Documente Academic
Documente Profesional
Documente Cultură
04 Weight Schedule 11
05 Time Schedule 11
06 Resource Plan 11
The Contractor shall closely co-ordinate and co-operate with all other
contractors working at site simultaneously during erection, testing, start-
up and commissioning.
The Contractor shall keep equipment, structures and materials adequately
braced by guys, struts or other approved means which shall be supplied,
and installed by the Contractor as required till the erection work is
satisfactorily completed.
Contractor shall supply safety helmets, gloves, safety shoes, welding
helmet, goggles, safety belts, aprons etc to the workmen as per safety
requirement at site.
1.1.0 STORE CONSTRUCTION
The stores are to be constructed and maintained by the Contractor until
the plant is commissioned and handed over to the Purchaser. The area of
the store shall be decided based on actual site requirement. The plain
land shall be provided by the Purchaser.
1.1.1 Covered Store
All four walls will be brick walls with cement lining. Wall thickness will
be approx. 9-12 inch. A metal door and windows will be provided. The
floor will be leveled and made out of stone boulders and cement plastered
wherever necessary. The roof will be covered by Tin Sheet using pipes to
support the roof with adequate material handling equipment and overhead
truss to move the material within store and to unload in and unload from
store. The store can be of any other construction best suited for proper
storage and protection of equipment. The size and other details of the
store shall be suitably decided.
Some of the material requires Air Conditioned storage. The contractor
shall construct covered air conditioned stores, if required depending on
the nature of storage of equipment. The specification of store shall be
same as above with Air conditioning arrangement.
The drawing for covered stores shall be prepared by the contractor and
the same shall be approved by NMDC/consultant. Construction of stores
shall be as per the approved drawings.
The lighting inside and outside the stores shall be under the scope of
contractor including supply of all the lighting materials.
The contractor shall provide and maintain computers and printers to
maintain the store management records.
1.1.2 Open Area
An open area as per requirement shall be used at suitable location to store
the equipment. This area will be roughly leveled and fenced with barbed
wire and poles with a gate. The equipment will be stored on floor on
sleepers and covered with plastic/tarpaulin sheets.
1.2.0 MATERIAL RECEIPTS, STORAGE & HANDLING
1.2.1 Receipt and unloading of all material including spares for mechanical &
auxiliary equipment & System from stores and any other material
received from equipment supplier, maintaining proper documents of the
items received, handling etc. from the start date until all the material is
erected & commissioned and handed over to the Purchaser is the
responsibility of the Contractor.
1.2.2 The material received from the supplier shall be checked and verified by
the Contractor for completeness of supply as per packing list. An
Equipment Inspection & Verification Report (EIVR) shall be prepared by
the Contractor to report any damage/missing items. Opening of crates and
packing cases, thorough cleaning and checking of equipment etc. in
relation to manufacturers drawings/packing lists and inspect for any
visible damage or defect. Damaged/missing items, if any shall be brought
to the notice of Purchaser.
1.2.3 Any special equipment, which needs air-conditioned storage, shall be
kept in air-conditioned store.
1.2.4 The Contractor shall lodge insurance claim for material / packages
received in damaged condition.
1.2.5 The Contractor shall remove any material from the stores only against
written authorisation. Certain specified performa shall be used for this
purpose.
1.2.6 The Contractor shall also securely pack and forward to the transporter;
certain items which may have to be delivered to the other agencies for
repair/assembly work. For the above said packing, Contractor can use
free of charge cartoons, packing wood, which shall be available at site
due to unpacking of equipment for erection work.
1.2.7 The Contractor shall hand over left over items/commissioning spares to
the stores of the Purchaser against delivery challans.
1.2.8 The Contractor shall maintain proper records of the material transported
and stored by him after receipt from the stores.
1.3.0 STORING OF EQUIPMENT
All pipes shall be carefully unloaded. Ends of all pipes and the openings
of all flanges and nozzles attached to drums, tanks or equipment while in
storage shall be greased, capped, plugged or blank flanged.
1.3.3 The Contractor shall check that valves and fittings are not subject to
corrosion from hydrostatic test liquid remaining saturated in the
packings.
Packing rings, gaskets, flanges, bolts and nuts etc shall be suitably
stacked in racks with marking.
1.3.4 Structural Fabricated Materials
All structural fabricated members shall be stacked in the sequence in
which they are required for erection. All members shall be stacked free
from ground to prevent corrosion and shall be so stacked as not to cause
deformation in any individual member.
1.3.5 For the laboratory equipment and other instruments, which are highly
sophisticated and delicate in nature, extra precautions shall be taken
while handling to prevent accidental failure during loading and unloading
operations. Special care shall be taken during transportation of these to
avoid damage to the equipment due to vibration.
1.3.6 Laboratory equipment, control instrument panels, switchgears, motors,
instruments, control devices, other electrical equipment and accessories
shall be stored in a cool dry covered place. Particular care shall be taken
to prevent ingress of foreign matter, moisture or rodents, in such
equipment.
Welding rods shall be stored in a hot dry place. During storage, welding
rods for different alloy materials and categories of work shall be stored
separately and identified for proper use.
The Contractor shall provide at his own cost any required sleepers or
concrete or wooden blocks for supports and tarpaulins for protecting the
equipment etc against inclement weather during installation.
The contractor shall also ensure storage in such a way that it is free from
fire hazards. However, fire fighting equipment like fire buckets, dry
chemical cylinders etc to be kept in sufficient numbers for any
eventualities.
1.4.0 TRANSPORTATION
1.4.1 The Contractor shall provide necessary fixtures, fasteners and other
safety measures to ensure safe transportation of materials from store to
erection site.
1.4.2 The Contractor shall be responsible for arrangement of adequate material
handling equipment like trucks, trailers, forklifts, mobile cranes, tools
and tackles as required for his work.
1.4.3 The necessary lifting tackles, tools, wire ropes, slings of suitable
capacities and other equipment necessary to carry out the work shall be
arranged by the Contractor. All such lifting tackles should have valid test
certificates.
1.4.4 All equipment and rigging shall be examined and checked by Contractor
at frequent intervals to prevent accidental failure and consequent damage
to the equipment, structures and materials to be installed.
1.5.0 CIVIL FOUNDATIONS
1.5.1 The equipment shall be installed on civil foundations. All pits, pockets
and sumps shall be thoroughly cleaned by the Contractor. The foundation
bases shall be cleaned by water and compressed air to expose the surface.
The top of the concrete foundation shall be thoroughly cleaned by the
Contractor prior to placement of equipment on foundation. Concrete
surface shall be roughed up by chipping 5 to 10 mm deep uniformly and
the surface shall be washed & cleaned with water.
1.5.2 The Contractor shall provide benchmarks at 10 to 12 locations in
longitudinal & traverse axis inside the bay wherever necessary for the
purpose of checking the foundations.
1.5.3 The Contractor shall establish necessary benchmarks and sub-center lines
required for the purpose of erection of individual equipment.
1.5.4 The Contractor shall also establish permanent center lines and bench
marks at convenient location for future reference of the plant personnel.
1.5.5 The Contractor shall check rough concrete levels, foundation bolt hole
locations and levels and pockets for all equipment foundations based on
civil drawings before start of erection.
1.5.6 If any discrepancy is noticed in the dimensions, center lines, levels,
locations etc of the foundation or anchor bolts or pockets, the same shall
be rectified by the contractor.
1.5.7 Minor cutting, chipping, cutting of few reinforcement rods if required
and deepening of foundation/pocket up to 50 mm to eliminate any minor
interference of the equipment with their respective foundations etc shall
be carried out by the Contractor.
Chapter-15 Erection Page 5 of 13
2010 MECON Limited All rights reserved.
General Technical Specification
3.0 mtpy steel plant at Nagarnar
1.5.8 Any embedded steel inserts necessary for pipe supports, if not fully
exposed, shall be exposed by the Contractor by a depth of maximum
25mm enabling him to weld the pipe supports.
Contractor should provide any missing/additional steel inserts if
necessary.
1.5.9 The concrete surface shall be cleaned from all foreign particles and
degreased before grouting of the equipment.
1.6.1 The contractor shall provide all temporary ladders, scaffolding materials,
platforms, supports and other necessary facilities required for handling,
erection shall be the responsibility of the Contractor.
1.6.2 The contractor shall arrange access at site required for the erection work
shall be the responsibility of the contractor.
1.6.3 The Purchaser shall provide one point for power and water. The
Contractor shall take responsibility of further extension (laying) as per
site requirement and maintenance of these points.
1.6.4 The contractor shall provide temporary lighting in the erection area.
wires, wood blocks, spacers, templates, jute and cotton waste, cloth,
emery paper etc as required for the completion of the work according to
the contract. All materials used in connection with erection work shall
comply with appropriate Standards
1.8.2 The Contractor shall supply all erection materials including packing
plates, machined taper wedges, shims etc. The materials required for the
fabrication/machining of these plates shall also be supplied by the
Contractor.
1.8.3 Painting - the Contractor shall arrange for touch up painting. The paint
shall be specified by the Purchaser and supplied by the Contractor.
1.8.4 Permanite gaskets of various thicknesses shall be provided by the
Contractor.
1.8.5 Supply of pickling pumps, flushing pumps, pickling and neutralising
materials, temporary pipeline connection with valve for forming loops,
fabrication of pickling tanks etc. to carry out pickling by in-situ process
shall be done by the Contractor.
1.9.0 SITE FABRICATION WELDING
The welding and the welded work shall conform to IS:316 and IS:9596,
unless otherwise specified.
Preparation of Joints - The edges shall be prepared by flame cutting
torch, correctly to the shape, size and dimensions of the groove as per the
site conditions and no machine tools shall be deployed for the purpose.
Wherever necessary, parts to be welded shall be properly assembled and
held firmly in position by means of jigs clamps etc prior to and during
welding. Tolerances for assembly of welded joints shall be as per
IS:9595/AWS D1.1 or equivalent.
Qualification and Testing of Welders - The Contractor shall satisfy the
Consultant that the welders appointed by the Contractor are suitable for
the work for which they are responsible and shall produce evidence to the
effect that welders have satisfactorily completed appropriate tests
Welding Procedure - Welding procedure shall be prepared by the
Contractor in line with IS:7307 and tests shall be carried out to qualify
procedure.
Jigs and Manipulators - Jigs and manipulators shall be used where
practicable and shall be designed to facilitate welding and to ensure that
all welds are easily accessible to the operators.
7.1.5 The Purchaser shall only forward the application to statutory authorities
as principal employer for obtaining licences, permits, statutory consents
etc. which the Contractor may need to obtain in the interest of the work.
7.2.0 Obligations of the Purchaser for Storage & Transportation.
7.2.1 Area for covered stores / sheds of required area within a distance of
maximum 2000 m from the erection site. The above covered areas shall
not preferably be in more than three separate buildings. For turnkey
projects, the contractor has to make space for storage of equipment in
their own area.
7.2.2 Area for open space for storage of equipment adjacent to the covered
storage building.
7.2.3 Electricity at the nearest CPSS and water at construction water main.
7.2.4 Access to central fire brigades as and when available.
7.2.5 Railway tracks and siding adjacent to the storage area as and when
available.
7.2.6 Approximate area required for stores. The actual requirement shall,
however, be discussed and finalised later.
8.0.0 LIST OF EXCLUSIONS FROM CONTRACTORS SCOPE OF
WORK AND SERVICES
,
8.1.0 Operating personnel for commissioning purpose and for running the plant
for production purpose.