Documente Academic
Documente Profesional
Documente Cultură
TPR720A TPR820A
TPR920A TPR1100
Operation Manual
DEC002/04
TAILIFT LTD. 2006
1-1
1-2
Model of a machine.
TAI PIN INDUSTRIALCO., LTD
MODEL NO.
SERIAL NO.
MFG.DATE POWER
POWER SUPPLY
SUPPLY kva
NET
NET WEIGHT
WEIGHT kg
: 1269
NO. 26 9 S EC.1 , SHEIN LIN R D. , YU AN LIN TSUN ,
T A Y A H S I A N G , T A I C H U N G H S I E N , T A I WA N .
TEL:886- 4-25666100 FAX:886-4- 25671670
CE Markoption
.
Risk of high voltage.
1-3
TAI PIN INDUSTRIALCO., LTD
MODEL NO.
SERIAL NO.
MFG.DATE POWER SUPPLY kva
NET WEIGHT kg
: 1 26 9
N O. 2 6 9 S E C . 1 , S HE IN L IN R D . , Y UA N L I N T S U N ,
T A YA H S I AN G , T A IC H UN G HS IE N , T A IW AN .
T EL: 886 -4- 256 6610 0 FAX: 886 -4- 256 716 70
1-4
1-5
1-6
Models A B C
TPR-720A 1250mm 640mm 2170mm
TPR-820A 1250mm 640mm 2320mm
TPR-920A 1250mm 640mm 2320mm
TPR-1100 1710mm 715mm 2530mm
2-1
2.3.2 Parts
. For TPR-720A, TPR-820A, TPR-920A
There are six categories of parts on the radial drill: Gearbox, Arm, Column,
Top Cover, Box Table and Base. The following are its description and locations.
1. Base The main aim of the base is to support the whole weight of the
machine. In addition, the cutting fluid is contained here and the
Box Table is installed on.
2. Gear box It is the core part for the radial drill for all procession is finished
here, like speed switch, auto feed, spindle,,, etc. They are inside
of the gearbox.
4. Column It is to support the gearbox and the arm. It connects the base.
5. Top Cover It is on the top of the machine, where there is a motor. The
motor is to run the gearbox, rise and lower the arm.
6. Box table Working with clamps, it enables to reach the required accuracy.
2-2
1. Base The main aim of the base is to support the whole weight of the
machine. In addition, the cutting fluid is contained here and the
Box Table is installed on.
2. Gear box It is the core part for the radial drill for all procession is finished
here, like speed switch, auto feed, spindle,,, etc. They are inside
of the gearbox.
4. Column It is to support the gearbox and the arm. It connects the base.
6. Box table Working with clamps, it enables to reach the required accuracy.
2-3
2-4
2-5
2-6
2-7
2
When processing with tools,
The test conditions are as follow:
MaterialSS41
Thickness 32mm
32mm
The tool diameter
When the turning speed is 88rpm and the feed rate is 0.09 mm, the noise level is 73 dB(A).
When the turning speed is 88rpm and the feed rate is 0.05 mm, the noise level is 71 dB(A).
2-8
The above diagrams are for the bases and ground bolts, as well as its relative positions of
TPR-720A, TPR-820A and TPR-920A.
The above diagrams are for the bases and ground bolts, as well as its relative positions of
TPR-1100
3-1
Its calculation is the area of the arm rotating 360 degree, the most outer circle and plus 1000
mm. Different models has different dimensions.
MODEL The distance from the column Plus maintenance area Total space
center to the arm limit. (A) requirement
(B)
TPR-720A 1028 mm 1000 mm 4056 mm
TPR-820A 1128 mm 1000 mm 4256 mm
TPR-920A 1228 mm 1000 mm 4456 mm
TPR-1100 1428 mm 1000 mm 4856 mm
3-2
3-3
(1.5kw+0.75kw+0.1kw)=2.35kw..(1)
(4.2kw+2.1kw+0.28kw)=6.58kw.. (2)
S=KVA
P=KW
Pf n = 0.75 (Correction Factors)
KW
S=
Pfn(0.75)
2.35Kw
P= =3.133KVA.. (1)
0.75
6.58Kw
P= =8.773KVA.. (2)
0.75
3.133KVA+8.773KVA
Power Equipment Capacity= =5.935KVA
2
3-4
(1.5kw+0.75kw+0.1kw)=3.1kw.. (1)
(4.2kw+2.1kw+0.28kw)=8.68kw..(2)
S=KVA
P=KW
Pf n = 0.75 (Correction Factors)
KW
S=
Pfn(0.75)
3.1Kw
P= =4.133KVA(1)
0.75
8.68Kw
P= =11.573KVA(2)
0.75
4.133KVA+11.573KVA
Power Equipment Capacity= =7.853KVA
2
3-5
4-2
4-3
4-4
(2) Procedure
a. Please adjust the level adjusting bolts to contact the level adjusting blocks.
b. Have the level scale put on the worktable.
c. Locate the peak point using the level scale and make it as a reference level.
d. Adjust the tolerance of the level adjusting bolts to be within one grad using the level
adjusting scale.
4-5
4-6
5-1
5-2
5-3
5-4
5-5
5-6
Precaution
Precaution
1. When user close the saftety protective cover(As marked 1) , the limit switch (As
marked 2)can message a signal to allow the spindle rotation.Therefore, user can
operation the machine.
2. When user open the saftety protective cover(As marked 1) , the limit switch (As
marked 2)can message a signal to stop the spindle rotation immediately.
5-7
5-8
5-9
5-10
5-11
5.3.2 Introduction of the vise and the clamping of the work piece.
1
The fixed side of the vise.
2
The fixing side with T shape chamfer bolt and nuts
3
The moving side of the vise.
4
The screw bar.
5
The handle.
6
The surface of the vise.
5-12
2
T shape chamfer nuts
3
Stacking plate
4
Twin head bolts
5
Insertion block
6
Ladder block
Since
Clamp the work piece as the following the combination of the universal clamp is very
flexible and abundant, The following diagram is applied as an exemplary description.
1. Drilling bit
2. Work piece
3. Stacking block
4. Insertion block
7. Worktable
8. Hex but
a. Move away the drilling bit or lift the gearbox to the utmost point.
b. Using brush, clean the worktable and the vise surface.
c. Clean the vise surface using clean rag.
d. Position the work piece on the vise surface. If it is piercing drilling, please insert a block
under the work piece so that drilling into vise can be avoided.
e. After screwing the T shape chamfer nut to the twin head bolts with suitable length, put
it into the T shape chamfer of the worktable or the base.
f. Choose the insertion block or ladder block that is the same high as work flange. Put
them in the other side of the bolts.
g. Using holed stacking block, place them onto the bolts, with one of its side pressing the
work flange and another pressing the insertion block or ladder block, then tighten it
with hex nuts.
5-13
5-14
5-15
No. Term
(1) Revolving shaft.
(2) Shaft bushing
(3) Speedy drill bit clamp
(4) The stem for the speedy drill bit clamp
(5) Pin for releasing drill bit
(6) Drill shaft end
(7) Drilling shaft
Fig. d.
Disassemble the tapered handle drill bit and the drill head clamp as the
following way:
a. Move away the drilling bit or lift the gearbox to the utmost point.
b. Power off machine.
c. Put on gloves.
d. Insert a thick wood plate into the underneath of the drill bit and the drill bit head.
e. Rotate the feed trip lever clockwise and have the spindle descend about
150 to 200 mm. As fig. a.
f. Rotate the revolving shaft from the bushing till that the drill shaft end and drill shaft
are visible from the hole of releasing drill bit. as fig. b.
g. Insert the pin for releasing the drill bit into the hole, as fig. c.
h. Hit the end of the pin for releasing drill bit, using plastic hammer or copper bar, till the
drill bit and the drill bit clamp fall onto the wood plate.
Precaution
The distance between the thick wood plate, drill bit and the end of the drill bit clamp is
about 30 mm.
5-16
5-17
Fig. a. Fig. b.
No. Term
(1) Drill bit
(2) Drill spanner
(3) Tightening ring
(4) Hole for drill spanner.
(5) Drill bit clamp head.
Disassemble the straight drill bit as the following way:
a. Move away the drilling bit or lift the gearbox to the utmost point.
b. Power off.
c. Put on gloves.
d. Put the drill spanner into the hole for tightening.
e. Rotate the spanner counter clockwise till the clamp head falls.
5-18
For TPR720.TPR820.TPR920.TPR1100 )
For TPR1100(
5-19
Precaution
You cant either ascend or descend the arm when it is clamped.
5-20
5-21
Precaution
If turning 180 degree is needed, the ground base needs to be processed according to
the principles of the chapter 3 and fastened with nuts.
5-22
high speed
Two speed change lever
5-23
Pic. a. Pic. b.
No. Term Description
1. Three speeds change lever
2. Two speeds change lever High and low speeds change lever.
3. Indicating ring for high and It is to indicate the current speed.
low speed.
4. Reference point for the three It refers to the current position of the three speeds change
speeds change lever lever.
5. Reference point for the two
speeds change lever
5-24
low speed
Two speed change lever
high speed
Two speed change lever
5-25
Pic. b.
Label 6 of detail
Low If the pole switch to high
position, its 8 pole.
OFF If the pole switch to OFF
position, the motor cant turn
run.
High If the pole switch in high
position, its 4 pole. Normal,
switch to high position.
Pic. a.
5-26
low speed
Two speed change lever
Speedrpm 44 77 141
Suitable drilling Mild steel 25-
40 25-
40 19-
25
diameter mm Cast iron 38-
55 38-
55 28-
38
Threading (metric) M16-M20 M16-M20 M6-M16
Suitable automatic 1 2 3 1 2 3 1 2 3
feeding step.
high speed
Two speed change lever
5-27
5-28
Precaution
a. Auto feed will move only after the feed rate is set up.
b. Auto feed is used only in drilling, not in threading.
5-29
Precaution
a. Auto feed will move only after the feed rate is set up.
b. Auto feed is used only in drilling, not in threading.
5-30
5.14 Threading
The way to thread is as follows
a. Clamp the screw tap with drilling head.
b. Move the spindle to the top of the threading.
c. Set the feed rate at N
d. Rotate the feed trip lever a little bit counter clockwise.
e. After the cross switch turned to SPDL.FOR, the spindle spins clockwise.
f. Rotate the feed trip lever counter clockwise till the threading is finished. (The operator
decides the threading depth.)
g. After the cross switch turned to SPDL.REV., let the spindle turn counter clockwise till
the screw tap retreats completely.
h. Turn the cross switch to the middle to stop the spindle.
5-31
Assembly it as follows:
1. Clean the debris from the base with a
metal brush.
2. Clean the worktable and the base with
rags.
3. Place T shape Bolts into the T shape
chamfer of the base.
4. Tighten the nuts.
5-32
Pic. a. Pic. b.
No. Term
1. The arm clamping lever
2. The nuts for adjusting the lever.
3. Fixing bolts
6-1
6-2
6-3
6-4
No. Parts
1. Column
2. The arm rail
3. Spindle
4. Work table
5. The base
6. The ball screw
7-1
No. Parts
1. Column
2. The arm rail
3. Spindle
4. Work table
5. The base
6. The ball screw
7-2
7-3
The steps:
1. Power off.
2. Press down the emergent stop button.
3. Place the container under the drain outlet.
4. Release the drain plug using a spanner.
5. After draining, tape the plug with a sheet of band and tighten it back to the drain outlet.
6. Release the oil filler plug.
7. Add oil to the upper limit of the oil gauge.
8. Tighten the oil filler plug.
7-4
The Steps
1. Power off.
2. Press down the emergent stop button.
3. Place a container under the oil drain outlet.
4. Release the drain plug using a spanner.
5. After draining, tape the plug with a sheet of band and tighten it back to the drain outlet.
6. Release the oil filler plug.
7. Add oil to the upper limit of the oil gauge.
8. Tighten the oil filler plug.
7-5
The steps
1. Power off.
2. Press down the emergent stop button.
3. Place a container under the oil drain outlet.
4. Release the drain plug using a spanner.
5. After draining, tape the plug with a sheet of band and tighten it back to the drain
outlet.
6. Refill the cutting fluids through the oil filler inlet to the level under 5 mm under the
oil filter.
7-6
7-7
8.1.2The solution
a. Power off.
b. Open the control box.
c. Press the relay switch to open, as shown in
the right picture, three minutes after the
spindle stops. (blue Button)
d. Close the control box.
e. Power on.
8-1
8-2
0-3
CHAPTER 9 Annex
9.1 Electrical circuit diagram(TPR720A,TPR820A,TPR920A CE Standard) 9-1
9.2 Electrical circuit diagram(TPR1100 CE Standard)... 9-2
9.3 Electrical main part list(TPR720A,TPR820A,TPR920A CE Standard)... 9-3
9.4 Electrical main part list (TPR1100 CE Standard). 9-4
9.5 Earth System Diagram(TPR720A,TPR820A,TPR920A CE Standard) 9-5
9.6 Electrical circuit diagram(TPR720A,TPR820A,TPR920A Standard).. 9-6
9.7 Electrical main part list (TPR720A,TPR820A,TPR920A Standard) 9-7
9.8 Electrical circuit diagram(TPR1100 Standard). 9-8
9.9 Electrical main part list (TPR1100 Standard)... 9-9
0-4
2
1.25mm L1 L2 L3
2
1.25mm
2 2 2
2mm 2mm 2mm
400V
TR 150VA
Key Switch
2
0V 24V 110V 2
1.25mm 5 5 1.25mm 19
L11 L12 L13
FU4
2
1.25mm 9
FU1 FU2 FU3
L21 L22 L23
1.25mm
2
Power 2
2mm
(Alarm Lamp)
PB1 SS3(Cross Switch) SS3(Cross Switch)
2 2
5 13 4 1.25mm
M0 9 Control
Relay
2mm
8 2
2mm
LS1 2
M0 1
7 1.25mm 2 2 2 2 2 2
10
M2 (1) 1.25mm
2 M1
5 1 OL1 Spindle
M3 Forward
U1,V1,W1 M2 M3 M4 M5
15
1.25mm
2
5 2 M3 (2) Spindle 2 2 2 2 2 2 2 2 2 2 2 2
M2 Reverse 2mm 2mm 2mm 2mm 2mm 2mm 2mm 2mm 2mm 2mm 2mm 2mm
SS3(Cross Switch) LS2 Elevating U2,V2,W2
5 3 M4 (3) 12 1.25mm
2
OL2
M5 UP
LS4
18 17
SS3(Cross Switch) LS3 10 2 2 2
3~
Work Lamp
A
Coolant
Pump Motor
~
0.1Kw
M1 M2
3~ 3~
Main Elevating
Motor Motor
1.5Kw 0.75Kw
9-1
2 2 2 2
3.5mm 3.5mm 3.5mm 3.5mm
Key Switch
1.25mm
2
L11 L12 L13
2
1.25mm
E
220V 380V
TR 150VA
M3 M2
2
0V 24V 110V 2
1.25mm 5 5 1.25mm 19 M5 M4 M1
FU4
2
1.25mm 9 U V W
PB1 SS3(Cross Switch)
2 2 2
SS3 1.25mm 1.25mm 1.25mm
2
5 13 4 1.25mm 9
8 M0
LS1 2
M0 1
7 1.25mm
PL OL1
OL2
2
1.25mm U1 V1 W1
A U2 V2 W2
5 1 M2 (1) 1.25mm
2
M3
15
OL1
M0 2
Spindle
Forward
10
U1,V1,W1 ~ 2 2
1.25mm 1.25mm 1.25mm
2
M3
1.25mm
2
5 2 M3 (2) Spindle
M2
5
SS5
3 M4 (3)
M5 12 1.25mm
2 LS2
OL1
Reverse
Elevating
U2,V2,W2
SS4
M2 3~
LS4 UP
3~
2 2 2
SS6
LS3
18 17
10 2mm 2mm 2mm Coolant Pump
4 M3 (4) 11 1.25mm
2
Elevating
M4 DOWN
Motor
SS1 0.1Kw
2
6 1.25mm Coolant
Elevator
M1
U,V,W
M1 Pump Motor
SS2 Motor
20 2
1.25mm 0.75Kw
Work Lamp
3~
2
Main 1.25mm
Motor 2
1.25mm
1.5Kw
9-2
9-3
9-4
2
TR
E E E E PE
3
9-5
9-6
9-7
9-8
9-9
9-10
9-11