An air handler, or air handling unit (often abbreviated to AHU), is a device used to regulate and circulate air as part of a

heating, ventilating, and air-conditioning (HVAC) system.[1] An air handler is usually a large metal box containing a blower,
heating or cooling elements, filter racks or chambers, sound attenuators, and dampers.[2] Air handlers usually connect to
a ductwork ventilation systemthat distributes the conditioned air through the building and returns it to the AHU.
Sometimes AHUs discharge (supply) and admit (return) air directly to and from the space served without ductwork.
Small air handlers, for local use, are called terminal units, and may only include an air filter, coil, and blower; these simple
terminal units are called blower coils or fan coil units. A larger air handler that conditions 100% outside air, and no
recirculated air, is known as a makeup air unit (MAU). An air handler designed for outdoor use, typically on roofs, is known
as a packaged unit (PU) or rooftop unit (RTU).

Construction[edit]

The air handler is normally constructed around a framing system with metal infill panels as required to suit the
configuration of the components. In its simplest form the frame may be made from metal channels or sections, with single
skin metal infill panels. The metalwork is normally galvanized for long term protection. For outdoor units some form of
weatherproof lid and additional sealing around joints is provided.[2]
Larger air handlers will be manufactured from a square section steel framing system with double skinned
and insulated infill panels. Such constructions reduce heat loss or heat gain from the air handler, as well as
providing acoustic attenuation.[2] Larger air handlers may be several meters long and are manufactured in
a sectional manner and therefore, for strength and rigidity, steel section base rails are provided under the unit.[2]
Where supply and extract air is required in equal proportions for a balanced ventilation system, it is common for the supply
and extract air handlers to be joined together, either in a side-by-side or a stacked configuration.

Components[edit]

The major types of components are described here in approximate order, from the return duct (input to the AHU), through
the unit, to the supply duct (AHU output).[1][2]
Filters[edit]
Main article: Air filter

Air filtration is almost always present in order to provide clean dust-free air to the building occupants. It may be via
simple low-MERV pleated media, HEPA, electrostatic, or a combination of techniques. Gas-phase and ultraviolet air
treatments may be employed as well.
Filtration is typically placed first in the AHU in order to keep all the downstream components clean. Depending upon the
grade of filtration required, typically filters will be arranged in two (or more) successive banks with a coarse-grade panel
filter provided in front of a fine-grade bag filter, or other "final" filtration medium. The panel filter is cheaper to replace
and maintain, and thus protects the more expensive bag filters.[1]
The life of a filter may be assessed by monitoring the pressure drop through the filter medium at design air volume flow
rate. This may be done by means of a visual display using a pressure gauge, or by a pressure switch linked to an alarm point
on the building control system. Failure to replace a filter may eventually lead to its collapse, as the forces exerted upon it
by the fan overcome its inherent strength, resulting in collapse and thus contamination of the air handler and downstream
ductwork.
Heating and/or cooling elements[edit]
Main article: Heat exchanger HVAC air coils

Air handlers may need to provide heating, cooling, or both to change the supply air temperature, and humidity level
depending on the location and the application. Such conditioning is provided by heat exchanger coil(s) within the air
handling unit air stream, such coils may be direct or indirect in relation to the medium providing the heating or cooling
effect.[1][2]
Direct heat exchangers include those for gas-fired fuel-burning heaters or a refrigeration evaporator, placed directly in the
air stream. Electric resistance heaters and heat pumps can be used as well. Evaporative cooling is possible in dry climates.
Indirect coils use hot water or steam for heating, and chilled water for cooling (prime energy for heating and cooling is
provided by central plant elsewhere in the building). Coils are typically manufactured from copper for the tubes, with
copper or aluminium fins to aid heat transfer. Cooling coils will also employ eliminator plates to remove and drain
condensate. The hot water or steam is provided by a central boiler, and the chilled water is provided by a central chiller.
Downstream temperature sensors are typically used to monitor and control "off coil" temperatures, in conjunction with an
appropriate motorized control valve prior to the coil.
If dehumidification is required, then the cooling coil is employed to over-cool so that the dew point is reached and
condensation occurs. A heater coil placed after the cooling coil re-heats the air (therefore known as a re-heat coil) to the
desired supply temperature. This process has the effect of reducing the relative humidity level of the supply air.
In colder climates, where winter temperatures regularly drop below freezing, then frost coils or pre-heat coils are often
employed as a first stage of air treatment to ensure that downstream filters or chilled water coils are protected against
freezing. The control of the frost coil is such that if a certain off-coil air temperature is not reached then the entire air
handler is shut down for protection.
Humidifier[edit]
Main article: Humidifier

Humidification is often necessary in colder climates where continuous heating will make the air drier, resulting in
uncomfortable air quality and increased static electricity. Various types of humidification may be used:

Evaporative: dry air blown over a reservoir will evaporate some of the water. The rate of evaporation can be
increased by spraying the water onto baffles in the air stream.
Vaporizer: steam or vapor from a boiler is blown directly into the air stream.
Spray mist: water is diffused either by a nozzle or other mechanical means into fine droplets and carried by the air.
Ultrasonic: A tray of fresh water in the airstream is excited by an ultrasonic device forming a fog or water mist.
Wetted medium: A fine fibrous medium in the airstream is kept moist with fresh water from a header pipe with a
series of small outlets. As the air passes through the medium it entrains the water in fine droplets. This type of
humidifier can quickly clog if the primary air filtration is not maintained in good order.
Mixing chamber[edit]
Main article: Air-mixing plenum

In order to maintain indoor air quality, air handlers commonly have provisions to allow the introduction of outside air into,
and the exhausting of air from the building. In temperate climates, mixing the right amount of cooler outside air with
warmer return air can be used to approach the desired supply air temperature. A mixing chamber is therefore used which
has dampers controlling the ratio between the return, outside, and exhaust air.
Blower/fan[edit]
Main articles: Mechanical fan and Centrifugal fan

Air handlers typically employ a large squirrel cage blower driven by an AC induction electric motor to move the air. The
blower may operate at a single speed, offer a variety of set speeds, or be driven by a Variable Frequency Drive to allow a
wide range of air flow rates. Flow rate may also be controlled by inlet vanes or outlet dampers on the fan. Some residential
air handlers in USA (central "furnaces" or "air conditioners") use a brushless DC electric motor that has variable speed
capabilities.[1] Air handlers in Europe and Australia and New Zealand now commonly use backward curve fans without
scroll or "plug fans". These are driven using high efficiency EC (electronically commutated) motors with built in speed
control.
Multiple blowers may be present in large commercial air handling units, typically placed at the end of the AHU and the
beginning of the supply ductwork (therefore also called "supply fans"). They are often augmented by fans in the return air
duct ("return fans") pushing the air into the AHU.
Balancing[edit]
Un-balanced fans wobble and vibrate. For home AC fans, this can be a major problem: air circulation is greatly reduced at
the vents (as wobble is lost energy), efficiency is compromised, and noise is increased. Another major problem in fans that
are not balanced is longevity of the bearings (attached to the fan and shaft) is compromised. This can cause failure to occur
long before the bearings life expectancy.
Weights can be strategically placed to correct for a smooth spin (for a ceiling fan, trial and error placement typically
resolves the problem). But for a home / central AC fan or big fan are typically taken to shops, which have special balancers
for more complicated balancing (trial and error can cause damage before the correct points are found). The fan motor
itself does not typically vibrate.
Heat recovery device[edit]
Main article: Heat recovery ventilation

A heat recovery device heat exchanger of many types, may be fitted to the air handler between supply and extract
airstreams for energy savings and increasing capacity. These types more commonly include for:
 Recuperator, or Plate Heat exchanger: A sandwich of plastic or metal plates with interlaced air paths. Heat is
transferred between airstreams from one side of the plate to the other. The plates are typically spaced at 4 to 6mm
apart. Can also be used to recover coolth. Heat recovery efficiency up to 70%.
Thermal Wheel, or Rotary heat exchanger: A slowly rotating matrix of finely corrugated metal, operating in both
opposing airstreams. When the air handling unit is in heating mode, heat is absorbed as air passes through the matrix
in the exhaust airstream, during one half rotation, and released during the second half rotation into the supply
airstream in a continuous process. When the air handling unit is in cooling mode, heat is released as air passes
through the matrix in the exhaust airstream, during one half rotation, and absorbed during the second half rotation
into the supply airstream. Heat recovery efficiency up to 85%. Wheels are also available with a hydroscopic coating to
provide latent heat transfer and also the drying or humidification of airstreams.
Run around coil: Two air to liquid heat exchanger coils, in opposing airstreams, piped together with a circulating
pump and using water or a brine as the heat transfer medium. This device, although not very efficient, allows heat
recovery between remote and sometimes multiple supply and exhaust airstreams. Heat recovery efficiency up to
50%.
Heat Pipe: Operating in both opposing air paths, using a confined refrigerant as a heat transfer medium. The heat
pipe uses multiple sealed pipes mounted in a coil configuration with fins to increase heat transfer. Heat is absorbed
on one side of the pipe, by evaporation of the refrigerant, and released at the other side, by condensation of the
refrigerant. Condensed refrigerant flows by gravity to the first side of the pipe to repeat the process. Heat recovery
efficiency up to 65%.
Controls[edit]
Main articles: Building automation and Building management system

Controls are necessary to regulate every aspect of an air handler, such as: flow rate of air, supply air temperature, mixed
air temperature, humidity, air quality. They may be as simple as an off/on thermostat or as complex as a building
automation system using BACnet or LonWorks, for example.
Common control components include temperature sensors, humidity sensors, sail switches, actuators, motors, and
controllers.
Vibration isolators[edit]
The blowers in an air handler can create substantial vibration and the large area of the duct system would transmit this
noise and vibration to the occupants of the building. To avoid this, vibration isolators (flexible sections) are normally
inserted into the duct immediately before and after the air handler and often also between the fan compartment and the
rest of the AHU. The rubberized canvas-like material of these sections allows the air handler components to vibrate
without transmitting this motion to the attached ducts.
The fan compartment can be further isolated by placing it on a spring suspension, which will mitigate the transfer of
vibration through the floor.
An air handling unit; air flow is from the right to left in this case. Some AHU components shown are 1 Supply duct 2 Fan
compartment 3 Vibration isolator ('flex joint') 4 Heating and/or cooling coil 5 Filter compartment 6 Mixed
(recirculated + outside) air duct

Minimum efficiency reporting value:, commonly known as MERV rating, is a measurement

scale designed in 1987 by the American Society of Heating, Refrigerating and Air-Conditioning
Engineers (ASHRAE) to rate the effectiveness of air filters.
The scale "represents a quantum leap in the precision and accuracy of air-cleaner ratings"[1] and
allows for improved health, reduced cost and energy efficiency in heating, ventilation and air
conditioning (HVAC) design. For example, a HEPA filter is often impractical in central HVAC
systems due to the large pressure drop the dense filter material causes. Experiments indicate
that less obstructive, medium-efficiency filters of MERV 7 to 13 are almost as effective as true
HEPA filters at removing allergens, with much lower associated system and operating costs.[2]
The scale is designed to represent the worst-case performance of a filter when dealing with
particles in the range of 0.3 to 10 micrometers. The MERV rating is from 1 to 16. Higher MERV
ratings correspond to a greater percentage of particles captured on each pass, with a MERV 16
filter capturing more than 95% of particles over the full range.
Below is a table grouping MERV ratings by particle size:

Min.
MERV particle Typical controlled contaminant [2] Typical Application [2]
size
 Pollen, dust mites, cockroach debris,
Residential window AC
14 > 10.0 m sanding dust, spray paint dust, textile
units
fibers, carpet fibers

Mold, spores, dust mite debris, cat and Better residential, general
10.03.0
58[3] dog dander, hair spray, fabric protector, commercial, industrial
m
dusting aids, pudding mix workspaces

Legionella, Humidifier dust, Lead dust, Superior residential, better

3.01.0
912 Milled flour, Auto emission particulates, commercial, hospital
m
Nebulizer droplets laboratories

Bacteria, droplet nuclei (sneeze), cooking

1.00.3
1316 oil, most smoke and insecticide dust, most hospital & general surgery
m
face powder, most paint pigments

Electronics &
1720 [4]
< 0.3 m Virus, carbon dust, sea salt, smoke pharmaceutical
manufacturing cleanroom

While the smallest MERV value in each row has no minimum requirement for filtering that row's
particle size, it does have stricter requirements for all larger particle sizes than any smaller
MERV value. For example, MERV 13 the "0.31.0 m" row has no minimum requirement for
removing 0.31.0 m particles (the standard specifies "<75%") but has higher minimum removal
percentages of 1.03.0 m, 3.010.0 m, and > 10 m particles than MERV 12 and all smaller
MERV values. All other MERV values on each row do have minimum removal percentages for
that row's particle size.[2]

High efficiency particulate air (HEPA),[1][2] originally called high-efficiency particulate absorber
but also sometimes called high-efficiency particulate arresting or high-efficiency particulate
arrestance, is a type of air filter. Filters meeting the HEPA standard have many applications,
including use in medical facilities, automobiles, aircraft and homes. The filter must satisfy certain
standards of efficiency such as those set by the United States Department of Energy (DOE).
To qualify as HEPA by US government standards, an air filter must remove (from the air that
passes through) 99.97% of particles that have a size of 0.3 m.[3]
HEPA was commercialized in the 1950s, and the original term became a
registered trademark and later a generic term for highly efficient filters.[4]

Contents
[hide]

1Function
 2Specifications
3Safety
4Biomedical applications
5Vacuum cleaners
6Vehicles
o 6.1Airlines
o 6.2Motor vehicles
7History
8See also
9References
o 9.1Footnotes
o 9.2General references
10External links

Function[edit]

The four primary filter collection mechanisms: diffusion, interception, inertial impaction,
and electrostaticattraction

HEPA filters are composed of a mat of randomly arranged fibres.[5] The fibres are typically
composed of fiberglass and possess diameters between 0.5 and 2.0 micrometers. Key factors
affecting its functions are fibre diameter, filter thickness, and face velocity. The air space
between HEPA filter fibres is typically much greater than 0.3 m. The common assumption that a
HEPA filter acts like a sieve where particles smaller than the largest opening can pass through is
incorrect and impractical. Unlike membrane filters at this pore size, where particles as wide as
the largest opening or distance between fibres can not pass in between them at all, HEPA filters
are designed to target much smaller pollutants and particles. These particles are trapped (they
stick to a fibre) through a combination of the following three mechanisms:
Interception
where particles following a line of flow in the air stream come within one radius of a fibre
and adhere to it.
Impaction
where larger particles are unable to avoid fibres by following the curving contours of the
air stream and are forced to embed in one of them directly; this effect increases with
diminishing fibre separation and higher air flow velocity.
Diffusion
an enhancing mechanism that is a result of the collision with gas molecules by the
smallest particles, especially those below 0.1 m in diameter, which are thereby impeded
and delayed in their path through the filter; this behaviour is similar to Brownian
motion and raises the probability that a particle will be stopped by either of the two
mechanisms above; this mechanism becomes dominant at lower air flow velocities.
Diffusion predominates below the 0.1 m diameter particle size. Impaction and
interception predominate above 0.4 m. [6] In between, near the most penetrating
particle size (MPPS) 0.21 m, both diffusion and interception are comparatively
inefficient.[7] Because this is the weakest point in the filter's performance, the HEPA
specifications use the retention of particles near this size (0.3 m) to classify the
filter.[6] However it is possible for particles smaller than the MPPS to not have filtering
efficiency greater than that of the MPPS. This is due to the fact that these particles
can act as nucleation sites for mostly condensation and form particles near the
MPPS.[7]
Lastly, it is important to note that HEPA filters are designed to arrest very fine
particles effectively, but they do not filter out gasses and odor molecules.
Circumstances requiring filtration of volatile organic compounds, chemical vapors,
cigarette, pet, and/or flatulence odors call for the use of an activated
carbon (charcoal) or other type of filter instead of or in addition to a HEPA filter.[8]

Specifications[edit]

A portable HEPA filtration unit used to clean air after a fire, or during manufacturing
processes.

HEPA filters, as defined by the United States Department of Energy (DOE) standard
adopted by most American industries, remove at least 99.97% of airborne
particles 0.3 micrometers (m) in diameter. The filter's minimal resistance to airflow,
or pressure drop, is usually specified around 300 pascals (0.044 psi) at its
nominal flow rate.
The specification usually used in the European Union is the European Norm EN
1822:2009. It defines several classes of HEPA filters by their retention at the given
most penetrating particle size (MPPS):

HEPA class retention (total) retention (local)

E10 > 85% ---

E11 > 95% ---

E12 > 99.5% ---

 H13 > 99.95% > 99.75%

H14 > 99.995% > 99.975%

U15 > 99.9995% > 99.9975%

U16 > 99.99995% > 99.99975%

U17 > 99.999995% > 99.9999%

Today, a HEPA filter rating is applicable to any highly efficient air filter that can attain
the same filter efficiency performance standards as a minimum and is equivalent to
the more recent NIOSH N100 rating for respirator filters. The United States
Department of Energy (DOE) has specific requirements for HEPA filters in DOE
regulated applications. In addition, companies have begun using a marketing term
known as "True HEPA" to give consumers assurance that their air filters are indeed
certified to meet the HEPA standard.[9]
Products that claim to be "HEPA-type", "HEPA-like", "HEPA-style" or "99% HEPA"
do not satisfy these requirements and may not have been tested in independent
laboratories. Some of these sub-par quality filters may come reasonably close to
HEPA filtration, while others will fall significantly short, making them truly inferior.[10]

Safety[edit]
HEPA filtration works by mechanical means unlike the Ionic and Ozone filtration
which use negative ions and ozone gas respectively. So, the chances of potential
pulmonary side-effects like asthma[11] and allergies is a much lower with HEPA
purifiers.[12]

Biomedical applications[edit]

Hospital staff modelling a HEPA filter, which can be used if a patient has active tuberculosis
HEPA filters are critical in the prevention of the spread of airborne bacterial and viral
organisms and, therefore, infection. Typically, medical-use HEPA filtration systems
also incorporate high-energy ultra-violet light units to kill off the live bacteria
and viruses trapped by the filter media. Some of the best-rated HEPA units have an
efficiency rating of 99.995%, which assures a very high level of protection
against airborne diseasetransmission.

Vacuum cleaners[edit]

HEPA original filter for Philips FC87xx-series vacuum cleaners

Many vacuum cleaners also use HEPA filters as part of their filtration systems. This
is beneficial for asthmaand allergy sufferers, because the HEPA filter traps the fine
particles (such as pollen and dust mite feces) which trigger allergy and asthma
symptoms. For a HEPA filter in a vacuum cleaner to be effective, the vacuum
cleaner must be designed so that all the air drawn into the machine is expelled
through the filter, with none of the air leaking past it. This is often referred to as
"Sealed HEPA" or sometimes the more vague "True HEPA". Vacuum cleaners
simply labeled "HEPA" may have a HEPA filter, but not all air necessarily passes
through it. Finally, vacuum cleaner filters marketed as "HEPA-like" will typically use a
filter of a similar construction to HEPA, but without the filtering efficiency. Because of
the extra density of a true HEPA filter, HEPA vacuum cleaners require more
powerful motors to provide adequate cleaning power.
Some newer models claim to be better than the first models because of "washable"
filters. Generally, washable true HEPA filters are expensive. Some manufacturers
claim filter standards such as "HEPA 4", without explaining the meaning behind
them. This refers to their Minimum Efficiency Reporting Value (MERV) rating. These
ratings are used to rate the ability of an air cleaner filter to remove dust from the air
as it passes through the filter. MERV is a standard used to measure the overall
efficiency of a filter. The MERV scale ranges from 1 to 20, and measures a filter's
ability to remove particles from 10 to 0.3 micrometre in size. Filters with higher
ratings not only remove more particles from the air, they also remove smaller
particles.

Vehicles[edit]
Airlines[edit]
Modern airliners use HEPA filters to reduce the spread of airborne pathogens in
recirculated air. Critics have expressed concern about the effectiveness and state of
repair of air filtering systems, since they think that much of the air in an airplane
cabin is recirculated. Almost all of the air in a pressurized aircraft is, in fact, brought
in from the outside, circulated through the cabin and then exhausted through outflow
valves in the rear of the aircraft.[citation needed]

Motor vehicles[edit]
Some cars have cabin air filters that look like HEPA filters but which do not perform
at that level. The confusion is perpetuated by guides for changing car filters which
misidentify the filters as HEPA filters. The actual performance of these filters is
obscured by manufacturers and difficult to evaluate, as they are not rated with the
MERV system, though they typically yield MERV 8-equivalent performance.[citation needed]
More recently, the Tesla Model X has been attributed to have the world's first HEPA-
grade filter.[13] Following the release of the Model X, Tesla has updated the Model S
to also have an optional HEPA air filter.[14]