Process, Mechanical, Electrical,
Instrumentation, Planning, Construction, Operation,
Certified Class “A” Training provider by: Maintenance, Safety, Finance and Personnel.

This training adds value to top Management team of any

plant, so that they can participate with understanding of
the underlying process in their respective fields in the
safe running of their plants.
Day 1 – 18 October 2010
Session 1
Incorporating Safety Instrumented System (SIS) to ensure high
level of safety awareness at all times to the increase
productivity
 Assessing past industrial accidents to understand why
accidents usually occur
 Case studies of multiple levels of past industrial accidents
and discussion on preventive measures that could have been
taken
 Understanding the effects of SIS negligence in affecting
costs, productions and overall profits
Session 2
Improvising on current Process Hazards and Risk Analysis
(PHA) through proven strategies
 Understanding the purpose of PHA and best industrial
practices
 Acquiring knowledge and strategies in implementing PHA
strategies to mitigate risks of the invaluable workforce
Session 3
Mastering Failure Mode and Effect Analysis (FMEA) to
construct a bulletproof system that ensures long term
uninterrupted production
 Benchmarking against top international case studies on
FMEA and solutions to day-to-day safety challenges within
the industry
Session 4
Elevating Hazard and Operability (HAZOP) studies to the next
level and Emphasizing on Occupational Safety and Health Act
(OSHA) to safeguard employees’ well-being at all times
 Discussing all standard practices in HAZOP by various plants
and updates on OSHA practices
 Highlighting the challenges that industry practitioners are
currently facing with HAZOP
 Finding the right equation to mitigate risks through thorough
understanding on HAZOP and OSHA
Session 5
Discovering new strategies in Layers of Protection Analysis
(LOPA) in efforts to elevate protection standards throughout
the plant
Session 6
Redefining Hazardous Area Classification and protection
systems
 Focusing on most neglected areas which cases common
accidents and mistakes
 Building an explosion proof plant
 Injecting a strong mindset of Intrinsic Safety to all employees
 Expanding efforts of Protective Enclosures
Session 7
Securing all assets through Fire Risk assessment and Fire
Protection Systems
END OF DAY 1
DAY 2 – 19 October 2010
Session 1
Gaining insights into effective Safety Instrumented Systems
(SIS) through the understanding on Alarms, PLC, SCADA,
Interlock and Safety Interlocks
 Formulating the best tool for the organization to ensure
high safety levels at all times
 Advancing in safety requirements to gain a competitive
edge in the industry
 Conquering all safety industrial standards and sustaining
a positive and safe working environment
Session 2
Utilizing the Emergency Shut Down system (ESD)
 Understanding the purpose of ESD and knowing the right
time to call for action
 Identifying signs and defects in the protection layer in
order to know when to engage ESD
Session 3
Optimising the usage of Safety Valves: The Final Resort to
safeguard plants
 Assessing the last line of defence and identifying ways to
minimize damages and loss
 Communicating with peers and team mates on issues
pertinent to Safety Valves during engagement period
 Gaining a comprehensive understanding on types and
function o Safety Valves
Session 4
Assessing Safety Integrity Level (SIL) and equipping the
knowledge of:
 IEC-61508 0 functional Safety Standard for
Electrical/Electronic/ Programmable Electronic Safety
System
 IEC-61511 – Functional Safety Standard for Process
Industry, Oil and Gas Sector
This session includes the discovery of new functions and
detailed descriptions of revolutionized safety strategies
Session 5
Capitalizing on Risk Management and Insurance Planning
Understanding the need for professional Risk Management
and seeking aid in case of an emergency situation
Session 6
Drills on Disaster Management and Planning
The importance of equipping all individuals within the plant
about evacuation processes and safety procedures in case of
an emergency is inevitable. It is encouraged that all plants and
factories perform periodical training and drills to ensure
safety awareness is at its peak at all times.
END OF TRAINING
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