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cleaning professional (since 1997), I have focused much of my chemistry cleaning skill
and entire graduate research (both M.S. and Ph.D.) on rail tankcar cleaning of hazardous
commodities, and specifically with hydrocarbon-based commodities. My goal has been
to determine the most cost-effective way for tankcar cleaners to incorporate intentional
environmental stewardship, optimal human health and safety, and efficient commodity
removal from tankcars. The persistent variables with which I have always had to
contend for hydrocarbon commodity cleaning include volatile organic compounds
(VOC) emissions, deep tankcar substrate penetration of toxins and carcinogens (such as
hydrogen sulfide gas or H2S and benzene), viscosity issues of flowing the commodity out
through the bottom outlet valve (BOV), and the separation of water and hydrocarbon
from the effluent prior to disposal. All four of these broad variables routinely increase
the human entry and exposure times within the tankcar, limit effective cleaning
chemistry options, and increase the effluent (air, water, commodity) discharge risks and
subsequent risk mitigation control costs.
These are the repeatable observations that I have made of our clients work systems,
since using VPRX.
With VPRX being a non-polar chemical that is stable enough to be steam-injected into
a Resource Conservation Recovery Act (RCRA)-empty tankcar, the tankcars substrate is
fully opened for complete commodity release, a full range of hydrocarbon commodities
(and all related toxic gases and carcinogens) are effectively encapsulated (rather than
volatilized to atmosphere), the cleaning agent is fully dispersed with the steam into
every critical area of the tankcars orifices, the majority of the hydrocarbon commodity
flows out through the BOV, and the resulting effluent phase-partitions within minutes
to a recoverable product and trace-level hydrocarbon wastewater. Any further human-
entry inside the now fully empty, ventilated tankcar is minimal, and personal protective
equipment (PPE) does not require supplied air.