Battery Charger DCDB PDF

D:\Hema\2008-2009\conv\pcoos-000008-08-09\Write up-coo-08.
doc
DRAWINGS
FOR
APPROVAL
RATING : 125V / 50A Dual Float cum Boost Charger &

125V DCDB
NAME OF PROJECT : EEPC- Accelerated Electricity Access Expantion
CUSTOMER : NCC LTD
JOB NO. : 2264-08
S.O.NO : PCOOS/000008/08-09
MANUFACTURER : AMARARAJA POWER SYSTEMS (P) LTD, TIRUPATI.
AMARA RAJA POWER SYSTEMS (P) LTD.

RENIGUNTACUDDAPAH ROAD, KARAKAMBADI517 520
TIRUPATI (A.P.)
Tel : (0877) 2285561 2285565
Fax : (0877) 2285599 & 2285600
APL-2264-08 1 26.05.09 1 9
D:\Hema\2008-2009\conv\pcoos-000008-08-09\Write up-coo-08.doc
TABLE OF CONTENTS
==================================================================
Sl.No. CONTENTS
-------------------------------------------------------------------------------------------------------------------
01. GENERAL DESCRIPTION
02. TECHNICAL SPECIFICATION OF CHARGER & DCDB
03. TECHNICAL DEVIATION AND JUSTIFICATION
04. SYSTEM THEORY OF OPERATION
05. AMARARAJA STANDARD SUB VENDOR LIST
06. BILL OF MATERIALS
07. SCHEMATIC DRAWINGS
08. DIMENSIONAL DRAWINGS
=================================================================
APL-2264-08 1 26.05.09 2 9
GENERAL DESCRIPTION
The system basically consists of Two Float Cum Boost Chargers. Each Float cum Boost charger is
capable to supply the load and Battery Charging requirements. In normal mode of operation, the
battery assembly is float charged by both the chargers while feeding the DC load thus operating in
parallel and sharing the total load. When FCBC - 1 fails, the other charger FCBC - 2 comes into
operation and supplies the load and battery bank.
Both Chargers basically consists of input transformer, Rectifier Bridge, Filter circuit and Charger
Control Board. The Functional Block Diagram of redundant the system is enclosed in this package
for reference. The Input Transformer steps down the AC input voltage to required AC level. The
rectifier is built with SCRs, which are connected in full wave, Full controlled configuration. The
Rectifier Bridge converts the stepped down AC into regulated DC. The Filter Circuit eliminates AC
ripple in the DC output. The charger control board provides the gate pulses to SCRs. Voltage and
current feedback circuits provide error signals to the charger control board to achieve voltage
regulation and current limit.
A charger output voltmeter, a charger output Ammeter, AC input Ammeter and AC input voltmeter
are provided to measure respective parameters continuously in each charger. Blocking diode is
provided at the output of each charger to prevent reverse flow of current into the charger, which may
damage the filter circuit in the charger when the battery is supplying the load.
A Battery Charge / Discharge Ammeter, Battery Earth Leakage Ammeter and DC Voltmeter with
selector switch are provided to measure respective parameters continuously in Battery Charger
System.
The chargers, FCBC-1 & FCBC-2 are housed in a single cabinet of Folded sheet steel construction.
All Meters, Indicators and important Controls are brought on to the front door.
****
APL-2264-08 1 26.05.09 3 9
TECHNICAL SPECIFICATION OF CHARGER
TYPE : DUAL FLOAT CUM BOOST CHARGER

MODEL : FULL WAVE FULL CONTROLLED
RATINGS : 125V DC, 50Amp DFCBC suitable for VRLA-56cells-300AH battery
AC INPUT
Voltage : 380VAC 10%
Frequency : 50Hz 5%
Phase : 3 Phase, 4Wire
DC OUTPUT
Float voltage : 126.0V DC adjustable by +2%, -5%

Boost voltage : 128.8V DC adjustable by +2%, -5%
Regulation : Better than 1% at full voltage
Ripple : Less than 1% RMS
Current : 50A
System output voltage : MAX.126V DC + 1% (at load terminalsterminals

after dropper diode ckt)
Efficiency : Better than 80% at Full load
METERS : Following analogue type 72 X 72 mm meters shall be provided in

the system for monitoring the respective parameter.
a. AC voltmeter with selector switch to measure voltage across line

to line and line to neutral
b. AC ammeter with selector switch
c. DC voltmeter with selector switch(FCBC-1/FCBC-
2/BATT/LOAD)
d.DC ammeter for both FCBC - 1 & 2
e. DC ammeter to measure battery charge/discharge current
f. Load ammeter
INDICATIONS : Pilot Lamps shall be provided for following conditions.

a. AC Mains ON
.
FACIA Display shall be provided for the following
conditions with audio alarm for abnormal conditions on each charger
a. AC mains fail
b. AC I/P MCB Trip(FCBC-1&2)
c. DC O/P MCB Trip(FCBC-1&2)
d. Charger Fail(FCBC-1&2)
e. Charger ON(FCBC-1&2)
f. Battery I/P fuse fail
APL-2264-08 1 26.05.09 4 9
g. Battery Earth Fault

h. Float ON
i. Boost ON
j. Battery under voltage
k. DC under voltage
l. DC over voltage
5. PROTECTIONS : Following protections will be provided in the system:
a. AC Input Circuit Breakers for both FCBC-1 & 2.
b. Fast acting semiconductor fuses for Rectifier bridges
for both FCBC-1 & 2.
c. DC Output Circuit Breakers for both FCBC-1 & 2.
d. Over Voltage cutback protection for both FCBC-1 & 2.
e. Charger Over Load protection for both FCBC-1 & 2.
f. Battery Input Fuses
g. Battery Path Charging Current Limit
h. Blocking Diodes for both FCBC-1 &2.
i. Charger Current Limit
6. CONTROLS & SWITCHES :
a. AC Input Circuit Breakers for both FCBC-1 & 2.
b. DC Output Circuit Breakers for both FCBC-1 & 2.
c. Auto / Float / Boost Mode Selector Switch for both
FCBC-1 & 2.
d. Float & Boost Voltage Variable Potentiometers for
both FCBC-1 & 2.
e. Test, Accept & Reset Push Buttons
f. AC Volts & Amps Selector Switch for both FCBC-1
& 2.
g. Heater, Door Lamp and Socket Power Supply ON/ OFF
Toggle Switches with Fuses.
h. DC Voltmeter Selector Switch
7. SPECIAL FEATURES : The following features will be provided:

a. Soft start on DC side.
b. Class-F insulation with Class-F Temperature Limits
for all the Magnetics.
c. Automatic voltage regulation using digital control logic
d. Built in auto phase reversal of operation
e. Charger Current Limit
f. Battery Path Current Limit
g. Filter Circuit to limit Ripple.
8. GENERAL
a. Cabinet : Freestanding Cabinet, Floor Mounting Type, Sheet Steel

Construction, Easy Access for Installation,
Commissioning & Maintenance and Cable Entry at
Bottom of the Cabinet. Proper louvers will be provided
for better ventilation. Hinged doors will be provided at
the front and back. All live parts will be properly
shrouded.
[[
APL-2264-08 1 26.05.09 5 9
b. Sheet Thickness : 1.6mm for Non-load bearing sections.

2.0mm for Load bearing sections.
c. i) Paint : EXT. : Light Grey 631 of IS 5

INT. : Glossy White
ii) Painting process : Powdered coating
d. Cooling : Natural air cooling
e. Protection class : IP 42 as per IS 2147
f. Temperature range : 0C to 50C

of operation
g. Relative humidity : 0% to 95% non-condensing.
APL-2264-08 1 26.05.09 6 9
TECHNICAL SPECIFICATION FOR DCDB

Incomer : 63A-2P-DC-MCB -1No.
Outgoing feeders : 32A-2P-DC-MCB -3Nos.

16A-2P-DC-MCB -7Nos.
METERS : Following Analog Type Measuring Meters of 72 x 72

Sq. mm with 240 deflection will be provided in the
DCDB for measuring the respective parameters:
a. DC Ammeter for DCDB

b. DC Voltmeter
8. GENERAL
a. Cabinet : Freestanding Cabinet, Floor Mounting Type, Sheet Steel

Construction, Easy Access for Installation,
Commissioning & Maintenance and Cable Entry at
Bottom of the Cabinet. Proper louvers will be provided
for better ventilation. Hinged doors will be provided at
the front and back. All live parts will be properly
shrouded.
b. Sheet Thickness : 1.6mm for Non-load bearing sections.

2.0mm for Load bearing sections.
c. i) Paint : EXT. : Light Grey 631 of IS 5

INT. : Glossy White
ii) Painting process : Powdered coating
d. Cooling : Natural air cooling
e. Protection class : IP 42 as per IS 2147
f. Temperature range : 0C to 50C

of operation
g. Relative humidity : 0% to 95% non-condensing.
APL-2264-08 1 26.05.09 7 9
DEVIATION / JUSTIFICATION
S.No. CLAUSE DEVIATION / JUSTIFICATION
S.No Clause Deviations & Justifications
01 13.6&13.7 As battery charger designed suitable for VRLA battery, these batteries are
delivered to the site with full charge condition. Hence Initial charge at site
is not required. So, We are not provide initial charge mode, equalizing
charge setting timer and over ride selector switch in the offered charger.
02 13.6& 13.7 As Battery charger designed suitable for VRLA battery, Float and Boost
Voltage settings will be designed as per VRLA battery manufacturer
Recommended voltage levels Float=2.25V/cell and Boost=2.3V/Cell.
Offered charger is designed as its out put voltage shall vary with in
the regulation limits, hence pulse limiter zener type is not required.
03 13.9 As the requirement is thyristor based battery charger, it can deliver

rated DC voltage within specified regulation for specified AC
supply and DC load variation. Hence, taps on transformer are not
required
04 13.11 Battery impedance monitoring facility is not available in the offered

charger. Hence we can provide battery fuse fail alarm indication and PFC
for customer remote monitoring purpose. Earth fault indication is derived
through amararaja make PCB cards.
05 13.12 All indications, alarms and protections are derived through Amara
Raja make PCB cards, which shall be built with PLA/OEN make
Aux.relays and hence, no separate static relays being considered to
derive protections and charger fail indication and PFC was provided
in charger only not in DCDB.
06 13.14 For Emergency DC lighting control system Automatic and OFF selector
Switch is provided ,manual position can not be provided.
APL-2264-08 1 26.05.09 7 9
SYSTEM THEORY OF OPERATION

The system consists of two identical Float cum Boost Chargers, with necessary Interconnection
Circuit and a Battery Bank. Both chargers are identical in nature & works on the same principle.
These chargers are rated to meet the requirement of Load and Battery charging current as
specified. For clear understanding of system description, refer the schematic drawing enclosed.
The Float cum Boost chargers - 1 & 2 are connected to the AC input power through (CB 401/501).
The Input transformer (T401/501) steps down the input AC Voltage to the required level and is
connected to the rectifier bridge (SCR 401-406/501-506) through Fast acting Semiconductor Fuses
(FU 401-402/501-502). PC402/502 are capacitive filter Boards that protect the system from surges
and transients at AC Input. The charger control board PC 401/501 provides gate signals to these
SCRs at appropriate timing depending on the output voltage/current feed back. The Rectifier DC
is connected to DC filter (L 401 / 501 and C 402 / 502) which in turn filters out all harmonics and
provide DC voltage with low ripple content as specified. The Blocking diodes (D401/501) prevent
reverse current flow into the charger. The output voltage of Float cum Boost Charger is adjusted
using the potentiometer R 401-402/501-502 respectively.
The shunt SH 401/501 provides current feedback to charger control board (PC 401/501), which
causes the unit to go into current limit, when the load current (charging current) is more than set
value.
The Rectifier DC is connected to DC filter (L 401 & C 402/L 501 & C 502) which in turn filters
out all harmonics and provide DC voltage with low ripple content as specified.
The meter M 401/501 with shunt, SH 401/501 provides the current feedback to the charger
control Board PC 401/501, which causes the unit to go into current limit beyond the set value.
This Characteristics cause the output voltage to go down when the battery is run down, to
maintain a constant level of charging current.
During normal operation, Charger - 1 & 2 supplying load current and float charge the battery. The
current limit interface board (PC 3) connected across Battery shunt terminal, provides Battery
Charging current limit protection, when both chargers are operating in Float mode.
APL-2264-08 1 26.05.09 8 9
ANNEXURE - A
APPROVED SUB-VENDOR LIST
1. Contactors/Overload relays ABB/ L&T/ANDREW YULE

2. Thyristors / Diodes HIRECT/ RIR/ Semicran
3. Heavy duty switches SALZER (L&T) / KAYCEE
4. Control Switches SALZER (L&T)
5. MCBs MDS /INDO ASIAN/ Siemens/Schneider
6. MCCB C&S / SCHNIDER/siemens
7. Toggle Switches R.G.K/RECOM
7. Fuses (HRC & HBC)/ Fuse Bases GEC/Bussman(formerly S&S)/INDO ASIAN/
ELCOM/ ESSEN
8. Fuses (GLASS) PROTECTRON
9. Meters BEEMET / RISHAB
10. Push Button / Indicating lamps L&T/TEKNIC/R.G.K/JYOTHI ELECTRONICS
11. Auxiliary relays (PCB Type) PLA/OEN
12. LED's SANKEN/KWALITY
13. Wire Wound Resistor PEC/VEPL
14. Potentiometers POTEL / BOURNS / PANKAJ
15. Electrolytic Capacitors SARADA
16. Populated PCBs ARPSL
17. Shunts BEEMET/MECO/ RISHAB
18. Heat Sinks AFCOSET / BMs
19. Thermal Switches UTILITY APPLICATIONS
20. Heaters PYRO
21. Terminal Blocks ELMAX/ ESSEN
22. MOVS ELPRO
23. Cable Glands NOVOFLEX/HMI/COMET/JAINSON
24. Cables CAPI
25. Fuse Switches GEC/C&S/HPC/HAVELLS/CGL
26. Facia window ACCYS ELECTRONICS/SUN INDUSTRIES.
APL-2264-08 1 26.05.09 9 9
POWER SYSTEMS Pvt. Ltd. Bill Of Material Report Doc Ref No : ENG-SFS-08/REV 0
Sale Order No PCOOS/000008/08-09 Line No 1 Configuration No 1 Customer Name National Contracting Co. Ltd.,Saudi Arab Rev No 0.00
Item Code DFCB125050A Variant Code E612 Description 125V/50A DFCBC:3PH-4W-FWFC Jobno 08-2264 Qty 1 UOM NOS
Sl.No Rev Circuit Designation Input Item Code Description Variant Variant Description Qty / System UOM Sub Remarks
1 0 AL 42500000069V Buzzer-12V-20mm-CE-27-01 M064 Metronix 1.000 NOS
2 0 C 401/501 40730400200V capacitor-polyster-2mfd-400V-axial E013 2F/20%400VDC/KT12 2.000 NOS
3 0 C 402/502 (3+3) 40712007700V Cap-Elec-7700mfd-200V DC- S047 SARADA 6.000 NOS
4 0 CB 401/501 40071310040 MCB-40A-3P-AC-10KA-DCurve L021 Legrand-D 6049 77 2.000 NOS
5 0 CB 401/501(AUX) 40071900009 Auxiliary C/O Switch-6A-250V AC L021 Legrand-007350 2.000 NOS
6 0 CB 402/502 40071299003 MCB-63A-2P-10KA-DC-AUX 1NO+1NC S049 Sch-MGN22332+26924 2.000 NOS
7 0 CON 1 47930245032 Contactor-32A-3P-110VDC coil-2NO+2NC A009 PAK-20US-110VDC 1.000 NOS
8 0 CON 401-402 47920238010 Cont-10A-415VAC Coil- 2 NO + 2NC L001 MN0 22E-SS94662D000 2.000 NOS
9 0 CON 401/402(AUX) 47960022001V Con aux block-2NO+2NC For MN9-MN25 Ser L001 L&T-SS94085 2.000 NOS
10 0 D 1/3 46081101150 Dropper Diode-forward-150A-100V-stud H004 HIRECT-S1HNS150 2.000 NOS
11 0 D 2/4 46081201150 Dropper Diode-reverse-150A-100V-stud H004 HIRECT-S1HRS150 2.000 NOS
12 0 D 401/501 46011106100 Diode-Forward-100A-600V-stud H004 Hirect-S6BN100 2.000 NOS
13 0 D5 40462108002V Diode-GP-3A-1000V-DO-27-1N5408 M035 M035 1.000 NOS
14 0 DCDB DCDB1250000 125V DC DISTRIBUTION BOARD A010 ARPSL 1.000 NOS yes
15 0 DL 401 42500000231V DOORLAMP-15W-230V AC P007 Philips 1.000 NOS
16 0 DL 401 (Holder) 42500000236V BULB HOLDER A008 Anchor 1.000 NOS
17 0 FD 1 42500000757 Facia display-16point-90-270V AC/DC S099 Sun Indus-SMA16WUS 1.000 NOS
18 0 FU 1-2 47503014063 HRC fuse-slow-63A-415V/550VAC-offset tag B017 Bussmann-63K07 2.000 NOS
19 0 FU 47504320100V Glass Fuse-fast-1A-250VAC-32MM P011 PROTECTRON 12.000 NOS
3/403-406/408-410/
503-506
20 0 FU 47501122100 Semiconductor fuse-fast-100A-240V/250VAC B017 Buss-100LET-T type 4.000 NOS
401-402/501-502
21 0 FU 407 47504094010 HRC fuse-slow-10A-415/550V AC-clip on B017 BUSSMAN-NSD10 1.000 NOS
BOM Status Prepare HEMALATHA.K

Report Run Date & Time 26/05/2009 16:05:40 Prepared By Checked By Approved By Page No 1 Of 4
Proprietary Material of M/s AMARA RAJA POWER SYSTEMS (P) LTD., Tirupati. All rights reserved. No copying permitted. Unauthorised use prohibited,
22 0 FUB 1/2 47512000013V Fuse base-63A-415/500 VAC B017 Bussman-KA63 2.000 NOS
23 0 FUB 47512000025V Fuse holder-glass-10A-32mm E014 ELCOM-MF-20 6.000 NOS
3/403-406/503-506/
408-410
24 0 FUB 407 47512000016V Fuse base-32A-415/500V AC B017 Bussmann-FA32 1.000 NOS
25 0 FUSE SWITCH 40022301063 Fuse switch-63A-3P-ON/OFF-bolted type G001 GEC-SP63EIT-BS 1.000 NOS
BOX(FUSW 1)
26 0 FUSW FUSES(63A 47503134063 HRC fuse-slow-63A-415VAC-offset tag-eit G001 GEC-EIT63 2.000 NOS
FUSES)
27 0 FUT (PC 8) 47599990000V Fuse Trip indicator G001 GEC-TI300 2.000 NOS
28 0 H 401 42500000011V SPACE HEATER -100W-240VAC P013 PYRO 1.000 NOS
29 0 HS [D 1-4/401/501] 44802000250 Heat sink-130HD-250mm A003 AFCOCET 4.000 NOS
30 0 HS[ SCR 44801000200 Heat sink-PI-20-200mm A003 AFCOCET 6.000 NOS
401-406/501-506]
31 0 L 401/501 43200003611 Charger D.C.Choke-3.25mH A010 ARP-AT-3611 2.000 NOS yes
32 0 LA 401 47711105221 Indicator assembly-240VAC-22.5mm-red T001 TECKNIC-2LHBR230 1.000 NOS
33 0 LA 402 47711105222 Indicator assembly-240VAC-22.5mm-yellow T001 TECKNIC 1.000 NOS
34 0 LA 403 47711105224 Indicator assembly-240VAC-22.5mm-blue T001 TECKNIC 1.000 NOS
35 0 M1 47610932015 DC voltmeter-0-150V-1.5%-240D-72x72 R007 Rsihab-PL72 1.000 NOS
36 0 M2 47611432007 DC ammeter-75-0-75A/75mV-1.5%-240D-72x72 R007 Rishab-PL72 1.000 NOS
37 0 M 401/501/3 47610532007 DC amm-0-75A/75mV-1.5%-240D-72x72 R007 Rishabh-PL72 3.000 NOS
38 0 M 402 47610832050 AC voltmeter-0-500V-1.5%-240D-72X72mm R007 Rishab-VL72 1.000 NOS
39 0 M 403 47610232005 AC ammeter-0-50A/5A-1.5%-240D-72x72 R007 RISHAB-VL72 1.000 NOS
40 0 MOV 40413061400V MOV-60V-14mm E006 ELPRO-RDN 60/14 12.000 NOS
401-406/501-506

41 0 PB 1/2/3 47310000104V PB-microswitch-1C/O-black R001 R.G.KESWANI-MR3/FPBB 3.000 NOS
42 0 PB 401 47311000200V PB-door lamp-NC-(Refrig switch) A008 Anchor 1.000 NOS
43 0 PC 1 ARE02018202 PCB-MST-ACDB-48VDC A041 AREPL-P02018202 1.000 NOS
44 0 PC 10 ARE02002000 PCB-PLA-RELAY-12VDC-3C/O CONT. A041 AREPL-P02002000 1.000 NOS
45 0 PC 12 ARE02018206 PCB-MST-DDB-110V DC A041 AREPL-P02018206 1.000 NOS
46 0 PC 2/406 ARE02002023 PCB-RELAY BD-130VDC-3C/O A041 AREPL-P02002023 2.000 NOS
47 0 PC 3 ARE02008404 PCB-CUR LIMIT-INT.FACE-130VDC A041 AREPL-P02008404 1.000 NOS
48 0 PC 4-7/13 ARE02008201 PCB-VOLT DETECT-130VDC-TB-OEN A041 AREPL-P02008201 5.000 NOS
49 0 PC 401/501 ARE02009000 PCB-CHGR-6P-MOTHER BD A041 AREPL-P02009000 2.000 NOS
50 0 PC 401A/501A ARE02009011 PCB-POWER SUPPLY BD-6P A041 AREPL-P02009011 2.000 NOS
51 0 PC 401B/501B ARE02009024 PCB-REG CTRL-110VDC- 6P A041 AREPL-P02009024 2.000 NOS
52 0 PC 401C-D/501C-D ARE02009031 PCB-GATE PULSE DRIVE-6P A041 AREPL-P02009031 4.000 NOS
53 0 PC 402/502 ARE02001102 PCB-FILTER-2MFD-400V-TB A041 AREPL-P02001102 2.000 NOS
54 0 PC 8 ARE02008302 PCB-FUSE TRIP-DPDS A041 AREPL-P02008302 1.000 NOS
55 0 PC ARE02002012 PCB-PLA-RL-130V DC-2C/O CONT A041 AREPL-P02002012 10.000 NOS
9/11/403-405/407/5
03-506
56 0 R 1/2 40486470252V Resistor-variable-2.5K-25W-Wire wound D023 Diagram 2.000 NOS
57 0 R 3-5 40483321002V Resistor-1K-2W-5%-Wire wound D023 DIAGRAM 3.000 NOS
58 0 R 401/402/501/502 40486341203V POT-panel mount-20K-3W-1T P009 POTEL 4.000 NOS
59 0 R 40483371003V Resistor-10K-10W-5%-wire wound D023 Diagram 6.000 NOS
403(1)/404(2)/503(1
)/504(2)
60 0 SC 401 42500000245V SOCKET-3PIN-5A A008 Anchor 1.000 NOS
61 0 SCR 46040206090 Dual SCR block-slow-90/95A-600V R006 RIR-IRKT-91/06 6.000 NOS

62 0 SH 1/401/501/2 47602110075 Shunt-75A/75mV- 0.5% B011 Beemet 4.000 NOS

63 0 SW 1 40070214201 Rotary switch-6A-1P-4W-ACDC S003 Sal-SG91C-B13-61050 1.000 NOS
64 0 SW 401 40070253201 Rotary switch-6A-5P-3W-ACDC S003 61124 SAB13TDYR 1.000 NOS
65 0 SW 402-404 40072110110V Toggle switch-pm-SPST-ON/OFF-10A R001 R.G.KESWANI 3.000 NOS
66 0 SW 405 40070740002 Rot Sw-10A-AC volt amp select S003 Sal-72375S10B13TDYR 1.000 NOS
67 0 T 401/501 43200004674 Charger I/P Xfr-380V/65.3V,10KVA A010 ARP-AT-4674 2.000 NOS yes
68 0 T 402-404 47622100050 Current Transformer-50/5A K006 Kappa-Ring type 3.000 NOS
69 0 TB 41004001110V Terminal block-power-110A-single E015 ELMEX-CBT110 12.000 NOS
1/2/401/4/5(FUSW
BOX)
70 0 TB 3/INT 41004001010V Terminal block-power-10A-single E015 ELMEX-CST2.5 42.000 NOS
71 0 TM 401 42500002848 Timer-0.15-3 hrs-240VAC,NOVOLT PROTECT L001 L&T-EM1000-BF42B2 1.000 NOS
72 0 TS 401 42500000067V THERMAL SW-SET AT65`C-NC U007 UTILITY APPLIACES 1.000 NOS

POWER SYSTEMS Pvt. Ltd. Bill Of Material Report Doc Ref No: ENG-SFS-08/REV 0
Item Code DCDB1250000 Variant A010 Description 125V DC DISTRIBUTION BOARD-ARPSL Qty 1 UOM NOS Rev 0
S.No Rev Circuit Designation Item Code Description Variant Var Description Qty / System UOM SUB Remarks
1 0 CB 1 40071609630 MCB-63A-2P-DC S049 Schn-MGN22332-10KA 1.000 NOS

2 0 CB 2-8 40071609160 MCB-16A-2P-DC-10KA S049 Schn-MGN22326 7.000 NOS
3 0 CB 9-11 40071609320 MCB-32A-2P-DC S049 Schn-MGN22329-10KA 3.000 NOS
4 0 CON 1 47930245016 Contactor-16A-110VDC coil-3P-2NO+2NC A009 AY-PAK-18U01-110VDC 1.000 NOS
5 0 LED 1/2 40477112001V LED-RED-ROUND-5mm K013 KL53SBLRL6L-M 2.000 NOS
6 0 LED1/2(HOLDERS) 42500002804 LED Holder-5mm round-press fit-white L016 Lalwani Elect-LHO-5 2.000 NOS
7 0 M1 47610932015 DC voltmeter-0-150V-1.5%-240D-72x72 R007 Rsihab-PL72 1.000 NOS
8 0 M2 47610532007 DC amm-0-75A/75mV-1.5%-240D-72x72 R007 Rishabh-PL72 1.000 NOS
9 0 PC 1-3 ARE02008201 PCB-VOLT DETECT-130VDC-TB-OEN A041 AREPL-P02008201 3.000 NOS
10 0 R 1/2 40483321003V Resistor-10K-2W-5%-wire wound D023 Diagram 2.000 NOS
11 0 SH 1 47602110075 Shunt-75A/75mV- 0.5% B011 Beemet 1.000 NOS
12 0 SW 1 40070221103 Rotary switch-16A-2P-ON/OFF-ACDC S003 Sal-61192S16B03TDYR 1.000 NOS
13 0 SW 2 40070212201 Rotary switch-6A-1P-2W-ACDC S003 Sal-61037S6B13TDYR 1.000 NOS
14 0 TB 1 41004001110V Terminal block-power-110A-single E015 ELMEX-CBT110 2.000 NOS
15 0 TB 13/INT 41004001010V Terminal block-power-10A-single E015 ELMEX-CST2.5 6.000 NOS
16 0 TB 2-12 41004001044 Terminal block-power-44A-single E015 ELMEX-CST6 22.000 NOS
BOM Status : Prepare HEMALATHA.K

Report Run Date & Time 26/05/2009 16:06:23 Prepared By Checked By Approved By BOM Ref Doc No
Page No 1 Of 1
1 2 3 4 5 6 7 8
ENG-SFS-06/Rev.0
D D
CB CB D FU 56 th
CELL
+
VRLA BATTERY
BANK
FCBC - 2
TB ( 125V/300 AH )
-
380VAC 10%, 50HZ 5%
FU
R 1 st
3 PHASE, 4 WIRE.
CELL
AC INPUT
B
C C
CON.
N
CB CB
Proprietary material of M/s. AMARA RAJA POWER SYSTEMS LTD., Tirupathi. All rights reserved. No copying permitted unauthorised use prohibited.
D D D
(126V +/- 1%)

DROPPER DIODE CKT
TO DCDB
TB
FCBC - 1
B B
FIG.1
FUNCTIONAL BLOCK DIAGRAM OF DUAL FCBC
AM A R A RAJA PROJECT : EEPC- Accelerated Electricity Access Expantion

A CUST
:
NCC LTD A
POWER SYSTEMS LTD : NCC/EEPCO/LOT 1/PO/008 Dated : 14/03/2009
P.O. NO.
Registered Office & Works
karakambadi - 517520 DWG. NO.
: SCH - 2264 - 08 ( PCOOS/000008/08-09 )
Ph(0877) 2285561 to 2285565. A3 SCHEMATIC DRAWING OF 125V/50A
TITLE
REV. ECO REMARKS DATE APPD. DRAWN CHKD. RECHKD. APPD. DUAL FLOATCUM BOOST CHARGER
FILE NAME D:\Hema\2008-2009\conv\pcoos-000008-08-09\sch-coo-08-2264-08\4-BLD1.sch HEMA DATE 02/04/2009 SHEET 1 OF 1 REV 0
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
ENG-SFS-06/Rev.0
301B
301B
M402 VM AM M403
CB 401
CB 402
10 TM501 INTERNAL
FROM BATT I/P
A486D
A472D
A479D
A476D
673B
CABLE DETAILS
672B
9
688B
DESIG - CABLE SIZE
FROM BATT I/P

2 2 IN Sq.mm A2 A1
NATION V2
V1
D 2 PC404 PC405 B 1.0 TO FCBC-2 AC I/P. A470B
D
N SW405
D 2.5
PC406 15 15 E 4.0 ( SHEET 2 OF 4 ) L1 L2 L3 A2 R Y B
(SHEET 3 OF 4) F 6.0 LA403
15 408D 10.0
8
TO PC3
303B LA402
A472D
A482D
A488D
A487D
A406D
454F
455F
453F
6
A436B
LA401
A437B
A477B
410D FU403 TB401
10 A405D A466D CB401 FU410
5 1
A493F A453B
303B A403D FU404 A467D
A453D
T401 A453F A453F
3 T402 R
380VAC 10%, 50HZ 5%,

CON.401
Z1 Y2 Y3 X2 X3
FU409
H1
3 PHASE , 4 WIRE .
A472D
MOV402
MOV406
MOV401
A454D A454D
A454B
17D A494F 2
MOV404
X0
MOV405
AC INPUT
A447B
A454F T403 A454F
S
CON.402
MOV403 H2
A401D H3
FU408
1 Z3 Z2 Y1
X1
T404
A455D
A455B
A402D FU405 3
2 A495F A455F
A455F
A445 H
A468D
(SURGE BD)
A404D FU406 A469D T
A470B
4
A455B
C 5 4 3 C
Proprietary material of M/s. AMARA RAJA POWER SYSTEMS LTD., Thirupathi . All rights reserved no copying permitted unauthorised use prohibited.
A446 H
A444 H
TM401 A
PC402
4
TM 6
16
C1
3 1 A470B
FROM AC INPUT
15 A445 H A445B 470E

2 N
FU407
1 2 F C2
A470B
A444B
A446B
A470B
A455B 2B C3
B
FU402 SC401
CHARGER BOARD
PC401 A,B,C,D
A446 H
N
A470B
GND
17D
SW403
A444 H A11B
L
FU401
A16B
SW404 DL401
A11B A470B A459B
A457B
NO C
7 PC503 6 H401
A461H
TS401
A460H
A456B A470B
A444H
6B NO C B422B A11B A12B

22
(SHEET 3 OF 4)
7 PC403 6 CB402
21 R421B SCR406 L401 17D SW402 PB401
414H 415H 19H 19H
TO FD1
56B NO
444H
10 SCR403
B420B
55B NC PC406
C 20
9 R419B SCR405
B 11 19 B
415F
19B
60B
461H C401 R403

57B A
32B
SCR402
TO SHEET 3 OF 4
6 B418B
B1 18 415B
8 55B 2 R417B SCR404
F B2 17
7
56B
612B 15 15
C402
B
R404
B3 460H
R426B SCR401 PC403 PC407
PC2
26 ( SHEET 3 OF 4 )
A B425B
11 25 2 2 TO SW1
490B A1 R428B
9 1 28
440B F A2 16 B427B
10 416B 27
R424B
B 24
B423B
443B
A3
443B
23
415B
SW 401
102B
462B
15
440B
450H
481F
SH401 D401
450H 481H 481H
7
462B
443H 40H
TM401
413D
+
8 413B
13
6
NOTE :- ALL DOORS PROVIDED WITH ELECTRICAL COMPONENTS TO BE EARTHED PROPERLY
M401
AM ALL EARTH POINTS SHOULD BE INTERCONNECTED

462B
440B
412B 412D
A 12 A
BOOST
FLOAT
R401
R402
A M A R A R AJ A
PROJECT EEPC- Accelerated Electricity Access Expantion
:
CUST :
NCC LTD
450B POWER SYSTEMS LTD P.O.NO. : NCC/EEPCO/LOT 1/PO/008 Dated : 14/03/2009

17B Registered Office & Works, DWG.NO : SCH - 2264 - 08 ( PCOOS/000008/08-09 )
G
karakambadi - 517520
CHASIS 1 ---------- 20/05/09 TITLE : SCHEMATIC DRAWING OF 125V/50A
APPROVAL COMMENTS Ph(0877) 2285561 to 2285565.
GROUND REV ECO REMARKS DATE APPD DRAWN CHKD RECHKD APPD. FLOAT CUM BOOST CHARGER - 1
FILE NAME D:\Hema\2008-2009\conv\pcoos-000008-08-09\sch-coo-08-2264-08\1-FCBC 1.sch HEMA DATE : 02/04/2009 SHEET 1 OF 4 REV. 0
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
ENG-SFS-06/Rev.0
A506D
6
( SHEET 3 OF 4)
A505D FU503 A566D CB501
508D 5
D 8 D
TO PC3
A503D FU504 A567D
3 T501 A593F A453F A453F R
510D
10 Z1
FROM AC INPUT
Y2 Y3 X2 X3
( SHEET 1 OF 4 )
H1
MOV506
MOV502
MOV501
17D
MOV504
X0
MOV505
A594F A454F A454F
A547B
S
MOV503 H2
A501D H3
1 Z3 Z2 Y1
X1
301B A502D FU505
2 A595F
A545 H
A568D A455F A455F
(SURGE BD)
T
CB 501
CB 502
A504D FU506 A569D

4
5 4 3
TO BATT I/P
675B
674B
A546 H
A544 H
PC502
2 2 6 1
A545 H A545B 2
PC504 PC505
A544B
A546B
FU502
CHARGER BOARD
15 15
PC501 A,B,C,D
A546 H
C C
303B
A544 H
FU501
A544H
A561H
A560H
22 B522B
21 R521B SCR506 L501 17D CB502
514H 515H 515H 19H 19H
SCR503 A544H
B520B
20
R519B SCR505
19
19B
19B
515F
C501 R503
TO SHEET 3 OF 4
B518B SCR502 A561H
18
R517B SCR504
B 17 515B B
15 15
A560H
C502
SCR501
R504
26 R526B PC503 PC506
B525B ( SHEET 3 OF 4 )
25 2 2 TO SW1
590B 28 R528B
11 A
C
D1 B527B
27
540B F 4 516B R524B
24
PC2
9 D2 16 B523B
543B
NC 23
543B
NO B 515B
562B 15
581F
D3
10
550H
SH501 D501
SW401 550H 581H 40H
581H 543H
562B
540B
103B
513B 513D
+
6 13
562B PC 406
M501
7 AM
8
512B 512D
FLOAT
12
BOOST
R501
NOTE :- ALL DOORS PROVIDED WITH ELECTRICAL COMPONENTS TO BE EARTHED PROPERLY

R502
ALL EARTH POINTS SHOULD BE INTERCONNECTED
550B
A A
550B
A M A R A R AJ A
:
CUST : NCC LTD
POWER SYSTEMS LTD P.O.NO. : NCC/EEPCO/LOT 1/PO/008 Dated : 14/03/2009

17D Registered Office & Works, : SCH -2264 - 08 ( PCOOS/000008/08-09 )
G DWG.NO
CHASIS karakambadi - 517520
1 ---------- TITLE : SCHEMATIC DRAWING OF 125V/50A
GROUND APPROVAL COMMENTS 20/05/09 Ph(0877) 2285561 to 2285565.
REV ECO REMARKS DATE APPD DRAWN CHKD RECHKD APPD. FLOAT CUM BOOST CHARGER - 2
FILE NAME D:\Hema\2008-2009\conv\pcoos-000008-08-09\sch-coo-08-2264-08\2-FCBC 2.sch HEMA DATE : 02/04/2009 SHEET 2 OF 4 REV. 0
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
ENG-SFS-06/Rev.0
TB1
40H 40H 40H 40H FU1 301H 301H 5
56 th
Cell
40D
40D
301B
40D
301B
40D
40B
34D
( CL.BD ) 8
BATTERY BANK
2 2
TO SHEET 1&2
R1
408D
SW1 12 TO PC401
PC6
PC9 PC2
2 8 10
72D
BOOST CHARGER - 2
A4 701D R4 410D
(SHEET 1 OF 4) 7 1 2
11 8
(SHEET 2 OF 3)
M1 15 15
40H
D 240B 10 D
FLOAT CUM
1 508D 17D
17D
A3 TO LOAD PC3 PC13 PC8
13 14 TO PC501
FU3
48B 45D PC1
543B 702D R5 510D (SHEET 2 OF 4) 7
VM A2 TO FCBC-2 6 5 13
8 3 4
11 9 12
443B
46B
A1 TO FCBC-1 PC7
19D
TO FD1
35D 7
19D
19D
35D
19B
19D
303B
303B
35D
19H FU2 1 st
35H 303H Cell
19H 19H 35H 303H
6
SH1
19D
35D
TO LOAD
40H
M2
240B
19H
AM TB2
D1 D2 D3 D4
40H 40H 240H 7
40B
40B
40B
40B
40B
19H
40H
8 8 2
BOOST CHARGER - 1
DC OUTPUT
(126V +/- 1%)
R2
(TO DCDB)
PC11
(SHEET 1 OF 3)
PC4 PC5
FLOAT CUM
C C
56B
15
7 7 40D 54D 6 8
10
55B
19B
19B
13 C NC
12 CON.1
PC11
PC12 D5
11
19D
SH2
19B
19H 119H
19H 8
119B
19B
M3
AM
6B 6B 6B 6B 6B
6B
CON 401-402
6B
6B
6B
CON 401-402
231B
C 6 C 6 C 6 C 6
C 6 C 6
B PC4 PC5 PC6&7 PC13 B
C 6 C 6 10 7
FROM SW 401
FROM SW 401
PC404 PC405 C
AC SUPPLY FAIL
PC504 PC505 PC8 NC 1 NO 5 NO 5 NC 1

NO 7 NO 7 NO
C 6 C 6 9 6
NC 7 NC 7
BATT UNDER VOLTAGE

PC403 PC503
DC UNDER VOLTAGE
FCBC-1 AC I/P MCB TRIP
DC OVER VOLTAGE
FCBC-1 DC O/P MCB TRIP
BATT EARTH FAULT
NC NO NC NO
FCBC-2 DC O/P
7 8 7 8
FCBC - 2 AC I/P
FUSE BLOWN
FLOAT ON
MCB TRIP
BOOST ON
MCB TRIP
BATT I/P
FCBC - 1
FCBC - 2
FCBC - 1
FCBC - 2
213B
211B
201B
210B
212B
214B
204B
206B
205B
207B
203B
208B
209B
202B
FAIL
FAIL
55B
6B
56B
ON
ON
F1 F2 F3 F4 F5 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 C

F6
ALARM HTR2 FD1 (16 WINDOW ) (SUN Industrial Automation & Solutions)
T C A C R C - + + - E
183B
181B
185B
228B
227B
6B
6B
6B
17D
46B
3B
228B
2
PC10
227B
PB3 15 FROM BATT. I/P.
A PB1 PB2 A
R3
A M A R A R AJ A
TEST ACCEPT RESET PROJECT
:
EEPC- Accelerated Electricity Access Expantion
222B
CUST :
NCC LTD
AL + Registered Office & Works, DWG.NO : SCH -2264 - 08 ( PCOOS/000008/08-09 )
1 ---------- 20/05/09 TITLE : SCHEMATIC DRAWING OF 125V/50A
APPROVAL COMMENTS Ph(0877) 2285561 to 2285565.
REV ECO REMARKS DATE APPD DRAWN CHKD RECHKD APPD. DUAL FCBC WITH SWITCHING CUBICLE
FILE NAME D:\Hema\2008-2009\conv\pcoos-000008-08-09\sch-coo-08-2264-08\3-INT.sch HEMA DATE : 02/04/2009 SHEET 3 OF 4 REV. 0
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
ENG-SFS-06/Rev.0
D D
NO 10 C 11
PC407 PC506
C NC NO NC
PC404 PC405 10 9 PC504 PC505 14 15 PC4 PC5 PC13
11 9
9 11 10 9 11 10 9 11 10 9 11 10 PC8 11 4 12 11 4 12 11 4 12
CON.401-402
111B
11
CON.401-402
12
113B
114B
101B
102B
103B
104B
105B
121B
122B
119B
120B
121B
106B
107B
108B
115B
116B
117B
119B
120B
121B
122B
109B
118B
119B
120B
123B
124B
110B
112B
NO
NC
NC
NO
NC
NC
NC
NO
NO
NO
NC
NO
NC
NC
NO
C
NC
NO
C
NO
C
C
C
C
C
NO
NC
TB3 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
C C
FCBC-1 AC I/P FCBC - 1 DC O/P FCBC - 2 FCBC-2 FCBC-2 AC I/P FCBC - 2 DC O/P BATT I/P DC UV DC OV BATT UV
AC MAINS
MCB TRIP FCBC - 1 ON FCBC-1 FAIL ON FAIL MCB TRIP FUSE FAIL
FAIL MCB TRIP MCB TRIP
133B CON.401-402
129B
C C 6
PC 6&7 PC 10 6
11 4 12 6 8 7 PC407 134B E1A

PC506 11
137B
138B
51
NC
130B
C
PC8
NO 7 NO 7 9 F
133B E2
B
10
130B
E3
TB(INT) 49 50
123B
124B
125B
126B
127B
128B
NO
SW502
NC
NC
133B
131B
132B
C
NO
C
130B
NO
133B NO NC EMERGENCY LIGHTING

NO
5 4
C
PC 406 C
(TO DCDB)
TB3 39 40 41 42 43 44 45 46 47 48 3
135B
BATTERY CHARGER FLOAT ON BOOST ON
TROUBLE
EARTH FAULT
B B
POTENTIAL FREE CONTACTS
A NOTE :- ALL DOORS PROVIDED WITH ELECTRICAL COMPONENTS TO BE EARTHED PROPERLY A
A M A R A R AJ A
:
ALL EARTH POINTS SHOULD BE INTERCONNECTED. CUST : NCC LTD

Registered Office & Works, DWG.NO : SCH -2264 - 08 ( PCOOS/000008/08-09 )
1 ---------- TITLE :
APPROVAL COMMENTS 20/05/09 Ph(0877) 2285561 to 2285565. SCHEMATIC DRAWING OF 125V/50A DUAL FCBC
REV ECO REMARKS DATE APPD DRAWN CHKD RECHKD APPD.
FILE NAME D:\Hema\2008-2009\conv\pcoos-000008-08-09\sch-coo-08-2264-08\A5-PFC.sch HEMA DATE : 02/04/2009 SHEET 4 OF 4 REV. 0
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
ENG-SFS-06/Rev.0
BATTERY FUSE BOX
D D
TB4 FUSW 1 TB5
1 240H 3
301H
FROM CHARGER OUTPUT

TO BATTERY BANK
C C
303H 119H
Proprietary material of M/s. AMARA RAJA POWER SYSTEMS LTD., Tirupathi. All rights reserved. No copying permitted unauthorised use prohibited.
2 4
INTERNAL
CABLE DETAILS
B B
DESIG- CABLE SIZE
NATION IN Sq.mm
H 16.0
AM A R A RAJA PROJECT : EEPC- Accelerated Electricity Access Expantion

A CUST
:
NCC LTD A
POWER SYSTEMS LTD
NCC/EEPCO/LOT 1/PO/008 Dated : 14/03/2009
:
P.O. NO.
Registered Office & Works
karakambadi - 517520 DWG. NO.
: SCH - 2264 - 08 ( PCOOS/000008/08-09 )
1 -------
APPROVAL COMMENTS 20/05/09 Ph(0877) 2285561 to 2285565. A3
TITLE
: SCHEMATIC DRAWING OF
REV. ECO REMARKS DATE APPD. DRAWN CHKD. RECHKD. APPD. BATTERY FUSE BOX FOR 125V DC
FILE NAME D:\Hema\2008-2009\conv\pcoos-000008-08-09\sch-coo-08-2264-08\A7-BATT ISO-1.sch HEMA DATE 02/04/2009 SHEET 1 OF 1 REV 0
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
ENG-SFS-06/Rev.0
16A-2P-DC CB OUTGOING
FEEDERS - 7 NOS EMERGENCY LIGHTING
INTERNAL 33KV COMMON REMOTE TAP CHANGER132 OR 66KV ISOL 33 OR 15KV ISOL
CONTROL PANEL AUX.SUPPLY AUX.SUPPLY SPARE SPARE SPARE
CABLE DETAILS CONTROL CUBICLE
5 6 7 8 9 10 11 12 13 14 15 16 17 18
3 4
DESIG - CABLE SIZE
D TB2 TB3 TB4 TB5 TB6 TB7 TB8
TB 9 D
NATION IN Sq.mm
616E
615E
E 4.0
613E
611E
614E
608E
609E
612E
607E
610E
605E
606E
601E
602E
6.0
604E
F
603E
H 16.0
SW 1
(16A)
8B
617E
618E
CB8
CB3
CB7
CB4
CB6
CB5
CON.1
CB2
TB(INT)
25
26
SW2
Black E
Black E
Black E
Black E
Black E
Black E
Black E
Red E
E
E
E
E
24B
E
Black E
A2
1
TB1
Red
Red
Red
Red
Red
Red
Red
A1
240H CB1
1 1H
2B
240D
1H
1D
C C
FROM CHARGER
( 63A )
(126V +/- 1%)
VDB. BD.
8
DC OUTPUT
PC2
(UV VDB BD.)
8
7
PC1
17D
7 VM M1
17D
VDB. BD.
8
119D
PC3
7
SH1
2D
119H 119H 2H
2 22H
2H
22B
Black F
Black F
Black F
2B
F
Red
Red
Red
M2
AM
240B
CB10
CB11
B CB9 B
4 11 4 10 C 10 C
PC1 PC2&3 12
FROM TB1
PC 1 PC 2&3
3 NC 2 NO
250D
251D
252D
253D
NO
NO
C
C
R1
R2
BATT EARTH
622F
624F
621F
620F
623F
619F
FAULT
TB13 27 28 29 30
DC UV
DC UV DC EARTH FAULT
TB10 TB11 TB12

LED1
LED2
POTENTIAL FREE CONTACTS 20 21 22 23

19 24
TRF.CONTL PANEL TRF.CONTL PANEL

119B SPARE
(132KV/66KV SIDE) (33KV/15KV SIDE)
32A-DC-O/P FEEDERS- 3NOS
NOTE :-
A ALL DOORS PROVIDED WITH ELECTRICAL COMPONENTS TO BE EARTHED PROPERLY A
A M A R A R AJ A
PROJECT
:
EEPC- Accelerated Electricity Access Expantion
ALL EARTH POINTS SHOULD BE INTERCONNECTED
CUST :
NCC LTD
G 17D Registered Office & Works, : SCH -2264 - 08 ( PCOOS/000008/08-09 )
DWG.NO
CHASIS karakambadi - 517520
1 ---------- APPROVAL COMMENTS 20/05/09 Ph(0877) 2285561 to 2285565. TITLE : SCHEMATIC DRAWING OF
GROUND DC DISTRIBUTION BOARD
REV ECO REMARKS DATE APPD DRAWN CHKD RECHKD APPD.
FILE NAME D:\Hema\2008-2009\conv\pcoos-000008-08-09\sch-coo-08-2264-08\A1-Dcdb.sch Hemalatha.k DATE : 02/04/2009 SHEET 1 OF 1 REV. 0
1 2 3 4 5 6 7 8

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D:\Hema\2008-2009\conv\pcoos-000008-08-09\Write up-coo-08.

RATING : 125V / 50A Dual Float cum Boost Charger &

NAME OF PROJECT : EEPC- Accelerated Electricity Access Expantion

CUSTOMER : NCC LTD

JOB NO. : 2264-08

MANUFACTURER : AMARARAJA POWER SYSTEMS (P) LTD, TIRUPATI.

AMARA RAJA POWER SYSTEMS (P) LTD.

01. GENERAL DESCRIPTION

02. TECHNICAL SPECIFICATION OF CHARGER & DCDB

03. TECHNICAL DEVIATION AND JUSTIFICATION

04. SYSTEM THEORY OF OPERATION

05. AMARARAJA STANDARD SUB VENDOR LIST

06. BILL OF MATERIALS

07. SCHEMATIC DRAWINGS

08. DIMENSIONAL DRAWINGS

TECHNICAL SPECIFICATION OF CHARGER

TYPE : DUAL FLOAT CUM BOOST CHARGER

Float voltage : 126.0V DC adjustable by +2%, -5%

System output voltage : MAX.126V DC + 1% (at load terminalsterminals

METERS : Following analogue type 72 X 72 mm meters shall be provided in

a. AC voltmeter with selector switch to measure voltage across line

INDICATIONS : Pilot Lamps shall be provided for following conditions.

g. Battery Earth Fault

7. SPECIAL FEATURES : The following features will be provided:

a. Cabinet : Freestanding Cabinet, Floor Mounting Type, Sheet Steel

b. Sheet Thickness : 1.6mm for Non-load bearing sections.

c. i) Paint : EXT. : Light Grey 631 of IS 5

d. Cooling : Natural air cooling

e. Protection class : IP 42 as per IS 2147

f. Temperature range : 0C to 50C

TECHNICAL SPECIFICATION FOR DCDB

Outgoing feeders : 32A-2P-DC-MCB -3Nos.

METERS : Following Analog Type Measuring Meters of 72 x 72

a. DC Ammeter for DCDB

a. Cabinet : Freestanding Cabinet, Floor Mounting Type, Sheet Steel

b. Sheet Thickness : 1.6mm for Non-load bearing sections.

c. i) Paint : EXT. : Light Grey 631 of IS 5

d. Cooling : Natural air cooling

e. Protection class : IP 42 as per IS 2147

f. Temperature range : 0C to 50C

S.No. CLAUSE DEVIATION / JUSTIFICATION

S.No Clause Deviations & Justifications

03 13.9 As the requirement is thyristor based battery charger, it can deliver

04 13.11 Battery impedance monitoring facility is not available in the offered

SYSTEM THEORY OF OPERATION

1. Contactors/Overload relays ABB/ L&T/ANDREW YULE

BOM Status Prepare HEMALATHA.K

BOM Status Prepare HEMALATHA.K

BOM Status Prepare HEMALATHA.K

62 0 SH 1/401/501/2 47602110075 Shunt-75A/75mV- 0.5% B011 Beemet 4.000 NOS

BOM Status Prepare HEMALATHA.K

1 0 CB 1 40071609630 MCB-63A-2P-DC S049 Schn-MGN22332-10KA 1.000 NOS

BOM Status : Prepare HEMALATHA.K

(126V +/- 1%)

FUNCTIONAL BLOCK DIAGRAM OF DUAL FCBC

AM A R A RAJA PROJECT : EEPC- Accelerated Electricity Access Expantion

FROM BATT I/P

DESIG - CABLE SIZE

FROM BATT I/P

380VAC 10%, 50HZ 5%,

15 A445 H A445B 470E

6B NO C B422B A11B A12B

461H C401 R403