High-speed 2D Measurement Sensor

TM-3000 Series

WORLD'S FIRST

IN-LINE 2D
MEASUREMENT SYSTEM
M E ASU RES 2 D I M ENSI O NS WI T H M I CRO N PRECISI O N
 HIGH-SPEED 2D IN-LINE MEASUREMENT SENSOR

Commitment to In-line Measurement

Performs in line 2D dimensional measurements with high speed and precision.
The new TM-3000 Series, the industry's first inline 2D measurement system.

2 Dimensional

Vision System
Optical
Comparator

High-speed
2D Measurement Sensor
TM-3000
High Inline
Precision
1D Laser
Micrometer

Because the TM-3000 is 2D it can...

Measure single point and edge dimensions Minimum
diameter Maximum outer
diameter

No need to position an object, outer diameter and angles can be measured instantaneously. In addition, Angle

since the object position is recognized, accurate measurement is performed with position correction.
Furthermore, variations due to surface roughness of an object are suppressed with edge averaging,
improving the reliability of measurement.
Width

High speed production support

Newly developed HT processor
Newly developed high speed 2D dedicated includes a high-speed computing CPU and two dedicated
image processing DSPs. Using a total of four processors for parallel processing, TM-3000 Series allows for
fast processing of 1800(images)/minute.

*HT Processor...High Speed Two Dimensional Processor

*1800 images/min... calculated with approx. 33 ms trigger interval (default setting)

High precision inspection

A high brightness LED and a double telecentric optical system ensure
REPEATABILITY
high precision performance
A advantage of the thrubeam type which is not affected by external lighting,
0.15 m repeatability. 0.15m

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 HIGH-SPEED 2D MEASUREMENT SENSOR

Traceable two dimensional inspections in line

Measurement principle
Uniform collimated lighting with a green LED. Two-dimensional
CMOS array detects the light-dark edges in the received light,
and measures the dimensions.

Dual telecentric optical system

Dual telecentric lenses ensure only collimated light is used for
imaging. Even though the distance from the object to the lenses
change, the size of the image on the CMOS does not change.
High precision measurement is possible.

Even with slight deviations

of the object within the
measurement area, the size of
the image does not change.

Pinpoint sub-pixel processing

High speed and high precision are
achieved by performing pinpoint
extraction and sub-pixel processing
on just the contour within the specified
measurement area, from the silhouette imaged on the CMOS.

HUD unit + collimator lens High brightness InGaN green LED

Collimated light is produced without A high brightness LED is used, combining
any unevenness by spreading LED light three features,
uniformly across the complete range. - Even Brightness Distribution - Resistant to EMF
*HUD unit = High Uniform Diffusion unit - Eye Safe

3
 A variety of measurement modes greatly expand the inspection possibilities
Because the system works in two dimensions it can...
Simultaneously measure a maximum of 16 measurement points within the measurement area. The time for measurement has been greatly reduced.

Area Example of measurement

: Hole diameter
Perpendicular
distance : Center pitch

Angle : Intersection point coordinates

: R radius

: Width
Intersection point : Angle
coordinates Width
: Perpendicular distance
R radius
Center pitch
: Area
Hole diameter

Diverse measurement modes

A flexible combination of 15 types of basic measurement modes, and 8 types of auxiliary measurement modes, can support a variety of inspections.

Outer diameter/Step/Width Angle

Measures a maximum diameter/minimum diameter within Measures an angle between two detected straight lines, and
the specified area, and a step/width between the detected a tilt angle from a virtual line.
edges.
Angle
Maximum diameter

Step

Tilt angle from a virtual

line.
Minimum
diameter Width

Distance/Intersection Point Distance Height / Position/Coordinates

Measures a center of the circles and intersection point, Measures height/ position of detected edges and
distance between 2 specified points, distance from a point coordinates of specified points.
to a straight line.
Intersection point position
Center (X,Y coordinates)
distance

Intersection point
distance

Height (Y direction)

Distance between a point Position (X direction)

and a straight line

Radius/Roundness Pitch
Measures radius and roundness of specified arc. Measures a maximum/minimum/average pitch within the
specified area.

Pitch
Radius

Roundness

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 HIGH-SPEED 2D MEASUREMENT SENSOR

A P P L I C AT I O N S
Unit: mm

Free height 45.000 Overall length 50.000

Outer diameter 5.000

Tip angle 45.0

Outer diameter 15.000

Outer diameter 16.000
Pitch angle 9.0

Measures outer diameter /pitch angel of springs Measures outer diameter/tip angle of needle valves

Point angle 15.0

Overall length
35.000

Outer diameter Outer diameter Outer diameter

0.300 0.299 0.148
V groove angle 22.5 Groove pitch 5.000

Measures pulley groove pitches/V groove angles Measures multi-point outer diameter/point angle of injection needles

Maximum diameter
Diameter 21.000 8.000

Minimum diameter Outer diameter

6.000 12.000

Convex height 2.000

Distance 12.000

Measures diameter/height of lenses Measures maximum diameter/minimum diameter of ampules

Outer thread height

14.000 Thickness 3.500

Neck ring
height 26.000

Outer thread
diameter
26.500

Roundness 0.020

Measures outer diameter and threading a PET bottle Measures roundness/thickness of O-rings

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 Correction function with on-the-spot power
Position correction function [edge correction/pattern correction]
Automatically corrects misalignments and tilt of the target which is directly linked to measurement errors. Can measure accurately even when
positioning is difficult or objects are conveyed in random orientations.

Master image

Outer diameter
measurement
Position
area
correction area

Correction
Measured image

Position
correction area Outer
diameter
measurement
area after
correction

Because the measurement area autotracks according to the position and tilt of objects
within the compensation area, it can be measured accurately.

Tilt correction function

When installing the sensor head, a tilt of the master workpiece is horizontally/vertically corrected, which significantly reduces adjustment times.

The image of the workpiece is tilted due to the sensor head By means of the tilt correction function, the workpiece image
which has not been installed at an appropriate angle. is horizontally/vertically captured and accurately measured.

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 HIGH-SPEED 2D MEASUREMENT SENSOR

Binary output

Monitor output
SD memory
card slot Simple setting and analysis with a PC
USB
SETTING SUPPORT SOFTWARE
TM-Navigator (TM-H1)
I/Os With the included software, settings can be
Analog voltage 2-head input
easily configured and data can be saved and
output
analyzed with a PC.
RS-232C

Ethernet

Large capacity memory for saving data

The controller has built in high capacity memory.
A memory card slot is included for recording histories of multiproduct/mass production.

Profile saving
For analyzing NG records
or production history.

Maximum100
images
For daily production control 65536 data
and traceability can be stored

Handling many product types

The memory in the controller stores up to 16 programs. By using a function
Handles 256 types
to search from the memory card, up to 256 programs can be switched to
handle various product types.

Program setting Image saving Data storage

Internal memory 16 100 65,536 16
SD card (4GB) 256 Approx. 3,800 65,536 Approx.8,000

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 S PECI FI C AT I O N S (S EN SO R H E A D)

Model TM-006 TM-040 TM-065

Measuring range 6 mm 0.24" 40 mm 1.57" 65 mm 2.56"
Smallest detectable object 0.04 mm 0.001" 0.3 mm 0.01" 0.5 mm 0.02"
Transmitter/receiver distance 60 mm 2.36" 180 mm 7.09" 270 mm 10.63"
Light source GaN Green LED InGaN Green LED
Measurement accuracy 0.5 m 0.02 Mil *1 2 m 0.08 Mil *3 3 m 0.12 Mil*5
Repeatability 0.06 m 0.002 Mil*2 0.15 m 0.05 Mil *4 0.2 m 0.007 Mil *6
Sampling cycle (trigger interval) *7 5.5ms (33ms at the initial setting)
Enclosure rating *8 IP64
Environmental
Ambient temperature 0 to 50C 32 to 122F
resistance
Relative humidity 35 to 85% (No condensation)
Material Aluminum
Transmitter Approx. 140g Approx. 560g Approx. 1280g
Weight Receiver Approx. 340g Approx. 720g Approx. 1460g
Base Approx. 220g Approx. 630g Approx. 1500g
*1 In a measurement area of 2 mm 0.08" 4 mm 0.16" error when measuring width of KEYENCE standard object (glass calibration scale).
*2 Value of 2 measuring the width of KEYENCE standard object (glass calibration scale) in the centre of the measurement area, an average 16 times, average 1.3 mm 0.05" line.
*3 In a measurement area of 10 mm 0.39" 26 mm 1.02" error when measuring width of KEYENCE standard object (glass calibration scale).
*4 Value of 2 measuring the width of KEYENCE standard object (glass calibration scale) in the center of the measurement area, an average 16 times, average 8 mm 0.31" line.
*5 Error when measuring width of KEYENCE standard object (glass calibration scale) in a measurement area of 20 mm 0.79" 40 mm 1.57".
*6 Value of 2 measuring the width of KEYENCE standard object (glass calibration scale) in the center of the measurement area, an average 16 times, average 14 mm 0.55" line.
*7 When measurement area is minimum, others are initial settings
*8 Apart from connector component

S PECI FI C AT I O N S (CO N T RO L L ER)

Model TM-3001 TM-3001P

Sensor head compatibility Compatible
Number of connectable sensors *1 2 units max.
Minimum display unit 0.01 m, 0.001 mm2, 0.01
Display
Maximum display range 9999.99 mm, 99999.9 mm2, 99999.9
Laser remote interlock input Non-voltage input
Input Trigger input (for Head A)
terminal Timing 1 input Non-voltage input
Voltage input
block Auto-zero 1 input
Reset input
Analog voltage output 10 V x 2 outputs, out put impedance: 100
Total judgment output NPN open-collector output PNP open-collector output
Output
Error output NPN open-collector output (N.C.) PNP open-collector output (N.C.)
terminal
Process output
block
Trigger input enable output NPN open-collector output PNP open-collector output
Adjusted error output
Trigger input (for Head A)
Timing 2 input Non-voltage input Voltage input
Auto-zero 2 input
Program switching input Non-voltage input, 4 inputs Voltage input, 4 inputs
Expansion Memory card save input Non-voltage input Voltage input
connector 3-level judgment output: OUT1 to OUT16, total judgment output 3-level judgment output: OUT1 to OUT16, total judgment output
Judgment/Binary output*2 Binary output: OUT1 to OUT16 measured data output (21 bits) Binary output: OUT1 to OUT16 measured data output (21 bits)
NPN open-collector output PNP open-collector output
Strobe output
NPN open-collector output PNP open-collector output
Trigger input enable output
Analog RGB monitor output SVGA (800 x 600 pixels)
RS-232C interface Measured data output and control input/output (Maximum baud rate: 115200 bps, selectable)
USB interface In conformity with USB Revision 2.0 HI-SPEED (USB 1.1 Full-SPEED compatible)
Ethernet interface 1000BASE-T/1000 BASE-TX/10 BASE-T
Memory card SD card CA-SD4G (4GB), CA-SD1G (1GB) support
Position correction function, OUT name change function, select measurement mode (outer diameter, height, step height, position, width, distance, intersection dis-
tance, angle, radius, roundness, coordinates, area, search, ring test, pitch) functions, OUT function between operators, auxiliary measurements (straight edge, circular
edge, the edge bounding line, center line, intersection, straight line between two points, any line, any point), functions, scaling function, average function, measure-
Major functions ment function, measurement value alarm setting function, tolerance setting function, auto-zero function, storage (data/image) function, memory card storage function,
program memory function, trigger mode change function, mutual interference prevention function, adjustable measuring range function, detection threshold
value change function, mask function, attitude correction function, display language switching function, support software setting function, trigger interval-measure-
ment time display function, others
Power supply voltage 24 VDC 10%, Ripple: 10% (P to P) or less
Ratings
Current consumption 1 head connected 480mA max./ 2 heads connected 550mA max.
Environmental Ambient temperature 0 to 50C 32 to 122F
resistance Relative humidity 35 to 85% (No condensation)
Material Polycarbonate
Weight Approx. 1120g
*1 1 or 2 units can be connected only with the same head model
*2 OUT 1 to OUT 8 decision result, OUT 9 to OUT 16 decision result, time share output of binary measurement data.
The rating of the NPN/PNP open collector output (output terminal block): 50 mA (30 V or less) max., residual voltage: 1.4 V or less (50 mA) 1.0 V (20 mA)
The rating of the NPN/PNP open collector output (expansion connector): 50 mA (30 V or less) max., residual voltage: 1.0 V or less
Rating for non-voltage input, ON voltage 1V max., OFF current 0.3mA max. (trigger input terminal, ON voltage 5V max., OFF current 1mA max.)
Voltage rating, maximum rating 26.4V, ON voltage 10.8V, OFF current 0.3mA (trigger input terminal maximum rating 26.4V, ON voltage 10.8V, OFF current 1mA)
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 HIGH-SPEED 2D MEASUREMENT SENSOR

O PER AT I N G SYS T E M ENV I RO N M EN T

CPU Pentium III 1GHz min. (recommended 1.7GHz min.)

Windows 7 *1 Windows Vista *2

Support OS Windows XP Professional Edition/Home Edition

Windows 2000 Professional

Memory capacity 512MB min. (1GB min. recommended)

Resolution of display XGA (1024 x 768 pixels) min, 256 colors min.

Free disk space 1GB min.

Interface *3 As described above, all those mounted, USB2.0/1.1 *4, Ethernet *5

*For your OS, use environments above that recommended.

*1 Supports all editions Home Premium, Professional, Ultimate.
*2 Supports all editions Ultimate, Business, Home Premium, Home Basic. 64 bit versions are not supported.
*3 Communicate selecting any of them. Simultaneous communication is not possible.
*4 Connection through a USB hub is not included in the guarantee.
*5 Connection to LAN and connection via a router is not included in the guarantee.
Windows Vista, Windows XP, Windows 2000 Professional are registered trademarks of US Microsoft Corporation.
Pentium is a registered trademark of intel Corporation.

CONTROLLER SENSOR HEADS

Sensor head Sensor head Sensor head

Controller 6 mm 0.24" type 40 mm 1.57" type 65 mm 2.56" type
TM-3001(P) TM-006 TM-040 TM-065

CO N T RO L L E R L I N EU P

NPN Output type TM-3001

PNP Output type TM-3001P

MONITOR

Console (Optional) Setting and support software USB cable (Optional) High-resolution monitor Monitor stand
OP-82125 TM-H1 OP-66844 CA-MP81 OP-42278

CABLE - CONNECTOR OPTION

Cable between Transmitter to receiver Cable between I/O connector cable Protective cover
head and controller expansion cable controller - monitor OP-51657 (3 m 9.8') OP-87035 (2 per pack)
CB-A OP-87033 (1 m 3.3') OP-66842 (3 m 9.8') (for TM-040)
(0.7, 2, 5, 10, 20, 30 m) OP-87034 (3 m 9.8') OP-87036 (2 per pack)
(2.3', 6.6', 16.4', 32.8', 65.6',
98.4') (for TM-065)

Ethernet cable RS-232C D-sub9 pin conversion D-sub25 pin conversion Memory card
OP-66843 (3 m 9.8') communication cable connector connector CA-SD4G (4GB)
OP-96368 (2.5m 8.2') OP-26401 OP-96369 CA-SD1G (1GB)

9
 DIMENSIONS (SENSOR HEADS)

TM-006 4-4.5 0.18" through-hole 0.59" 0.59"

4-M4 through-hole Unit: mm inch
15 15
8 0.31 spot facing, 4.5

1.42" 36 24 0.94" 26 1.02"

25 25
160.2 0.62"0.007" 6
0.98" 0.98"
0.24"

(8.94")
(227)
Measurement
3-4 0.16"(mounting hole) 76 51 area 8 2-4 0.16"(mounting hole)
32
2.99" 2.01" 4 1.26" 32
0.16"

2.20" 56 1.81" 46 400.2 1.81"46 2.20" 56

1.57"0.007" 6
0.24"
4
0.16" 4 0.16" 18 0.71"
1.18"
30
2.36" Cable length 100 3.94"
Cable length 500 19.69" 0.14" 60 0.14"
3.5 3.19" 1.50" 3.5
81 38
Cable length 190 7.48" 6 48 126 25
0.24" 1.89" 4.96" 0.98"

0.18"
2-M4 through-hole Base 35 1.38" 4.5

1.02" 26

4.53" 1.77" 2-M4 through-hole

115 45
5.59" 2.76"
142 70
8.35"
212

2-M4 Effective depth 5 2-M4 Effective depth 5

0.63" 16 16 0.63"

40 92 47 18
1.57" 3.62" 1.85" 0.71"

TM-040
0.28"
4-M3 effective depth 3.5 7 Measurement area 4-M3 effective depth 3.5 0.14" 1.89"
48 48 7 0.28"
0.14" 1.89" 4-4.5 0.18" cut
25 25
8 0.31depth 4.5 4-M4
0.98" 0.98"
1.89" 48 48 1.89"

1.97" 50
2.44" 62 50 1.97"
1.63" 41.5 310.3 41.5 1.63"

1.22"0.01" 55 55 6 0.24" Front surface of transmitter

Front surface of receiver
2.17" 2.17"

0.22" 94.8 0.22"

3-5.5 (mounting hole) Measurement area 76.5 3-5.5 (mounting hole)
3.73"
3.01"
0.79" 20

40
1.57" 88
97.5 88
3.46" 3.46"
3.84" 65.50.6 97.5
2.58"0.02" 3.84"

5 5 20 0.79"
0.20"
0.20"
47 29 1.14"
1.85" 90 3.54" 58.5
6.5 180 7.09" 2.30" Cable length: 235 9.25"
Cable length:500 19.69" 0.26" 8 0.69"
0.31"
Cable length:175 6.89" 17.5
0.11" 2.8 When minimum bend R
When minimum bend R

2-M4 effective depth 6 0.24" 2-M4 effective depth 6 0.24"

4-M4 effective depth 8 0.32"
6 0.24"

1.22" 31 31 1.22"
50
1.97"

115 4.53" 115 4.53"

145 5.71" 161 6.34" 5.5
39.8 306 0.22" 103.5
34 103 25
1.57" 12.05" 1.34" 4.06" 4.07" 0.98"

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 HIGH-SPEED 2D MEASUREMENT SENSOR

DIMENSIONS (SENSOR HEADS)

TM-065 Unit: mm inch

4-5.5 0.22" cut
0.14"
4-M3 Depth 3.5 9.5 0.37" depth 5.5 0.22" 0.35" 4-M3 Depth 3.5 0.14"
0.35" 9 4-M4 2.99"
76 Measurement 9
2.99" area 76
1.38" 1.38"
35 35

2.99" 76 76 2.99"
2.76" 70
3.70" 94 70 2.76"
1.73" 44 470.6 44 1.73"
12
Front surface of receiver 1.85"0.02" 0.47" Front surface of transmitter
115 65
4.53" 2.56"
Measurement
area
5.11" 1.18" 3.82"
129.7 97
30

130 65
2.56" 130
5.12"
5.12"
115 820.8 120
4.53" 3.23"0.03" 4.72"

0.20" 5 5 20 0.79"
3-5.5 (mounting hole) 0.20"
0.22" Cable 6.89" 3-5.5 0.22"(mounting hole)
Cable length:500 19.69" length:175 160 6.30"
11.5 Cable length:420 16.53"
0.34" 8.7 0.37" 9.5 270 10.63"
0.45" 19 0.75"
66
When minimum bend R 2.60" 33.5 1.32"
When minimum bend R
66.5
2.62"
4-M5 Depth 10 0.39"
2-M4 effective depth 6 0.24" 2-M4 effective depth 6 0.24"
0.47"
12
47
1.85" 47 1.85"
70 2.76"

200 7.87" 130 5.12"

240 9.45" 190 7.48"
49.7 430 16.93" 53 176 131.5 44
1.96" 17 2.09" 6.93" 5.18" 1.73"
0.67"

DIMENSIONS (CONTROLLER) DIM ENSIONS (MONITOR)

TM-3001(P) LCD monitor 1.0 to 4.0

241.2 9.50"
92.5 3.64" (15) 135.5 5.33" CA-MP81 Outer dimension of mounting bracket
0.04" to 0.16"
0.59" Panel thickness
230 9.06"
151 15.95" Mounting bracket

DIN rail Mounting screw

mounting
position
191.2 180
7.53" 7.09" 129.8
35.9 5.11" 106
153 Outer Effective
1.41" 4.17"
6.02" dimension of display area
mounting
bracket

83.3
3.28"
65.3
2.57" 156 6.14"
0.32" 8
(60) 172.4 6.79" 6 34
6 Effective display area 0.24" 1.34"
0.24" 2.36"

4 x M4 Depth:
6 0.24" Stand 230 9.06"

OP-42278
70
2.76"

236
9.29"

80 17 146
3.15" 0.67" 5.75"

0.85" 2.62"
2- R0

21.5 66.5
R2 .01
.5 "

5 0.20"

111
8 4.37"
0.32"

130 5.12"

210 8.27"

11
 LASER DISPLACEMENT (2D) LJ-G Series

Confirmation of PCB Confirmation of door/hood mounting

mounting height accuracy

High-accuracy of 0.1% of F.S.

High-speed sampling
Simultaneous measurement/judgment at 8 points
Confirmation of
Stable measurement of all targets sealant coating
profile Confirmation of welding groove position

OPTICAL MICROMETER LS Series

Measuring the outer

diameter of a fiber
Measuring the outer diameter of a piston

High repeatability 0.06 m

High speed 2,400 samples/second
Maintenance-free design Measuring the width
Easy set-up, target viewer and camber angle of Measuring the outer diameter of aprocessed shaft
a rubber sheet

LASER DISPLACEMENT LK-G5000 Series CONFOCAL DISPLACEMENT LT Series

Vibration test of high-

temperature-muffler

Sampling rate of 392 kHz Surface scanning method for a variety

Linearity of 0.02% of F.S. of high accuracy measurements
Repeatability down to 0.01 m 0.0004 Mil Multiple measurement modes
Thickness measurement/
0.3 m resolution Measuring the profile of
solder paste on a PWB
loop control of a rubber
sheet

CALL T O C O N TA C T Y O U R L O C A L O F F I C E
TOLL
FREE
1-888-KEYENCE
1 - 8 8 8 - 5 3 9 - 3 6 2 3
www.keyence.com SAFETY INFORMATION
Please read the instruction manual carefully in
order to safely operate any KEYENCE product.

KEYENCE CORPORATION OF AMERICA

Corporate Office 669 River Drive, Suite 403, Elmwood Park, NJ 07407 PHONE: 888-539-3623 FAX: 855-539-0123 E-mail: keyence@keyence.com
Sales & Marketing Head Office 1100 North Arlington Heights Road, Suite 210, Itasca, IL 60143 PHONE: 888-539-3623 FAX: 855-539-0123
Regional offices CO Denver IN Indianapolis MI Detroit NJ Elmwood Park OH Cincinnati PA Pittsburgh TX Austin WI Milwaukee
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CA N.California GA Atlanta KY Louisville MN Minneapolis NC Charlotte OR Portland TN Knoxville VA Richmond
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KEYENCE CANADA INC. KEYENCE MEXICO S.A. DE C.V.
Head Office PHONE: 905-366-7655 FAX: 905-366-1122 E-mail: keyencecanada@keyence.com PHONE: +52-81-8220-7900 FAX: +52-81-8220-9097
Montreal PHONE: 514-694-4740 FAX: 514-694-3206 Windsor PHONE: 905-366-7655 FAX: 905-366-1122 E-mail: keyencemexico@keyence.com KA1-1094

The information in this publication is based on KEYENCEs internal research/evaluation at the time of release and is subject to change without notice.
Copyright (c) 2011 KEYENCE CORPORATION. All rights reserved. TM3-KA-C-US 1064-4 611358 Printed in Japan
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