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Additional Technical Requirements

Piping and Valve Specification Greater Ekofisk Field

ADDITIONAL REQUIREMENTS TO
THE NORSOK STANDARDS:

L-001 Piping and Valves

Disclaimer:
"The ConocoPhillips Norway specifications attached to this homepage are an unofficial and
uncontrolled version and are set forth for information purposes only. Contractors who have
contracts with ConocoPhillips Norway are advised that they must comply with the binding,
controlled version of the specifications set forth in their contracts with ConocoPhillips Norway,
and that they are responsible for ensuring proper compliance by their subcontractors with such
controlled version of the specifications".
For information please contact the following:

T.G.Tangeland tor.g.tangeland@conocophillips.com (TAG Piping)


S.T. Mohagen sverre.t.mohagen@conocophillips.com (TAG Material & Corrosion)
J.E. Stene jan.e.stene@conocophillips.com (TAG Valves)
H. Monsen henning.monsen@conocophillips.com (Leader Inspection Planning)

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Additional Technical Requirements
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1 INTRODUCTION .....................................................................................................................3

1.1 Objective and Scope ..........................................................................................................................3

1.2 Responsibility and Ownership..........................................................................................................3

1.3 Approval.............................................................................................................................................3

1.4 Distribution ........................................................................................................................................3

1.5 Filing ...................................................................................................................................................3

1.6 Registration ........................................................................................................................................4

1.7 Definitions/Abbreviations .................................................................................................................4


1.7.1 Definitions................................................................................................................................................. 4
1.7.2 Abbreviations ............................................................................................................................................ 4

1.8 Normative References .......................................................................................................................5


1.8.1 Regulations................................................................................................................................................ 5
1.8.2 NORSOK Standards.................................................................................................................................. 5
1.8.3 ConocoPhillips References........................................................................................................................ 6
1.8.4 Standards ................................................................................................................................................... 6

1.9 Non-Conformances............................................................................................................................7

2 TECHNICAL REQUIREMENTS............................................................................................7

2.1 General ...............................................................................................................................................7


2.1.1 Introduction ............................................................................................................................................... 7

2.2 NORSOK L-001: Piping and Valves................................................................................................8


2.2.1 Piping Specifications................................................................................................................................ 8
2.2.2 Vendor Package Design ............................................................................................................................ 8

Annex 1
Piping and Valve Specification Greater Ekofisk Field ................................................................9

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Additional Technical Requirements
Piping and Valve Specification Greater Ekofisk Field

1 INTRODUCTION

1.1 Objective and Scope


This document identifies the additional technical requirements for topside piping systems
for:
new installations and
modification projects on existing facilities
in the Greater Ekofisk field.
This TCD2 document 5060 is based upon NORSOK L-001 and the EKO II document
KE-P-T-001.
This TCD2 document 5060 replaces NORSOK L-001 for all COPNOs installations,
except for ELDE where the original Eldfisk EWI (Aker Offshore Partner) Pipe Class
Sheets in document B875-AE-P-000014 still shall be used. The Aker document is partly
based upon NORSOK L-CR-001 Revision 1.
This document shall be read in conjunction with the regulations and supporting
documents, especially TCD2 4583, listed under section 1.8 Normative References.

1.2 Responsibility and Ownership


Leader Inspection Planning is the owner of this document and is
responsible for updating or withdrawal of the document as dictated by
organisational or operational changes.

1.3 Approval
The procedure is approved by the Department Director, Maintenance.

1.4 Distribution
This document is distributed electronically only.

1.5 Filing
The Record Copy (RC) is filed by Department for Information Logistics.

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1.6 Registration
The document is registered by its document number in COPNOs document
administration system, which is administrated by the Department for Information
Logistics.

1.7 Definitions/Abbreviations

1.7.1 Definitions
Interface engineering: Engineering required for tie-in of new / modified equipment
to old existing equipment or tie-ins between new equipment
installed by different Contractors.
Conform with: Follow the intent
Contractor: Provider of one or more of the following services directly to
Company: Engineering (E), Procurement (P), Construction,
Installation (I) and Commissioning.
Company: ConocoPhillips (COPNO)
Comply with: Fully adhere to
Sub-Contractor: Provider of services directly to Contractor(s)
Supplier Organisation or person that provides a product, for example;
producer, distributor, retailer or vendor of a product, or
provider of a service or information. A supplier can be
internal or external to the organisation. And in a contractual
situation a supplier is sometimes called sub-contractor.

TAG Technical responsible engineer in COPNO

1.7.2 Abbreviations

API American Petroleum Institute


COPNO ConocoPhillips Norge
Cu-Ni Copper-Nickel
CS Carbon-manganese steel
DFI Design, fabrication and installation
EDS Element Data Sheets
EKO II Ekofisk redevelopment with 2/4X and 2/4J
EKO I Greater Ekofisk Area installations built before EKO II
GRP Glass-fibre Reinforced Plastics
MDS Material data sheet
MDT Minimum design temperature

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Piping and Valve Specification Greater Ekofisk Field

MF Mechanical Flowsheet, now termed P&ID


MSS Manufacturers Standardisation Society of the Valve and Fitting
Industry
NB Nominal Bore
NDE Non-Destructive Examination
NDT Non-Destructive Testing
NFPA National Fire Protection Association
NPD Norwegian Petroleum Directorate
NPT National (American) Standard Pipe Tread
NORSOK Norsk Sokkels Konkurranseposisjon
NSDP North Sea Design Premises (COPNO)
PCS Pipe Class Sheet
PED Pressure Equipment Directive
P&ID Process and Instrument Diagram
RF Raised face
RTJ Ring type joint
SS Stainless steel
TAG Technical responsible engineer in COPNO
UKOOA UK Offshore Operators Association
VDS Valve Data Sheet

1.8 Normative References

1.8.1 Regulations
Norwegian Petroleum Directorate:
- regulations
- guidelines.
Pressure Equipment Directive (97/23/EC)

1.8.2 NORSOK Standards


L-001 Piping and Valves
L-002 Piping Design, Layout and Stress Analysis
L-CR-003 Piping Details
L-CR-004 Piping Fabrication, Installation, Flushing and Pressure Testing
M-001 Material Selection
M-710 Qualification of non-metallic sealing materials and manufacturers
M-CR-621 GRP Piping Materials
M-501 Surface Preparation and Protective Coating

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M-630 Material Data Sheets Piping


M-650 Qualification of Manufacturers of Special Materials
R-001 Mechanical Equipment
P-001 Process Design
H-CR-002 Piping and Plumbing

1.8.3 ConocoPhillips References


4314 Documents for Operation
4293 Surface Preparation and Protective Coating
4368 Material Data Sheets Piping
4472 Qualification of Manufacturers of Special Materials
4583 Piping Design Requirements for New Installations and Modification
to Exiting Facilities
4621 Material, Fabrication and Surface Treatment Requirements for
Procurement Packages
4650 Material Selection
4980 Welding and Inspection of Piping
B875-AE-P-00014 Piping Specifications for the Water Injection Project and
Modification Projects. Eldfisk (1)
(1) 2/7E project specification.

1.8.4 Standards
ASME B16.11 Forged fittings, socket-welding and threaded
ASME B16.48 Steel line blanks
ASME B16.5 Pipe Flanges and Flanged fittings
ASME B1.20.1 Pipe treads. General purpose (inch)
ASME B 31.3 Process piping
API 570 Piping Inspection Code. Inspection, Repair, Alteration, and Rerating
of In-Service Piping Systems
EN 13480 Metallic industrial piping
EN 764 Pressure Equipment
EN 1591 Flanges and their joints Design rules for gasketed circular flange
connections

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ISO 15649 Petroleum and natural gas industries piping


BS 7159 Design and Construction of Glass Reinforced Plastics Piping
Systems for Individual Plants or Sites
DIN V 2505 Flanged Joint Calculation

1.9 Non-Conformances
This document contains both requirements and recommendations. Deviations from
requirements contained in this document shall be addressed to the position responsible
for this document, according to document no. 4920 Control of Non-Conformity.
Reporting according to procedure no. 4920 is not required for deviations from
recommendations. However, significant deviations shall be reported to the position
responsible for this document.

2 TECHNICAL REQUIREMENTS

2.1 General
Design of new installations and modifications to the existing facilities shall comply with
NPD regulations and guidelines which are relevant
Pressure Equipment Directive (97/23/EC)
and conform to:
ASME B31.3
API 570
this document.
If other designs/solutions are selected by the Designer, Manufacturer and
Fabricator/Erector (Contractor) than described in the referenced documents, the
selected designs/solutions shall be equal or better seen from a life cycle cost and
technical point of view. In case of doubt contact the relevant COPNO TAG engineer and
recommendation in writing will be given by COPNO, which is the sole judge. See
Section 1.9.
In case of conflicting requirements see TCD2 3759 Section 1.11.

2.1.1 Introduction
Original piping system designs on COPNO operated platforms have been to various sets
of specifications (e.g. Brown & Root, Worley, Kvaerner, Tecnomare etc.). In 1987 the
North Sea Design Premises (NSDP), section 12 Topside Piping Design was

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introduced, and new platforms and modifications to exiting facilities and systems have
since 1987 been designed in accordance to the specifications given in the NSDP.
In 1994, NSDP was withdrawn as an official design requirement and was to the extent
possible replaced by the EKO II project and NORSOK specifications.
For 2/4X, 2/4J and the existing piping systems modified during the EKO II project, KE-P-
T-001 Piping and Valve Material Specification was applied.
For 2/7E and the existing piping systems modified during the Eldfisk EWI, B875-AE-P-
00014 Piping Specifications for the Water Injection Project and Modification Projects
was applied. This document contains basically plain NORSOK PCS (rev.1) but some
project specific PCSs were developed to cover the voids in NORSOK and some P-
PCSs were used.
In order to avoid a vast amount of project specifications a COPNO Piping and Valve
Specification Greater Ekofisk Field (TCD2 5060) was developed in 2002, based on
the EKO II and NORSOK specifications. Some of the unique P-specifications were also
included in TCD2 5060 for maintenance and modification use.
The TCD2 5060 Piping and Valve specification shall be used on all existing and new
COPNO installations. The only exception is 2/7E, which shall continue to use the original
project specification B875-AE-P-00014 for all modification work. However, the latest
revision of the referenced piping and valve specifications (PCS) in B875-AE-P-00014
shall be used (NORSOK and COPNO P-specifications in document TCD2 5060).

2.2 NORSOK L-001: Piping and Valves


This document TCD2 5060 Piping and Valve Specification Greater Ekofisk Field
replaces NORSOK L-001 for all existing and new COPNO installations except 2/7E,
which shall continue to use: B875-AE-P-00014 Piping Specifications for the Water
Injection Project and Modification Projects.
See Section 2.1.1 above.

2.2.1 Piping Specifications


Several COPNO P-specifications have been replaced by modified EKO II PCS. Some
P-specifications need to be retained due to special design features and/or materials in
use (e.g. CuNi). A cross-reference index for accepted specifications is given in Annex A
in TCD2 4583.

2.2.2 Vendor Package Design


For piping systems in vendor packages (equipment skids, etc.) the Piping Class Sheets
(PCS) in this document shall be used. See TCD2 4621 for additional requirements.

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Piping and Valve Specification Greater Ekofisk Field

Annex 1
Piping and Valve Specification Greater Ekofisk Field

SECTION 1: GENERAL

SECTION 2: SERVICE CODE

SECTION 3: PIPING CLASS SHEET

SECTION 4: ELEMENT DATA SHEET

SECTION 5: VALVE SELECTION MANUAL

SECTION 6: VALVE DATA SHEET

SECTION 7: VALVE SPECIFICATION

SECTION 8: MATERIAL DATA SHEET

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