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Volkswagen Passat B6 - Electro-mechanical parking brake, component overview

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46 - 3

g brake, com ponent overview Стр . 1 из 7 46 - 3 Electro-mechanical parking brake,

Electro-mechanical parking brake, component overview

46 - 3 Electro-mechanical parking brake, component overview Electro-Mechanical Parking Brake Button E538 Component

Electro-Mechanical Parking Brake Button E538

Component location: In the instrument panel, next to light switch

Electro-mechanical Parking Brake Indicator Lamp K213

Component location: in Electro-Mechanical Parking Brake Button E538

Electric Park/Parking brake

Electro-mechanical parking brake, component overview

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Malfunction Indicator Lamp

K214

Component location: In the instrument cluster

Brake System Warning Lamp

K118

Component location: In the instrument cluster

Acoustic signal

-AUTO HOLD- Button E540

With -AUTO HOLD- Indicator Lamp 2 K237

Component location: In center console

Electro-Mechanical Parking Brake Control Module J540 and ESP Sensor Unit G419

Installed together in one housing

Removing and installing 46-3, Electro-Mechanical Parking Brake Control Module J540 , removing and installing

Brake Control Module J540 , removing and installing Sealing ring Right Parking Brake Motor V283 Component

Sealing ring

Right Parking Brake Motor V283

Component location: On right rear brake caliper

Removing and installing 46-3, Parking brake motor, removing and installing

46- 3, Parking brake motor, removing and installing Inner Torx bolt, 12 Nm Left Parking Brake

Inner Torx bolt, 12 Nm

Left Parking Brake Motor V282

Component location: On left rear brake caliper

Electro-mechanical parking brake, component overview

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Removing and installing 46-3, Parking brake motor, removing and installing

46- 3, Parking brake motor, removing and installing Electro-Mechanical Parking Brake Control Module J540 ,

Electro-Mechanical Parking Brake Control Module J540 , removing and installing

The Electro-Mechanical Parking Brake Control Module J540 and the ESP Sensor Unit G419 are installed in one housing under center console.

After replacing the Electro-Mechanical Parking Brake Control Module J540 with the ESP Sensor Unit G419 , the ABS Control Module J104 must be coded and a basic setting of "Brake system" (Electro-Mechanical Parking Brake) must be performed.

Caution!

Strong vibrations (e.g. falls, impacts) can destroy the ESP Sensor Unit G419 . ESP Sensor Unit G419 must then no longer be used.

Removing

- Remove center console.

then no long er be used. Removin g - Remove center console. Repair Manual, Body In

Repair Manual, Body Interior, Repair Group 68,

- Remove three nuts - arrows - .

68, - Remove three nuts - a r r o w s - . - Disconnect

- Disconnect connector - 1 - from Electro-Mechanical Parking Brake Control Module J540 .

- Remove Electro-Mechanical Parking Brake Control Module J540 .

Electro-mechanical parking brake, component overview

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Installing

- Installation is in reverse order of removal.

When installing Electro-Mechanical Parking Brake Control Module J540 make sure it is correctly seated in its mounting and is free of stress.

Note:

Do not use the securing nuts to forcibly position the Electro-Mechanical Parking Brake Control Module J540 .

- Tighten securing nuts to 9 Nm.

Perform ABS Control Module J104 coding using Vehicle Diagnosis, Testing and Information System VAS 5051 in "Guided Fault Finding".

-

System VAS 5051 in "Guided Fault Finding". - A Steering Angle Sensor G8 5 , Transverse

A Steering Angle Sensor G85 , Transverse Acceleration Sensor G200 , Brake Pressure Sensor 1 G201 and Longitudinal Acceleration Sensor G251 basic setting must be done.

- Perform basic setting for "Brake system" (Electro- Mechanical Parking Brake).

VAS 5051 , connecting and selecting functions VAS 5051 connecting and selecting functions .

functions VAS 5051 connecting a nd selecting functions . 45-3, Parking brake motor, removin g and

45-3,

Parking brake motor, removing and installing

Special tools, testers and auxiliary items required

g Sp ecial tools, testers and auxiliar y items re q uired Torque wrench V.A.G 1331

Torque wrench V.A.G 1331

Vehicle diagnostic, test and information system VAS

5051

Electro-mechanical parking brake, component overview

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p arkin g brake, com ponent overview Стр . 5 из 7 Diagnostic cable VAS 5

Diagnostic cable VAS 5051/1 or VAS 5051/3

Removing

Note:

Ignition must be switched off for at least 30 seconds before disconnecting the connector.

for at least 30 seconds before disconnecting the connector. - Pull connector - 1 - off

- Pull connector - 1 - off from parking brake motor.

connector - 1 - off from parki ng brake motor. - Remove both Torx bolts -

- Remove both Torx bolts - arrows - from parking brake motor.

Electro-mechanical parking brake, component overview

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- Remove parking brake motor from brake caliper.

- Remove seal.

Make sure that the ring groove of the seal and the contact surface of the parking brake motor do not become damaged.

- Clean ring groove and contact surface of parking brake motor.

Installing

an d contact surface of parking brake motor. Installin g - Install new seal. - Turn

- Install new seal.

of parking brake motor. Installin g - Install new seal. - Turn spindle back slightly wi

- Turn spindle back slightly with help of a Torx insert T45 - A - , until parking brake motor can be correctly positioned.

- Carefully set parking brake motor in place, paying attention to the seat of the seal.

- Rotate parking brake motor so far until the bolt hole and threads are aligned.

Make sure that the parking brake motor is seated flush against the brake caliper. Do not, under any circumstances, pull the parking brake motor against the brake caliper using the bolts.

Electro-mechanical parking brake, component overview

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p arkin g brake, com ponent overview Стр . 7 из 7 - Set Torx bolts

- Set Torx bolts - arrows - in place by hand and then tighten.

- Install connector.

- Perform basic setting of brake system.

- VAS 5051 , connecting and selecting functions

VAS 5051 connecting and selecting functions .

ng of brake system. - VAS 5051 , conne cting and selecting functions VAS 5051 connecting

45-3,