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SECTION #3 CAUTIONS......................................................................................... 3
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ELASTOMER TEMPERATURE LIMITS: CAUTION: Always wear safety glasses when operating
Acetal 28.9C to 82.2C 20F to 180F pump. If diaphragm rupture occurs, material being
Neoprene 17.7C to 93.3C 0F to 200F pumped may be forced out air exhaust.
Buna-N 12.2C to 82.2C 10F to 180F CAUTION: Before any maintenance or repair is
Nordel 51.1C to 137.8C 60F to 280F attempted, the compressed air line to the pump should be
Viton 40C to 176.7C 40F to 350F disconnected and all air pressure allowed to bleed from
Wil-Flex 40C to 107.2C 40F to 225F pump. Disconnect all intake, discharge and air lines. Drain
Saniflex 28.9C to 104.4C 20F to 220F the pump by turning it upside down and allowing any fluid
Polyurethane 12.2C to 65.6C 10F to 150F to flow into a suitable container.
Teflon PTFE +4.4C to 104.4C 40F to 220F CAUTION: Blow out air line for 10 to 20 seconds before
CAUTION: When choosing pump materials, be sure to attaching to pump to make sure all pipeline debris is clear.
check the temperature limits for all wetted components. Use an in-line air filter. A 5 micron air filter is suggested.
Example: Viton has a maximum limit of 176.7C (350F) NOTE: When installing Teflon diaphragms, it is impor-
but polypropylene has a maximum limit of only 79C tant to tighten outer pistons simultaneously (turning in
(175F). opposite directions) to ensure tight fit. (See torque speci-
CAUTION: Maximum temperature limits are based upon fications in Section 8C.)
mechanical stress only. Certain chemicals will signifi- NOTE: P8 Cast Iron pumps come standard from the
cantly reduce maximum safe operating temperatures. factory with expanded Teflon gaskets installed in the
Consult chemical resistance guide (E-4) for chemical diaphragm bead of the liquid chamber. Teflon gaskets
compatibility and temperature limits. cannot be re-used. Consult PS-TG for installation instruc-
WARNING: Prevention of static sparking If static tions during reassembly.
sparking occurs, fire or explosion could result. Pump, NOTE: Before starting disassembly, mark a line from each
valves, and containers must be grounded to a proper liquid chamber to its corresponding air chamber. This line
grounding point when handling flammable fluids and will assist in proper alignment during reassembly.
whenever discharge of static electricity is a hazard.
CAUTION: The P8 Pro-Flo is not submersible. If your
CAUTION: Do not exceed 8.6 Bar (125 psig) air supply application requires the pump to be submersed, the T8
pressure. model can be used.
CAUTION: The process fluid and cleaning fluids must be CAUTION: Tighten all hardware prior to installation.
chemically compatible with all wetted pump components
(see E-4).
DIMENSIONS P8 METAL
ITEM METRIC (mm) STANDARD (inch)
A 404.0 15 29/32
B 47.6 1 7/8
C 628.7 24 3/4
D 669.2 26 11/32
E 355.6 14
F 57.2 2 1/4
G 61.7 2 7/16
H 346.9 13 21/32
J 342.9 13 1/2
K 229.4 9 1/32
L 254.0 10
M 255.6 10 1/16
N 313.5 12 11/32
P 14.3 9/16
R 63.5 2 1/2
S 51.6 2 1/32
T 281.8 11 3/32
U 69.9 2 3/4
V 280.2 11 1/32
W 386.6 15 7/32
X 14.3 9/16
SECTION 4B
DIMENSIONAL DRAWING
DIMENSIONS P8 SANIFLOFDA
ITEM METRIC (mm) STANDARD (inch)
A 435.0 17 1/8
B 63.5 2 1/2
C 625.5 24 5/8
D 665.2 26 3/16
E 347.7 13 11/16
F 76.2 3
G 342.9 13 1/2
H 346.1 13 5/8
J 304.8 12
K 254.0 10
L 228.6 9
M 254.0 10
N 14.3 9/16
SECTION 5B
PERFORMANCE CURVES
MODEL P8 METAL ULTRA-FLEX-FITTED
Height............................669.2 cm (261132")
Width.............................404.0 cm (152932")
Depth...............................342.9 cm (1312")
Ship Weight........Aluminum 31.8 kg (70 lbs.)
316 Stainless Steel 51 kg (112 lbs.)
Cast Iron 47.1 kg (104 lbs.)
Hastelloy 51.7 kg (114 lbs.)
Air Inlet..................................1.27 cm (12")
Inlet........................................5.08 cm (2")
Outlet .....................................5.08 cm (2")
Suction Lift .....................4.88 m Dry (16')
8.84 m Wet (29')
Displacement per
Stroke ........................ 2.12 l (.56 gal.)1
Max. Flow Rate.......526.17 l/m (139 gpm)
Max. Size Solids...................6.35 mm (14")
1
Displacement per stroke was calculated at
4.8 Bar (70 psig) air inlet pressure against a 2
Bar (30 psig) head pressure.
Example: To pump 200 lpm (53 gpm)
against a discharge pressure head of 2.0
Bar (30 psig) requires 4.1 Bar (60 psig) and Flow rates indicated on chart were determined by pumping water.
59.5 Nm3/h (35 scfm) air consumption.
For optimum life and performance, pumps should be specified so that daily operation
Caution: Do not exceed 8.6 Bar (125 psig) air parameters will fall in the center of the pump performance curve.
supply pressure.
Discharge Pressure
Air Inlet..................................1.27 cm (12") 6 200
Inlet........................................5.08 cm (2") 80 (100) [170]
5 175
Outlet .....................................5.08 cm (2") 150
Suction Lift .....................7.01 m Dry (23') 4 60 (120) [204]
125
9.45 m Wet (31')
Displacement per 3 100 40
Stroke ........................ 2.95 l (.78 gal.)1 2 75
Max. Flow Rate.........590.5 l/m (156 gpm) 50 20
Max. Size Solids...................6.35 mm (14") 1
25
1
Displacement per stroke was calculated at
0 0 0
4.8 Bar (70 psig) air inlet pressure against a GPM 20 40 60 80 100 120 140 160
2 Bar (30 psig) head pressure. [l/min] [76] [151] [227] [303] [378] [454] [530] [606]
Example: To pump 284 lpm (75 gpm) Water Discharge Flowrates
against a discharge pressure head of 2.0
Bar (30 psig) requires 4.1 Bar (60 psig) and Flow rates indicated on chart were determined by pumping water.
78 Nm3/h (46 scfm) air consumption.
For optimum life and performance, pumps should be specified so that daily operation
Caution: Do not exceed 8.6 Bar (125 psig) air parameters will fall in the center of the pump performance curve.
supply pressure.
SECTION 5D
PERFORMANCE CURVES
Height............................669.2 cm (261132")
Width.............................404.0 cm (152932") BAR FEET PSIG
Depth...............................342.9 cm (1312") 300
(20) [34]
Ship Weight........Aluminum 31.8 kg (70 lbs.) 120
8 275 (40) [68] AIR CONSUMPTION
316 Stainless Steel 51 kg (112 lbs.) 250 (SCFM) [Nm3/h]
Cast Iron 47.1 kg (104 lbs.) 7 100 (60) [102]
225
Discharge Pressure
14
4
12 Teflon Diaphragms
3 10
8
2 6
1 4
2
0 0
PSIG 0 10 20 30 40 50 60 70 80 90 100
[BAR] [0.7] [1.4] [2.0] [2.7] [3.4] [4.1] [4.8] [5.5] [6.2] [6.9]
Inlet Air Pressure
Suction lift curves are calibrated for pumps operating at 305 m viscosity of pumping fluid, elevation (atmospheric pressure) and
(1,000') above sea level. This chart is meant to be a guide only. pipe friction loss all affect the amount of suction lift your pump
There are many variables which can affect your pumps operat- will attain.
ing characteristics. The number of intake and discharge elbows,
ACCESS: First of all, the location should be accessible. If its If the pump is to be used in a self-priming application, be sure
easy to reach the pump, maintenance personnel will have an that all connections are airtight and that the suction lift is
easier time carrying out routine inspections and adjustments. within the models ability. Note: Materials of construction and
elastomer material have an effect on suction lift parameters.
Should major repairs become necessary, ease of access can
Please refer to Section 6 for specifics.
play a key role in speeding the repair process and reducing
total downtime. When pumps are installed in applications involving flooded
suction or suction head pressures, a gate valve should be
AIR SUPPLY: Every pump location should have an air line installed in the suction line to permit closing of the line for
large enough to supply the volume of air necessary to achieve pump service.
the desired pumping rate (see Section 5). Use air pressure up
to a maximum of 8.6 Bar (125 psi) depending on pumping Pumps in service with a positive suction head are most effi-
cient when inlet pressure is limited to .48.68 Bar (710 psig).
requirements.
Premature diaphragm failure may occur if positive suction is
For best results, the pumps should use a 5 micron air filter, .68 Bar (10 psig) and higher.
needle valve and regulator. The use of an air filter before the
THE MODEL P8 WILL PASS .48 MM (316") SOLIDS. WHEN-
pump will ensure that the majority of any pipeline contami-
EVER THE POSSIBILITY EXISTS THAT LARGER SOLID
nants will be eliminated.
OBJECTS MAY BE SUCKED INTO THE PUMP, A STRAINER
SOLENOID OPERATION: When operation is controlled by a SHOULD BE USED ON THE SUCTION LINE.
solenoid valve in the air line, three-way valves should be used. CAUTION: DO NOT EXCEED 8.6 BAR (125 PSIG) AIR
This valve allows trapped air between the valve and the pump SUPPLY PRESSURE.
to bleed off which improves pump performance. Pumping
volume can be determined by counting the number of strokes P8 PUMPS CANNOT BE SUBMERGED. FOR SUBMERGED
APPLICATIONS, USE A WILDEN T8 PUMP.
per minute and then multiplying the figure by the displacement
per stroke.
MUFFLER
AIR
SHUT
NEEDLE OFF
VALVE VALVE
COMBINATION
FILTER &
REGULATOR
FOOTPAD
SUCTION FLEXIBLE
CONNECTION
TOOLS REQUIRED:
7
16" Wrench
1
2" Wrench
3
16" Allen Wrench
7
32" Allen Wrench
Adjustable Wrench
Vise equipped w/soft jaws DISASSEMBLY: Figure 1
(such as plywood, plastic or other suitable material)
Step 1.
NOTE: The model photographed for these instructions incorpo- Before starting disassembly, mark a line from each liquid cham-
rates rubber diaphragms, balls, and seats. Models with Teflon ber to its corresponding air chamber. This line will assist in
diaphragms, balls and seats are the same except where noted. proper alignment during reassembly. (Figure 1)
Step 10 Figure 10
To remove diaphragm assembly from shaft, secure shaft with
soft jaws (a vise fitted with plywood, plastic or other suitable
material) to ensure shaft is not nicked, scratched or gouged.
Using an adjustable wrench, remove diaphragm assembly from
shaft. (Figure 10)
TOOLS REQUIRED:
16" Hex Head Wrench
3
Figure A Figure B
NEEDLE NOSE
GLYD RING PLIERS
TAPE
GLYD RING
TAPE
P8
METAL
RUBBER/TPE/
31
ULTRA-FLEX-
FITTED 30
32
33
29
26
28
28
11
9
10
27
24
7 12
6 14
15 16
8
4
35
5 13
1 18
20
2 17
3 19
21
22
Standard
Assembly
21 20
22 14
34
Ultra-Flex Assembly
P8
METAL
34
TEFLON-
FITTED
33
35
36
31
30
9 10 11
32
29
7 12
6 14
4 16 28
8 15
37 27
5 13 26
1 18
2
17
3
19
20
21
22 23
24
25