0 0 0

DOWN BENDING 1 OLD 0 0 0 0

TUBE
DOWN
BENDING 1 NEW 0 0 0 0
TUBE
DOWN
TUBE FLATENING 0 0 0 0
 Production Planning and DAILY PRODUCTION RECORD M/C WISE- GODREJ LINE ( PRESS SHOP)
Sr. DATE---->
Machine Name/ No. TARGET / Monthely Total
No. Component OP. DESC. Balance 1/Mar 2/Mar 3/Mar 4/Mar 5/Mar 6/Mar 7/Mar 8/Mar 9/Mar 10/Mar 11/Mar 12/Mar 13/Mar 14/Mar 15/Mar 16/Mar 17/Mar 18/Mar 19/Mar 20/Mar 21/Mar 22/Mar
Day target Produce
A+B C A C A C A C A C A C A C A C A C A C A C
Working hrs 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Target/hrs 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250
HYD. PRESS- 250T LW GODREJ
1
01 03 LOWER
DRAW 1502 37550 #REF! #REF! 2124 7100 6076 6743 6703 6681 7009 2450 3594 6856 5723 6768 7152 6450 0 400 0 5538 5226 1415 900 0

IMPACT PRESS I-160T GODREJ

2
LW 01 04 LOWER
TRIMING 1502 37550 #REF! #REF! 4000 2315 0 3153 3550 4130 2303 5000 2400 0 3721 3980 2800 639 0 0 0 0 0 0 0 0

KAUSHICO- 160T GODREJ

3
LW 01 05 LOWER
RESTRIKING 1502 37550 #REF! #REF! 4000 2315 140 3300 3050 2930 4150 5000 2400 0 2260 3980 3500 639 0 0 0 0 0 0 0 0

GODREJ
4 SPM LW 01 06 LOWER PUNCHING 1502 37550 #REF! #REF! 3150 2070 0 3614 2770 2210 4785 3335 4410 0 2280 3900 3650 639 0 0 0 0 0 0 0 0
Efficiency #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Remarks

0
Working hrs 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 14 0 19 19 19
Target/hrs 340 340 340 340 340 340 340 340 340 340 340 340 340 340 340 340 340 340 340 340 340 340
HYD. PRESS- 250T UP GODREJ
8
01 03 UPPER-68mm DRAW 1502 37550 #REF! #REF! 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

IMPACT PRESS II-160T GODREJ TRIMING &

9 UP 01 04 UPPER RESTRIKING 1502 37550 #REF! #REF! 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

GODREJ
10 MILAP-150 T UP 01 05 UPPER BELT GRINDING 1502 37550 #REF! #REF! 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Efficiency #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0 #DIV/0! 0 0 0
Remarks
0
Working hrs 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Target/hrs 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400
12 MILAP-30 T-1 MGT BENDING 3004 75100 #REF! #REF! 5200 2300 850 4000 3700 6300 3600 7200 6500 0 8800 8300 7300 1400 0 9200 3200 84 0 0 0 0

MGT COMP. TOOL 1 M 3004 75100 #REF! #REF! 5080 3000 400 4600 4500 4800 4800 9300 6300 4000 7800 5500 3400 6250 0 3500 3100 4600 0 0 0 0

MGT COMP. TOOL 2 P 0 #REF! #REF! 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Efficiency #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Remarks
0
Working hrs 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Target/hrs 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
DOWN TUBE BENDING 1 OLD 3000 75000 #REF! #REF! 0 0 0 0 0 0 0 0 0 0 0 0 0 0 #REF! 0 0 0 0 0 0 0

DOWN TUBE BENDING 1 NEW 3000 75000 #REF! #REF! 0 0 0 0 0 0 0 0 0 0 0 0 0 0 #REF! 0 0 0 0 0 0 0

DOWN TUBE FLATENING 6000 150000 #REF! #REF! 0 0 0 0 0 0 0 0 0 0 0 0 0 0 #REF! 0 0 0 0 0 0 0

Efficiency #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #REF! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Remarks
0
Working hrs 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Target/hrs 340 340 340 340 340 340 340 340 340 340 340 340 340 340 340 340 340 340 340 340 340 340
TECUMSEH
5 HYD. PRESS- 250T LOWER DRAW 1600 40000 #REF! #REF! 388 4874 319 680 2850 5500 880 2480 0 303 4100 1035 1580 1496 0 0 0 0 0 0 0 0
TECUMSEH TRIMING/
6 IMPACT PRESS II-160T LOWER RESTRIKING 1600 40000 #REF! #REF! 1700 5000 720 680 2350 4060 1800 0 2844 303 3930 1033 0 2900 0 0 0 0 0 0 0 0
TECUMSEH
4 SPM LOWER
PUNCHING 1600 40000 #REF! #REF! 1650 4725 530 1028 1930 3860 1900 465 2844 303 3804 706 599 2900 0 0 0 0 0 0 0 0
TECUMSEH
4 SPM LOWER BELT GRINDING 1600 40000 #REF! #REF! 1650 3210 2020 1028 0 3200 3400 150 2500 300 1900 1500 820 2000 0 2000 0 0 0 0 0 0
Efficiency #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Remarks
0
Working hrs 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Target/hrs 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

75 Ton Blank 3200 80000

#REF! #REF! 3900 4100 0 4500 0 2000 5460 5530 5000 0 5200 6010 6000 6000 0 5000 2100 700 0 0 0 0
Cushion Bkt
75 Ton RH Piercing 3200 80000 #REF! #REF! 2700 2600 400 1000 3800 2000 5160 5270 5080 0 3400 5660 4300 5300 0 5100 2920 3480 0 0 0 0
150Ton Bending 1600 40000 #REF! #REF! 0 0 0 774 3200 2560 1000 5200 1100 0 1480 3400 3500 5000 0 2800 200 1100 0 0 0 0
150Ton Bending 1600 40000 #REF! #REF! 0 2700 0 1000 0 0 4230 0 3700 0 3000 1580 1571 0 0 1320 1000 3700 0 0 0 0
LH
75 Ton Sadigaurd Blk 1600 40000 #REF! #REF! 4540 1300 0 400 4000 1200 900 1780 3000 0 2600 2100 0 0 0 3000 0 3140 0 0 0 0
400 Ton Draw 40 1000 #REF! #REF! 0 0 0 0 0 0 0 0 0 0 0 340 80 0 0 0 0 0 0 0 0 0
250 Ton Trim 40 1000 #REF! #REF! 0 0 0 0 0 0 0 0 0 0 0 0 0 400 0 0 0 0 0 0 0 0
PTL Upper
150 Ton Restrike 40 1000 #REF! #REF! 0 0 0 280 0 0 0 0 0 0 0 0 0 416 0 0 0 0 0 0 0 0
Piercing 40 1000 #REF! #REF! 0 0 0 0 0 0 0 0 0 0 0 0 0 416 0 0 0 0 0 0 0 0
400 Ton Draw 40 1000 #REF! #REF! 0 0 0 0 0 0 0 0 0 0 0 0 0 378 0 230 0 0 0 0 0 0
250 Ton PTL Lower Trim 40 1000 #REF! #REF! 380 0 0 0 0 0 0 0 0 0 0 0 0 300 0 0 0 0 0 0 0 0
150 Ton Restrike 40 1000 #REF! #REF! 0 0 0 0 0 0 0 0 0 0 0 0 0 375 0 0 0 0 0 0 0 0
Blank 560 14000 #REF! #REF! 0 0 0 0 1200 350 0 200 1100 0 0 0 0 0 0 1500 0 0 0 0 0 0
End Cover Draw 560 14000 #REF! #REF! 400 120 0 0 350 200 166 0 300 0 800 0 0 0 0 1500 0 0 0 0 0 0
Flearing 560 14000 #REF! #REF! 400 0 0 350 #REF! 502 400 300 300 0 396 404 0 0 0 1500 0 0 0 0 0 0
Blank 3200 80000 #REF! #REF! 0 0 0 2500 1600 0 2500 4100 4100 0 3200 4000 6400 3500 0 4300 0 4300 0 0 0 0
Patch
Bending LH 1600 40000 #REF! #REF! 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Bending RH 1600 40000 #REF! #REF! 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0
Date Shif Required Available Short Late Comers Hrs Loss Amount Deduct
A 6 5 1 0 10 270
2/1/2013 B 6 5 1 0 10 270

A 7 6 1 0 10 270

2/2/2013 B 0 0 0 0 0 0
A 0 0 0 0 0 0
2/3/2013 B 0 0 0 0 0 0
A 0 0 0 0 0 0
2/4/2013 B 0 0 0 0 0 0
A 7 4 3 0 30 810
2/5/2013 B 7 3 4 0 40 1080
A 7 5 2 0 20 540
2/6/2013 B 7 4 3 0 30 810
A 5 4 1 0 10 270
2/7/2013 B 5 5 0 0 0 0
A 7 5 2 0 20 540
2/8/2013 B 7 5 2 0 20 540
A 7 5 2 0 20 540
2/9/2013 B 6 4 2 0 20 540
A 5 5 0 0 0 0
2/10/2013 B 3 3 0 0 0 0
A 7 6 1 0 10 270
2/11/2013 B 7 4 3 0 30 810
A 7 6 1 0 10 270
2/12/2013 B 7 6 1 5 15 405
A 6 5 1 0 10 270
2/13/2013 B 6 5 1 0 10 270
A 6 6 0 0 0 0
2/14/2013 B 6 5 1 0 10 270
A 7 7 0 0 0 0
11/15/2013 B 7 5 2 0 20 540
A 7 7 0 0 0 0
11/16/2013 B 7 4 3 0 30 810
A 4 4 0 0 0 0
11/17/2013 B 0 0 0 0 0 0
A 7 6 1 0 10 270
11/18/2013 B 7 3 4 1 41 1107
A 7 4 3 0 30 810
11/19/2013 B 7 5 2 0 20 540
A 7 6 1 0 10 270
11/20/2013 B 7 4 3 0 30 810
A 7 5 2 0 20 540
11/21/2013
11/21/2013 B 7 6 1 0 10 270
A 7 6 1 1 11 297
11/22/2013 B 7 6 1 0 10 270
A 7 5 2 0 20 540
11/23/2013 B 7 6 1 0 10 270
A 3 3 0 0 0 0
11/24/2013 B 0 0 0 0 0 0
A 7 6 1 0 10 270
11/25/2013 B 7 6 1 0 10 270
A 7 6 1 0 10 270
11/26/2013 B 7 6 1 0 10 270
A 7 7 0 0 0 0
11/27/2013 B 7 6 1 0 10 270
A 7 6 1 0 10 270
11/28/2013 B 7 5 2 0 20 540
A 7 5 2 0 20 540
11/29/2013 B 7 5 2 0 20 540
A 7 6 1 0 10 270
11/30/2013 B 7 5 2 0 20 540
Total 347 272 75 7 727 19629
75 Hrs Loss Ammount
727 19629
Remarks
OEE 250 Ton Hydraulic Press Jan-14

0 0
O.E.E (MARCH:2015 LINE-CRANKSHAFT)
Date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
TOTAL AVAILABLE TIME 0 1020 1020 1020 1020 0 0 0 1230 1260 1020 1020 1200 1200 510 1440 1440 1320 1260 1260 1260 510 1020 1020 1020 510 1020 1020 0 1260 26880

Schedule Down time (breaks) -30+30+10+10+10+10 0 100 100 100 100 0 0 0 100 100 100 100 100 100 50 100 100 100 100 100 100 100 100 100 100 40 100 70 0 100 2360
Operating Time 0 920 920 920 920 0 0 0 1130 1160 920 920 1100 1100 460 1340 1340 1220 1160 1160 1160 410 920 920 920 470 920 950 0 1160 24520
Breakdown (a+b+c+d+e+f+g) 0 0 0 0 210 0 0 0 0 0 120 0 0 0 60 0 150 150 0 180 0 0 885
a)U/S 120 60 15 120 60 375
U/M 90 150 240
c)Tool Change 0
d)Waiting ( FOR MATERIAL) 60 120 180
e)No Power 30 0 30
f)Start up loss (meeting and cleaning time) 0
g)No Operator 60 60
Net Available Time 0 920 920 920 710 0 0 0 1130 1160 800 920 1100 1100 460 1280 1340 1220 1160 1160 1160 260 920 770 920 470 920 770 0 1160 23635
Availability 0 0.902 0.902 0.902 0.6961 0 0 0 0.9187 0.9206 0.7843 0.902 0.9167 0.9167 0.902 0.8889 0.9306 0.9242 0.9206 0.9206 0.9206 0.5098 0.902 0.7549 0.902 0.9216 0.90196 0.7549 0 0.9206 0.8792782738
Standard output Nos per minute 0 3 3 3 3 0 0 0 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 0 3 1.13
Rated Output 0 2760 2760 2760 2130 0 0 0 3390 3480 2400 2760 3300 3300 1380 3840 4020 3660 3480 3480 3480 780 2760 2310 2760 1410 2760 2310 0 3480 70950
Actual Output 0 2700 2715 2640 2110 0 0 0 3000 3380 2405 2955 3010 3220 1275 3140 3910 3330 3130 2610 3160 700 2690 2050 2590 1400 2660 2290 0 3260 66330
Performance Efficiency 0 0.9783 0.9837 0.9565 0.9906 0 0 0 0.885 0.9713 1.0021 1.0707 0.9121 0.9758 0.9239 0.8177 0.9726 0.9098 0.8994 0.75 0.908 0.8974 0.9746 0.8874 0.9384 0.9929 0.96377 0.9913 0 0.9368 0.9348837209
Accepted Output 0 2700 2715 2640 2110 0 0 0 3000 3380 2405 2955 3010 3220 1275 3140 3910 3330 3130 2610 3160 700 2690 2050 2590 1400 2660 2290 0 3260 66330
Returns & Rejects from next operation due to this
operation 0 1 2 4 3 0 0 0 2 3 6 4 0 1 4 2 2 1 3 2 3 0 2 3 0 2 2 0 3 55
Net accepted Output 0 2699 2713 2636 2107 0 0 0 3000 3378 2402 2949 3006 3220 1274 3136 3908 3328 3129 2607 3158 697 2690 2048 2587 1400 2658 2288 0 3257 66275
Quality 0 1.0004 0.9993 0.9985 0.9986 0 0 0 1 0.9994 0.9988 0.998 0.9987 1 0.9992 0.9987 0.9995 0.9994 0.9997 0.9989 0.9994 0.9957 1 0.999 0.9988 1 0.99925 0.9991 0 0.9991 0.9991708126
0
OEE 0.00 0.88 0.89 0.86 0.69 0.00 0.00 0.00 0.81 0.89 0.78 0.96 0.84 0.89 0.83 0.73 0.90 0.84 0.83 0.69 0.84 0.46 0.88 0.67 0.85 0.92 0.87 0.75 0.00 0.86 0.82

DN: day and night gap Availability 87.927827381

ND: Night and day gap Performance 93.488372093
Quality Rating 99.9170812604
Total Available Time ,24 Hours = 1440 minutes OEE 82.1341333287
Scheduled Downtime 50 minutes (Lunch30+ Tea 10+ PM 10)
2. Operating Time (1440-50) = 1390
3. Breakdowns =130 minutes (Eqt Failure 45+ Tool Change 15+ Waiting 20 +Power 15 +Start up

4. Net Available Time (2-3) 1390-130= 1260 minutes.

AVAILBLITY - (4/1) =1260/1440= 0.87 A

5. Standard output Nos per minute = 10

6. Rated Output =(4*5)=12600

7. Actual output = 11600

8. PERFORMANCE EFFICIANCY= (7/6) =116/126= 0.92 P

9. Accepted Output= 11000

10. Returns &rejects from next processes due this operation= 300

11. Net accepted Output=(9-10) 11000-300= 10700

12. Quality= (11/7) 10700/11600=0.92 Q

OEE= Availability*performance efficiency*Rate of Quality

A*P*Q= 0.87*0.92*0.92= 0.736 or 73.6%

Note- Similarly for line (OLE) A= lowest Availability, Q=low

Quality, andP=lowest Performance, of the line to be considered.
Similarly for the plant (OPE) Lowest of all lines to be considered.
 C/bkt Sariguard Patch
blank Piercing Bend Right Bend Lef Blank Blank
0 0 0 0 0 0
4400 4400 0 2800 8400 0
4600 3800 3300 2600 2500 0
5500 8000 6300 600 0 0
4500 3300 4300 0 4300 3850
550 1500 2000 0 0 13000
3200 3400 0 3200 0 2200
2400 1000 0 0 0 0
4700 3000 3500 0 0 0
1600 4580 4300 0 0 1000
400 3100 4020 0 1500 0
3100 2200 0 2690 0 0
2600 4100 0 4100 0 0
5400 4500 800 1200 5600 0
1275 0 0 0 0 0
3900 3650 5300 0 0 1200
2100 3560 0 2400 0 0
5800 3000 0 2850 0 0
1500 3500 3100 0 3100 0
4000 2950 1700 1300 0 0
3600 5450 3550 2350 0 0
1050 700 500 0 0 3000
4000 3300 0 2650 0 2700
3500 4350 3400 1400 0 2000
5300 3700 3400 400 3100 0
3100 4700 0 4600 0 0
4600 3700 0 0 3300 2000
3200 1700 800 1900 2050 3000
400 2300 1500 0 0 0
4300 4650 4377 0 3400 3750
94575 98090 56147 37040 37250 37700