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Note: The RO plant shall be designed for handling the raw water TDS of 2500 mg/l.
N N N
G G G
M M S
F A
RO System
Water feed
pump Dosing for pH
correction
Treated
Water
Tank
Note: Raw water tank and Treated water tank are not in scope of vendor
TECHNICAL SPECIFICATIONS OF COMPONENTS OF RO PLANT
Diameter 550 mm
Height On Straight 1900 mm
Min. Operating Pressure 2.0 Kg/cm2
Max. Operating Pressure 3.5 Kg/cm2
Treatment Flow Rate 6000 Litres/Hr
Type of Valve, Size Multiport, 50 NB, make - UKL/Initiative
Frontal Piping 25 mm
Pressure Gauge One No.
Filtering Media Gravel, Graded Sand & Pebble
Diameter 650 mm
Height On Straight 2100 mm
Min. Operating Pressure 2.0 Kg/cm2
Max. Operating Pressure 3.5 Kg/cm2
Treatment Flow Rate 6000 Litres/Hr
Type of Valve, Size Multiport, 40 NB, make - UKL/Initiative
Frontal Piping 25 mm
Pressure Gauge One No.
Filtering Media Gravel, Activated Carbon & Pebbles
Diameter 1100 mm
Height On Straight 2000 mm
Min. Operating Pressure 2.0 Kg/cm2
Max. Operating Pressure 3.5 Kg/cm2
Treatment Flow Rate 6000 Litres/Hr
Type of Valve, Size Multiport, 50 NB make- UKL/Initiative
Frontal Piping 25 mm
Pressure Gauge One No.
Type of Resin INDION 220 Na or Thermax T40
Membrane
Type Brackish water
Nos. required Three
Make TORAY JAPAN / Hydranautics /
Filmtec/Tricep
Diameter 8
Length on Straight 40
High Pressure Pump
Nos. required One
Type Vertical, Multistage
Make GRUNDFOS
Head 160m
Discharge 5m3/hr
Motor 7.5 HP 3 phase
Model CRN series
Material of construction SS 316
L&T /Siemens make push button type DOL
Starter starter
Micron Filter
Type JUMBO
Nos. required One No.
Material of construction of housing Poly Propelene
Instrumentation
Wet Panel MS Powder coated., Mounted on R.O.
Skid
Low Pressure Switch One No.
High Pressure Switch One No.
Digital Conductivity Meter with Sensor , One No.
Indion brand
ON / OFF Selector Switch One No.
Auto Flush Timer One No.
Indication Lamps One Set
Product Flow Meter One No.
Reject Flow Meter One No.
Reject Re-circulation Meter One No.
Alarm One No.
High Pressure System Pressure Gauge One No.
Material of Construction PP
Discharge @ Max. Back Pressure 2.88 Lit/Hr @ 8 Bar
Raw water tank to feed Pump suction Food Grade PVC pipe 40mm NB
and Feed pump delivery to R.O. Inlet
(up to High pressure pump in let) and
RO outlet to Treated water tank
Make Finolex / Supreme
Pipe Size 1.5
Pressure Rating 15 Kg/cm2
Approximate Length 30 Metre
High pressure pump outlet to SS pipe of required size
membrane inlet
09. Ultra Violet System
Model UVS-20
Make Ion Exchange (I) Ltd., / ASIA LMI/Zeolite
1.0 GENERAL
The contract price shall remain firm and fixed till the
completion of work in all respects and no escalation in
prices on any account shall be admissible to the Contractor
except for statutory variations as per General Terms and
Conditions (GTC).
9.0 Third Party Inspection : The vendor has to arrange for Third Party
inspection by any one of the following Agencies at his own cost. Third
party inspection charges to be included in the price quoted for RO
plant (item no. 1).
LLOYDS
EIL(ENGINEERS INDIA LTD)
IRS (INDIAN REGISTRAR OF SHIPPING )
BV(BUREAU VERITAS)
DNV(DET NORSKE VERITAS)
SCOPE OF INSPECTION:
10.0 Post commissioning performance testing: The vendor has to arrange for
Post commissioning performance testing of the RO plant at site to
check the rated capacity and the quality of output water of RO plant
and also to check the smooth functioning of the RO plant. Also
Vendor has to arrange for testing of RO plant out put water at a
reputed laboratory at his own cost.
It shall be obligatory on the part of the Vendor that during the defect
liability period / warranty period, Vendor will take complete
responsibility for any defect observed in the plant . Cost of all spares ,
equipment, instruments & services,(be preventive & breakdown) to
take care of the above points has to be borne by the vendor during
the warranty period .In case of Failure to attend to these promptly,
these will be attended through alternate agency at vendors risk and
cost.
Vendor shall operate the plant during warranty period and operating
cost and cost of consumable such as salt etc. shall be included in the
quoted rate of RO plant (item no. 1). No extra payment will be made
on account of operation and maintenance during warranty period..
The vendors service engineer will check each equipment & instrument
and its accessories and maintain them in good working condition. Any
consumables required for servicing the equipments shall be arranged
by the Vendor at no extra cost to HPCL during CAMC.
During the AMC, Vendor will hold the inventory of minimum spares at
the site required for maintaining the system in operating condition. The
vendor shall ensure availability of spares (at minimum ) at all times at
the site and in the custody of HPCL location in charge. The vendor
should do proper spares management by carrying out periodical
testing of the spares, safeguards against obsolescence, any
upgradation, timely replenishment, etc.
The Vendor must note that all commissioning spares and the spares /
consumables during warranty and comprehensive CAMC shall be
supplied by the vendor free of cost.
Agreement for the post warranty CAMC shall be entered before the
start of each year. HPCL reserves the right to sign the post warranty
AMC for all 3 years or part of it or none or to extend the contract after 3
years subject to mutual consent.