Documente Academic
Documente Profesional
Documente Cultură
ACG110CBT G
1
13K20G01 © Honda Motor Co., Ltd. 2015
FOREWORD INDEX 1
ENGINE GROUP 2
FRAME GROUP 3
CONTENTS Address
Instruction for use of parts catalogue Page No.
1
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2
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Address number
Part catalogue structure • Address No. is provided (in place of the page No.) to help
you refer to the part with the part No. or part name.
Block title Block number
Service item/Flat rate time
1
Reference number
• Title number marked with the parenthesis or parentheses
indicates that it continues from the previous page.
Part number Honda color code
Description
Assemblies
• Sections framed with broken lines in the exploded view
drawings are available as complete assemblies. (Their in-
dividual parts can also be obtained.)
Color description
Note
• Notes are shown with the parentheses in the part name
column.
Required quantity
• Reqd. QTY shown in the parenthesis or parentheses indi-
cates the optional part.
• Reqd. QTY marked with “N” indicates the optional part that
should be selected as needed.
• Reqd. QTY indicates the number of the part used in the
block.
Serial number
Parts catalogue code
• When the parts catalogue code column is blank, it indi-
cates that the part is applicable to all codes.
3
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1 15 16 18 19 17
• A hollow arrow indicates the block No. for the parts en-
closed within a dotted line .
4
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When the parts were revised Abbreviations used in the parts catalogue
1
Be sure to check the
serial number!!
RIGHT is
abbreviated “L.” stands
as “R.” for LEFT
* “L.” or “R.” in the description of a part stands for the LEFT hand
side or the RIGHT hand side. Determine the left or right as if you
were in the motorcycle seat.
5
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Part block and serial number check Color label attachment position check
Check
point 1 2 3 4
2
6
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B 7
1
Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.
Parts with parts catalogue codes are exclusive for models destined for countries designated.
If no area codes are listed, parts are for common use.
Applicable Applicable Applicable
Area
Model Type engine frame throttle body
code
serial No. serial No. identification No.
LO Laos JF62E-3000001~ MLHJF621*G5000001~
* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration.
GQRCB KC
7
2015.07.10 E
B 8
Color label
1 • When ordering parts, check the model name, main color, and code by observing the “COLOR LABEL” on the vehicle.
• When ordering a colored part, use the color chart in the instruction for use of parts catalogue.
VFR800FIW
R-157
R157
8
2015.07.10 E
B 9
Color chart
• When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been
added a part color code.
1
ACG110CBT (ACG110CBTG)…………LO
MODEL ACG110CBTG
Asteroid Mat krypton Pearl
COLOR black silver Ross white vivacious
metallic metallic blue Applicable model
Applicable
Ref.
CODE NH-A35M NH-A40M NH-196 B-216P block
No.
No.
Initial Final
No. Name of colored parts Basic part No. NHA35 NHA40 NH196 B216 applicable applicable
model model
1 BRIDGE, FORK TOP 53230-K20-900 ZB ZB ZB ZB F-9 9
2 CAP, FRAME SEAT SUPPORT 50225-K20-T20 ZA ZA ZA ZA F-24 6
3 COVER SET, HEADLIGHT 64300-K20-T20 ZF ZE ZC ZA F-1 7
4 COVER, BATTERY 80108-K20-T20 ZA ZA ZA ZA F-15 5
5 COVER, CENTER 80151-K20-900 ZE ZE ZE ZE F-15 8
6 COVER, INNER LOWER 81141-K20-T20 ZA ZA ZA ZA F-14 10
7 COVER, INNER UPPER 81131-K20-900 ZC ZC ZC ZC F-14 9
8 COVER, L. BODY 83600-K20-T20 ZA ZA ZA ZA F-15 15
9 COVER, L. FR. SEAT 83950-K20-T20 ZA ZA ZA ZA F-24 29
10 COVER, L. SIDE INNER 83450-K20-T20 ZA ZA ZA ZA F-24 23
11 COVER, L. WINKER 64325-K20-T20 ZA ZA ZA ZA F-1 10
12 COVER, LOWER 64308-K20-900 ZB ZB ZB ZB F-14 1
13 COVER, MUFFLER 18318-K20-T20 ZA ZA ZA ZA F-30 4
14 COVER, OWNERS MANUAL 80104-K20-T20 ZA ZA ZA ZA F-15 3
15 COVER, R. BODY 83500-K20-T20 ZA ZA ZA ZA F-15 14
16 COVER, R. FR. SEAT 83900-K20-T20 ZA ZA ZA ZA F-24 28
17 COVER, R. SIDE INNER 83350-K20-T20 ZA ZA ZA ZA F-24 22
18 COVER, R. WINKER 64324-K20-T20 ZA ZA ZA ZA F-1 9
9
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B10
ACG110CBT (ACG110CBTG)…………LO
MODEL ACG110CBTG
1 COLOR
Asteroid
black
Mat krypton
silver Ross white
Pearl
vivacious
Applicable model
metallic metallic blue Applicable
Ref.
CODE NH-A35M NH-A40M NH-196 B-216P block
No.
No.
Initial Final
No. Name of colored parts Basic part No. NHA35 NHA40 NH196 B216 applicable applicable
model model
19 COVER, UNDER 64340-K20-901 ZA ZA ZA ZA F-14 3
20 FENDER SET, FR. 61103-K20-T20 ZF ZE ZC ZA F-11 2
21 FENDER SET, RR. 80100-K20-T20 ZA ZA ZA ZA F-39 2
22 FLOOR, UNDER SEAT 80107-K20-T20 ZA ZA ZA ZA F-15 4
23 FRAME ASSY., SEAT SUPPORT 50200-K20-T20 ZD ZD ZD ZD F-24 3
24 GARNISH SET, L. BODY 83250-K20-T20 ZF ZE ZC ZA F-15 13
25 GARNISH SET, R. BODY 83200-K20-T20 ZF ZE ZC ZA F-15 12
26 GARNISH, INNER 81151-K20-T20 ZE ZD ZC ZF F-14 11
27 GARNISH, L. FR. SEAT 83850-K20-T20 ZA ZA ZA ZA F-24 27
28 GARNISH, L. RR. GRIP PIPE 50615-K20-T20 ZA ZA ZA ZA F-24 9
29 GARNISH, L. RR. SEAT 83560-K20-T20 ZA ZA ZA ZA F-24 25
30 GARNISH, R. FR. SEAT 83750-K20-T20 ZA ZA ZA ZA F-24 26
31 GARNISH, R. RR. GRIP PIPE 50515-K20-T20 ZA ZA ZA ZA F-24 8
32 GARNISH, R. RR. SEAT 83550-K20-T20 ZA ZA ZA ZA F-24 24
33 HOLDER, HANDLE PIPE UPPER 53131-K20-900 ZB ZB ZB ZB F-9 8
34 LABEL, HELMET INFORMATION 87700-KPP-T00 ZA ZA ZA ZA F-47 11
35 LABEL, TIRE 87505-K20-900 ZC ZC ZC ZC F-47 5
36 LID, FUEL 80512-K20-900 ZE ZE ZE ZE F-14 7
37 MARK 86611-K20-T20 ZA ZA ZA ZA F-48 3
38 MARK 86831-K20-T20 ZA ZA ZA ZA F-48 7
10
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B11
ACG110CBT (ACG110CBTG)…………LO
MODEL ACG110CBTG
COLOR
Asteroid
black
Mat krypton
silver Ross white
Pearl
vivacious
Applicable model
1
metallic metallic blue Applicable
Ref.
CODE NH-A35M NH-A40M NH-196 B-216P block
No.
No.
Initial Final
No. Name of colored parts Basic part No. NHA35 NHA40 NH196 B216 applicable applicable
model model
39 MARK, DRIVE CAUTION 87560-KBA-900 ZD ZD ZD ZD F-47 8
40 MARK, FI IDLING STOP 86644-KZR-770 ZA ZA ZA ZA F-48 5
41 MARK, HONDA 86101-K20-T20 ZF ZE ZC ZA F-48 1
42 MARK, HONDA 86811-K20-900 ZB ZB ZB ZB F-48 6
43 MARK, PGM-FI 86641-K20-T20 ZA ZA ZA ZA F-48 4
44 PIPE COMP., FR. GUARD 64303-K20-T20 ZB ZB ZB ZB F-1 8
45 PIPE COMP., STEERING HANDLE 53100-K20-T20 ZA ZA ZA ZA F-9 7
46 PIPE, RR. GRIP 50410-K20-T20 ZB ZB ZB ZB F-24 7
47 SEAT COMP., DOUBLE 77200-K20-900 ZA ZA ZA ZA F-24 12
48 STEP SET, FLOOR 64320-K20-T20 ZA ZA ZA ZA F-14 2
49 WHEEL SUB ASSY., FR. 44650-K20-T20 ZA ZA ZA ZA F-20-40 6
50 WHEEL SUB ASSY., RR. 42650-K50-T10 ZB ZB ZB ZB F-22-30 2
11
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B12
ACG110CBT (ACG110CBTG)…………LO
MODEL ACG110CBTG
1 COLOR
Millennium
red
Marigold
yellow Applicable model
Applicable
Ref.
CODE R-263 Y-216 block
No.
No.
Initial Final
No. Name of colored parts Basic part No. R263 Y216 applicable applicable
model model
1 BRIDGE, FORK TOP 53230-K20-900 ZB ZB F-9 9
2 CAP, FRAME SEAT SUPPORT 50225-K20-T20 ZA ZA F-24 6
3 COVER SET, HEADLIGHT 64300-K20-T20 ZD ZB F-1 7
4 COVER, BATTERY 80108-K20-T20 ZA ZA F-15 5
5 COVER, CENTER 80151-K20-900 ZE ZE F-15 8
6 COVER, INNER LOWER 81141-K20-T20 ZA ZA F-14 10
7 COVER, INNER UPPER 81131-K20-900 ZC ZC F-14 9
8 COVER, L. BODY 83600-K20-T20 ZA ZA F-15 15
9 COVER, L. FR. SEAT 83950-K20-T20 ZA ZA F-24 29
10 COVER, L. SIDE INNER 83450-K20-T20 ZA ZA F-24 23
11 COVER, L. WINKER 64325-K20-T20 ZA ZA F-1 10
12 COVER, LOWER 64308-K20-900 ZB ZB F-14 1
13 COVER, MUFFLER 18318-K20-T20 ZA ZA F-30 4
14 COVER, OWNERS MANUAL 80104-K20-T20 ZA ZA F-15 3
15 COVER, R. BODY 83500-K20-T20 ZA ZA F-15 14
16 COVER, R. FR. SEAT 83900-K20-T20 ZA ZA F-24 28
17 COVER, R. SIDE INNER 83350-K20-T20 ZA ZA F-24 22
18 COVER, R. WINKER 64324-K20-T20 ZA ZA F-1 9
19 COVER, UNDER 64340-K20-901 ZA ZA F-14 3
20 FENDER SET, FR. 61103-K20-T20 ZD ZB F-11 2
12
2015.07.10 E
B13
ACG110CBT (ACG110CBTG)…………LO
MODEL ACG110CBTG
COLOR
Millennium
red
Marigold
yellow Applicable model
1
Applicable
Ref.
CODE R-263 Y-216 block
No.
No.
Initial Final
No. Name of colored parts Basic part No. R263 Y216 applicable applicable
model model
21 FENDER SET, RR. 80100-K20-T20 ZA ZA F-39 2
22 FLOOR, UNDER SEAT 80107-K20-T20 ZA ZA F-15 4
23 FRAME ASSY., SEAT SUPPORT 50200-K20-T20 ZD ZD F-24 3
24 GARNISH SET, L. BODY 83250-K20-T20 ZD ZB F-15 13
25 GARNISH SET, R. BODY 83200-K20-T20 ZD ZB F-15 12
26 GARNISH, INNER 81151-K20-T20 ZB ZA F-14 11
27 GARNISH, L. FR. SEAT 83850-K20-T20 ZA ZA F-24 27
28 GARNISH, L. RR. GRIP PIPE 50615-K20-T20 ZA ZA F-24 9
29 GARNISH, L. RR. SEAT 83560-K20-T20 ZA ZA F-24 25
30 GARNISH, R. FR. SEAT 83750-K20-T20 ZA ZA F-24 26
31 GARNISH, R. RR. GRIP PIPE 50515-K20-T20 ZA ZA F-24 8
32 GARNISH, R. RR. SEAT 83550-K20-T20 ZA ZA F-24 24
33 HOLDER, HANDLE PIPE UPPER 53131-K20-900 ZB ZB F-9 8
34 LABEL, HELMET INFORMATION 87700-KPP-T00 ZA ZA F-47 11
35 LABEL, TIRE 87505-K20-900 ZC ZC F-47 5
36 LID, FUEL 80512-K20-900 ZE ZE F-14 7
37 MARK 86611-K20-T20 ZA ZA F-48 3
38 MARK 86831-K20-T20 ZA ZA F-48 7
39 MARK, DRIVE CAUTION 87560-KBA-900 ZD ZD F-47 8
40 MARK, FI IDLING STOP 86644-KZR-770 ZA ZA F-48 5
13
2015.07.10 E
B14
ACG110CBT (ACG110CBTG)…………LO
MODEL ACG110CBTG
1 COLOR
Millennium
red
Marigold
yellow Applicable model
Applicable
Ref.
CODE R-263 Y-216 block
No.
No.
Initial Final
No. Name of colored parts Basic part No. R263 Y216 applicable applicable
model model
41 MARK, HONDA 86101-K20-T20 ZD ZB F-48 1
42 MARK, HONDA 86811-K20-900 ZB ZB F-48 6
43 MARK, PGM-FI 86641-K20-T20 ZA ZA F-48 4
44 PIPE COMP., FR. GUARD 64303-K20-T20 ZB ZB F-1 8
45 PIPE COMP., STEERING HANDLE 53100-K20-T20 ZA ZA F-9 7
46 PIPE, RR. GRIP 50410-K20-T20 ZB ZB F-24 7
47 SEAT COMP., DOUBLE 77200-K20-900 ZA ZA F-24 12
48 STEP SET, FLOOR 64320-K20-T20 ZA ZA F-14 2
49 WHEEL SUB ASSY., FR. 44650-K20-T20 ZA ZA F-20-40 6
50 WHEEL SUB ASSY., RR. 42650-K50-T10 ZB ZB F-22-30 2
14
2015.07.10 E
B15
ACG110CBT (ACG110CBTG)…………MX
MODEL ACG110CBTG
COLOR
Marigold
yellow
Pearl
vivacious
Applicable model
1
blue Applicable
Ref.
CODE Y-216 B-216P block
No.
No.
Initial Final
No. Name of colored parts Basic part No. Y216 B216 applicable applicable
model model
1 BRIDGE, FORK TOP 53230-K20-900 ZB ZB F-9 9
2 CAP, FRAME SEAT SUPPORT 50225-K20-T20 ZA ZA F-24 6
3 COVER SET, HEADLIGHT 64300-K20-T20 ZB ZA F-1 7
4 COVER, BATTERY 80108-K20-T20 ZA ZA F-15 5
5 COVER, CENTER 80151-K20-900 ZE ZE F-15 8
6 COVER, INNER LOWER 81141-K20-T20 ZA ZA F-14 10
7 COVER, INNER UPPER 81131-K20-900 ZC ZC F-14 9
8 COVER, L. BODY 83600-K20-T20 ZA ZA F-15 15
9 COVER, L. FR. SEAT 83950-K20-T20 ZA ZA F-24 29
10 COVER, L. SIDE INNER 83450-K20-T20 ZA ZA F-24 23
11 COVER, L. WINKER 64325-K20-T20 ZA ZA F-1 10
12 COVER, LOWER 64308-K20-900 ZB ZB F-14 1
13 COVER, MUFFLER 18318-K20-T20 ZA ZA F-30 4
14 COVER, OWNERS MANUAL 80104-K20-T20 ZA ZA F-15 3
15 COVER, R. BODY 83500-K20-T20 ZA ZA F-15 14
16 COVER, R. FR. SEAT 83900-K20-T20 ZA ZA F-24 28
17 COVER, R. SIDE INNER 83350-K20-T20 ZA ZA F-24 22
18 COVER, R. WINKER 64324-K20-T20 ZA ZA F-1 9
19 COVER, UNDER 64340-K20-901 ZA ZA F-14 3
20 FENDER SET, FR. 61103-K20-T20 ZB ZA F-11 2
15
2015.07.10 E
B16
ACG110CBT (ACG110CBTG)…………MX
MODEL ACG110CBTG
1 COLOR
Marigold
yellow
Pearl
vivacious
Applicable model
blue Applicable
Ref.
CODE Y-216 B-216P block
No.
No.
Initial Final
No. Name of colored parts Basic part No. Y216 B216 applicable applicable
model model
21 FENDER SET, RR. 80100-K20-T20 ZA ZA F-39 2
22 FLOOR, UNDER SEAT 80107-K20-T20 ZA ZA F-15 4
23 FRAME ASSY., SEAT SUPPORT 50200-K20-T20 ZD ZD F-24 3
24 GARNISH SET, L. BODY 83250-K20-T20 ZB ZA F-15 13
25 GARNISH SET, R. BODY 83200-K20-T20 ZB ZA F-15 12
26 GARNISH, INNER 81151-K20-T20 ZA ZF F-14 11
27 GARNISH, L. FR. SEAT 83850-K20-T20 ZA ZA F-24 27
28 GARNISH, L. RR. GRIP PIPE 50615-K20-T20 ZA ZA F-24 9
29 GARNISH, L. RR. SEAT 83560-K20-T20 ZA ZA F-24 25
30 GARNISH, R. FR. SEAT 83750-K20-T20 ZA ZA F-24 26
31 GARNISH, R. RR. GRIP PIPE 50515-K20-T20 ZA ZA F-24 8
32 GARNISH, R. RR. SEAT 83550-K20-T20 ZA ZA F-24 24
33 HOLDER, HANDLE PIPE UPPER 53131-K20-900 ZB ZB F-9 8
34 LABEL, TIRE 87505-K20-M00 ZA ZA F-47 6
35 LID, FUEL 80512-K20-900 ZE ZE F-14 7
36 MARK 86611-K20-T20 ZA ZA F-48 3
37 MARK 86831-K20-T20 ZA ZA F-48 7
38 MARK, FI IDLING STOP 86644-KZR-770 ZA ZA F-48 5
39 MARK, HONDA 86101-K20-T20 ZB ZA F-48 1
40 MARK, HONDA 86811-K20-900 ZB ZB F-48 6
16
2015.07.10 E
C 1
ACG110CBT (ACG110CBTG)…………MX
MODEL ACG110CBTG
COLOR
Marigold
yellow
Pearl
vivacious
Applicable model
1
blue Applicable
Ref.
CODE Y-216 B-216P block
No.
No.
Initial Final
No. Name of colored parts Basic part No. Y216 B216 applicable applicable
model model
41 MARK, PGM-FI 86641-K20-T20 ZA ZA F-48 4
42 PIPE COMP., FR. GUARD 64303-K20-T20 ZB ZB F-1 8
43 PIPE COMP., STEERING HANDLE 53100-K20-T20 ZA ZA F-9 7
44 PIPE, RR. GRIP 50410-K20-T20 ZB ZB F-24 7
45 SEAT COMP., DOUBLE 77200-K20-900 ZA ZA F-24 12
46 STEP SET, FLOOR 64320-K20-T20 ZA ZA F-14 2
47 WHEEL SUB ASSY., FR. 44650-K20-T20 ZA ZA F-20-40 6
48 WHEEL SUB ASSY., RR. 42650-K50-T10 ZB ZB F-22-30 2
17
2015.07.10 E
C 2
ACG110CBT (ACG110CBTG)…………PH
MODEL ACG110CBTG
1 COLOR
Mat krypton
silver
Marigold
yellow Applicable model
metallic Applicable
Ref.
CODE NH-A40M Y-216 block
No.
No.
Initial Final
No. Name of colored parts Basic part No. NHA40 Y216 applicable applicable
model model
1 BRIDGE, FORK TOP 53230-K20-900 ZB ZB F-9 9
2 CAP, FRAME SEAT SUPPORT 50225-K20-T20 ZA ZA F-24 6
3 COVER SET, HEADLIGHT 64300-K20-T20 ZE ZB F-1 7
4 COVER, BATTERY 80108-K20-T20 ZA ZA F-15 5
5 COVER, CENTER 80151-K20-900 ZE ZE F-15 8
6 COVER, INNER LOWER 81141-K20-T20 ZA ZA F-14 10
7 COVER, INNER UPPER 81131-K20-900 ZC ZC F-14 9
8 COVER, L. BODY 83600-K20-T20 ZA ZA F-15 15
9 COVER, L. FR. SEAT 83950-K20-T20 ZA ZA F-24 29
10 COVER, L. SIDE INNER 83450-K20-T20 ZA ZA F-24 23
11 COVER, L. WINKER 64325-K20-T20 ZA ZA F-1 10
12 COVER, LOWER 64308-K20-900 ZB ZB F-14 1
13 COVER, MUFFLER 18318-K20-T20 ZA ZA F-30 4
14 COVER, OWNERS MANUAL 80104-K20-T20 ZA ZA F-15 3
15 COVER, R. BODY 83500-K20-T20 ZA ZA F-15 14
16 COVER, R. FR. SEAT 83900-K20-T20 ZA ZA F-24 28
17 COVER, R. SIDE INNER 83350-K20-T20 ZA ZA F-24 22
18 COVER, R. WINKER 64324-K20-T20 ZA ZA F-1 9
19 COVER, UNDER 64340-K20-901 ZA ZA F-14 3
20 FENDER SET, FR. 61103-K20-T20 ZE ZB F-11 2
18
2015.07.10 E
C 3
ACG110CBT (ACG110CBTG)…………PH
MODEL ACG110CBTG
COLOR
Mat krypton
silver
Marigold
yellow Applicable model
1
metallic Applicable
Ref.
CODE NH-A40M Y-216 block
No.
No.
Initial Final
No. Name of colored parts Basic part No. NHA40 Y216 applicable applicable
model model
21 FENDER SET, RR. 80100-K20-T20 ZA ZA F-39 2
22 FLOOR, UNDER SEAT 80107-K20-T20 ZA ZA F-15 4
23 FRAME ASSY., SEAT SUPPORT 50200-K20-T20 ZD ZD F-24 3
24 GARNISH SET, L. BODY 83250-K20-T20 ZE ZB F-15 13
25 GARNISH SET, R. BODY 83200-K20-T20 ZE ZB F-15 12
26 GARNISH, INNER 81151-K20-T20 ZD ZA F-14 11
27 GARNISH, L. FR. SEAT 83850-K20-T20 ZA ZA F-24 27
28 GARNISH, L. RR. GRIP PIPE 50615-K20-T20 ZA ZA F-24 9
29 GARNISH, L. RR. SEAT 83560-K20-T20 ZA ZA F-24 25
30 GARNISH, R. FR. SEAT 83750-K20-T20 ZA ZA F-24 26
31 GARNISH, R. RR. GRIP PIPE 50515-K20-T20 ZA ZA F-24 8
32 GARNISH, R. RR. SEAT 83550-K20-T20 ZA ZA F-24 24
33 HOLDER, HANDLE PIPE UPPER 53131-K20-900 ZB ZB F-9 8
34 LABEL, TIRE 87505-K20-B00 ZB ZB F-47 5
35 LID, FUEL 80512-K20-900 ZE ZE F-14 7
36 MARK 86611-K20-T20 ZA ZA F-48 3
37 MARK 86831-K20-T20 ZA ZA F-48 7
38 MARK, FI IDLING STOP 86644-KZR-770 ZA ZA F-48 5
39 MARK, HONDA 86101-K20-T20 ZE ZB F-48 1
40 MARK, HONDA 86811-K20-900 ZB ZB F-48 6
19
2015.07.10 E
C 4
ACG110CBT (ACG110CBTG)…………PH
MODEL ACG110CBTG
1 COLOR
Mat krypton
silver
Marigold
yellow Applicable model
metallic Applicable
Ref.
CODE NH-A40M Y-216 block
No.
No.
Initial Final
No. Name of colored parts Basic part No. NHA40 Y216 applicable applicable
model model
41 MARK, PGM-FI 86641-K20-T20 ZA ZA F-48 4
42 PIPE COMP., FR. GUARD 64303-K20-T20 ZB ZB F-1 8
43 PIPE COMP., STEERING HANDLE 53100-K20-T20 ZA ZA F-9 7
44 PIPE, RR. GRIP 50410-K20-T20 ZB ZB F-24 7
45 SEAT COMP., DOUBLE 77200-K20-900 ZA ZA F-24 12
46 STEP SET, FLOOR 64320-K20-T20 ZA ZA F-14 2
47 WHEEL SUB ASSY., FR. 44650-K20-T20 ZA ZA F-20-40 6
48 WHEEL SUB ASSY., RR. 42650-K50-T10 ZB ZB F-22-30 2
20
2015.07.10 E
C 5
• The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.
• When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part
1
name, or use the catalogue below.
(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.)
• When exchanging the hose, cut and use at the specified length as mentioned in the part name.
(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.)
• The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.
1
Standard part Inner Outer Standard part Inner Outer Standard part Inner Outer
Bulk part No. Length Bulk part No. Length Bulk part No. Length
No. dia- meter dia-meter No. dia- meter dia-meter No. dia- meter dia-meter
(m) (m) (m)
(mm) (mm) (mm) (mm) (mm) (mm)
95003-01001-60M 1 95003-14001-10M 1 95003-36001-10M 1
95003-01xxx-3x <95003-01003-60M> 2.9 6.8 95003-14xxx-1x <95003-14003-10M> 6.0 9.0
3 3 95003-36xxx-1x <95003-36003-10M> 11.0 13.0 3
<95003-36008-10M> 8
95003-01001-60M 1 95003-14001-10M 1
95003-01xxx-60 <95003-01003-60M> 2.9 6.8 95003-14xxx-20 <95003-14003-10M> 6.0 9.0
3 3 95003-36001-10M 1
95003-36xxx-20 <95003-36003-10M> 11.0 13.0 3
95003-03001-60M 1 95003-14001-60M 1 <95003-36008-10M> 8
95003-03xxx-3x <95003-03003-60M> 3.0 6.0 95003-14xxx-3x <95003-14003-60M> 6.0 9.0
3 3
95003-37001-60M 1
95003-03001-60M 1 95003-17001-10M 1 95003-37xxx-3x 95003-37003-60M> 11.0 15.0
95003-03xxx-60 <95003-03003-60M> 3.0 6.0 95003-17xxx-1x <95003-17003-10M> 7.0 9.0 3
3 3
95003-37001-60M 1
95003-05001-60M 1 95003-19001-10M 1 95003-37xxx-60 <95003-37003-60M> 11.0 15.0 3
95003-05xxx-3x <95003-05003-60M> 3.5 6.5 3 95003-19xxx-1x <95003-19003-10M> 7.0 11.0 3
<95003-05008-60M> 8 <95003-19008-10M> 8 95003-38001-10M
95003-38xxx-1x <95003-38003-10M> 12.0 13.0 1
3
95003-05001-60M 1 95003-19001-10M 1
95003-05xxx-60 <95003-05003-60M> 3.5 6.5 3 95003-19xxx-20 <95003-19003-10M> 7.0 11.0 3 95003-38001-10M 1
95003-38xxx-20 <95003-38003-10M> 12.0 13.0
<95003-05008-60M> 8 <95003-19008-10M> 8 3
95003-07001-10M 1 95003-19001-60M 1 95003-39001-10M
95003-39xxx-1x <95003-39003-10M> 12.0 14.0 1
95003-07xxx-1x <95003-07003-10M> 4.0 7.0 3 95003-19xxx-3x <95003-19003-60M> 7.0 11.0 3 3
<95003-07008-10M> 8 <95003-19008-60M> 8
95003-39001-10M 1
95003-39xxx-20 <95003-39003-10M> 12.0 14.0
95003-07001-10M 1 95003-19001-60M 1 3
95003-07xxx-20 <95003-07003-10M> 4.0 7.0 3 95003-19xxx-60 <95003-19003-60M> 7.0 11.0 3
<95003-07008-10M> 8 <95003-19008-60M> 8 95003-40001-10M 1
95003-40xxx-20 <95003-40003-10M> 12.0 16.0 3
95003-07001-60M 1 95003-21001-10M 1
95003-21xxx-1x <95003-21003-10M> 8.0 9.0 95003-40001-60M 1
95003-07xxx-3x <95003-07003-60M> 4.0 7.0 3 3 95003-40xxx-3x <95003-40003-60M> 12.0 16.0
<95003-07008-60M> 8 3
95003-21001-10M 1
95003-21xxx-20 <95003-21003-10M> 8.0 9.0 95003-40001-60M 1
95003-07001-60M 1 3 95003-40xxx-60 <95003-40003-60M> 12.0 16.0
95003-07xxx-60 <95003-07003-60M> 4.0 7.0 3 3
<95003-07008-60M> 8 95003-23001-10M 1
95003-23xxx-1x <95003-23003-10M> 8.0 12.0 95003-43001-10M 1
3
95003-07001-70M 1 95003-43xxx-1x <95003-43003-10M> 13.0 15.0 3
95003-07xxx-7x <95003-07003-70M> 4.0 7.0 3 95003-23001-10M 1 <95003-43008-10M> 8
95003-23xxx-20 <95003-23003-10M> 8.0 12.0
<95003-07008-70M> 8 3
95003-43001-10M 1
95003-08001-10M 1 95003-23001-60M 1 95003-43xxx-20 <95003-43003-10M> 13.0 15.0 3
95003-08xxx-1x <95003-08003-10M> 4.5 6.5 3 95003-23xxx-3x <95003-23003-60M> 8.0 12.0 3 <95003-43008-10M> 8
<95003-08008-10M> 8 <95003-23008-60M> 8
95003-45001-10M 1
95003-09001-60M 1 95003-23001-60M 1 95003-45xxx-1x <95003-45003-10M> 14.0 18.0 3
95003-09xxx-3x <95003-09003-60M> 4.5 8.0 95003-23xxx-60 <95003-23003-60M> 8.0 12.0 3 <95003-45008-10M> 8
3
<95003-23008-60M> 8
95003-09001-60M 1 95003-45001-10M 1
95003-09xxx-60 <95003-09003-60M> 4.5 8.0 95003-25001-10M 1 95003-45xxx-20 <95003-45003-10M> 14.0 18.0 3
3 95003-25xxx-1x <95003-25003-10M> 9.0 11.0 3 <95003-45008-10M> 8
95003-10001-10M 1
95003-10xxx-1x <95003-10003-10M> 5.0 8.0 95003-25001-10M 1 95003-50001-10M 1
3 95003-25xxx-20 <95003-25003-10M> 9.0 11.0 95003-50xxx-1x <95003-50003-10M> 16.0 19.0
3 3
95003-10001-10M 1
95003-10xxx-20 <95003-10003-10M> 5.0 8.0 95003-25001-60M 1 95003-50001-10M 1
3 95003-25xxx-3x <95003-25003-60M> 9.0 11.0 95003-50xxx-20 <95003-50003-10M> 16.0 19.0
3 3
95003-10001-60M 1
95003-10xxx-3x <95003-10003-60M> 5.0 8.0 95003-25001-70M 1 95003-50001-60M 1
3 95003-25xxx-7x <95003-25003-70M> 9.0 11.0 95003-50xxx-3x <95003-50003-60M> 16.0 19.0
3 3
95003-10001-60M 1
95003-10xxx-60 <95003-10003-60M> 5.0 8.0 95003-27001-10M 1 95003-55001-10M 1
3 95003-27xxx-1x <95003-27003-10M> 9.0 13.0 95003-55xxx-1x <95003-55003-10M> 17.5 20.5
3 3
95003-11001-60M 1
95003-11xxx-3x <95003-11003-60M> 5.0 9.0 3 95003-27001-10M 1 95003-55001-10M 1
95003-27xxx-20 <95003-27003-10M> 9.0 13.0 95003-55xxx-20 <95003-55003-10M> 17.5 20.5
<95003-11008-60M> 8 3 3
22
2015.07.10 E
C 7
1
Bulk part Bulk part
Standard part No. Bulk part No. Inner Length Standard part No. Bulk part No. Inner Length
diameter diameter
(mm) (m) (mm) (m)
CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.
Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according
to the service manual or the instructions issued with the bulk part.
23
2015.07.10 E
C 8
• Bulk part number of fuel hose, general purpose hose and vinyl hose.
1
(Example)
95001-75001-50M
Bulk part number: Refers to the bulk part.
Marking code (hose type): (fuel hose and general purpose hose)
Change code (for added hose): (Vinyl hose)
• Indicates number mark or change sequence, however, the code for the bulk part must be strictly
0 (zero).
Types of code:
• Fuel hose 2: Red outside braid • Vinyl hose 1: Clear • General hose 1: Ash gray
(3 mm inside dia. only) 2: Black 2: Ash gray
5: Black inside braid 3: Light red 3: Black
3: Red (3 mm inside dia. only) 6: Light red 5: Black
4: Ash gray with red stripe 7: Pale black
(3 mm inside dia. only)
6: Black
Lengths: 001: 1 m (standard)
003: 3 m
008: 8 m
24
2015.07.10 E
C 9
Editorial style
FLAT RATE SERVICE TIME
The service items shown in the text are listed with the exchange
work time for the repair sales parts as the subject. Other
Flat rate service time (FRT) means the standard time required to
service a MC, which is listed in this manual to help the dealers
representative service items not using repair parts (removal/
installation, adjustment, inspection/measuring, and other work) are
1
control the actual working process and calculate the service charge listed collectively in the list in the preface, classified according to the
by using it as a guide. work.
25
2015.07.10 E
C10
26
2015.07.10 E
C11
Explanation of FRT by using an example Indicating work contents that are included in the service
(The example may differ from the actual presented items) item.
Ref.
No.
L.O.N.
(Relative ref. Number)
Description
F.R.T.
Indicating a reference No. whose operation and time are
the same as FRT4.5 for the camshaft. 1
(1, 3, 4, 7)
(The application range is limited to the service items
2 111118 CAMSHAFT • • • • • • • • • • • • • • 4.5 without an LON setting within a same block.)
27
2015.07.10 E
C12
• • • 1 Engine
+ 2 Transmission
3 Fuel & Exhaust
Mark indicated at the last line.
4 Frame & Body
29
2015.07.10 E
ENGINE GROUP C14
E-1 E 1 E-2 E 2 E-3 E 3
SHROUD/FAN COVER CYLINDER HEAD COVER CYLINDER HEAD
2
E-4 E 5 E-5 E 7 E-6 E 8
CAMSHAFT/VALVE CAM CHAIN/TENSIONER CYLINDER
30
2015.07.10 E
ENGINE GROUP C15
E-16 E12 E-17 E13 E-17-10 E14
DRIVE FACE DRIVEN FACE TRANSMISSION
2
E-19-10 E15 E-19-20 E16 E-20 F 2
RIGHT CRANKCASE LEFT CRANKCASE CRANKSHAFT/PISTON
E-22 F 3
THROTTLE BODY
31
2015.07.10 E
FRAME GROUP C16
F-1 G 1 F-2 G 3 F-3 G 4
HEADLIGHT METER MIRROR
32
2015.07.10 E
FRAME GROUP D 1
F-14 G14 F-14-10 G16 F-15 H 1
FLOOR STEP PILLION STEP BODY COVER
33
2015.07.10 E
FRAME GROUP D 2
F-28 H11 F-30 H12 F-35 H13
AIR CLEANER EXHAUST MUFFLER STAND/KICK PEDAL
34
2015.07.10 E
FRAME GROUP D 3
F-42 I 5 F-46 I 6 F-47 I 7
FRAME BODY TOOLS CAUTION LABEL
F-48 I 8
MARK
35
2015.07.10 E
E-1 SHROUD/FAN COVER E 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1151E0 COVER, FAN ••••••••••••••••••• 0.2
2 1111U9 SHROUD, ENGINE :UPPER •••••••• 0.8
4 1111V0 SHROUD, ENGINE :LOWER •••••••• 0.7
1111Y1 SHROUD, ENGINE :BOTH ••••••••• 1.1
Reqd. QTY
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 19610-K44-V00 COVER COMP., FAN •••••••••••• 1
2 19621-K50-T00 SHROUD, IN. ••••••••••••••••• 1
3 19625-K44-V00 SEAL, SHROUD •••••••••••••••• 1
4 19631-K50-T00 SHROUD, EX. ••••••••••••••••• 1
5 19639-GBC-000 RUBBER, MOUNTING •••••••••••• 1
6 33715-GB0-900 COLLAR, TAILLIGHT SETTING ••• 1
7 93404-06020-00 BOLT-WASHER, 6X20 ••••••••••• 1
8 93903-25380 SCREW, TAPPING, 5X16 •••••••• 4
9 96001-06025-07 BOLT, FLANGE, 6X25 •••••••••• 2
36
2015.07.10 E
E-2 CYLINDER HEAD COVER E 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1111C4 COVER, CYLINDER HEAD ••••••••• 0.2
2 1111D2 GASKET, CYLINDER HEAD COVER •• 0.2
Reqd. QTY
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 12310-K20-T20 COVER COMP., HEAD ••••••••••• 1
2 12391-K44-V00 GASKET, HEAD COVER •••••••••• 1
3 90017-GCC-000 BOLT, HEAD COVER •••••••••••• 2
4 90543-MV9-670 RUBBER, MOUNTING •••••••••••• 2
37
2015.07.10 E
E-3 CYLINDER HEAD E 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 111106 HEAD, CYLINDER ••••••••••••••• 3.5
.INCLUDES: Engine removal and
installation
.INCLUDES: Valve adjust and
reface
2 1111L9 GUIDE, INTAKE VALVE(ONE) ••••• 3.2
.INCLUDES: Engine removal and
installation
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
1111M0 GUIDE, EXHAUST VALVE(ONE) •••• 3.2
.INCLUDES: Engine removal and
installation
.INCLUDES: Reaming
2
.INCLUDES: Valve adjust and
reface
1111M9 GUIDE, VALVE :FOR 1 VEHICLE •• 3.5
.INCLUDES: Engine removal and
installation
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
+ 4 111115 GASKET, CYLINDER HEAD •••••••• 2.3
Reqd. QTY
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 12200-K44-V00 HEAD COMP., CYLINDER •••••••• 1
2 12204-KVY-305 GUIDE, VALVE(O.S.) •••••••••• 2
3 12206-KPL-900 CLIP, VALVE GUIDE ••••••••••• 2
4 12251-GGC-901 GASKET, CYLINDER HEAD •••••••
(STD./0.25/0.50) 1
12252-K44-V00 GASKET, CYLINDER HEAD
(O.S. 0.75/1.00) (1)
5 31918-K44-V01 PLUG, SPARK(MR8C-9N)(NGK) ••• 1
31918-K50-T01 PLUG, SPARK(U24EPR-N9)(DENSO) 1
6 36532-K50-T01 SENSOR, OXYGEN(NGK) ••••••••• 1
7 37750-K16-A21 SENSOR ASSY., THERMOSTAT OIL
(MITSUBISHI) 1
8 90014-GGC-900 BOLT-WASHER, 6X13 ••••••••••• 1
9 90201-GCC-000 NUT, HEX., 7MM •••••••••••••• 4
10 90401-GFM-900 WASHER, 7.2X16X2.5 •••••••••• 4
11 90443-MB0-000 WASHER, SEALING, 10MM ••••••• 1
12 90701-KFM-900 DOWEL PIN, SPECIAL, 8X14 •••• 2
13 92900-06012-0B BOLT, STUD, 6X12 •••••••••••• 2
14 92900-06040-0B BOLT, STUD, 6X40 •••••••••••• 2
15 95701-06095-00 BOLT, FLANGE, 6X95 •••••••••• 2
38
2015.07.10 E
E-3 CYLINDER HEAD E 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
+ 4 .INCLUDES: Engine removal and
installation
5 614130 PLUG, SPARK •••••••••••••••••• 0.2
6 617121 SENSOR, OXYGEN ••••••••••••••• 0.4
7 617151 SENSOR, OIL TEMPERATURE •••••• 0.3
39
2015.07.10 E
E-4 CAMSHAFT/VALVE E 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 111118 CAMSHAFT ••••••••••••••••••••• 1.4
.INCLUDES: Valve adjustment
3 1111Q4 SPROCKET, CAM •••••••••••••••• 0.5
4 (6)
1111K8 ARM, INTAKE VALVE ROCKER(ONE) 2.5
.INCLUDES: Engine removal and
installation
.INCLUDES: Valve adjustment
5 (7)
1111K9 ARM, EXHAUST VALVE ROCKER(ONE) 2.5
.INCLUDES: Engine removal and
installation
.INCLUDES: Valve adjustment
1111L8 ARM, VALVE ROCKER
:FOR 1 VEHICLE •••••••••••••• 2.5
2
.INCLUDES: Engine removal and
installation
.INCLUDES: Valve adjustment
8 1111N0 VALVE, INTAKE(ONE) ••••••••••• 2.8
.INCLUDES: Engine removal and
installation
.INCLUDES: Refacing
9 1111N1 VALVE, EXHAUST(ONE) •••••••••• 2.8
.INCLUDES: Engine removal and
+ installation
Reqd. QTY
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 12209-GB4-681 SEAL, VALVE STEM(NOK) ••••••• 2
12209-GB4-682 SEAL, VALVE STEM(ARAI) •••••• 2
2 14100-K50-T00 CAMSHAFT COMP. •••••••••••••• 1
3 14321-KZL-E00 SPROCKET, CAM(34T) •••••••••• 1
4 14430-K44-V00 ARM COMP., IN. VALVE ROCKER • 1
5 14440-K44-V00 ARM COMP., EX. VALVE ROCKER • 1
6 14451-KYY-900 SHAFT, IN. ROCKER ARM ••••••• 1
7 14452-KYY-900 SHAFT, EX. ROCKER ARM ••••••• 1
8 14711-KVY-900 VALVE, IN. •••••••••••••••••• 1
9 14721-KVY-900 VALVE, EX. •••••••••••••••••• 1
10 14751-KWP-900 SPRING, VALVE ••••••••••••••• 2
11 14771-GB4-680 RETAINER, VALVE SPRING •••••• 2
12 14775-KVY-900 SEAT, VALVE SPRING •••••••••• 2
13 14781-MA6-000 COTTER, VALVE ••••••••••••••• 4
14 90002-KWB-600 BOLT, FLANGE, 5X12 •••••••••• 2
15 90012-KWW-740 SCREW, TAPPET ADJUSTING ••••• 2
16 90083-GB6-911 BOLT, KNOCK, 5MM •••••••••••• 2
17 90206-001-000 NUT, TAPPET ADJUSTING ••••••• 2
40
2015.07.10 E
E-4 CAMSHAFT/VALVE E 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
+ 9 .INCLUDES: Refacing
1111P0 VALVE :FOR 1 VEHICLE ••••••••• 3.0
.INCLUDES: Engine removal and
installation
.INCLUDES: Refacing
10 (1,11,12,13)
1111P2 INTAKE VALVE SPRING AND/OR
STEM SEAL(ONE) •••••••••••••• 2.6
.INCLUDES: Engine removal and
installation
1111P3 EXHAUST VALVE SPRING AND/OR
STEM SEAL(ONE) •••••••••••••• 2.6
.INCLUDES: Engine removal and
installation
1111Q2 VALVE SPRING AND/OR STEM SEAL
2
:FOR 1 VEHICLE •••••••••••••• 2.7
.INCLUDES: Engine removal and
installation
41
2015.07.10 E
E-5 CAM CHAIN/TENSIONER E 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110140 CHAIN, CAM ••••••••••••••••••• 4.1
.INCLUDES: Engine removal and
installation
2 111130 TENSIONER, CAM CHAIN ••••••••• 1.0
3 (5)
111133 LIFTER, TENSIONER •••••••••••• 0.9
6 111139 GUIDE, CAM CHAIN ••••••••••••• 2.3
.INCLUDES: Engine removal and
installation
Reqd. QTY
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 14401-KVB-901 CHAIN, CAM(90L)(DAIDO) •••••• 1
2 14510-KVB-900 TENSIONER, CAM CHAIN •••••••• 1
3 14520-GFC-771 LIFTER ASSY., TENSIONER ••••• 1
4 14531-KVY-900 PIVOT, CAM CHAIN TENSIONER •• 1
5 14560-KCW-851 GASKET, TENSIONER LIFTER •••• 1
6 14611-K44-V00 GUIDE, CAM CHAIN •••••••••••• 1
7 90005-KY7-000 SCREW, PAN, 6X6 ••••••••••••• 1
8 91301-GR0-004 O-RING, 15.2X1.5 •••••••••••• 1
9 91306-MG3-000 O-RING, 1.5X9.5 ••••••••••••• 1
10 95701-06022-00 BOLT, FLANGE, 6X22 •••••••••• 2
42
2015.07.10 E
E-6 CYLINDER E 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1111A5 CYLINDER ••••••••••••••••••••• 2.7
.INCLUDES: Engine removal and
installation
2 111102 GASKET, CYLINDER ••••••••••••• 2.6
.INCLUDES: Engine removal and
installation
Reqd. QTY
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 12100-K44-V00 CYLINDER COMP. •••••••••••••• 1
2 12191-K44-V00 GASKET, CYLINDER •••••••••••• 1
3 90701-KFM-900 DOWEL PIN, SPECIAL, 8X14 •••• 2
43
2015.07.10 E
E-10 A.C.G. STARTER E 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1151A6 FAN, COOLING ••••••••••••••••• 0.3
2 613105 ROTOR OR FLYWHEEL •••••••••••• 0.5
3 6131A3 STATOR ••••••••••••••••••••••• 0.8
Reqd. QTY
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 19510-K44-V00 FAN COMP., COOLING •••••••••• 1
2 31210-K50-T01 FLYWHEEL COMP.(MITSUBA) ••••• 1
3 31220-K20-T21 STATOR COMP.(MITSUBA) ••••••• 1
4 32961-K44-V00 CLAMPER, A.C. GENERATOR CORD 1
5 90001-KWR-000 BOLT, SOCKET, 6X18 •••••••••• 1
6 90439-KWZ-900 WASHER, 12X24X2.3 ••••••••••• 1
7 94050-12000 NUT, FLANGE, 12MM ••••••••••• 1
8 95701-06014-00 BOLT, FLANGE, 6X14 •••••••••• 2
9 95701-06016-00 BOLT, FLANGE, 6X16 •••••••••• 3
10 96700-06020-00 BOLT, SOCKET, 6X20 •••••••••• 3
44
2015.07.10 E
E-11 OIL PUMP E10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (4,5)
113105 PUMP ASSY., OIL •••••••••••••• 0.8
2 1131C4 GEAR, OIL PUMP DRIVEN •••••••• 0.6
Reqd. QTY
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 15100-KVB-900 PUMP ASSY., OIL ••••••••••••• 1
2 15133-KVY-900 GEAR, OIL PUMP DRIVEN(39T) •• 1
3 15135-KVY-900 SHAFT COMP., OIL PUMP ••••••• 1
4 15331-KVB-900 ROTOR, OIL PUMP INNER ••••••• 1
5 15332-KVB-900 ROTOR, OIL PUMP OUTER ••••••• 1
6 90002-GFC-900 BOLT, HEX., 6X30 •••••••••••• 2
7 90702-KFM-900 DOWEL PIN, 8X12 ••••••••••••• 2
8 93901-34120 SCREW, TAPPING, 4X8 ••••••••• 1
9 96220-30168 ROLLER, 3X16.8 •••••••••••••• 1
45
2015.07.10 E
E-13 LEFT SIDE COVER E11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 1101A6 COVER, CRANKCASE :LEFT ••••••• 0.5
5 1101A3 GASKET, CRANKCASE COVER :LEFT 0.2
7 (6,8,9)
1101H6 CAP, DUCT COVER •••••••••••••• 0.1
13 2101F0 BEARING, DRIVESHAFT :LEFT •••• 0.4
2101J1 BEARING, DRIVESHAFT :BOTH •••• 1.2
14 112105 OIL SEAL, KICK STARTER SPINDLE 0.2
Reqd. QTY
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 11230-KVB-900 COVER, VENT HOLE •••••••••••• 1
2 11340-K25-600 COVER COMP., L. SIDE •••••••• 1
3 11342-KZL-930 PLATE, L. COVER ••••••••••••• 1
4 11343-KVG-900 TUBE, DRAIN ••••••••••••••••• 1
5 11395-K44-V00 GASKET, L. COVER •••••••••••• 1
6 19641-K44-V00 DUCT, L. COVER •••••••••••••• 1
7 19642-K44-V00 CAP, L. COVER ••••••••••••••• 1
8 19748-K44-V00 SEAL, DUCT •••••••••••••••••• 1
9 19749-KVY-900 SEAL, L. DUCT COVER ••••••••• 1
10 90101-K29-900 BOLT, SOCKET, 6X18 •••••••••• 3
11 90601-KZL-930 CIRCLIP, INTERNAL, 32MM ••••• 1
12 90702-KFM-900 DOWEL PIN, 8X12 ••••••••••••• 2
13 91005-KVB-900 BEARING COMP.(6002UU)(NTN) •• 1
14 91212-K44-V01 OIL SEAL, 16X26X6 ••••••••••• 1
15 93903-34320 SCREW, TAPPING, 4X12 •••••••• 6
16 95002-80000 CLIP, TUBE(C12) ••••••••••••• 1
17 96001-06035-00 BOLT, FLANGE, 6X35 •••••••••• 13
18 96001-06085-00 BOLT, FLANGE, 6X85 •••••••••• 1
46
2015.07.10 E
E-16 DRIVE FACE E12
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 (5)
2111A0 FACE, DRIVE •••••••••••••••••• 0.4
6 2111A1 FACE, MOVABLE DRIVE •••••••••• 0.4
7 (1,8)
2111A4 ROLLER, WEIGHT ••••••••••••••• 0.4
10 (9)
1121A9 GEAR, KICK STARTER DRIVEN •••• 0.2
11 1121A2 SPINDLE, KICK STARTER •••••••• 0.4
14 112103 SPRING, KICK STARTER RETURN •• 0.4
Reqd. QTY
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 22011-K20-T20 PIECE SET, SLIDE •••••••••••• 1
22011-KVB-T00 •••••••••••••••••••••••••••• 1
2 22102-K44-V00 FACE, DRIVE ••••••••••••••••• 1
3 22103-K44-V00 WASHER, 15X25X2 ••••••••••••• 1
4 22105-K44-V00 BOSS, DRIVE FACE •••••••••••• 1
5 22109-KZL-840 RATCHET, STARTER •••••••••••• 1
6 22110-K44-V00 FACE COMP., MOVABLE DRIVE ••• 1
7 22123-K44-V00 ROLLER SET, WEIGHT •••••••••• 1
8 22131-KVB-900 PLATE, RAMP ••••••••••••••••• 1
9 28223-KZL-840 SPRING, KICK DRIVEN GEAR •••• 1
10 28230-KZL-840 GEAR COMP., KICK DRIVEN(7T) • 1
11 28250-KZR-600 SPINDLE COMP., KICK STARTER • 1
12 28253-KVB-900 BUSH, KICK SPINDLE •••••••••• 1
13 28255-GS6-000 COLLAR, KICK BOSS ••••••••••• 1
14 28281-KZL-C00 SPRING, KICK RETURN ••••••••• 1
15 90412-KZL-840 WASHER, THRUST, 10MM •••••••• 1
16 90426-KZL-840 WASHER, SPECIAL, 14MM ••••••• 1
17 90439-443-740 WASHER, 16X22 ••••••••••••••• 1
18 94030-14200 NUT, HEX., 14MM ••••••••••••• 1
19 94511-16000 CIRCLIP, EXTERNAL, 16MM ••••• 1
47
2015.07.10 E
E-17 DRIVEN FACE E13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 2121A0 OUTER, CLUTCH •••••••••••••••• 0.3
5 (2,4)
2121A6 WEIGHT SET, CLUTCH ••••••••••• 0.6
7 2111B2 BELT, DRIVE •••••••••••••••••• 0.4
8 (10,11,13)
2111A2 FACE, DRIVEN ••••••••••••••••• 0.5
9 (21,22)
2111A3 FACE, MOVABLE DRIVEN ••••••••• 0.5
12 (14)
2111A7 SPRING, DRIVEN FACE •••••••••• 0.5
20 (19)
2111A8 BEARING, DRIVEN FACE ••••••••• 0.6
2111A8A .Replace 1 bearing add ••••••• 0.1
Reqd. QTY
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 22100-K16-A41 OUTER COMP., CLUTCH(EXEDY) •• 1
2 22350-K16-A41 PLATE COMP., DRIVE(EXEDY) ••• 1
3 22361-K16-A41 PLATE, CLUTCH SIDE(EXEDY) ••• 1
4 22401-GCC-000 SPRING, CLUTCH •••••••••••••• 3
5 22535-K16-A40 WEIGHT SET, CLUTCH •••••••••• 1
6 22804-148-000 RUBBER, CLUTCH DAMPER ••••••• 3
7 23100-K44-V01 BELT, DRIVE ••••••••••••••••• 1
8 23205-K16-A40 FACE SET, DRIVEN(EXEDY) ••••• 1
9 23224-K16-A40 FACE SET, MOVABLE DRIVEN •••• 1
10 23225-KSY-900 PIN, ROLLER GUIDE ••••••••••• 3
11 23226-K27-V02 ROLLER, GUIDE ••••••••••••••• 3
12 23233-K16-A41 SPRING, DRIVEN FACE(EXEDY) •• 1
13 23237-K16-A41 COLLAR, SEAL(EXEDY) ••••••••• 1
14 23238-K16-A41 COLLAR, SPRING(EXEDY) ••••••• 1
15 90202-KN7-670 NUT, SPECIAL, 28MM •••••••••• 1
16 90441-GY6-940 WASHER, 12.2X29X2.5 ••••••••• 1
17 90454-K16-A41 CIRCLIP, 4MM(EXEDY) ••••••••• 3
18 90464-K27-V02 CIRCLIP, INTERNAL, 28MM(EXEDY) 1
19 91009-KVY-961 BEARING, RADIAL BALL, 6902U
(NSK) 1
20 91109-KVY-901 BEARING, NEEDLE, 20X29X18
(SCHAEFFLER) 1
21 91211-K44-V01 SEAL, DRIVEN FACE, 34X41X4 •• 2
22 91351-642-000 O-RING, PINION CAP •••••••••• 2
23 94030-12200 NUT, HEX., 12MM ••••••••••••• 1
48
2015.07.10 E
E-17-10 TRANSMISSION E14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
4 2101A2 CASE, TRANSMISSION ••••••••••• 1.1
5 2101A3 GASKET, TRANSMISSION CASE •••• 0.8
6 2101E9 SHAFT, DRIVE ••••••••••••••••• 1.1
7 210142 COUNTERSHAFT, TRANSMISSION ••• 0.8
8 2101A5 GEAR, COUNTER •••••••••••••••• 0.8
9 210170 SHAFT, FINAL GEAR •••••••••••• 0.8
11 2101F1 BEARING, DRIVESHAFT :RIGHT ••• 1.1
2101J1 BEARING, DRIVESHAFT :BOTH •••• 1.2
12 2101C8 BEARING, COUNTERSHAFT :RIGHT • 1.0
2101C9 BEARING, COUNTERSHAFT :BOTH •• 1.1
13 (15)
2101E6 BEARING, FINAL GEAR SHAFT
:RIGHT •••••••••••••••••••••• 1.0
2101J0 BEARING, FINAL GEAR SHAFT
:BOTH ••••••••••••••••••••••• 1.1
Reqd. QTY
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 11108-KZL-930 PLATE, MISSION BEARING SETTING 1
2 11204-KGF-900 SLEEVE, RR. BRAKE CAM ••••••• 1
3 11211-K50-T00 TUBE, MISSION BREATHER •••••• 1
4 21200-K50-T00 CASE COMP., TRANSMISSION •••• 1
5 21395-KVB-901 GASKET, MISSION CASE •••••••• 1
6 23411-KZL-930 SHAFT, DRIVE(18T) ••••••••••• 1
7 23421-K44-V00 COUNTERSHAFT(12T) ••••••••••• 1
8 23422-KVG-900 GEAR, COUNTER(51T) •••••••••• 1
9 23430-K44-V00 GEAR COMP., FINAL(45T) •••••• 1
10 90702-KFM-900 DOWEL PIN, 8X12 ••••••••••••• 2
11 91003-KZR-602 BEARING, RADIAL BALL, 6204
(FUJIKOSHI) 1
12 91006-KZR-602 BEARING, RADIAL BALL, 6201
(FUJIKOSHI) 1
13 91009-K50-T01 BEARING, RADIAL BALL, 60/22 UU
(FUJIKOSHI) 1
14 91201-434-003 OIL SEAL, 14X20X3.2 ••••••••• 2
15 91204-K50-T01 OIL SEAL, 29X44X7(NOK) •••••• 1
16 94510-20000 CIRCLIP, EXTERNAL, 20MM ••••• 1
17 95002-50000 CLIP, TUBE(C9) •••••••••••••• 1
18 95701-06014-00 BOLT, FLANGE, 6X14 •••••••••• 2
19 95701-06030-00 BOLT, FLANGE, 6X30 •••••••••• 2
20 95701-06040-00 BOLT, FLANGE, 6X40 •••••••••• 6
49
2015.07.10 E
E-19-10 RIGHT CRANKCASE E15
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110120 CRANKCASE :RIGHT ••••••••••••• 4.0
.INCLUDES: Engine removal and
installation
1101A2 CRANKCASE :BOTH •••••••••••••• 5.1
.INCLUDES: Engine removal and
installation
10 110132 OIL SEAL, CRANKSHAFT :RIGHT •• 3.8
.INCLUDES: Engine removal and
installation
1101H3 OIL SEAL, CRANKSHAFT :BOTH ••• 4.2
.INCLUDES: Engine removal and
installation
Reqd. QTY
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 11100-K44-V00 CRANKCASE COMP., R. ••••••••• 1
2 11103-KVB-901 BUSH, ENGINE HANGER RUBBER
(HOKUSHIN) 1
3 11205-GBC-300 BUSH, MAINSTAND ••••••••••••• 1
4 11361-K44-V00 COVER, OIL PUMP ••••••••••••• 1
5 15651-KZL-930 GAUGE, OIL LEVEL •••••••••••• 1
6 32962-K44-V00 CLAMP, ENGINE HARNESS ••••••• 1
7 90031-K44-V00 BOLT A, STUD, 7X192.5 ••••••• 2
8 90131-883-000 BOLT, DRAIN PLUG, 12X15 ••••• 1
9 90702-KZL-930 PIN, SPECIAL DOWEL, 6.3X10X12 2
10 91201-K50-T01 OIL SEAL, 20.8X30.5X6(NOK) •• 1
11 91301-K44-V00 O-RING, 61X2 •••••••••••••••• 1
12 91307-035-000 O-RING, 18X3 •••••••••••••••• 1
13 94109-12000 WASHER, DRAIN PLUG, 12MM •••• 1
14 94301-08100 DOWEL PIN, 8X10 ••••••••••••• 1
15 95701-06014-00 BOLT, FLANGE, 6X14 •••••••••• 1
16 95701-06020-00 BOLT, FLANGE, 6X20 •••••••••• 1
17 95701-06055-00 BOLT, FLANGE, 6X55 •••••••••• 3
18 95701-06080-00 BOLT, FLANGE, 6X80 •••••••••• 3
19 95701-06090-00 BOLT, FLANGE, 6X90 •••••••••• 1
20 95701-06115-00 BOLT, FLANGE, 6X115 ••••••••• 1
50
2015.07.10 E
E-19-20 LEFT CRANKCASE E16
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 110115 CRANKCASE :LEFT •••••••••••••• 4.9
.INCLUDES: Engine removal and
installation
1101A2 CRANKCASE :BOTH •••••••••••••• 5.1
.INCLUDES: Engine removal and
installation
6 (5,7,18)
1131B5 SCREEN, OIL FILTER ••••••••••• 0.2
9 (19)
617197 SENSOR, WHEEL SPEED :REAR •••• 0.4
13 1101B6 BEARING, CRANKSHAFT :LEFT •••• 4.1
.INCLUDES: Engine removal and
installation
14 2101C7 BEARING, COUNTERSHAFT :LEFT •• 1.0
2101C9 BEARING, COUNTERSHAFT :BOTH •• 1.1
2
15 2101E5 BEARING, FINAL GEAR SHAFT
:LEFT ••••••••••••••••••••••• 1.0
2101J0 BEARING, FINAL GEAR SHAFT
:BOTH ••••••••••••••••••••••• 1.1
16 110131 OIL SEAL, CRANKSHAFT :LEFT ••• 4.1
.INCLUDES: Engine removal and
installation
1101H3 OIL SEAL, CRANKSHAFT :BOTH ••• 4.2
.INCLUDES: Engine removal and
installation
Reqd. QTY
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 11103-KVB-901 BUSH, ENGINE HANGER RUBBER
(HOKUSHIN) 1
2 11200-K44-V00 CRANKCASE COMP., L. ••••••••• 1
3 11203-KVB-901 BUSH, RR. CUSHION UNDER RUBBER
(HOKUSHIN) 1
4 11205-GBC-300 BUSH, MAINSTAND ••••••••••••• 1
5 12361-035-000 CAP, TAPPET ADJUSTING HOLE •• 1
6 15421-107-000 SCREEN, OIL FILTER •••••••••• 1
7 15426-KVB-900 SPRING, OIL FILTER SCREEN ••• 1
8 32112-K50-T00 PROTECTOR, SPEED SENSOR ••••• 1
9 37700-K59-A11 SENSOR ASSY., SPEED ••••••••• 1
10 90032-K44-V00 BOLT B, STUD, 7X197 ••••••••• 2
11 90101-K29-900 BOLT, SOCKET, 6X18 •••••••••• 2
12 90474-333-000 WASHER, SEALING, 8MM •••••••• 2
13 91002-K44-V01 BEARING, RADIAL BALL SPECIAL,
6007(FUJIKOSHI) 1
14 91005-KZR-602 BEARING, RADIAL BALL, 6301
(FUJIKOSHI) 1
15 91008-KZR-602 BEARING, RADIAL BALL, 6302
(FUJIKOSHI) 1
16 91202-K50-T01 OIL SEAL, 20.8X52X6X7.5(NOK) 1
17 91203-K50-T01 OIL SEAL, 20X32X6(NOK) •••••• 1
18 91302-001-020 O-RING, 30.8MM •••••••••••••• 1
19 91303-KF0-003 O-RING, 14.8X2.4(ARAI) •••••• 1
20 94520-52150 CIRCLIP, INTERNAL, 52MM ••••• 1
51
2015.07.10 E
E-19-20 LEFT CRANKCASE F 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
17 2101E7 OIL SEAL, DRIVESHAFT ••••••••• 1.1
Reqd. QTY
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
21 95701-06016-00 BOLT, FLANGE, 6X16 •••••••••• 1
22 95701-08012-00 BOLT, FLANGE, 8X12 •••••••••• 2
52
2015.07.10 E
E-20 CRANKSHAFT/PISTON F 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1101B5 CRANKSHAFT ••••••••••••••••••• 4.3
.INCLUDES: Engine removal and
installation
3 (2,4,5)
111103 PISTON RING AND/OR PISTON(ONE) 2.8
.INCLUDES: Engine removal and
installation
Reqd. QTY
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 13000-K50-T00 CRANKSHAFT COMP. •••••••••••• 1
2 13011-K44-V00 RING SET, PISTON(STD.)(RIKEN) 1
13021-K44-V00 RING SET, PISTON(0.25)(RIKEN) (1)
13031-K44-V00 RING SET, PISTON(0.50)(RIKEN) (1)
13041-K44-V00 RING SET, PISTON(0.75)(RIKEN) (1)
13051-K44-V00 RING SET, PISTON(1.00)(RIKEN) (1)
3 13101-K44-V00 PISTON(STD.) •••••••••••••••• 1
13102-K44-V00 PISTON(0.25) •••••••••••••••• (1)
13103-K44-V00 PISTON(0.50) •••••••••••••••• (1)
13104-K44-V00 PISTON(0.75) •••••••••••••••• (1)
13105-K44-V00 PISTON(1.00) •••••••••••••••• (1)
4 13111-KWN-900 PIN, PISTON ••••••••••••••••• 1
5 13115-GN5-910 CLIP, PISTON PIN, 13MM •••••• 2
6 90741-003-010 KEY, WOODRUFF, 4MM •••••••••• 1
53
2015.07.10 E
E-22 THROTTLE BODY F 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
5 (2)
311132 BODY ASSY., THROTTLE ••••••••• 0.3
6 311130 BODY, THROTTLE ••••••••••••••• 0.4
7 (8,13,14)
311145 INJECTOR, FUEL ••••••••••••••• 0.8
9 (10)
311125 VALVE, STARTER ••••••••••••••• 0.4
11 (12,15)
111107 MANIFOLD, INTAKE ••••••••••••• 0.8
Reqd. QTY
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 16016-K03-H11 SCREW SET ••••••••••••••••••• 1
2 16075-K25-901 O-RING, THROTTLE BODY ••••••• 1
3 16081-KYJ-901 SCREW, TORX, 5X8.7 •••••••••• 2
4 16169-GGZ-J01 STAY, WIRE •••••••••••••••••• 1
5 16400-K20-T21 THROTTLE BODY ASSY.(GQRCB A) 1
6 16410-K20-T21 BODY SET •••••••••••••••••••• 1
7 16450-K03-H11 INJECTOR ASSY., FUEL •••••••• 1
8 16472-KPC-D50 RING, SEAL •••••••••••••••••• 1
9 16480-KVB-S51 SOLENOID •••••••••••••••••••• 1
10 16485-GGZ-J01 SEAT SET •••••••••••••••••••• 1
11 17111-K50-T00 PIPE, IN. ••••••••••••••••••• 1
12 17119-GGC-900 INSULATOR, IN. PIPE ••••••••• 1
13 17560-K44-V00 JOINT COMP., INJECTOR ••••••• 1
14 91301-GGL-J01 O-RING, 6.3X2.2 ••••••••••••• 1
15 91308-GFM-900 O-RING, 25.5X1.9 •••••••••••• 2
16 93892-05012-18 SCREW-WASHER, 5X12 •••••••••• 1
17 94050-06000 NUT, FLANGE, 6MM •••••••••••• 2
18 95701-06022-00 BOLT, FLANGE, 6X22 •••••••••• 2
19 96001-06025-00 BOLT, FLANGE, 6X25 •••••••••• 2
54
2015.07.10 E
F-1 HEADLIGHT G 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 6161B1 SOCKET, HEADLIGHT •••••••••••• 0.2
2 6161A7 HEADLIGHT UNIT ••••••••••••••• 0.4
6 616118 BULB, HEADLIGHT •••••••••••••• 0.1
7 413135 COVER, HEADLIGHT ••••••••••••• 0.4
8 4101H4 GUARD, FRONT PIPE •••••••••••• 0.3
9 6161R5 COVER, FRONT WINKER :RIGHT ••• 0.2
10 6161R4 COVER, FRONT WINKER :LEFT •••• 0.2
6161T9 COVER, FRONT WINKER :BOTH •••• 0.3
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 33105-K20-T21 SOCKET COMP., HEADLIGHT ••••• 1
2 33110-K20-T21 HEADLIGHT UNIT(STANLEY) ••••• 1
3 33113-K20-901 PIPE, CP •••••••••••••••••••• 2
4 33118-K20-900 BRACKET, R. HEADLIGHT ••••••• 1
5 33119-K20-900 BRACKET, L. HEADLIGHT ••••••• 1
6 34901-KVY-901 BULB, HEADLIGHT(STANLEY)
(12V 32/32W) 1
7 64300-K20-T20ZC COVER SET, HEADLIGHT(WL)
*TYPE4*...................... 1 -------- -------- LO
64300-K20-T20ZD *TYPE3*...................... 1 -------- -------- LO
64300-K20-T20ZF *TYPE1*...................... 1 -------- -------- LO
64300-K20-T20ZA *TYPE6*...................... 1 -------- -------- LO,MX
64300-K20-T20ZB *TYPE5*...................... 1
64300-K20-T20ZE *TYPE2*...................... 1 -------- -------- LO,PH
8 64303-K20-T20ZB PIPE COMP., FR. GUARD
*NH364M*SHEEN SILVER METALLIC 1
9 64324-K20-T20ZA COVER, R. WINKER
*NH1*...................BLACK 1
10 64325-K20-T20ZA COVER, L. WINKER
*NH1*...................BLACK 1
11 81312-KPH-900 COLLAR, FR. FENDER •••••••••• 2
12 90101-GJ6-000 BOLT, ADJUSTING ••••••••••••• 1
13 90107-K26-900 BOLT, SPECIAL, 6X16 ••••••••• 3
14 93903-25280 SCREW, TAPPING, 5X12 •••••••• 2
15 93903-34380 SCREW, TAPPING, 4X12 •••••••• 4
55
2015.07.10 E
F-1 HEADLIGHT G 2
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
16 93903-35210 SCREW, TAPPING, 5X12 •••••••• 2
17 93903-35320 SCREW, TAPPING, 5X16 •••••••• 2
56
2015.07.10 E
F-2 METER G 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 8121A1 METER ASSY., COMBINATION ••••• 0.3
2 8121B4 CASE, METER :UPPER ••••••••••• 0.3
3 8121B5 CASE, METER :LOWER ••••••••••• 0.3
4 8121A2 METER, COMBINATION ••••••••••• 0.4
5 4131Q2 COVER, METER :LOWER •••••••••• 0.2
6 8121A4 BRACKET, METER ••••••••••••••• 0.2
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 37100-K20-T21 METER ASSY., COMBINATION(KPH) 1
2 37110-K20-T21 CASE ASSY., UPPER ••••••••••• 1
3 37120-K20-T21 CASE ASSY., UNDER ••••••••••• 1
4 37130-K20-T21 METER COMP., LCD(KPH) ••••••• 1
5 37241-K20-T20 CASE, METER LOWER ••••••••••• 1
6 37260-K20-T20 STAY, METER ••••••••••••••••• 1
7 93903-22420 SCREW, TAPPING, 3X16 •••••••• 6
8 93903-34310 SCREW, TAPPING, 4X12 •••••••• 2
9 93913-25380 SCREW, TAPPING, 5X14(PO) •••• 3
10 95701-06012-00 BOLT, FLANGE, 6X12 •••••••••• 2
57
2015.07.10 E
F-3 MIRROR G 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 88119-KWW-640 CAP, LOCK NUT ••••••••••••••• 2
2 88210-K20-901 MIRROR COMP. •••••••••••••••• 2
3 90101-K20-901 BOLT, ADAPTER, 10MM ••••••••• 2
4 90301-K20-901 NUT, HEX., 10MM
(LEFT HAND THREAD) 2
58
2015.07.10 E
F-4-10 HANDLE LEVER/SWITCH/CABLE G 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (2)
811100 CABLE, THROTTLE •••••••••••••• 0.9
.NOTE: Same time for two units
4 615116 SWITCH, STARTER •••••••••••••• 0.3
7 615117 SWITCH, DIMMER ••••••••••••••• 0.3
8 6151A3 SWITCH, HORN ••••••••••••••••• 0.3
9 6151C4 SWITCH, IDLE ••••••••••••••••• 0.3
10 615118 SWITCH, WINKER ••••••••••••••• 0.3
12 8101K9 HOUSING. WINKER SWITCH ••••••• 0.4
13 6151B3 SWITCH, REAR STOP :LEVER SIDE 0.3
6151B6 SWITCH, STOP :BOTH ••••••••••• 0.4
14 6151C6 SWITCH, LEFT START ••••••••••• 0.3
15 8111E1 CABLE, REAR BRAKE FIRST •••••• 0.3
18 810150 GRIP, THROTTLE ••••••••••••••• 0.3
19 8101C0 GRIP, HANDLE :LEFT ••••••••••• 0.1
21 810155 HOUSING, THROTTLE •••••••••••• 0.3
22 8101C8 BRACKET, HANDLE LEVER :LEFT •• 0.3
23 8101C6 LEVER, HANDLE :LEFT •••••••••• 0.2
8101F5 LEVER, HANDLE :BOTH •••••••••• 0.3
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 17910-K20-T20 CABLE COMP. A, THROTTLE ••••• 1
2 17920-K20-T20 CABLE COMP. B, THROTTLE ••••• 1
3 17925-K50-T00 CLAMPER, THROTTLE CABLE ••••• 1
4 35160-K20-T21 SWITCH UNIT, STARTER(TOYO) •• 1
5 35161-K20-T20 HOUSING, FR. STARTER SWITCH • 1
6 35162-K20-T20 HOUSING, STARTER SWITCH RR. • 1
7 35170-KYZ-901 SWITCH UNIT, DIMMER ••••••••• 1
8 35180-K20-T21 SWITCH UNIT, HORN(TOYO) ••••• 1
9 35190-KWN-901 SWITCH UNIT, IDLE ••••••••••• 1
10 35200-K03-N31 SWITCH UNIT, WINKER
(TOYO DENSO) 1
11 35202-GGZ-J02 HOUSING, WINKER SWITCH RR. ••
(FRONT SIDE) 1
12 35205-K20-T21 HOUSING COMP., WINKER SWITCH 1
13 35340-K20-901 SWITCH ASSY., RR. STOP •••••• 1
14 35345-K20-901 SWITCH ASSY., INHIBITOR ••••• 1
15 43440-K20-912 CABLE COMP., RR. BRAKE FIRST 1
16 45517-166-006 HOLDER, MASTER CYLINDER ••••• 1
17 53102-KVB-S00 WEIGHT A, HANDLE •••••••••••• 2
18 53140-K35-V00 GRIP COMP., THROTTLE •••••••• 1
19 53166-KWN-900 GRIP, L. HANDLE ••••••••••••• 1
20 53167-K20-T20 HOUSING, UPPER THROTTLE •••••
(RR.) 1
59
2015.07.10 E
F-4-10 HANDLE LEVER/SWITCH/CABLE G 6
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
21 53168-K20-T20 HOUSING, UNDER THROTTLE •••••
(FR.) 1
22 53172-K20-910 BRACKET, L. HANDLE LEVER •••• 1
23 53178-KYT-900 LEVER, L. STEERING HANDLE ••• 1
24 90115-KWN-900 SCREW, HANDLE LEVER PIVOT ••• 1
25 90191-KWB-600 SCREW, OVAL, 6X45 ••••••••••• 2
26 90302-KVB-T01 NUT, U, 5MM ••••••••••••••••• 1
27 93500-05020-0G SCREW, PAN, 5X20 •••••••••••• 2
28 93892-04025-07 SCREW-WASHER, 4X25 •••••••••• 2
29 93892-05020-07 SCREW-WASHER, 5X20 •••••••••• 2
30 95701-06030-00 BOLT, FLANGE, 6X30 •••••••••• 1
31 96001-06022-07 BOLT, FLANGE, 6X22 •••••••••• 2
60
2015.07.10 E
F-5 FRONT BRAKE MASTER CYLINDER G 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 6151B2 SWITCH, FRONT STOP ••••••••••• 0.1
6151B6 SWITCH, STOP :BOTH ••••••••••• 0.4
2 7121A0 HOSE, FRONT BRAKE •••••••••••• 0.4
.INCLUDES: Bleed brakes
7 (5)
712105 CYLINDER, FRONT BRAKE MASTER • 0.4
.INCLUDES: Bleed brakes
11 7121G6 DIAPHRAGM, FRONT BRAKE MASTER
CYLINDER •••••••••••••••••••• 0.1
13 7121G9 PISTON SET, FRONT BRAKE MASTER 0.4
.INCLUDES: Bleed brakes
14 8101C7 LEVER, HANDLE :RIGHT ••••••••• 0.1
8101F5 LEVER, HANDLE :BOTH •••••••••• 0.3
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 35340-KWB-601 SWITCH ASSY., FR. STOP •••••• 1
2 45126-K20-T21 HOSE COMP., FR. BRAKE ••••••• 1
3 45156-K20-910 CLAMPER A, BRAKE HOSE ••••••• 1
4 45157-K20-910 CLAMPER B, BRAKE HOSE ••••••• 1
5 45500-K20-901 CYLINDER ASSY., FR. BRAKE
MASTER(NISSIN) 1
6 45504-410-003 BOOT COMP. •••••••••••••••••• 1
7 45510-K16-911 CYLINDER SUB ASSY., FR. BRAKE
MASTER(NISSIN) 1
8 45512-MA6-006 PROTECTOR ••••••••••••••••••• 1
9 45513-GW0-911 CAP, MASTER CYLINDER •••••••• 1
10 45517-166-006 HOLDER, MASTER CYLINDER ••••• 1
11 45520-GW0-911 DIAPHRAGM ••••••••••••••••••• 1
12 45521-GW0-911 PLATE, DIAPHRAGM •••••••••••• 1
13 45530-471-831 CYLINDER SET, MASTER •••••••• 1
14 53175-KWN-901 LEVER, R. STEERING HANDLE ••• 1
15 90114-KGH-900 BOLT, HANDLE LEVER PIVOT •••• 1
16 90145-KPH-B30 BOLT, OIL, 10X22(NISSIN) •••• 2
17 90201-428-900 NUT, CAP, 6MM ••••••••••••••• 1
18 90545-300-000 WASHER, OIL BOLT •••••••••••• 4
19 90651-MA5-671 CIRCLIP ••••••••••••••••••••• 1
20 93600-04012-1G SCREW, FLAT, 4X12 ••••••••••• 2
21 93893-04012-17 SCREW-WASHER, 4X12 •••••••••• 1
22 94050-06000 NUT, FLANGE, 6MM •••••••••••• 1
61
2015.07.10 E
F-5 FRONT BRAKE MASTER CYLINDER G 8
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
23 96001-06012-07 BOLT, FLANGE, 6X12 •••••••••• 1
24 96001-06022-07 BOLT, FLANGE, 6X22 •••••••••• 2
62
2015.07.10 E
F-5-10 BRAKE MASTER CYLINDER(CBS) G 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 8111A6 CABLE, REAR BRAKE SECOND ••••• 0.9
4 7121S4 CUP, CBS MASTER CYLINDER OIL • 0.3
.INCLUDES: Bleed brakes
7 7121S5 HOSE, CBS MASTER CYLINDER OIL
CUP ••••••••••••••••••••••••• 0.4
.INCLUDES: Bleed brakes
10 7121S3 HOSE, COMBI BRAKE •••••••••••• 0.5
.INCLUDES: Bleed brakes
12 7111Q4 CYLINDER, CBS MASTER ••••••••• 0.7
.INCLUDES: Bleed brakes
14 7121S6 DIAPHRAGM, CBS BRAKE MASTER
CYLINDER •••••••••••••••••••• 0.1
15 7121S2 PISTON SET, CBS MASTER ••••••• 0.9
.INCLUDES: Bleed brakes
16 7111Q5 COVER, CBS MASTER CYLINDER ••• 0.1
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 43450-K20-911 CABLE COMP., RR. BRAKE SECOND 1
2 43455-KZL-930 CLAMPER, RR. BRAKE CABLE •••• 1
3 43503-KS6-701 CONNECTOR, MASTER CYLINDER •• 1
4 43511-KS6-702 CUP COMP., MASTER CYLINDER OIL 1
5 43513-KWN-931 CAP, MASTER CYLINDER •••••••• 1
6 43514-KS6-701 CLAMP, MASTER CYLINDER OIL
HOSE 2
7 43515-K20-T21 HOSE, JOINT(A) •••••••••••••• 1
8 43517-KS6-701 CIRCLIP, RR. MASTER CYLINDER 1
9 43518-K20-911 COVER, RESERVE TANK ••••••••• 1
10 45127-K20-T21 HOSE COMP., CBS ••••••••••••• 1
11 45504-410-003 BOOT COMP. •••••••••••••••••• 1
12 45510-KVT-305 CYLINDER SUB ASSY., MASTER
(NISSIN) 1
13 45518-GM9-711 PLATE, DIAPHRAGM •••••••••••• 1
14 45520-GM9-711 DIAPHRAGM ••••••••••••••••••• 1
15 45530-KVY-911 CYLINDER SET, MASTER •••••••• 1
16 47602-K20-911 COVER, MASTER CYLINDER •••••• 1
17 47604-KWN-931 SPRING, DELAY ••••••••••••••• 1
18 50320-K20-T20 STAY COMP., COMBI BRAKE ••••• 1
19 90105-KPP-930 BOLT, TORX, 6X18 •••••••••••• 1
20 90114-GEV-712 BOLT, PIVOT ••••••••••••••••• 1
21 90145-KPH-B30 BOLT, OIL, 10X22(NISSIN) •••• 2
22 90301-GEV-711 NUT, U, 6MM ••••••••••••••••• 1
63
2015.07.10 E
F-5-10 BRAKE MASTER CYLINDER(CBS) G10
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
23 90545-300-000 WASHER, OIL BOLT •••••••••••• 4
24 90583-KVB-900 WASHER, PLAIN, 6MM •••••••••• 1
25 90651-MA5-671 CIRCLIP ••••••••••••••••••••• 1
26 91212-422-006 O-RING, 14.8X2.4 •••••••••••• 1
27 94101-06000 WASHER, PLAIN, 6MM •••••••••• 1
28 95701-06014-08 BOLT, FLANGE, 6X14 •••••••••• 2
29 95701-06016-08 BOLT, FLANGE, 6X16 •••••••••• 3
64
2015.07.10 E
F-9 HANDLE PIPE/TOP BRIDGE G11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 6151A1 KEY SET •••••••••••••••••••••• 1.8
3 6151A2 KEY, SHUTTER ••••••••••••••••• 0.6
.EXCLUDES: Key cutting
4 615145 SWITCH, COMBINATION & LOCK ••• 0.8
7 810100 PIPE, STEERING HANDLE •••••••• 0.4
9 510110 BRIDGE, FORK TOP ••••••••••••• 0.8
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 32161-404-000 BAND B1, WIRE ••••••••••••••• 2
2 35010-K20-T20 KEY SET ••••••••••••••••••••• 1
3 35011-K20-900 SHUTTER SET, KEY •••••••••••• 1
4 35100-K20-T21 SWITCH ASSY., COMBINATION &
LOCK 1
5 35105-K20-900 STAY, COMBINATION SWITCH •••• 1
6 35121-K20-900 KEY, BLANK ••••••••••••••••••
(90KEYTOP2REPORDER) (1)
7 53100-K20-T20ZA PIPE COMP., STEERING HANDLE
*NH303M*
MAT AXIS GRAY METALLIC 1
8 53131-K20-900ZB HOLDER, HANDLE PIPE UPPER
*NH1*...................BLACK 2
9 53230-K20-900ZB BRIDGE, FORK TOP
*NH1*...................BLACK 1
10 90105-K20-900 BOLT, TORX, 6X18 •••••••••••• 2
11 90107-K20-T20 BOLT, BREAK OFF ••••••••••••• 2
12 90164-KZL-A00 SCREW, U-LOCK FLAT, 6X12 •••• 2
13 90305-KGH-900 NUT, STEERING STEM •••••••••• 1
14 90503-KGH-900 WASHER, STEERING STEM ••••••• 1
15 91455-KEA-000 CAP, SOCKET BOLT, 8MM ••••••• 4
16 95701-08045-07 BOLT, FLANGE, 8X45 •••••••••• 2
17 96600-08032-00 BOLT, SOCKET, 8X32 •••••••••• 4
65
2015.07.10 E
F-10 STEERING STEM G12
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
5 (1)
5101A0 RACE, STEERING BALL :UPPER ••• 2.1
6 5101A1 RACE, STEERING BALL :LOWER ••• 2.3
5101C9 RACE, STEERING BALL :BOTH •••• 2.3
7 5101A9 RACE, STEERING TOP CONE •••••• 2.1
8 (2,9)
5101B0 RACE, STEERING BOTTOM CONE ••• 2.3
11 510100 STEM OR SHAFT ASSY., STEERING 2.1
12 5101B2 THREAD, STEERING HEAD TOP •••• 1.9
13 6161G7 STAY, HEADLIGHT •••••••••••••• 1.0
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 06530-GBG-B20 BALL SET, STEEL, #6X23 •••••• 1
2 06531-GBG-B20 BALL SET, STEEL, #6X29 •••••• 1
3 43458-K20-T20 STAY COMP., FR. LOWER ••••••• 1
4 45155-K20-900 STAY COMP., BRAKE HOSE •••••• 1
5 50301-GN5-901 RACE, STEERING TOP BALL ••••• 1
6 50302-GN5-900 RACE, STEERING BOTTOM BALL •• 1
7 53211-GN5-900 RACE, STEERING TOP CONE ••••• 1
8 53212-K20-900 RACE, STEERING BOTTOM CONE •• 1
9 53214-GN5-900 DUST SEAL, STEERING HEAD •••• 1
10 53215-K20-900 WASHER, STEERING HEAD DUST
SEAL 1
11 53219-K20-T20 STEM SUB ASSY., STEERING •••• 1
12 53220-GN5-850 THREAD COMP., STEERING HEAD
TOP 1
13 61300-K20-T20 STAY COMP., HEADLIGHT ••••••• 1
14 61312-149-300 BOOT, HEADLIGHT BRACKET ••••• 2
15 95701-06012-00 BOLT, FLANGE, 6X12 •••••••••• 2
16 95701-08045-07 BOLT, FLANGE, 8X45 •••••••••• 2
17 96001-06012-00 BOLT, FLANGE, 6X12 •••••••••• 2
66
2015.07.10 E
F-11 FRONT FENDER G13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 4131B7 FENDER, FRONT •••••••••••••••• 0.1
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 61101-KZZ-900 COLLAR, FR. FENDER •••••••••• 4
2 61103-K20-T20ZC FENDER SET, FR.(WL)
*TYPE4*...................... 1 -------- -------- LO
61103-K20-T20ZD *TYPE3*...................... 1 -------- -------- LO
61103-K20-T20ZF *TYPE1*...................... 1 -------- -------- LO
61103-K20-T20ZA *TYPE6*...................... 1 -------- -------- LO,MX
61103-K20-T20ZB *TYPE5*...................... 1
61103-K20-T20ZE *TYPE2*...................... 1 -------- -------- LO,PH
3 90130-K26-900 SCREW, PAN, 6X18 •••••••••••• 6
4 90503-KEV-880 COLLAR, FR. FENDER •••••••••• 2
67
2015.07.10 E
F-14 FLOOR STEP G14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 413130 COVER, FRONT LOWER ••••••••••• 0.2
2 4131D2 STEP, FLOOR •••••••••••••••••• 0.7
3 4131B4 COVER, UNDER ••••••••••••••••• 0.2
6 3101B7 LOCK, FUEL LID ••••••••••••••• 0.1
7 3101B8 LID, FUEL •••••••••••••••••••• 0.7
9 4111H5 PANEL, INNER :UPPER •••••••••• 0.1
10 4111H6 PANEL, INNER :LOWER •••••••••• 0.4
4111E6 PANEL, INNER :BOTH ••••••••••• 0.4
11 4111U6 COVER, GARNISH ••••••••••••••• 0.4
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 64308-K20-900ZB COVER, LOWER
*NH1*...................BLACK 1
2 64320-K20-T20ZA STEP SET, FLOOR(WL)
*NH1*...................BLACK 1
3 64340-K20-901ZA COVER, UNDER
*NH1*...................BLACK 1
4 75581-GN8-920 SPRING, LOCK KEY SETTING •••• 1
5 77236-GW0-000 WASHER, SEAT LOCK ••••••••••• 1
6 77240-K20-T21 LOCK ASSY., SEAT •••••••••••• 1
7 80512-K20-900ZE LID, FUEL
*NH187R*...........SWIFT GRAY 1
8 80513-K20-900 PIN, FUEL LID HINGE ••••••••• 1
9 81131-K20-900ZC COVER, INNER UPPER
*NH1*...................BLACK 1
10 81141-K20-T20ZA COVER, INNER LOWER
*NH1*...................BLACK 1
11 81151-K20-T20ZB GARNISH, INNER
*R263*.........MILLENNIUM RED 1 -------- -------- LO
81151-K20-T20ZC *NH196*............ROSS WHITE 1 -------- -------- LO
81151-K20-T20ZE *NHA35M*
ASTEROID BLACK METALLIC 1 -------- -------- LO
81151-K20-T20ZF *B216P*..PEARL VIVACIOUS BLUE 1 -------- -------- LO,MX
81151-K20-T20ZA *Y216*........MARIGOLD YELLOW 1
81151-K20-T20ZD *NHA40M*
MAT KRYPTON SILVER METALLIC 1 -------- -------- LO,PH
12 90107-KVB-900 BOLT, SPECIAL, 6MM •••••••••• 4
68
2015.07.10 E
F-14 FLOOR STEP G15
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
13 90302-KWW-A00 NUT, SPRING, 4MM •••••••••••• 4
14 90677-KAN-T00 NUT, CLIP, 5MM •••••••••••••• 2
15 93404-06012-07 BOLT-WASHER, 6X12 ••••••••••• 4
16 93903-34380 SCREW, TAPPING, 4X12 •••••••• 8
17 93903-34480 SCREW, TAPPING, 4X16 •••••••• 11
18 95701-06012-07 BOLT, FLANGE, 6X12 •••••••••• 1
69
2015.07.10 E
F-14-10 PILLION STEP G16
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 4101DX RUBBER, PILLION STEP :LEFT ••• 0.6
4101DY RUBBER, PILLION STEP :RIGHT •• 0.6
4101DZ RUBBER, PILLION STEP :BOTH ••• 0.7
2 4101C8 BAR, PILLION STEP :RIGHT ••••• 0.6
3 4101C7 BAR, PILLION STEP :LEFT •••••• 0.6
4101P4 BAR, PILLION STEP :BOTH •••••• 0.7
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 50710-K20-900 RUBBER, PILLION STEP •••••••• 2
2 50711-KBP-900 BAR, R. PILLION STEP •••••••• 1
3 50712-KBP-900 BAR, L. PILLION STEP •••••••• 1
4 50715-KE8-000 PLATE, PILLION STEP SIDE •••• 2
5 94101-06000 WASHER, PLAIN, 6MM •••••••••• 2
6 94201-16150 PIN, SPLIT, 1.6X15 •••••••••• 2
7 95015-81000 PIN A, PILLION STEP ••••••••• 2
70
2015.07.10 E
F-15 BODY COVER H 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
4 4131F9 COVER, SEAT UNDER •••••••••••• 0.8
5 6101A1 COVER, BATTERY ••••••••••••••• 0.1
8 4131Z7 COVER, CENTER •••••••••••••••• 0.1
12 4131AZ GARNISH, BODY COVER :RIGHT ••• 0.2
13 4131AY GARNISH, BODY COVER :LEFT •••• 0.2
4131BA GARNISH, BODY COVER :BOTH •••• 0.4
14 4131J0 COVER, BODY :RIGHT ••••••••••• 0.2
15 4131H9 COVER, BODY :LEFT •••••••••••• 0.2
4131J1 COVER, BODY :BOTH •••••••••••• 0.4
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 37450-K20-T20 STAY, FUSE BOX •••••••••••••• 1
2 38235-SNA-A01 PULLER, MINI FUSE ••••••••••• 1
3 80104-K20-T20ZA COVER, OWNERS MANUAL
*NH1*...................BLACK 1
4 80107-K20-T20ZA FLOOR, UNDER SEAT
*NH187R*...........SWIFT GRAY 1
5 80108-K20-T20ZA COVER, BATTERY
*NH1*...................BLACK 1
6 80115-K20-900 PLATE, RR. WINKER SETTING ••• 1
7 80117-K20-900 PLATE COMP., RR. ROPE HOOK
SETTING 1
8 80151-K20-900ZE COVER, CENTER
*NH187R*...........SWIFT GRAY 1
9 81201-K20-900 HOOK COMP., R. SIDE ROPE •••• 1
10 81202-K20-900 HOOK COMP., L. SIDE ROPE •••• 1
11 81205-K20-900 HOOK COMP., RR. ROPE •••••••• 1
12 83200-K20-T20ZC GARNISH SET, R. BODY(WL)
*TYPE4*...................... 1 -------- -------- LO
83200-K20-T20ZD *TYPE3*...................... 1 -------- -------- LO
83200-K20-T20ZF *TYPE1*...................... 1 -------- -------- LO
83200-K20-T20ZA *TYPE6*...................... 1 -------- -------- LO,MX
83200-K20-T20ZB *TYPE5*...................... 1
83200-K20-T20ZE *TYPE2*...................... 1 -------- -------- LO,PH
13 83250-K20-T20ZC GARNISH SET, L. BODY(WL)
*TYPE4*...................... 1 -------- -------- LO
83250-K20-T20ZD *TYPE3*...................... 1 -------- -------- LO
71
2015.07.10 E
F-15 BODY COVER H 2
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
13) 83250-K20-T20ZF GARNISH SET, L. BODY(WL)
*TYPE1*...................... 1 -------- -------- LO
83250-K20-T20ZA *TYPE6*...................... 1 -------- -------- LO,MX
83250-K20-T20ZB *TYPE5*...................... 1
83250-K20-T20ZE *TYPE2*...................... 1 -------- -------- LO,PH
14 83500-K20-T20ZA COVER, R. BODY
*NH1*...................BLACK 1
15 83600-K20-T20ZA COVER, L. BODY
*NH1*...................BLACK 1
16 90111-187-000 BOLT, FLANGE, 6MM ••••••••••• 2
17 90115-KW7-900 SCREW, VISOR SPECIAL SETTING 2
18 90117-KVG-A20 SCREW, PAN, 5X13 •••••••••••• 4
19 90302-KWW-A00 NUT, SPRING, 4MM •••••••••••• 14
20 90305-KWW-A00 NUT, CLIP, 6MM •••••••••••••• 2
21 90666-K59-A11 CLIP, SNAP FITTING(PO) •••••• 2
22 90677-KAN-T00 NUT, CLIP, 5MM •••••••••••••• 2
23 93903-34310 SCREW, TAPPING, 4X12 •••••••• 8
24 93903-34320 SCREW, TAPPING, 4X12 •••••••• 1
25 93903-34380 SCREW, TAPPING, 4X12 •••••••• 8
26 93903-34480 SCREW, TAPPING, 4X16 •••••••• 6
27 95701-06012-07 BOLT, FLANGE, 6X12 •••••••••• 8
28 98200-40500 FUSE, MINI(5A) •••••••••••••• 1
29 98200-41000 FUSE, MINI(10A) ••••••••••••• 1
30 98200-42500 FUSE, MINI(25A) ••••••••••••• 1
72
2015.07.10 E
F-17 FRONT FORK H 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 5111C3 FORK ASSY., FRONT :RIGHT ••••• 0.4
2 5111C8 TUBE, OUTER :LEFT •••••••••••• 0.7
5111C9 TUBE, OUTER :RIGHT ••••••••••• 0.7
5111D0 TUBE, OUTER :BOTH •••••••••••• 1.1
7 (4,5,8)
5111D9 DAMPER, FRONT FORK :RIGHT •••• 0.7
10 5111E7 SEAL SET, FRONT FORK :LEFT ••• 0.7
5111E8 SEAL SET, FRONT FORK :RIGHT •• 0.7
5111E9 SEAL SET, FRONT FORK :BOTH ••• 1.1
11 5111C2 FORK ASSY., FRONT :LEFT •••••• 0.4
5111C4 FORK ASSY., FRONT :BOTH •••••• 0.5
13 (4,5,8)
5111D8 DAMPER, FRONT FORK :LEFT ••••• 0.7
5111E0 DAMPER, FRONT FORK :BOTH ••••• 1.1
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 51400-K20-T21 FORK ASSY., R. FR.(SHOWA) ••• 1
2 51410-K20-T21 TUBE, OUTER(SHOWA) •••••••••• 2
3 51412-KK4-003 RING, BACK UP ••••••••••••••• 2
4 51414-K20-901 BUSH, GUIDE ••••••••••••••••• 2
5 51415-K20-901 BUSH, SLIDER •••••••••••••••• 2
6 51419-K20-T21 SEAT •••••••••••••••••••••••• 2
7 51425-K20-T21 DAMPER COMP., R. FR. •••••••• 1
8 51438-K20-901 RING B, PISTON •••••••••••••• 2
9 51458-K20-901 O-RING •••••••••••••••••••••• 2
10 51490-KRM-852 SEAL SET, FR. FORK •••••••••• 2
11 51500-K20-T21 FORK ASSY., L. FR.(SHOWA) ••• 1
12 51517-K20-T21 RUBBER, STOPPER ••••••••••••• 2
13 51525-K20-T21 DAMPER COMP., L. FR. •••••••• 1
14 90123-K20-T21 BOLT, FR. FORK •••••••••••••• 2
15 90301-MB9-950 NUT, LOCK, 12MM ••••••••••••• 2
16 90601-354-000 RING, OIL SEAL STOP ••••••••• 2
17 91254-GAA-003 DUST SEAL ••••••••••••••••••• 2
73
2015.07.10 E
F-18 FRONT BRAKE CALIPER H 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 711115 SHOE(PAD) SET, BRAKE :FRONT •• 0.1
6 (1,2,9,15)
7111D1 PISTON, FRONT BRAKE CALIPER •• 0.9
.INCLUDES: Bleed brakes
.NOTE: Same time for two units
or more
13 711130 CALIPER, FRONT BRAKE ••••••••• 0.7
.INCLUDES: Bleed brakes
14 7111G0 BRACKET, FRONT CALIPER ••••••• 0.2
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 06451-GE2-405 SEAL SET, PISTON •••••••••••• 1
2 06451-MZ2-405 SEAL SET, PISTON •••••••••••• 2
3 06455-K20-911 PAD SET, FR. •••••••••••••••• 1
4 43352-568-003 SCREW, BLEEDER(NISSIN) •••••• 2
5 43353-461-771 CAP, BLEEDER •••••••••••••••• 2
6 45107-MAJ-G41 PISTON A, 22X27 ••••••••••••• 1
7 45108-KWN-931 SPRING, PAD ••••••••••••••••• 1
8 45111-MAJ-G41 RING, STOPPER ••••••••••••••• 1
9 45117-MAJ-G41 PISTON A, 25X27 ••••••••••••• 1
10 45131-GZ0-006 BOLT, PIN ••••••••••••••••••• 1
11 45132-166-016 BOOT, PIN BUSH(NISSIN) •••••• 1
12 45133-MA3-006 BOOT B •••••••••••••••••••••• 1
13 45150-K20-T12 CALIPER SUB ASSY., L. FR.
(NISSIN) 1
14 45190-K20-911 BRACKET SUB ASSY., L. FR. ••• 1
15 45207-MAJ-G41 PISTON B, 22X35 ••••••••••••• 1
16 45215-KPH-951 PIN, HANGER ••••••••••••••••• 1
17 45216-166-006 WASHER, WAVE •••••••••••••••• 1
18 90131-KGH-900 BOLT, FLANGE, 8X25 •••••••••• 2
74
2015.07.10 E
F-20-40 FRONT WHEEL H 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 (12,13)
710151 AXLE, FRONT WHEEL •••••••••••• 0.2
6 7101D4 FRONT WHEEL •••••••••••••••••• 0.6
7 710139 FRONT TIRE(ONE) •••••••••••••• 0.5
8 711120 DISC, FRONT BRAKE •••••••••••• 0.3
11 710115 BEARING, FRONT WHEEL(ONE) •••• 0.4
710115G .Replace 1 bearing add ••••••• 0.1
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 42620-KTR-700 COLLAR, RR. AXLE DISTANCE ••• 1
2 42753-ML7-004 VALVE, RIM(DUNLOP) •••••••••• 1
3 44301-K20-900 AXLE, FR. WHEEL ••••••••••••• 1
4 44311-KVB-910 COLLAR, FR. WHEEL SIDE •••••• 1
5 44312-K20-T20 COLLAR, R. FR. WHEEL SIDE ••• 1
6 44650-K20-T20ZA WHEEL SUB ASSY., FR.
*NH1*...................BLACK 1
7 44711-K16-942 TIRE, FR.(DUNLOP)
(100/90-12 M/C 59J) 1
8 45351-K16-941 DISK, FR. BRAKE(NHK PRECISION) 1
45351-KVB-S02 DISK, FR. BRAKE(SUNSTAR) •••• 1
9 90105-KGH-900 BOLT, BRAKE DISK, 8X24 •••••• 4
10 90306-KGH-901 NUT, U, 12MM(FUJI SEIMITSU) • 1
11 91052-K24-901 BEARING, RADIAL BALL(6201U L)
(NSK) 2
91052-K24-904 BEARING, RADIAL BALL(6201U L)
(FAG) 2
12 91251-KPH-901 DUST SEAL, 21X37X7(ARAI) •••• 1
13 91251-KZR-601 DUST SEAL, 21X32X5 •••••••••• 1
75
2015.07.10 E
F-22-30 REAR WHEEL H 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 711140 SHOE(PAD) SET, BRAKE :REAR ••• 0.4
2 710118 REAR WHEEL ••••••••••••••••••• 0.6
3 710142 REAR TIRE(ONE) ••••••••••••••• 0.6
5 7111B4 CAM, BRAKE :REAR ••••••••••••• 0.5
7 7111C4 ARM, BRAKE :REAR ••••••••••••• 0.5
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 06430-KWN-900 SHOE SET, BRAKE(JB) ••••••••• 1
2 42650-K50-T10ZB WHEEL SUB ASSY., RR.
*NH1*...................BLACK 1
3 42711-K16-942 TIRE, RR.(DUNLOP)
(110/90-12 M/C 64J) 1
4 42753-KJ9-004 VALVE, RIM(DUNLOP) •••••••••• 1
5 43141-KWN-930 CAM, RR. BRAKE •••••••••••••• 1
6 43151-329-000 SPRING, BRAKE SHOE •••••••••• 2
7 43410-KYT-900 ARM, RR. BRAKE •••••••••••••• 1
8 43459-GN5-760 NUT, BRAKE ROD ADJUSTING •••• 1
9 43472-KVB-900 SPRING, RR. BRAKE ARM ••••••• 1
10 90112-KVB-900 BOLT, FLANGE, 6X32 •••••••••• 1
11 90305-KVB-901 NUT, U, 16MM •••••••••••••••• 1
12 90501-KBN-900 WASHER, 16MM •••••••••••••••• 1
13 95015-32001 JOINT B, BRAKE ARM •••••••••• 1
76
2015.07.10 E
F-24 SEAT H 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 4131CS FRAME, SEAT •••••••••••••••••• 0.5
7 (8,9)
4131F6 RAIL, GRAB :REAR ••••••••••••• 0.2
12 4131E4 SEAT :DOUBLE ••••••••••••••••• 0.3
16 4131E8 CATCH, SEAT :REAR SIDE ••••••• 0.8
19 (20)
4131F2 KEY, SEAT LOCK ••••••••••••••• 0.8
22 4111H9 COVER, SIDE :RIGHT ••••••••••• 0.3
23 4111H8 COVER, SIDE :LEFT •••••••••••• 0.3
4111J0 COVER, SIDE :BOTH •••••••••••• 0.4
24 4131LE GARNISH, REAR :RIGHT ••••••••• 0.3
25 4131KZ GARNISH, REAR :LEFT •••••••••• 0.3
4131LF GARNISH, REAR :BOTH •••••••••• 0.4
26 4131KX GARNISH, FRONT :RIGHT •••••••• 0.4
27 4131KW GARNISH, FRONT :LEFT ••••••••• 0.4
4131KY GARNISH, FRONT :BOTH ••••••••• 0.5
28 4131Z1 COVER, FRONT INNER :RIGHT •••• 0.3
29 4131Z2 COVER, FRONT INNER :LEFT ••••• 0.3
4131Z3 COVER, FRONT INNER :BOTH ••••• 0.4
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 40511-KYJ-900 COLLAR •••••••••••••••••••••• 2
2 46514-KV3-950 SPRING, BRAKE PEDAL ••••••••• 1
3 50200-K20-T20ZD FRAME ASSY., SEAT SUPPORT
*NH364M*SHEEN SILVER METALLIC 1
4 50205-K20-T20 SPRING, SEAT FRAME •••••••••• 1
5 50206-K20-T20 STAY, SEAT SPRING ••••••••••• 1
6 50225-K20-T20ZA CAP, FRAME SEAT SUPPORT
*NH1*...................BLACK 2
7 50410-K20-T20ZB PIPE, RR. GRIP
*NH364M*SHEEN SILVER METALLIC 1
8 50515-K20-T20ZA GARNISH, R. RR. GRIP PIPE
*NH1*...................BLACK 1
9 50615-K20-T20ZA GARNISH, L. RR. GRIP PIPE
*NH1*...................BLACK 1
10 64535-MFJ-D00 RUBBER, SIDE COVER •••••••••• 2
11 75581-GN8-920 SPRING, LOCK KEY SETTING •••• 1
12 77200-K20-900ZA SEAT COMP., DOUBLE
*TYPE2*...................... 1
13 77205-KPP-T00 RUBBER, SEAT SETTING •••••••• 2
14 77214-KPH-900 RUBBER B, SEAT SETTING •••••• 1
15 77215-KW7-900 RUBBER C, SEAT SETTING •••••• 2
16 77230-K20-T20 CATCH COMP., SEAT ••••••••••• 1
17 77234-GN2-000 SPRING, SEAT LOCK ••••••••••• 1
18 77236-GW0-000 WASHER, SEAT LOCK ••••••••••• 1
19 77240-K20-T21 LOCK ASSY., SEAT •••••••••••• 1
77
2015.07.10 E
F-24 SEAT H 8
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
20 80109-K20-T20 COVER, SEAT CATCH ••••••••••• 1
21 80112-K20-T20 TUBE, SEAT CATCH COVER DRAIN 1
22 83350-K20-T20ZA COVER, R. SIDE INNER
*NH1*...................BLACK 1
23 83450-K20-T20ZA COVER, L. SIDE INNER
*NH1*...................BLACK 1
24 83550-K20-T20ZA GARNISH, R. RR. SEAT
*NH1*...................BLACK 1
25 83560-K20-T20ZA GARNISH, L. RR. SEAT
*NH1*...................BLACK 1
26 83750-K20-T20ZA GARNISH, R. FR. SEAT
*NH1*...................BLACK 1
27 83850-K20-T20ZA GARNISH, L. FR. SEAT
*NH1*...................BLACK 1
28 83900-K20-T20ZA COVER, R. FR. SEAT
*NH1*...................BLACK 1
29 83950-K20-T20ZA COVER, L. FR. SEAT
*NH1*...................BLACK 1
30 90117-KVG-A20 SCREW, PAN, 5X13 •••••••••••• 3
31 90130-K26-900 SCREW, PAN, 6X18 •••••••••••• 2
32 90134-K33-D00 SCREW, PAN, 6X12 •••••••••••• 4
33 90302-KWW-A00 NUT, SPRING, 4MM •••••••••••• 4
34 90304-KPG-901 NUT, U, 8MM ••••••••••••••••• 2
35 93401-06016-08 BOLT-WASHER, 6X16 ••••••••••• 1
78
2015.07.10 E
F-24 SEAT H 9
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
36 93903-34380 SCREW, TAPPING, 4X12 •••••••• 8
37 93903-35280 SCREW, TAPPING, 5X12 •••••••• 2
38 94050-06070 NUT, FLANGE, 6MM •••••••••••• 6
39 95002-50000 CLIP, TUBE(C9) •••••••••••••• 1
40 95701-06012-07 BOLT, FLANGE, 6X12 •••••••••• 4
41 95701-08016-00 BOLT, FLANGE, 8X16 •••••••••• 4
42 96001-06012-00 BOLT, FLANGE, 6X12 •••••••••• 2
79
2015.07.10 E
F-26 FUEL TANK H10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (8,12)
310120 PUMP ASSY., FUEL ••••••••••••• 0.9
3 (2)
3101C7 FILTER, FUEL ••••••••••••••••• 1.0
6 310100 TANK, FUEL ••••••••••••••••••• 0.9
11 310162 HOSE, FUEL FEED •••••••••••••• 0.8
15 617105 FUEL TANK SENDING UNIT ••••••• 1.0
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 16700-K20-T20 PUMP ASSY., FUEL •••••••••••• 1
2 16706-KVB-S51 O-RING(P7) •••••••••••••••••• 1
3 16707-KVG-V41 FILTER SET •••••••••••••••••• 1
4 17260-K20-900 TUBE, DRAIN ••••••••••••••••• 1
5 17505-K20-900 TRAY, FUEL •••••••••••••••••• 1
6 17510-K20-P90 TANK COMP., FUEL •••••••••••• 1
7 17517-GGL-J00 RETAINER, FUEL PUMP ••••••••• 2
8 17518-GGL-J00 DUST SEAL ••••••••••••••••••• 1
9 17518-K20-T20 TUBE, FUEL TANK BREATHER •••• 1
10 17525-KBN-900 JOINT, FUEL TUBE •••••••••••• 1
11 17529-K20-T20 HOSE COMP., FUEL FEED ••••••• 1
12 17572-GGL-J00 O-RING, FUEL PUMP ••••••••••• 1
13 17620-K20-901 CAP COMP., FUEL FILLER •••••• 1
14 17631-K20-901 PACKING, FUEL FILLER CAP •••• 1
15 37800-K20-T21 FUEL UNIT(NIPPON SEIKI) ••••• 1
16 94050-06000 NUT, FLANGE, 6MM •••••••••••• 4
17 95002-02080 CLIP, TUBE(B8) •••••••••••••• 1
18 95701-06012-00 BOLT, FLANGE, 6X12 •••••••••• 7
80
2015.07.10 E
F-28 AIR CLEANER H11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 (4,5)
312105 ELEMENT, AIR CLEANER ••••••••• 0.1
7 3121A5 CASE, AIR CLEANER •••••••••••• 0.4
8 312102 COVER, AIR CLEANER CASE •••••• 0.1
10 3121B6 TUBE, AIR CLEANER CONNECTING • 0.4
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 15771-KV6-000 CLIP, OIL DRAIN TUBE •••••••• 1
2 17208-GFM-970 COLLAR, AIR CLEANER SETTING • 2
3 17210-K16-900 ELEMENT COMP., AIR CLEANER •• 1
4 17213-K16-900 SEAL A, AIR CLEANER ••••••••• 1
5 17213-K16-900 SEAL A, AIR CLEANER ••••••••• 1
6 17218-K50-T00 TUBE, BREATHER •••••••••••••• 1
7 17225-K20-T20 CASE SUB ASSY., AIR CLEANER • 1
8 17235-K50-T00 COVER SUB ASSY., AIR CLEANER 1
9 17236-KVB-900 PLUG, AIR CLEANER DRAIN ••••• 1
10 17253-K50-T00 TUBE, AIR CLEANER CONNECTING 1
11 17366-428-670 TUBE A, DRAIN ••••••••••••••• 1
12 17370-382-870 PLUG, BREATHER TUBE ••••••••• 1
13 90305-KWW-A00 NUT, CLIP, 6MM •••••••••••••• 1
14 90652-KZL-930 BAND, AIR CLEANER CONNECTING
TUBE(42) 1
15 91406-KFN-850 CLAMP, TUBE(D14.5) •••••••••• 1
91406-MS8-000 •••••••••••••••••••••••••••• 1
16 93404-06040-08 BOLT-WASHER, 6X40 ••••••••••• 2
17 93903-25480 SCREW, TAPPING, 5X20 •••••••• 6
18 95002-02130 CLIP, TUBE(B12.5) ••••••••••• 2
19 95002-80000 CLIP, TUBE(C12) ••••••••••••• 1
81
2015.07.10 E
F-30 EXHAUST MUFFLER H12
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 3131B4 GASKET, EXHAUST PIPE ••••••••• 0.2
2 313120 MUFFLER •••••••••••••••••••••• 0.2
4 4111X4 COVER, MUFFLER ••••••••••••••• 0.1
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 18291-KVB-900 GASKET, EX. PIPE •••••••••••• 1
2 18300-K20-T20 MUFFLER COMP., EX. •••••••••• 1
3 18316-K20-T20 COLLAR, MUFFLER COVER ••••••• 2
4 18318-K20-T20ZA COVER, MUFFLER
*NH1*...................BLACK 1
5 90202-ZV0-000 NUT, CAP, 6MM ••••••••••••••• 2
6 95701-10040-07 BOLT, FLANGE, 10X40 ••••••••• 2
7 95801-06016-07 BOLT, FLANGE, 6X16 •••••••••• 2
82
2015.07.10 E
F-35 STAND/KICK PEDAL H13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 112107 ARM, KICK STARTER •••••••••••• 0.1
2 615195 SWITCH, SIDE STAND ••••••••••• 0.7
3 (4)
410175 STAND, MAIN •••••••••••••••••• 0.4
5 410176 SPRING, MAIN STAND ••••••••••• 0.2
6 410180 BAR, SIDE STAND •••••••••••••• 0.2
13 410182 SPRING, SIDE STAND ••••••••••• 0.1
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 28300-KVB-900 ARM ASSY., KICK STARTER ••••• 1
2 35700-K20-T21 SWITCH ASSY., SIDE STAND •••• 1
3 50500-K20-900 STAND COMP., MAIN ••••••••••• 1
4 50503-KYT-900 SHAFT, MAIN STAND ••••••••••• 1
5 50520-KVB-900 SPRING, MAIN STAND •••••••••• 1
6 50530-K16-900 BAR COMP., SIDE STAND ••••••• 1
7 90108-KZL-860 BOLT, SIDE STAND PIVOT •••••• 1
8 90147-KVY-900 BOLT, SWITCH SETTING •••••••• 1
9 90203-KVB-900 NUT, SIDE STAND ••••••••••••• 1
10 94101-10800 WASHER, PLAIN, 10MM ••••••••• 1
11 94201-30200 PIN, SPLIT, 3.0X20 •••••••••• 1
12 95011-61000 RUBBER A, STAND STOPPER ••••• 1
13 95014-72102 SPRING A, SIDE STAND •••••••• 1
14 95701-08025-07 BOLT, FLANGE, 8X25 •••••••••• 1
83
2015.07.10 E
F-36 REAR CUSHION H14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 512115 CUSHION ASSY., REAR •••••••••• 0.8
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 52400-K16-941 CUSHION ASSY., RR.(SHOWA) ••• 1
2 52485-KVY-901 BUSH, RUBBER(SHOWA) ••••••••• 1
3 52486-GA7-003 COLLAR, RUBBER BUSH(SHOWA) •• 1
4 95801-08032-00 BOLT, FLANGE, 8X32 •••••••••• 1
5 95801-10035-00 BOLT, FLANGE, 10X35 ••••••••• 1
84
2015.07.10 E
F-37 WINKER H15
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 6161C4 WINKER :RIGHT FRONT •••••••••• 0.1
3 6161C3 WINKER :LEFT FRONT ••••••••••• 0.1
6161C5 WINKER :BOTH FRONT ••••••••••• 0.2
5 6161C7 WINKER :RIGHT REAR ••••••••••• 0.5
6 6161C6 WINKER :LEFT REAR •••••••••••• 0.5
6161C8 WINKER :BOTH REAR •••••••••••• 0.6
7 (2,4)
616133 BULB, WINKER :FRONT •••••••••• 0.1
.NOTE: Same time for two units
616139 BULB, WINKER :REAR ••••••••••• 0.1
.NOTE: Same time for two units
6161G0 BULB, WINKER :FOR 1 VEHICLE •• 0.2
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 33400-K26-901 WINKER ASSY., R. FR.(12V 10W) 1
2 33406-K26-901 LENS COMP., WINKER(A) •••••••
(R. FR./L. RR.) 2
3 33450-K26-901 WINKER ASSY., L. FR.(12V 10W) 1
4 33456-K26-901 LENS COMP., WINKER(B) •••••••
(L. FR./R. RR.) 2
5 33600-K20-902 WINKER ASSY., R. RR.(12V 10W) 1
6 33650-K20-902 WINKER ASSY., L. RR.(12V 10W) 1
7 34910-KWW-C01 BULB, WINKER(12V 10W)(STANLEY)
(AMBER) 4
8 90201-428-900 NUT, CAP, 6MM ••••••••••••••• 2
9 93911-243G0 SCREW, TAPPING, 4X14 •••••••• 4
10 94050-06000 NUT, FLANGE, 6MM •••••••••••• 2
85
2015.07.10 E
F-38 TAILLIGHT H16
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 6161D5 TAILLIGHT UNIT ••••••••••••••• 0.6
4 6161E7 SOCKET, TAILLIGHT •••••••••••• 0.5
5 6161G1 BULB, TAILLIGHT •••••••••••••• 0.1
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 32920-MN5-003 CLAMP, CORD ••••••••••••••••• 1
2 33113-K20-901 PIPE, CP •••••••••••••••••••• 2
3 33710-K20-901 TAILLIGHT UNIT •••••••••••••• 1
4 33750-K20-901 SOCKET COMP., TAILLIGHT ••••• 1
5 34906-GB6-921 BULB, TAILLIGHT(12V 18/5W)
(STANLEY) 1
6 90111-187-000 BOLT, FLANGE, 6MM ••••••••••• 2
7 93901-34310 SCREW, TAPPING, 4X12 •••••••• 1
8 93903-35320 SCREW, TAPPING, 5X16 •••••••• 4
86
2015.07.10 E
F-39 REAR FENDER I 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 413102 FENDER, REAR ••••••••••••••••• 0.6
3 4131N4 FENDER, INNER :REAR •••••••••• 0.1
4 4131U0 FENDER, REAR :LOWER •••••••••• 0.5
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 33741-KWN-901 REFLECTOR, REFLEX ••••••••••• 1
2 80100-K20-T20ZA FENDER SET, RR.(WL)
*NH1*...................BLACK 1
3 80106-K20-T20 FENDER, RR. INNER ••••••••••• 1
4 80111-K20-T20 COVER, RR. UNDER •••••••••••• 1
5 90110-K20-T20 BOLT, FLANGE, 6MM ••••••••••• 3
6 90117-KVG-A20 SCREW, PAN, 5X13 •••••••••••• 2
7 90301-KWN-901 NUT, U, 5MM ••••••••••••••••• 1
8 90677-KAN-T00 NUT, CLIP, 5MM •••••••••••••• 6
9 93903-34380 SCREW, TAPPING, 4X12 •••••••• 3
10 95701-06012-00 BOLT, FLANGE, 6X12 •••••••••• 2
87
2015.07.10 E
F-40 BATTERY I 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 610100 BATTERY •••••••••••••••••••••• 0.2
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 31500-KWN-901 BATTERY(YTZ6V)(YUASA) ••••••• 1 -------- -------- LO,PH
31500-KZR-E01 •••••••••••••••••••••••••••• 1 -------- -------- MX
2 50382-K20-T20 BAND, BATTERY ••••••••••••••• 1
3 50391-KVB-900 CUSHION A, BATTERY •••••••••• 1
4 93894-05012-08 SCREW-WASHER, 5X12 •••••••••• 1
88
2015.07.10 E
F-41 WIRE HARNESS I 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 618135 ENGINE CONTROL MODULE(ECM) ••• 1.1
3 614105 COIL, IGNITION ••••••••••••••• 0.5
6 611100 HARNESS, WIRE •••••••••••••••• 1.4
7 6111A5 SUB HARNESS, STARTER ••••••••• 0.4
10 616169 HORN ••••••••••••••••••••••••• 0.1
12 6111C3 RELAY, WINKER •••••••••••••••• 0.2
15 611155 RELAY, MAIN •••••••••••••••••• 0.2
16 6111C5 RELAY, STARTER ••••••••••••••• 0.2
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 30400-K20-T21 CONTROL UNIT, ENGINE •••••••• 1
2 30401-GGZ-J00 COVER, ENGINE CONTROL UNIT •• 1
3 30510-K20-T21 COIL COMP., IGNITION •••••••• 1
4 30520-GFM-900 SPACER, IGNITION COIL ••••••• 2
5 30700-KYZ-901 CAP ASSY., NOISE SUPPRESSOR
(NGK) 1
6 32100-K20-T20 HARNESS, WIRE ••••••••••••••• 1
7 32103-K20-T20 SUB HARNESS, START & IDLE STOP
SWITCH 1
8 32606-GEV-761 CAP, DUMMY(4P)(RED) ••••••••• 1
9 33714-KL3-620 RUBBER, TAILLIGHT BRACKET ••• 2
10 38110-K20-T21 HORN COMP. •••••••••••••••••• 1
11 38117-KYZ-T00 COLLAR, HORN SETTING •••••••• 1
12 38301-KZR-C01 RELAY COMP., WINKER(DENSO) •• 1
13 38306-K16-901 SUSPENSION, WINKER RELAY
(DENSO) 1
14 38307-K16-901 COVER, SEAL(DENSO) •••••••••• 1
15 38501-KWN-901 RELAY COMP., POWER
(MICRO ISO 4P)(OMRON) 1
16 38502-GGZ-J01 RELAY COMP., POWER
(MICRO ISO 5P)(MITSUBA) 1
17 83645-GG0-000 BAND, NYLON ••••••••••••••••• 1
18 90620-SB2-003 BAND, WIRE HARNESS •••••••••• 1
19 92101-06020-4J BOLT, HEX., 6X20 •••••••••••• 2
20 94050-06000 NUT, FLANGE, 6MM •••••••••••• 1
89
2015.07.10 E
F-41 WIRE HARNESS I 4
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
21 95701-06012-00 BOLT, FLANGE, 6X12 •••••••••• 2
22 95701-06016-00 BOLT, FLANGE, 6X16 •••••••••• 2
23 98200-40500 FUSE, MINI(5A) •••••••••••••• 2
24 98200-41000 FUSE, MINI(10A) ••••••••••••• 3
25 98200-42500 FUSE, MINI(25A) ••••••••••••• 1
90
2015.07.10 E
F-42 FRAME BODY I 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 410100 BODY, FRAME •••••••••••••••••• 5.6
.INCLUDES: Engine removal and
installation
2 4101B5 LINK, ENGINE HANGER •••••••••• 1.8
.INCLUDES: Engine removal and
installation
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 50100-K20-T20 BODY COMP., FRAME ••••••••••• 1
2 50350-K50-T00 LINK ASSY., ENGINE HANGER ••• 1
3 50352-KVB-T00 RUBBER, LINK STOPPER(70) •••• 1
4 50353-K16-900 RUBBER, LINK STOPPER LOWER •• 1
5 50616-K20-900 PLATE, FUEL PUMP GUARD •••••• 1
6 90105-KVY-900 BOLT, FLANGE, 10X270 •••••••• 1
7 90106-GCC-000 BOLT, FLANGE, 10X238 •••••••• 1
8 90304-KGH-901 NUT, U, 10MM •••••••••••••••• 2
91
2015.07.10 E
F-46 TOOLS I 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 89102-538-000 DRIVER, SCREW(NO.2 + -) ••••• 1
2 89103-538-000 GRIP •••••••••••••••••••••••• 1
3 89216-KVY-900 WRENCH, SPARK PLUG •••••••••• 1
92
2015.07.10 E
F-47 CAUTION LABEL I 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 81218-GCE-950 LABEL, CARGO LIMIT(10KG)
(SPANISH) 1 -------- -------- MX
2 81218-K20-900 LABEL, CARGO LIMIT(10KG)(THAI) 1 -------- -------- LO
3 81218-K20-B00 LABEL, CARGO LIMIT(10KG) •••• 1 -------- -------- PH
4 87504-KVY-900 LABEL, REPLACEMENT INFORMATION
(THAI) 1 -------- -------- LO
87504-KVY-A00 LABEL, REPLACEMENT INFORMATION 1 -------- -------- PH
5 87505-K20-900ZC LABEL, TIRE(THAI)
*TYPE1*...................... 1 -------- -------- LO
87505-K20-B00ZB LABEL, TIRE
*TYPE1*...................... 1 -------- -------- PH
6 87505-K20-M00ZA LABEL, TIRE(SPANISH)
*TYPE1*...................... 1 -------- -------- MX
7 87509-KVR-G00 LABEL, AIR CLEANER ELEMENT
NOTICE 1 -------- -------- MX
87509-KWP-900 •••••••••••••••••••••••••••• 1 -------- -------- PH
8 87560-KBA-900ZD MARK, DRIVE CAUTION(THAI)
*TWHITE*................WHITE 1 -------- -------- LO
87560-KTT-950 LABEL, DRIVE CAUTION •••••••• 1 -------- -------- PH
9 87560-MAK-690 LABEL, DRIVE(SPANISH) ••••••• 1 -------- -------- MX
10 87586-KPH-690 LABEL, FUEL CAUTION(THAI) ••• 1 -------- -------- LO
87586-KYT-860 LABEL, FUEL CAUTION ••••••••• 1 -------- -------- PH
11 87700-KPP-T00ZA LABEL, HELMET INFORMATION
(THAI)
*TYPE1*...................... 1 -------- -------- LO
93
2015.07.10 E
F-48 MARK I 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
3
Ref. ACG
Part No. Description 110 Serial No. Parts catalogue code
No. CBT
G
1 86101-K20-T20ZC MARK, HONDA(50MM)
*TYPE4*...................... 1 -------- -------- LO
86101-K20-T20ZD *TYPE3*...................... 1 -------- -------- LO
86101-K20-T20ZF *TYPE1*...................... 1 -------- -------- LO
86101-K20-T20ZA *TYPE6*...................... 1 -------- -------- LO,MX
86101-K20-T20ZB *TYPE5*...................... 1
86101-K20-T20ZE *TYPE2*...................... 1 -------- -------- LO,PH
2 86170-KZR-600 MARK, ENGINE •••••••••••••••• 1
3 86611-K20-T20ZA MARK(COMBI BRAKE)
*TYPE1*...................... 1
4 86641-K20-T20ZA MARK, PGM-FI
*TYPE1*...................... 2
5 86644-KZR-770ZA MARK, FI IDLING STOP
*TYPE1*...................... 1
6 86811-K20-900ZB MARK, HONDA(50MM)
*TYPE1*...................... 1
7 86831-K20-T20ZA MARK(ZOOMER-X)
*TYPE1*...................... 2
94
2015.07.10 E
PART NO. INDEX J 1
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
12361-035-000 E16 51 5 16410-K20-T21 F3 54 6 31210-K50-T01 E9 44 2 35202-GGZ-J02 G5 59 11
12391-K44-V00 E2 37 2 16450-K03-H11 F3 54 7 21000 31220-K20-T21 E9 44 3 35205-K20-T21 G5 59 12
16472-KPC-D50 F3 54 8 31500-KWN-901 I2 88 1 35340-K20-901 G5 59 13
13000 16480-KVB-S51 F3 54 9 21200-K50-T00 E14 49 4 31500-KZR-E01 I2 88 1 35340-KWB-601 G7 61 1
16485-GGZ-J01 F3 54 10 21395-KVB-901 E14 49 5 31918-K44-V01 E3 38 5 35345-K20-901 G5 59 14
13000-K50-T00 F2 53 1 16700-K20-T20 H10 80 1 31918-K50-T01 E3 38 5 35700-K20-T21 H13 83 2
13011-K44-V00 F2 53 2 16706-KVB-S51 H10 80 2 22000
13021-K44-V00 F2 53 2 16707-KVG-V41 H10 80 3 32000 36000
13031-K44-V00 F2 53 2 22011-K20-T20 E12 47 1
13041-K44-V00 F2 53 2 17000 22011-KVB-T00 E12 47 1 32100-K20-T20 I3 89 6 36532-K50-T01 E3 38 6
13051-K44-V00 F2 53 2 22100-K16-A41 E13 48 1 32103-K20-T20 I3 89 7
13101-K44-V00 F2 53 3 17111-K50-T00 F3 54 11 22102-K44-V00 E12 47 2 32112-K50-T00 E16 51 8 37000
13102-K44-V00 F2 53 3 17119-GGC-900 F3 54 12 22103-K44-V00 E12 47 3 32161-404-000 G11 65 1
13103-K44-V00 F2 53 3 17208-GFM-970 H11 81 2 22105-K44-V00 E12 47 4 32606-GEV-761 I3 89 8 37100-K20-T21 G3 57 1
13104-K44-V00 F2 53 3 17210-K16-900 H11 81 3 22109-KZL-840 E12 47 5 32920-MN5-003 H16 86 1 37110-K20-T21 G3 57 2
13105-K44-V00 F2 53 3 17213-K16-900 H11 81 4 22110-K44-V00 E12 47 6 32961-K44-V00 E9 44 4 37120-K20-T21 G3 57 3
13111-KWN-900 F2 53 4 5 22123-K44-V00 E12 47 7 32962-K44-V00 E15 50 6 37130-K20-T21 G3 57 4
13115-GN5-910 F2 53 5 17218-K50-T00 H11 81 6 22131-KVB-900 E12 47 8 37241-K20-T20 G3 57 5
17225-K20-T20 H11 81 7 22350-K16-A41 E13 48 2 37260-K20-T20 G3 57 6
95
2015.07.10 E
PART NO. INDEX J 2
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
43472-KVB-900 H6 76 9 53102-KVB-S00 G5 59 17 77234-GN2-000 H7 77 17 83600-K20-T20ZA H2 72 15
43503-KS6-701 G9 63 3 47000 53131-K20-900ZB G11 65 8 77236-GW0-000 G14 68 5 83645-GG0-000 I3 89 17
43511-KS6-702 G9 63 4 53140-K35-V00 G5 59 18 H7 77 18 83750-K20-T20ZA H8 78 26
43513-KWN-931 G9 63 5 47602-K20-911 G9 63 16 53166-KWN-900 G5 59 19 77240-K20-T21 G14 68 6 83850-K20-T20ZA H8 78 27
43514-KS6-701 G9 63 6 47604-KWN-931 G9 63 17 53167-K20-T20 G5 59 20 H7 77 19 83900-K20-T20ZA H8 78 28
43515-K20-T21 G9 63 7 53168-K20-T20 G6 60 21 83950-K20-T20ZA H8 78 29
43517-KS6-701 G9 63 8 50000 53172-K20-910 G6 60 22 80000
43518-K20-911 G9 63 9 53175-KWN-901 G7 61 14 86000
50100-K20-T20 I5 91 1 53178-KYT-900 G6 60 23 80100-K20-T20ZA I1 87 2
44000 50200-K20-T20ZD H7 77 3 53211-GN5-900 G12 66 7 80104-K20-T20ZA H1 71 3 86101-K20-T20ZA I8 94 1
50205-K20-T20 H7 77 4 53212-K20-900 G12 66 8 80106-K20-T20 I1 87 3 86101-K20-T20ZB I8 94 1
44301-K20-900 H5 75 3 50206-K20-T20 H7 77 5 53214-GN5-900 G12 66 9 80107-K20-T20ZA H1 71 4 86101-K20-T20ZC I8 94 1
44311-KVB-910 H5 75 4 50225-K20-T20ZA H7 77 6 53215-K20-900 G12 66 10 80108-K20-T20ZA H1 71 5 86101-K20-T20ZD I8 94 1
44312-K20-T20 H5 75 5 50301-GN5-901 G12 66 5 53219-K20-T20 G12 66 11 80109-K20-T20 H8 78 20 86101-K20-T20ZE I8 94 1
44650-K20-T20ZA H5 75 6 50302-GN5-900 G12 66 6 53220-GN5-850 G12 66 12 80111-K20-T20 I1 87 4 86101-K20-T20ZF I8 94 1
44711-K16-942 H5 75 7 50320-K20-T20 G9 63 18 53230-K20-900ZB G11 65 9 80112-K20-T20 H8 78 21 86170-KZR-600 I8 94 2
50350-K50-T00 I5 91 2 80115-K20-900 H1 71 6 86611-K20-T20ZA I8 94 3
50352-KVB-T00 I5 91 3 80117-K20-900 H1 71 7 86641-K20-T20ZA I8 94 4
50353-K16-900 I5 91 4 80151-K20-900ZE H1 71 8 86644-KZR-770ZA I8 94 5
96
2015.07.10 E
PART NO. INDEX J 3
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
90032-K44-V00 E16 51 10 90401-GFM-900 E3 38 10 91301-GGL-J01 F3 54 14 94030-14200 E12 47 18 95701-08016-00 H9 79 41
90083-GB6-911 E5 40 16 90412-KZL-840 E12 47 15 91301-GR0-004 E7 42 8 94050-06000 F3 54 17 95701-08025-07 H13 83 14
90101-GJ6-000 G1 55 12 90426-KZL-840 E12 47 16 91301-K44-V00 E15 50 11 G7 61 22 95701-08045-07 G11 65 16
90101-K20-901 G4 58 3 90439-443-740 E12 47 17 91302-001-020 E16 51 18 H10 80 16 G12 66 16
90101-K29-900 E11 46 10 90439-KWZ-900 E9 44 6 91303-KF0-003 E16 51 19 H15 85 10 95701-10040-07 H12 82 6
E16 51 11 90441-GY6-940 E13 48 16 91306-MG3-000 E7 42 9 I3 89 20 95801-06016-07 H12 82 7
90105-K20-900 G11 65 10 90443-MB0-000 E3 38 11 91307-035-000 E15 50 12 94050-06070 H9 79 38 95801-08032-00 H14 84 4
90105-KGH-900 H5 75 9 90454-K16-A41 E13 48 17 91308-GFM-900 F3 54 15 94050-12000 E9 44 7 95801-10035-00 H14 84 5
90105-KPP-930 G9 63 19 90464-K27-V02 E13 48 18 91351-642-000 E13 48 22 94101-06000 G10 64 27
90105-KVY-900 I5 91 6 90474-333-000 E16 51 12 91406-KFN-850 H11 81 15 G16 70 5 96000
90106-GCC-000 I5 91 7 90501-KBN-900 H6 76 12 91406-MS8-000 H11 81 15 94101-10800 H13 83 10
90107-K20-T20 G11 65 11 90503-KEV-880 G13 67 4 91455-KEA-000 G11 65 15 94109-12000 E15 50 13 96001-06012-00 G12 66 17
90107-K26-900 G1 55 13 90503-KGH-900 G11 65 14 94201-16150 G16 70 6 H9 79 42
90107-KVB-900 G14 68 12 90543-MV9-670 E2 37 4 92000 94201-30200 H13 83 11 96001-06012-07 G8 62 23
90108-KZL-860 H13 83 7 90545-300-000 G7 61 18 94301-08100 E15 50 14 96001-06022-07 G6 60 31
90110-K20-T20 I1 87 5 G10 64 23 92101-06020-4J I3 89 19 94510-20000 E14 49 16 G8 62 24
90111-187-000 H2 72 16 90583-KVB-900 G10 64 24 92900-06012-0B E3 38 13 94511-16000 E12 47 19 96001-06025-00 F3 54 19
H16 86 6 90601-354-000 H3 73 16 92900-06040-0B E3 38 14 94520-52150 E16 51 20 96001-06025-07 E1 36 9
90112-KVB-900 H6 76 10 90601-KZL-930 E11 46 11 96001-06035-00 E11 46 17
97
2015.07.10 E
PART NO. INDEX J 4
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
96001-06085-00 E11 46 18
96220-30168 E10 45 9
96600-08032-00 G11 65 17
96700-06020-00 E9 44 10
98000
98200-40500 H2 72 28
I4 90 23
98200-41000 H2 72 29
I4 90 24
98200-42500 H2 72 30
I4 90 25
98
2015.07.10 E
PART NAME INDEX K 1
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
BOLT, FLANGE, 5X12 ••••••••••• E5 40 14 BOLT, SIDE STAND PIVOT•••••••• H13 83 7 CASE COMP., TRANSMISSION•••••• E14 49 4
BOLT, FLANGE, 6MM •••••••••••• H2 72 16 BOLT, SOCKET, 6X18 •••••••••••• E9 44 5 CASE SUB ASSY., AIR CLEANER••• H11 81 7
H16 86 6 E11 46 10 CASE, METER LOWER••••••••••••• G3 57 5
I1 87 5 E16 51 11 CATCH COMP., SEAT••••••••••••• H7 77 16
BOLT, FLANGE, 6X115 •••••••••• E15 50 20 BOLT, SOCKET, 6X20 •••••••••••• E9 44 10 CHAIN, CAM•••••••••••••••••••• E7 42 1
BOLT, FLANGE, 6X12 ••••••••••• G3 57 10 BOLT, SOCKET, 8X32 •••••••••••• G11 65 17 CIRCLIP••••••••••••••••••••••• G7 61 19
G8 62 23 BOLT, SPECIAL, 6MM •••••••••••• G14 68 12 G10 64 25
99
2015.07.10 E
PART NAME INDEX K 2
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
COVER, BATTERY ••••••••••••••• H1 71 5 GUIDE, VALVE•••••••••••••••••• E3 38 2
COVER, CENTER •••••••••••••••• H1 71 8 [E ]
COVER, ENGINE CONTROL UNIT ••• I3 89 2 [H ]
COVER, INNER LOWER ••••••••••• G14 68 10 ELEMENT COMP., AIR CLEANER •••• H11 81 3
COVER, INNER UPPER ••••••••••• G14 68 9 HARNESS, WIRE••••••••••••••••• I3 89 6
COVER, LOWER ••••••••••••••••• G14 68 1 HEADLIGHT UNIT•••••••••••••••• G1 55 2
COVER, L. BODY ••••••••••••••• H2 72 15 HEAD COMP., CYLINDER•••••••••• E3 38 1
100
2015.07.10 E
PART NAME INDEX K 3
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
HOLDER, HANDLE PIPE UPPER •••• G11 65 8 [M ] OIL SEAL, 20.8X52X6X7.5••••••• E16 51 16
HOLDER, MASTER CYLINDER •••••• G5 59 16 OIL SEAL, 29X44X7••••••••••••• E14 49 15
G7 61 10 MARK•••••••••••••••••••••••••• I8 94 3 O-RING•••••••••••••••••••••••• H3 73 9
HOOK COMP., L. SIDE ROPE ••••• H1 71 10 7 H10 80 2
HOOK COMP., RR. ROPE ••••••••• H1 71 11 MARK, DRIVE CAUTION ••••••••••• I7 93 8 O-RING, 14.8X2.4•••••••••••••• E16 51 19
HOOK COMP., R. SIDE ROPE ••••• H1 71 9 MARK, ENGINE•••••••••••••••••• I8 94 2 G10 64 26
HORN COMP. ••••••••••••••••••• I3 89 10 MARK, FI IDLING STOP •••••••••• I8 94 5 O-RING, 15.2X1.5•••••••••••••• E7 42 8
HOSE COMP., CBS •••••••••••••• G9 63 10 MARK, HONDA••••••••••••••••••• I8 94 1 O-RING, 18X3•••••••••••••••••• E15 50 12
HOSE COMP., FR. BRAKE •••••••• G7 61 2 6 O-RING, 1.5X9.5••••••••••••••• E7 42 9
HOSE COMP., FUEL FEED •••••••• H10 80 11 MARK, PGM-FI•••••••••••••••••• I8 94 4 O-RING, 25.5X1.9•••••••••••••• F3 54 15
HOSE, JOINT •••••••••••••••••• G9 63 7 METER ASSY., COMBINATION•••••• G3 57 1 O-RING, 30.8MM•••••••••••••••• E16 51 18
HOUSING COMP., WINKER SWITCH • G5 59 12 METER COMP., LCD•••••••••••••• G3 57 4 O-RING, 61X2•••••••••••••••••• E15 50 11
HOUSING, FR. STARTER SWITCH •• G5 59 5 MIRROR COMP.•••••••••••••••••• G4 58 2 O-RING, 6.3X2.2••••••••••••••• F3 54 14
HOUSING, STARTER SWITCH RR. •• G5 59 6 MUFFLER COMP., EX. •••••••••••• H12 82 2 O-RING, FUEL PUMP••••••••••••• H10 80 12
HOUSING, UNDER THROTTLE •••••• G6 60 21 O-RING, PINION CAP•••••••••••• E13 48 22
HOUSING, UPPER THROTTLE •••••• G5 59 20 [N ] O-RING, THROTTLE BODY••••••••• F3 54 2
HOUSING, WINKER SWITCH RR. ••• G5 59 11 OUTER COMP., CLUTCH••••••••••• E13 48 1
NUT, BRAKE ROD ADJUSTING •••••• H6 76 8
[I ] NUT, CAP, 6MM••••••••••••••••• G7 61 17 [P ]
H12 82 5
INJECTOR ASSY., FUEL ••••••••• F3 54 7 H15 85 8 PACKING, FUEL FILLER CAP•••••• H10 80 14
INSULATOR, IN. PIPE •••••••••• F3 54 12 NUT, CLIP, 5MM •••••••••••••••• G15 69 14 PAD SET, FR.•••••••••••••••••• H4 74 3
H2 72 22 PIECE SET, SLIDE•••••••••••••• E12 47 1
[J ] I1 87 8 PIN A, PILLION STEP••••••••••• G16 70 7
NUT, CLIP, 6MM •••••••••••••••• H2 72 20 PIN, FUEL LID HINGE••••••••••• G14 68 8
JOINT B, BRAKE ARM ••••••••••• H6 76 13 H11 81 13 PIN, HANGER••••••••••••••••••• H4 74 16
JOINT COMP., INJECTOR •••••••• F3 54 13 NUT, FLANGE, 12MM••••••••••••• E9 44 7 PIN, PISTON••••••••••••••••••• F2 53 4
JOINT, FUEL TUBE ••••••••••••• H10 80 10 NUT, FLANGE, 6MM•••••••••••••• F3 54 17 PIN, ROLLER GUIDE••••••••••••• E13 48 10
G7 61 22 PIN, SPECIAL DOWEL, 6.3X10X12• E15 50 9
[K ] H9 79 38 PIN, SPLIT, 1.6X15•••••••••••• G16 70 6
H10 80 16 PIN, SPLIT, 3.0X20•••••••••••• H13 83 11
KEY SET •••••••••••••••••••••• G11 65 2 H15 85 10 PIPE COMP., FR. GUARD••••••••• G1 55 8
KEY, BLANK ••••••••••••••••••• G11 65 6 I3 89 20 PIPE COMP., STEERING HANDLE••• G11 65 7
KEY, WOODRUFF, 4MM ••••••••••• F2 53 6 NUT, HEX., 10MM••••••••••••••• G4 58 4 PIPE, CP•••••••••••••••••••••• G1 55 3
NUT, HEX., 12MM••••••••••••••• E13 48 23 H16 86 2
[L ] NUT, HEX., 14MM••••••••••••••• E12 47 18 PIPE, IN.••••••••••••••••••••• F3 54 11
NUT, HEX., 7MM •••••••••••••••• E3 38 9 PIPE, RR. GRIP•••••••••••••••• H7 77 7
LABEL, AIR CLEANER ELEMENT NUT, LOCK, 12MM••••••••••••••• H3 73 15 PISTON•••••••••••••••••••••••• F2 53 3
NOTICE I7 93 7 NUT, SIDE STAND••••••••••••••• H13 83 9 PISTON A, 22X27••••••••••••••• H4 74 6
LABEL, CARGO LIMIT ••••••••••• I7 93 1 NUT, SPECIAL, 28MM •••••••••••• E13 48 15 PISTON A, 25X27••••••••••••••• H4 74 9
2 NUT, SPRING, 4MM•••••••••••••• G15 69 13 PISTON B, 22X35••••••••••••••• H4 74 15
3 H2 72 19 PIVOT, CAM CHAIN TENSIONER•••• E7 42 4
LABEL, DRIVE ••••••••••••••••• I7 93 9 H8 78 33 PLATE COMP., DRIVE•••••••••••• E13 48 2
LABEL, DRIVE CAUTION ••••••••• I7 93 8 NUT, STEERING STEM •••••••••••• G11 65 13 PLATE COMP., RR. ROPE HOOK
LABEL, FUEL CAUTION •••••••••• I7 93 10 NUT, TAPPET ADJUSTING••••••••• E5 40 17 SETTING H1 71 7
LABEL, HELMET INFORMATION •••• I7 93 11 NUT, U, 10MM•••••••••••••••••• I5 91 8 PLATE, CLUTCH SIDE•••••••••••• E13 48 3
LABEL, REPLACEMENT INFORMATION I7 93 4 NUT, U, 12MM•••••••••••••••••• H5 75 10 PLATE, DIAPHRAGM•••••••••••••• G7 61 12
LABEL, TIRE •••••••••••••••••• I7 93 5 NUT, U, 16MM•••••••••••••••••• H6 76 11 G9 63 13
6 NUT, U, 5MM••••••••••••••••••• G6 60 26 PLATE, FUEL PUMP GUARD•••••••• I5 91 5
LENS COMP., WINKER ••••••••••• H15 85 2 I1 87 7 PLATE, L. COVER••••••••••••••• E11 46 3
4 NUT, U, 6MM••••••••••••••••••• G9 63 22 PLATE, MISSION BEARING SETTING E14 49 1
LEVER, L. STEERING HANDLE •••• G6 60 23 NUT, U, 8MM••••••••••••••••••• H8 78 34 PLATE, PILLION STEP SIDE•••••• G16 70 4
5
LEVER, R. STEERING HANDLE •••• G7 61 14 PLATE, RAMP••••••••••••••••••• E12 47 8
LID, FUEL •••••••••••••••••••• G14 68 7 [O ] PLATE, RR. WINKER SETTING••••• H1 71 6
LIFTER ASSY., TENSIONER •••••• E7 42 3 PLUG, AIR CLEANER DRAIN••••••• H11 81 9
LINK ASSY., ENGINE HANGER •••• I5 91 2 OIL SEAL, 14X20X3.2 ••••••••••• E14 49 14 PLUG, BREATHER TUBE••••••••••• H11 81 12
LOCK ASSY., SEAT ••••••••••••• G14 68 6 OIL SEAL, 16X26X6••••••••••••• E11 46 14 PLUG, SPARK••••••••••••••••••• E3 38 5
H7 77 19 OIL SEAL, 20X32X6••••••••••••• E16 51 17 PROTECTOR••••••••••••••••••••• G7 61 8
OIL SEAL, 20.8X30.5X6••••••••• E15 50 10 PROTECTOR, SPEED SENSOR••••••• E16 51 8
101
2015.07.10 E
PART NAME INDEX K 4
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
PULLER, MINI FUSE •••••••••••• H1 71 2 SCREW, PAN, 6X12•••••••••••••• H8 78 32 SOCKET COMP., TAILLIGHT••••••• H16 86 4
PUMP ASSY., FUEL ••••••••••••• H10 80 1 SCREW, PAN, 6X18•••••••••••••• G13 67 3 SOLENOID•••••••••••••••••••••• F3 54 9
PUMP ASSY., OIL •••••••••••••• E10 45 1 H8 78 31 SPACER, IGNITION COIL••••••••• I3 89 4
SCREW, PAN, 6X6••••••••••••••• E7 42 7 SPINDLE COMP., KICK STARTER••• E12 47 11
[R ] SCREW, TAPPET ADJUSTING ••••••• E5 40 15 SPRING A, SIDE STAND•••••••••• H13 83 13
SCREW, TAPPING, 3X16 •••••••••• G3 57 7 SPRING, BRAKE PEDAL••••••••••• H7 77 2
RACE, STEERING BOTTOM BALL ••• G12 66 6 SCREW, TAPPING, 4X12 •••••••••• E11 46 15 SPRING, BRAKE SHOE•••••••••••• H6 76 6
RACE, STEERING BOTTOM CONE ••• G12 66 8 G1 55 15 SPRING, CLUTCH•••••••••••••••• E13 48 4
RACE, STEERING TOP BALL •••••• G12 66 5 G3 57 8 SPRING, DELAY••••••••••••••••• G9 63 17
RACE, STEERING TOP CONE •••••• G12 66 7 G15 69 16 SPRING, DRIVEN FACE••••••••••• E13 48 12
RATCHET, STARTER ••••••••••••• E12 47 5 H2 72 23 SPRING, KICK DRIVEN GEAR•••••• E12 47 9
REFLECTOR, REFLEX •••••••••••• I1 87 1 24 SPRING, KICK RETURN••••••••••• E12 47 14
RELAY COMP., POWER ••••••••••• I3 89 15 25 SPRING, LOCK KEY SETTING•••••• G14 68 4
16 H9 79 36 H7 77 11
RELAY COMP., WINKER •••••••••• I3 89 12 H16 86 7 SPRING, MAIN STAND•••••••••••• H13 83 5
RETAINER, FUEL PUMP •••••••••• H10 80 7 I1 87 9 SPRING, OIL FILTER SCREEN••••• E16 51 7
RETAINER, VALVE SPRING ••••••• E5 40 11 SCREW, TAPPING, 4X14 •••••••••• H15 85 9 SPRING, PAD••••••••••••••••••• H4 74 7
RING B, PISTON ••••••••••••••• H3 73 8 SCREW, TAPPING, 4X16 •••••••••• G15 69 17 SPRING, RR. BRAKE ARM••••••••• H6 76 9
RING SET, PISTON ••••••••••••• F2 53 2 H2 72 26 SPRING, SEAT FRAME•••••••••••• H7 77 4
RING, BACK UP •••••••••••••••• H3 73 3 SCREW, TAPPING, 4X8 ••••••••••• E10 45 8 SPRING, SEAT LOCK••••••••••••• H7 77 17
RING, OIL SEAL STOP •••••••••• H3 73 16 SCREW, TAPPING, 5X12 •••••••••• G1 55 14 SPRING, VALVE••••••••••••••••• E5 40 10
RING, SEAL ••••••••••••••••••• F3 54 8 G2 56 16 SPROCKET, CAM••••••••••••••••• E5 40 3
RING, STOPPER •••••••••••••••• H4 74 8 H9 79 37 STAND COMP., MAIN••••••••••••• H13 83 3
ROLLER SET, WEIGHT ••••••••••• E12 47 7 SCREW, TAPPING, 5X14 •••••••••• G3 57 9 STATOR COMP.•••••••••••••••••• E9 44 3
ROLLER, 3X16.8 ••••••••••••••• E10 45 9 SCREW, TAPPING, 5X16 •••••••••• E1 36 8 STAY COMP., BRAKE HOSE•••••••• G12 66 4
ROLLER, GUIDE •••••••••••••••• E13 48 11 G2 56 17 STAY COMP., COMBI BRAKE••••••• G9 63 18
ROTOR, OIL PUMP INNER •••••••• E10 45 4 H16 86 8 STAY COMP., FR. LOWER••••••••• G12 66 3
ROTOR, OIL PUMP OUTER •••••••• E10 45 5 SCREW, TAPPING, 5X20 •••••••••• H11 81 17 STAY COMP., HEADLIGHT••••••••• G12 66 13
RUBBER A, STAND STOPPER •••••• H13 83 12 SCREW, TORX, 5X8.7•••••••••••• F3 54 3 STAY, COMBINATION SWITCH•••••• G11 65 5
RUBBER B, SEAT SETTING ••••••• H7 77 14 SCREW, U-LOCK FLAT, 6X12 •••••• G11 65 12 STAY, FUSE BOX•••••••••••••••• H1 71 1
RUBBER C, SEAT SETTING ••••••• H7 77 15 SCREW, VISOR SPECIAL SETTING•• H2 72 17 STAY, METER••••••••••••••••••• G3 57 6
RUBBER, CLUTCH DAMPER •••••••• E13 48 6 SEAL A, AIR CLEANER ••••••••••• H11 81 4 STAY, SEAT SPRING••••••••••••• H7 77 5
RUBBER, LINK STOPPER ••••••••• I5 91 3 5 STAY, WIRE•••••••••••••••••••• F3 54 4
RUBBER, LINK STOPPER LOWER ••• I5 91 4 SEAL SET, FR. FORK •••••••••••• H3 73 10 STEM SUB ASSY., STEERING•••••• G12 66 11
RUBBER, MOUNTING ••••••••••••• E1 36 5 SEAL SET, PISTON•••••••••••••• H4 74 1 STEP SET, FLOOR••••••••••••••• G14 68 2
E2 37 4 2 SUB HARNESS, START & IDLE STOP
RUBBER, PILLION STEP ••••••••• G16 70 1 SEAL, DRIVEN FACE, 34X41X4 •••• E13 48 21 SWITCH I3 89 7
RUBBER, SEAT SETTING ••••••••• H7 77 13 SEAL, DUCT•••••••••••••••••••• E11 46 8 SUSPENSION, WINKER RELAY•••••• I3 89 13
RUBBER, SIDE COVER ••••••••••• H7 77 10 SEAL, L. DUCT COVER ••••••••••• E11 46 9 SWITCH ASSY., COMBINATION &
RUBBER, STOPPER •••••••••••••• H3 73 12 SEAL, SHROUD•••••••••••••••••• E1 36 3 LOCK G11 65 4
RUBBER, TAILLIGHT BRACKET •••• I3 89 9 SEAL, VALVE STEM•••••••••••••• E5 40 1 SWITCH ASSY., FR. STOP•••••••• G7 61 1
SEAT•••••••••••••••••••••••••• H3 73 6 SWITCH ASSY., INHIBITOR••••••• G5 59 14
[S ] SEAT COMP., DOUBLE•••••••••••• H7 77 12 SWITCH ASSY., RR. STOP•••••••• G5 59 13
SEAT SET •••••••••••••••••••••• F3 54 10 SWITCH ASSY., SIDE STAND•••••• H13 83 2
SCREEN, OIL FILTER ••••••••••• E16 51 6 SEAT, VALVE SPRING•••••••••••• E5 40 12 SWITCH UNIT, DIMMER••••••••••• G5 59 7
SCREW-WASHER, 4X12 ••••••••••• G7 61 21 SENSOR ASSY., SPEED ••••••••••• E16 51 9 SWITCH UNIT, HORN••••••••••••• G5 59 8
SCREW-WASHER, 4X25 ••••••••••• G6 60 28 SENSOR ASSY., THERMOSTAT OIL•• E3 38 7 SWITCH UNIT, IDLE••••••••••••• G5 59 9
SCREW-WASHER, 5X12 ••••••••••• F3 54 16 SENSOR, OXYGEN •••••••••••••••• E3 38 6 SWITCH UNIT, STARTER•••••••••• G5 59 4
I2 88 4 SHAFT COMP., OIL PUMP••••••••• E10 45 3 SWITCH UNIT, WINKER••••••••••• G5 59 10
SCREW-WASHER, 5X20 ••••••••••• G6 60 29 SHAFT, DRIVE•••••••••••••••••• E14 49 6
SCREW SET •••••••••••••••••••• F3 54 1 SHAFT, EX. ROCKER ARM••••••••• E5 40 7 [T ]
SCREW, BLEEDER ••••••••••••••• H4 74 4 SHAFT, IN. ROCKER ARM••••••••• E5 40 6
5
SCREW, FLAT, 4X12 •••••••••••• G7 61 20 SHAFT, MAIN STAND••••••••••••• H13 83 4 TAILLIGHT UNIT•••••••••••••••• H16 86 3
SCREW, HANDLE LEVER PIVOT •••• G6 60 24 SHOE SET, BRAKE••••••••••••••• H6 76 1 TANK COMP., FUEL•••••••••••••• H10 80 6
SCREW, OVAL, 6X45 •••••••••••• G6 60 25 SHROUD, EX.••••••••••••••••••• E1 36 4 TENSIONER, CAM CHAIN•••••••••• E7 42 2
SCREW, PAN, 5X13 ••••••••••••• H2 72 18 SHROUD, IN.••••••••••••••••••• E1 36 2 THREAD COMP., STEERING HEAD
H8 78 30 SHUTTER SET, KEY•••••••••••••• G11 65 3 TOP G12 66 12
I1 87 6 SLEEVE, RR. BRAKE CAM••••••••• E14 49 2 THROTTLE BODY ASSY.••••••••••• F3 54 5
SCREW, PAN, 5X20 ••••••••••••• G6 60 27 SOCKET COMP., HEADLIGHT ••••••• G1 55 1 TIRE, FR.••••••••••••••••••••• H5 75 7
102
2015.07.10 E
PART NAME INDEX K 5
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
WRENCH, SPARK PLUG ••••••••••• I6 92 3
103
2015.07.10 E
1 FOREWORD INDEX
2 ENGINE GROUP
3 FRAME GROUP
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
M:PART DESCRIPTION CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1
August 03,2015
CODE NO. 13K20G01
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
M:PART DESCRIPTION CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/1
October 18,2015
CODE NO. 13K20G01
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
M:PART DESCRIPTION CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/2
PARTS CATALOGUE NEWS
BOOKNo.:13K20G01
Reqd.QTY
Block Ref. ACG
No. No. Note Part No. Description 110 Serial No. Parts catalogue code
CBT
G
NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
M:PART DESCRIPTION CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE
2/2