30/05/2016

ASSESSMENT OF
LIFTING
OPERATION
LIFTING COMPETENT PERSON

LIFTING OPERATION PLAN

Generated by
Our Lifting
Engineer and
Reviewed by
Lifting TA / CPLO

Verify by LCP /
SLS

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Direncanakan oleh lifting planner atau lifting engineer, pada saat eksekusi direview oleh lifting specialist,

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LIFTING OPERATION PLAN

Routine Lifts
Uncomplicated lifts
performed regularly,
involving basic slinging
practices, e.g. the handling
of pipe, tubulars,
containers, loading /
unloading of trucks, etc.
Usually performed by the
deck crew, warehouse or
yard personnel

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Biasanya C.O.G nya ada di center suatu material, posisi hook berada diatas C.O.G nya

LIFTING OPERATION PLAN

Simple Lifts
Lifts involving basic hoisting
equipment, e.g. a crane /
manual hoist (suspended
from dedicated lifting
structures, i.e. pad eyes /
runway beams) directly
above load. Load would
also have certified lifting
points or be relatively easy
to sling

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LIFTING OPERATION PLAN

Complicated Lifts
Difficult lifts due to the nature of the load, eg awkward shape,
offset / high CoG, fragile, containing liquids, no lifting
attachments/difficult to sling, etc. Load may also require to be
rotated or cross hauled involving two sets of rigging or tandem
lifting with cranes

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LIFTING OPERATION PLAN

Complex Lifts
Any of the first three
categories but with additional
hazards, eg extremely heavy
loads, confined space,
restricted headroom, lifting
over unprotected plant or
equipment, lifting subsea, lifts
involved divers, lifts involving
floating cranes,etc, ie which
would merit additional
engineering input

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Routine dan simple bisa dalam satu kategori hanya yang membedakan tempatnya
Complex Load:
- Extremely heavy loads
- Conifned space
- Restricted headroom 3
- Lifting involved diver, etc
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LIFTING OPERATION PLAN

Weight of Load
The most important thing to know before you can plan a
lift is the weight of the load
There are numerous other considerations so the Lift Plan
is designed to prompt you accordingly

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LIFTING OPERATION PLAN

Step by Step Procedure
The best way to record your plan is step by step, which will help
highlight any problems and allow you to rearrange the order if events
accordingly

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LIFTING OPERATION PLAN

Sketch of Lifting Operation
If the job has not been done before, make a sketch of the lifting
operation, which will greatly assist the lifting team to understand the
particular task. If the job has been done before, and drawings /
sketches exist, they should be checked for accuracy.

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LIFTING OPERATION PLAN

The Route to be
travelled
The route to be travelled is
often overlooked, and this
can have hazardous
consequences. Once again,
we have highlighted what
should be considered

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LIFTING OPERATION PLAN

Rigging / materials list
This should identify the capacity of the hoisting equipment
and fully describe all the associated rigging required. This
list should even include access equipment, safety barriers,
safety equipment, packing, rigging protection, etc.

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6 Step to Safe Lifting

Step 1 : The Load
Establish weight and how it will be slung
Step 2 : The Task
Where the load is being moved from and to
Step 3 : The Rigging Diagram
A sketch of how you propose to do the lift
Step 4 : The Rigging
A detailed list of the lifting equipment required to do the job
safely
Step 5 : The Procedure
A detailed step by step procedure of how the lift will be achieved
Step 6 : The Risk Assessment
A detailed Risk Assessment identifying and eliminating / mitigating
hazards
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STEP 1 The Load

Establish weight
and how it will be slung

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STEP 2 The Task

Where the load is being moved from and to

posisi pendaratan

posisi
pengangkatan
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STEP 3 The Rigging Diagram

A sketch of how you propose to do the lift

LP1, LP2, LP3 fix Lifting

Point

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STEP 4 The Rigging

A detailed list of the
lifting equipment
required to do the
job safety

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Chain Block: Aktivasi break 2 - 10%, dibawah 10% kapasitas tidak disarankan, jadi misalkan chain block
memiliki kapasitas 5 ton maka apabila mengangkut dibawah 500 kg tidak dapat diangkat karena break tidak
aktif, maka dapat beresiko loosen atau beban tidak dapat mengerem

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STEP 5 Step by Step Procedure

A detailed step by step procedure of how the lift will
be achieved
To make the lifting plan easier to understand and reduce the depth of
description required, allocate the rigging positions / lifting points and
load a number or letter, for example LP1.

List all the lifting equipment located at these locations.

For example, LP1 : - 2t Pad eye
- 4.75t Alloy Bolt Type Anchor Shackle
- 1t Chain Hoist

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STEP 5 Step by Step Procedure

A detailed step by step procedure of how the
lift will be achieved
1. Attach the two endless soft slings to the spool piece. Slings will be
double wrapped and choked 25% in from the end.
2. Connect master link to endless soft slings using two 3 1/4 Ton
shackles.

NOTE: The rigging points have been designated as LP1, LP2 and LP3. The
load complete with slings, shackles and master link, which will be the
load attachment point, are designated as the LOAD.

3. Attach LP1 to load.

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STEP 5 Step by Step Procedure

A detailed step by step procedure of how the
lift will be achieved
4. Raise on LP1 to carry out trial lift. This is to ensure load will be lifted
level and rigging equipment is located and seated correctly.

5. Lower the load and adjust the rigging (repeating trial lift) until load
is level and rigging equipment is attached correctly.

6. When satisfactory attach LP2 to the load.

NOTE: During the cross-haul of the load, ensure personnel are

positioned safely and not in the line of lift. Finally, always imagine that
the rigging or slings can fail, visualise where the load will end up and
make sure that neither you nor anyone else is in the way!

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STEP 5 Step by Step Procedure

A detailed step by step procedure of how the
lift will be achieved
7. Operate LP1 and LP2 to lift load clear of obstacle, cross-hauling until
load is directly below LP2 and at a suitable height to disconnect LP1
and attach LP3.

8. Operate LP2 and LP3, cross-hauling the load to above landing area.

9. Lower load onto landing area and disconnect LP2 and LP3.

10. De-rig lifting equipment.

11. Carry out post use inspection of lifting equipment. If satisfactory

return to rigging loft.

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STEP 6 Risk Assessment

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Risk Assessment Guidance

5 Steps to Risk Assessment
(Taken from a web-friendly version of leaflet INDG163(rev2), revised 06/06 www.hse.gov.uk)

Step 1 Identify the hazards

Step 2 Decide who might be harmed and how
Step 3 Evaluate the risks and decide on precautions
Step 4 Record your findings and implement them
Step 5 Review your assessment and update if necessary

PT. INSPEKTINDO SINERGI PERSADA LIFTING COMPETENT PERSON 22

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Risk Assessment Guidance

Where other hazards exist as identified in the proximity or load
hazards sections then indicate these together with all risks & control
measures. Like working near water, the airport or live plant. Look at all
the things that could go wrong e.g. pedestrians, access/egress &
implement.
Remember :
A hazard has the potential to cause harm.
Risk is the likelihood of the hazard being realized and the severity of
the accident.
Control measure is what you need to do to minimize the risk
(likelihood) of accidents happening.

PT. INSPEKTINDO SINERGI PERSADA LIFTING COMPETENT PERSON 23

Risk Assessment Guidance

Risk Assessment Matrix
Is the quantifying of the probability and severity of
the hazards for a particular activity
A risk assessment matrix can be used with the job
risk assessment

PT. Inspektindo Sinergi

LIFTING COMPETENT PERSON 24
Persada

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Risk Assessment Guidance

Risk Assessment Matrix

PT. Inspektindo Sinergi

LIFTING COMPETENT PERSON 25
Persada

Risk Assessment Guidance

Hazard Risk Control Measures
Working at Falls from height (injury) Only trained and competent person to be used.
Height Fallings Materials Fall/Edge Protection. Rescue Plan with suitable
harness/ hook on points.
Environmental Crane collapse load Weather conditions to be monitored at all
(Weather) instability times and lifting not to take place if conditions
outside of manufacturers recommendations.
Ground conditions to be monitored.
Moving Plant Injury to person coming Tested, inspected & maintained plant. Trained
into contact with plant & comp operator. Traffic only routes. Vehicle
and or damage to banksmen and pedestrian only routes signage.
property
Moving Loads Falling materials, injury Only trained & competent slinger signallers.
to person. Collision with Correct and certificated lifting accessories. Trial
proximity hazards lifts with and without loads.
Crushing Zones Injury (person). Damage Ensure sufficient clearance or physical barriers.
to property / Plant Ensure hook block central & allow for
deflection. Only trained & competent
personnel.
Working "Blind" Injury or damage due to Suitable radios with agreed signal and / or
operator not being able second signaller. No signal no lifting or
to see load, lifting or lowering.
PT. INSPEKTINDO SINERGI PERSADA LIFTING COMPETENT PERSON 26
landing places

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Risk Assessment Guidance

Benefit of RISK ASSESSMENT
Financial - avoid fines, compensation, repair, incidentals
Effective resource management
Smooth running business
Commercial reputation
Improve everyones safety & morale

PT. INSPEKTINDO SINERGI PERSADA LIFTING COMPETENT PERSON 27

Method Statement Guidance

Before you actually start to list your method of work it is good practice
to make notes about how you expect to do the job.
1. Who do I need to carry out the task?
2. What equipment will they need in order to carry out the task?
3. How are they going to be able to carry out their tasks?
4. What order do I need things to happen?

By making these few notes it is easier to follow the system of work

through.
It is no use bringing the load in before the crane if it will interfere with
the crane set up.
If additional ballast is needed with a crane then the transport for that
needs to be taken into account.

PT. INSPEKTINDO SINERGI PERSADA LIFTING COMPETENT PERSON 28

Signaler kompetensinya lebih tinggi daripada rigger

Rigger = Juru Ikat (Seorang juru ikat harus bisa memberikan aba-aba)
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Method Statement Guidance

If a fly jib extension is needed to be fitted for use on the crane then that
needs to be added into your plan. (Note the fly jib is fitted to the minimum
boom & then the boom extended to working height)

Will you require slew restrictions?

When will the transport be brought to site and where will it need to be
positioned?
What will the customer need to provide, safe access/egress, briefing &
welfare facilities, additional personnel, access platforms, step ups, footed
ladders, permits to work, exclusion zones, road closures / notifications etc.

Dont forget that you will need to identify exactly how the slingers are
going to remove the slings. If you do not tell them and an accident occurs
then it is your fault for not identifying a safe system of work.

PT. INSPEKTINDO SINERGI PERSADA LIFTING COMPETENT PERSON 29

Method Statement Guidance

Think about the slings being used. If they are heavy then the crane
needs to be used to move them around but they will still need
attaching and detaching to the load and that can be a problem with
heavier slings. Do you need a cherry picker and if so who will be
operating it.
Do you need other personnel to secure the load into position and if so
they need to be part of the plan and briefed accordingly.

When your outline is in place then you can start with the order of
events. Dont forget to number each individual action and if you do
make a mistake and miss something out you can always add it later and
identify where it should go e.g. 4a or 7a if it needs to go in after that
point

PT. INSPEKTINDO SINERGI PERSADA LIFTING COMPETENT PERSON 30

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Method Statement Guidance

You can use the following as a template but make sure that you make your
plan specific to the lift being done.
1. Crane supervisor on site to check the lifting and landing areas are
prepared and that the crane can access and egress safely.
2. All lift team members to attend a site induction and method statement
briefing where all certification for plant, personnel, lifting accessories
and other ancillary paperwork such as engineers report or permits can
be checked and copies as required. All slinger signalers to agree hand /
voice commands with crane operator and carry out radio checks if they
are to be used.
3. The crane can now be banked into position by the crane supervisor
and rigged in accordance with manufacturers operating procedures
and the planned safe system of work with additional ballast if
required. The crane operator will check all limits and carry out a 360
degree slew of the crane to check for level (where possible). Any issues
MUST be reported to the crane supervisor. The crane operator will
then set the boom / Fly jib (if used) as per the plan and set the RCI for
the planned duties

PT. INSPEKTINDO SINERGI PERSADA LIFTING COMPETENT PERSON 31

Method Statement Guidance

4. The trailer for transporting the load can now be brought into position
and any road closures or exclusion zones put into place. (Note if the
load needs to be released from the transport it is good practice to
secure it to the crane before removing any load restraints).
5. A slinger / signaler (identify as No 1 or 2 etc.) will check the route of
the load for hazards or obstructions not already identified and prepare
the lift / landing area to receive the load. Report any issues to Crane
supervisor.
6. A slinger / signaler (identify) will check the load lifting attachment
point for suitability. Report any issues to Crane supervisor.
7. A slinger / signaler (identify) will select the lifting accessories as per
the plan and ensure that they have the required certification. Report
any issues to Crane supervisor.
8. A Slinger / signaler (identify) will attach the lifting accessories to the
crane hook block and inspect them for damage. Report any issues to
Crane supervisor.

PT. INSPEKTINDO SINERGI PERSADA LIFTING COMPETENT PERSON 32

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Method Statement Guidance

9. With all personnel in place and all checks carried out a Slinger /
signaler (identify) will signal the crane operator to hoist, derrick and
slew to a position where the hook block is above the centre of the
load. (Note: The Slinger / signaler may have to access the load for this
purpose and therefore you need to identify how?)
10. Slinger / segnaller (identify) will now attach the lifting accessories to
the load using (describe method. E.g. footed ladder / step up/ cherry
picker).
11. Crane Supervisor will stop the lift at this point and check the wind
speed with the crane operator to ensure that is is limits for the crane
configuration being used, if the wind speed is within safe limits the lift
can proceed.
12. Slinger / signaler (identify) to signal crane operator to take the weight
of the load (trial lift) ensuring that the hook block remains central to
the load and taking into account any deflection that may cause the
load to move uncontrollably. Check the load for stability, security,
balance and that nothing can fall from it. Repeat if any of the checks
reveal problems.

PT. INSPEKTINDO SINERGI PERSADA LIFTING COMPETENT PERSON 33

Method Statement Guidance

13. Slinger / signaler (identify) to signal crane operator to hoist, derrick
and slew to a position where (if required) a second slinger / signaler
(identify) can see the load. Hand over the signaling to the second
slinger / signaler (if required).
14. Slinger / signaler to signal the crane operator to hoist, derrick and slew
to the landing position. Lower the load into position (note using
assistance if required and where stated make sure that the load is
secured into position).
15. When the load has been secured into position. The slinger / signaler
can access the load (Note remember to identify how?) and remove the
accessories from the load.
16. Signal the crane operator to return the accessories back to the ground
where they can be checked for work related damage before being
returned to safe storage.
17. If the load is to be removed from site then now is the time to identify
that the load has been secured on the transport and the transport
vehicle has been escorted from site.

PT. INSPEKTINDO SINERGI PERSADA LIFTING COMPETENT PERSON 34

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Method Statement Guidance

18. The Crane supervisor will instruct the crane operator to derig the
crane in accordance with the manufacturers operating procedures.
(Note including any fly jib / ballast removal where required).
19. The Crane supervisor will debrief the lift team and note any issues
arising from the lift. Sign off all permits / paperwork and ensure
that the crane is safely escorted from site.
20. The Crane supervisor will ensure that the site is clear and hand
back to the client for removal of any restrictions.

PT. INSPEKTINDO SINERGI PERSADA LIFTING COMPETENT PERSON 35

Method Statement Guidance

Contingency Statement (Section 15):
Probably the most important part of the method statement in that it
will afford the Appointed persons some protection in the event of any
accidents, incidents, damage or injury arising out of the planned lift. It
should read something like this.
If there are any changes to any part of this lift plan then all
operations will be halted and the appointed person consulted. No
further lifting is to take place until any changes made by the
appointed person in writing have been agreed AND attached to this
plan. All of the persons involved in this plan have the necessary
authority to stop the lift if they consider it unsafe in any way
Dont forget to sign and date the method statement / risk assessment
as without a signature it is worthless and it gives you as the Appointed
Person ownership of the document.

PT. INSPEKTINDO SINERGI PERSADA LIFTING COMPETENT PERSON 36

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