RIVELIN CONSULTANTS LIMITED

CLIENT UNITED ENGINEERING SERVICES LTD. Date 9-May-11

PROJECT PETROTRIN Precast concrete foundation pads By M Rampersad
Location Lifting lug design checks Job Ref 241-002
Sub-Location Pipe Supports Page

REF DESCRIPTION OUTPUT

References
1. Client Drawing DET-1
2. AISC 360-05 Specification for structural steel buildings
3. AISC LRFD Manual 1999
4. DNV 2.7-1 Std. for Certification, Offshore containers
5. Load analysis from Client
6. W-shapes dimensions to ASTM A6M

Padeye dimensions:
Min distance from pinhole to edge, y-direction, a = 76.2 mm
Min distance from pinhole to edge, x-direction, b = 56.1 mm
Pinhole diameter, dh = 50.8 mm
Pin diameter, dpin = 48.3 mm
Padeye plate thickness, t = 20.0 mm
Padeye width, w = 165.0 mm
Padeye effective outer distance, ro = 101.6 mm
Cheek plate diameter, dc = 50.8 mm
Cheek plate thickness, tc = mm
Distance from fixed edge to pinhole centre, h1 = 152.4 mm

Loading:
Ref 5 Angle = 90.0 deg
Angle = 1.571 rad
Sling force RS = 45.0 kN
Horizontal component (x-direction) RSx = 0.1 kN
Vertical component (y-direction) RSy = 45.0 kN

Rs=45kN
Rsy=45kN t=20
a=77

r0=102
Rsx=0.1kN
tc=0

dc=51

b=57
dpin=49

dpin=49
h1=153 dh=51
dc=51

w=165
6mmE60xx
 RIVELIN CONSULTANTS LIMITED

CLIENT UNITED ENGINEERING SERVICES LTD. Date 9-May-11

PROJECT PETROTRIN Precast concrete foundation pads By M Rampersad
Location Lifting lug design checks Job Ref 241-002
Sub-Location Pipe Supports Page

REF DESCRIPTION OUTPUT

Padeye material
Select grade of padeye steel A36
2
Yield strength, Fy 245.0 N/mm
2
Ultimate tensile strength, Fu 400.0 N/mm

GEOMETRIC CHECKS

Ref 2, Clause
b eff = 2t+16mm b
C-D5 2t+16= 56.0 mm
Check for beff < b OK

Ref 3 Clause
w 2b eff + d
D3-1b 2b eff + d = 162.8 mm
Check forw 2b eff + d OK

Ref 3 Clause
a 1.33b eff
D3-1b 1.33b eff = 74.5 mm
Check for a 1.33b eff OK

CODE CHECKS
Ref 3 Clause
Tension on Net effective area
D3-1a (a) General formula
Eqn D3-1 P n = 2tb eff F u
2tb eff F u = 896.0 kN

Design strength in tension = Pn

= 0.75 [unitless]
Design strength in tension, Pn = 672.0 kN
Check against Rs 45.0 kN OK with Rs in tension
Check against Rsx 0.1 kN OK with Rsx in tension
Check against Rsy 45.0 kN OK with Rsy in tension

Ref 3 Clause
Shear on the effective area
D3-1a (b) General formula
Eqn D3-2 P n = 0.6A sf F u
Design strength in shear = Pn
= 0.75 [unitless]
a+dh/2 b+dh/2

x
y

y-axis x-axis
 RIVELIN CONSULTANTS LIMITED

CLIENT UNITED ENGINEERING SERVICES LTD. Date 9-May-11

PROJECT PETROTRIN Precast concrete foundation pads By M Rampersad
Location Lifting lug design checks Job Ref 241-002
Sub-Location Pipe Supports Page

REF DESCRIPTION OUTPUT

Check shear due to R sy

2
For the R sy component, A sf = 2 [t(a+d h /2) + 2yt c ] = 4064.0 mm
where y = [(d c 2 -d h 2) /4] = mm
P ny = 0.6A sf F u = 975.4 kN
Pny = 731.5 kN
Check against actual Rsy 45.0 kN OK with Rsy in shear

Check shear due to R sx

For the R sx component, A sf = 2 [t(b+d h /2) + 2xt c ] = 3260.0 mm2
where x = [(d c 2 -(d h 2 /2)] = 44.0 mm
P nx = 0.6A sf F u = 782.4 kN
Pnx = 586.8 kN
Check against actual Rsx 45.0 kN OK with Rsx in shear

Ref 3 Clause
Bearing on projected pin area
J8 (a) General formula (assuming milled, drilled, reamed or bored holes)
Eqn J8-1 R n = 1.8F y A pb
Design strength in bearing = Rn
= 0.75 [unitless]

y-axis x-axis

Check bearing (both axes are the same)

Projected bearing area (same either axis), A pb = d pin (t+2t c ) = 965.2 mm2
1.8F y A pb = 425.7 kN
Design strength in bearing, Rn = 319.2 kN
Check against Rsx 0.1 kN OK with Rsx in bearing
Check against Rsy 45.0 kN OK with Rsy in bearing

Ref 3 Clause
Yield in gross section
D1 (a) General formula
Eqn D1-1 Pn = FyAg
Where A g = Gross cross-sectional area through padeye in the direction of the force
Design strength in yield = tPn
t = 0.90 [unitless]
 RIVELIN CONSULTANTS LIMITED

CLIENT UNITED ENGINEERING SERVICES LTD. Date 9-May-11

PROJECT PETROTRIN Precast concrete foundation pads By M Rampersad
Location Lifting lug design checks Job Ref 241-002
Sub-Location Pipe Supports Page

REF DESCRIPTION OUTPUT

y-axis x-axis

Check gross tension due to R sy

A gy = 2(tb+2t c [(d c -d h )/2]) 1122.0 mm2
P ny = F y A gy = 274.9 kN
Design strength in yield, tPny = 247.4 kN
Check against Rsy 45 0
45.0 kN OK with
ith Rsy
R ini yield
i ld

Check gross tension due to R sx

A gx = at+(h 1 t-d h /2)+2t c [(d c -d h )/2]) 4546.6 mm2
P nx = F y A gx = 1113.9 kN
Design strength in yield, tPnx = 1002.5 kN
Check against Rsx 45.0 kN OK with Rsx in bearing

BENDING CHECKS
Bending due to R sx (about Z-Z axis)
Lever arm to Rsx component, h1 = 152.4 mm
Moment Mx = 15,240 Nmm
4
Moment of inertia for padeye (bd3/12), Izz = 7,486,875 mm
2
Bending stress, = 0.2 N/mm OK in bending about zz axis

WELDING CHECKS
Select welding electrode strength 60,000 ksi
2
design strength of fillet weld, pw = 414 N/mm
Select nominal fillet weld size, a = 6 mm
Use the directional method as per BS5950 Cl 6.8.7.3
Check longitudinal weld shear capacity P L (in direction of x-axis)
PL = pwa
Longitudinal weld capacity per unit length, P L = 2484.0 N/mm
Total length of weld, 2w = 330.0 mm
Total longitudinal weld shear capacity, P L = 819.7 kN
Check against R sx = 0.1 kN Weld OK in longitudinal shear
 RIVELIN CONSULTANTS LIMITED

CLIENT UNITED ENGINEERING SERVICES LTD. Date 9-May-11

PROJECT PETROTRIN Precast concrete foundation pads By M Rampersad
Location Lifting lug design checks Job Ref 241-002
Sub-Location Pipe Supports Page

REF DESCRIPTION OUTPUT

Check transverse weld shear capacity P T (in direction of y-axis)

P T = KP L
K = 1.25 [1.5/(1+cos 2 )]
= angle between vertical and throat of weld = 45 deg
= 0.785 rad
K= 1.25 [unitless]
Transverse weld capacity per unit length, P T = 3105.0 N/mm
Total length of weld, 2w = 330.0 mm
Total transverse weld shear capacity, P T = 1024.7 kN
Check against R sy = 45.0 kN Weld OK in transverse capacity

Unity check on transverse and longitudinal capacity

(R SX /P L ) 2 +(R SY /P T ) 2 1
(R SX /P L ) 2 = 0.000 [unitless]
(R SY /P T ) 2 = 0.002 [unitless]
2
(R SX /P L ) +(R SY /P T ) = 0.002 [unitless] Unity check on weld OK

ADDITIONAL CODE CHECKS TO DNV 2.7-1 (if required)

Tear-out stress
Ref 4 Appx D3 General formula from DNV
*
R e 3R SL /(2Ht-d h t)
Using
U i thi
this calculation
l l ti tterminology
i l
DNV Code [R e ] = min. yield stress of padeye material = [F y ] this calculation
DNV code [RSL] = sling load (factored) = [Rs] this calculation
DNV code [H] = centre of hole to min. outer edge = [r 0 ] this calculation
Fy 3RS/(2r0t-dht)
2
3RS/(2r0t-dht) = 44.3 N/mm
2
Fy = 245.0 N/mm OK in DNV tear-out stress

* Note: cheek thickness not allowed by DNV 2.7-1 as part of this calculation

Contact stress
Ref 4 Appx D3 General formula from DNV
R e 23.7 (R SL /d h t)
Using this calculation terminology as above
Total thickness at contact area is (padeye thickness + 2Xcheek thickness)
Fy 23.7(RS/dh[t+2tc])
2
23.7(RS/dh[t+tc]) = 157.7 N/mm
2
Fy = 245.0 N/mm OK in DNV contact stress

Ref 4 Clause
Shackle pin diameter
4.4.1 General formula from DNV
d pin 94% d h
dpin = 48.3 mm
0.94dh = 47.8 mm OK in DNV pin diameter