RESONATOR MOTOR RATING & GEAR RATIO REQUIRED

PARTICULARS VALUE UNITS

REQUIRED SPEED OF RESONATOR 15 RPM
DEAD WEIGHT OF BOOMTUBE (FILLED CONDITION) 7500 KG
ASSUMPTIONS
DRIVE TYPE REDUCER
SMALL PULLEY AT MOTOR SHAFT
LARGE PULLEY AT RESONATOR SHAFT
DIA OF LARGE PULLEY 400 MM
DIA OF SMALL PULLEY 120 MM
CENTER DISTANCE OF PULLEY 700 MM
CONSIDERING RESONATOR AS SCREW CONVEYOR
CALCULATED SPEED AT SMALL PULLEY
SPEED OF SMALL PULLEY(RPM) 50
FRICTIONAL HP FOR 15RPM SPPED OF RESONATOR
LENGTH OF RESONATOR 8M 26.3 FEET
SPEED 15RPM
DIAMETER HP FACTOR(Fd) 720
BEARING LOAD FACTOR(Fb) 1.1
FRICTIONAL HP 0.29 HP
MATERIAL HP FOR 5M3/HR OF RESONATOR
CAPACITY 5M3/HR 176.57 FT3/HR
LENGTH OF RESONATOR 8M 26.3 FEET
DENSITY OF MATERIAL CONVEYED 1000KG/M3 62.56 lbs/cf
MATERIAL CARRYING EQUIVALENT TO ALUMINA i.e. 65 lbs/cf
MATERIAL LOAD FACTOR(Fm) 2
FLIGTING OR TRAVEL LOAD FACTOR(Ff) 1.3
EYE PLATE/ PADDLE LOAD FACTOR(Fp) 1
DRIVE EFFICIENCY(e) 0.85
OVERLOAD FACTOR 2.75
MATERIAL HP 0.78 HP

TOTAL REQ. HP 2.49 HP

CONSIDERING 20% OF POWER LOSS DUE TO MECHANISM MISSALIGNMENT AND TAKING

BUFFER INTO ACCOUNT

FINAL HORSE POWER 2.89 HP

3HP POWER MOTOR SHOULD BE CONSIDERED FOR RESONATOR

GEAR RATIO OF MOTOR TO ATTAIN 50 RPM AT SMALL PULLEY

SPEED OF MOTOR (FROM DATA SHEET OF MOTOR) 1440 RPM
REQUIRED SPEED OF SMALLER PULLEY 50 RPM
GEAR RATIO 28.8

CONSIDER THE GEAR RATIO AS 30