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Measurement
Precise Measuring
Systems for
Metal-Cutting
Kistler
Your Partner for Efciency and Quality
Sensors and systems for measuring forces Year after year the company invests 10 %
and torques, analyzing force-displacement of its sales in R&D to facilitate technically
and force-time characteristics, and docu- innovative yet cost-effective state of the
menting quality data during assembly and art solutions.
product testing are just a few elements of
the solutions for the sector provided by With a combined workforce of around
Kistler Instruments AG. From our head- 1 000, the Kistler Group is the world mar-
quarters in Switzerland, we supply as- ket leader in dynamic measurement tech-
sembly and testing technology as well as nology. Twenty-three group companies
specific sensors and monitoring systems worldwide and more than 30 distributors
for combustion engines, automotive engi- ensure close contact with the customer,
neering, plastics processing and biome- individual application engineering support
chanical engineering. and short lead times.
www.kistler.com
Contents
Process Optimization 5
Measuring Instruments 6
Measuring Chain 7
Product Information
Analyzing: Software 36
Accessories: Electronics 41
www.kistler.com 3
Cutting Force Measurement
Signicant cutting force and spindle or Kistler has been involved in challenging New, forward-looking products for econo-
drilling torque data is very important in multi-component force measuring tech- mically optimizing machining processes or
ensuring the process optimization invol- nology for use in cutting force measure- developing new tools has given Kistler its
ment for more than four decades. leading international position.
ved in metal cutting machining. Analyz-
Ongoing development of sensor techno-
ing cutting forces prior to the start of logy now allows recording of the cutting
production increases process capability force during grinding, drilling, turning, What is Achieved by Measuring
and boosts productivity. The detection of milling and tapping. This is achieved with the Cutting Forces?
overloads, tool collisions and tool break- stationary or rotating "dynamometers".
Analysis of cutting technology
age can also be monitored with the aid of The acquired signals are evaluated with
Optimization of cutting parameters
the aid of electronics and software solu-
Kistler sensor systems. Improvement of cutting processes
tions.
Cutting
4 www.kistler.com
Process Optimization
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Measuring Instruments
Fx
Technology Mz
Fx
Piezoelectric force measuring systems are Fz
considerably different from other methods
of measurement. The forces acting on the Fz
quartz crystal element are converted to a Fy
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Measuring Chain
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Multi-Component Force and Moment Measurement
b b
8 www.kistler.com
3-core connecting cable 8-core connecting cable
In General, a 6-Component
Measuring System Provides
3 charge amp. channels 8 charge amp. channels
The three components of the
resultants of all applied forces,
Fx Fx1+2 their direction but not their
Fx3+4 location in space
Fy Fy1+4
The three components of the
Fy2+3 resulting moment vector related
Fz Fz1 to the coordinate origin
Fz2
Fz3
Fz4
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Kistler Measurement Technology
Kistler supplies piezoelectric, piezoresis- In 1950, Walter P. Kistler received a pat- Quartz at a Glance
tive, capacitive and strain gage sensors. ent for the very first charge amplifier for
Piezoelectric designs are particularly piezoelectric signals, paving the way for Quartz has excellent properties
exploitation of an effect that had been for use as a measuring element:
suitable for measurement imposing
known for decades. The development of High permissible surface pressure
extreme requirements in terms of geom-
highly insulating materials such as Teflon of at least 150 N/mm2
etry, temperature range and dynamics. and Kapton significantly improved the
Kistler therefore relies on the piezo- performance of these measuring systems Withstands temperatures
electric principle for measuring cutting and propelled the use of piezoelectric up to 300 C
forces. sensors into virtually all areas of modern Very high rigidity
technology and industry.
High linearity
Piezoelectric (derived from the Greek Most Kistler sensors rely on a quartz force Negligible hysteresis
piezein, which means to squeeze or press) link, which basically consists of thin quartz
materials generate an electric charge plates, disks/washers or rods. The sensor Virtually constant sensitivity over
when subjected to mechanical load. Pierre is connected to an electronic device for a wide temperature range
and Jacques Curie discovered the piezo- converting the charge signal into a volt- Wide frequency range
electric effect in 1880. As electric charges age signal proportional to the mechanical
do not readily lend themselves to ex- force. The conversion is made either by Virtually unlimited number
perimental research, piezoelectricity only means of a separate charge amplifier or an of load cycles
gained practical significance in the middle impedance converter with coupler, which
of the 20th century. With the help of so- is usually integrated into the sensor.
called electrometer amplifiers, the charge
produced by piezoelectric material could The finite insulation resistance does not combination with suitable signal condi-
then be converted into a proportional permit truly static measurement with tioners, piezoelectric sensors offer excel-
electric voltage for the very first time. piezoelectric sensors. Nonetheless, used in lent quasistatic measuring properties.
10 www.kistler.com
Basics of Piezoelectric Measurement Technology
Longitudinal effect
A charge is developed on the surfaces to Unloaded crystal Crystal under load
which the force is applied, where it can be
measured. In the case of the longitudinal
piezoelectric effect, the magnitude of the Principle of the
electric charge Q depends only on the longitudinal
applied force Fx and not on the dimen- piezoelectric effect
sions of the crystal disks. The only way to
increase this charge is to connect several
disks mechanically in series and electrically
in parallel. The magnitude of the output
charge then becomes:
Qx = d11 Fx n
The piezoelectric coefficient d11 is de-
Crystal
pendent on direction and indicates the
Potential for disk
crystal's degree of force sensitivity in
the direction of the corresponding axis. increasing the
The position of the crystal cut therefore charge output
determines the properties and the area of
application of the quartz force link. Piezo-
electric elements cut to produce the longi-
tudinal effect are sensitive to compression
forces and therefore suitable for simple
and sturdy sensors for measuring forces.
Shear effect
Similarly to the longitudinal effect, the
piezoelectric sensitivity involved in the Unloaded crystal Crystal under load
shear effect is independent of the size
and shape of the piezoelectric element.
The charge is also developed on the piezo
Principle of the
elements loaded surfaces. In the case
shear effect
of a load in the x-direction applied to n
elements connected mechanically in series
and electrically in parallel, the charge is:
Qx = 2 d11 Fx n
Shear-sensitive piezo elements are used
for sensors measuring shear forces,
torque and strain. They are suitable for
manufacturing sensors whose excellent Direction of
performance is unaffected by temperature applied force
changes, as the changes in the stresses in
the sensor structure caused by changes in
the temperature act in a direction perpen- z
dicular to the sensitive shear axis.
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Kistler Measurement Technology
Charge Ampliers
Charge amplier
Charge ampliers convert the charge
produced by a piezoelectric sensor into a
proportional voltage, which is used as an
input variable for monitoring and control
processes. A charge amplier basically
consists of an inverting voltage amplier
with high open-loop gain and capaci-
tive negative feedback. It has a metal Sensor Cable
oxide semiconductor eld effect transis-
tor (MOSFET) or a junction eld effect
transistor (JFET) at its input to create the
necessary high insulation resistance and
Q
ensure a minimum of leakage current.
Neglecting Rt and Ri, the resulting output
voltage becomes:
Uo = Output voltage Rt = Time constant resistance
A = Gain (or insulation resistance of range capacitor)
-Q 1 Ct = Sensor capacitance Ri = Input insulation resistance
Uo =
Cr
1
1 + AC (Ct + Cr + Cc )
Cc = Cable capacitance
Cr = Range or negative
(cable and sensor)
Q = electric charge yielded by the
r feedback capacitor piezoelectric element
12 www.kistler.com
Basics of Calibration
Calibration certicate
The calibration certicate documents all I Test
L: Linearity
values measured during calibration and H: Hysteresis
the calibration conditions.
I Ref Measuring range I Ref
Calibration curve
Hysteresis: maximum difference between rising and falling load characteristic
This curve shows the output variable of a
sensor as a function of the input variable.
Linearity Sensitivity
Calibration standard In practical application there is not an Value of the change in output signal di-
The calibration standard, which is trace- exactly linear (or constant) relationship vided by the corresponding change in the
able to national or international "stan- between the measurand and the output input variable: Q/IRef for piezoelectric
dards", is the reference value used for variable of the sensor. The linearity Lmax sensors.
calibrating sensors or measuring instru- of a sensor corresponds to the maximum
ments. deviation of the ideal from the actual out-
put signal curve in relation to the measur-
Characteristic value and within a certain measuring range. It is
Output signal of the strain gage sensor expressed as a percentage of the limit of
at rated load, reduced by the zero signal the full measuring range (% FSO).
after mounting.
Hysteresis
t
Maximum difference, Hmax, between
rising load characteristic and falling load IRef
characteristic.
I Test
-L max
L: Linearity
The relationship between the true value of the
measurand and the output variable of the sensor is
not exactly linear
Measuring range I Ref
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Kistler Measurement Technology
I Ref
t
IRef
I Test
14 www.kistler.com
Basics of Calibration
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Kistler Measurement Technology
NMI
National
standard
Accredited Calibration
Laboratory SCS 049 and
DKD-37701 in the case of Kistler
Reference standards
User
Test equipment
Product
16 www.kistler.com
Basics of Calibration
EA
European Cooperation
for Accreditation
APLAC
Asian Pacic
of Laboratories
Laboratory
Accreditation
IAAC Cooperation
Inter American
Accreditation
Cooperation
SADCA
Southern African
Development
Cooperation in PAC
Accreditation Pacic
Accreditation
of Certication
International standards specify the re- The following calibration documents are At a Glance
quired calibration methods and measure- available for most Kistler sensors:
Kistler offers comprehensive calibration
ment uncertainties.
service:
Manufacturer's declaration
Different institutes coordinate interna- CE declaration of conformity Calibration of test equipment
tional cooperation on calibration. They are Factory certicate
also responsible for the accreditation of Test certicate Accredited calibration laboratory
national calibration laboratories. Docu- Factory test certicate (SCS 049 DKD-37701)
mentation guidelines may differ slightly Calibration certicate Extensive functional testing
from one country to another. SCS calibration certicate
Traceability chart Range of different calibration
documents
www.kistler.com 17
Kistler Measurement Technology
Numerous mechanical, electrical and istics. The linearity determined by the Prior to calibration of the sensor, the
climatic parameters affect the calibra- calibration is documented on the calibra- charge amplier must also be calibrated
tion result and hence the accuracy of a tion certicate and affects evaluation of using a precision charge calibrator to
the measuring uncertainties involved in ensure that the output voltage displayed
measuring chain. For maximum calibra-
calibration. The linearity of the reference by the amplier is matched with the
tion accuracy, assembly errors have to sensor is already included in the measure- charge generated by the force sensor.
be avoided and the correct position and ment uncertainty and need not be further The absolute standard method employs
angle of force application achieved. Fac- taken into account. a calibration system with preset physical
tors such as the non-linearity of various input variable. This system also has best
electrical parameters along the measur- Humidity measurement capability.
Relative humidity inuences the behavior
ing chain must be considered. Last but
of electronic components including the Effect of temperature
not least, temperature and humidity also capacitors used in charge ampliers and Mechanical components are subject to
have a decisive effect. charge calibrators. Type approval tests thermal expansion and the resistance
record and document the thermal charac- of electronic components depends on
Simultaneous calibration of three force teristics of electric measuring instruments. temperature. Temperature variation dur-
components or three moments is one This information can be used to determine ing the calibration process therefore has
of the greatest challenges in calibrating the effects of variations in humidity on the a direct effect on the result. The effect of
multicomponent sensors. On Kistler's calibration result. this parameter on the sensitivity of piezo-
3-component calibration system the load- electric sensors is analyzed as part of the
ing is applied sequentially, with the sensor Effective number of bits (ENOB) type approval test. There is also reliable
being calibrated remaining in its mounted Measuring cards, for example, have a data on the thermal behavior of charge
position. measuring range of 10 10 V and a calibrators and charge ampliers. Charge
resolution of 16 bits. The true signal is calibrators have temperature compensa-
Linearity rounded up or down to the nearest bit tion that makes their thermal dependence
The overall characteristic of electrical value, which causes a maximum rounding very slight.
devices is usually non-linear, as linear be- error of half a bit.
havior of all structural components is rare.
This also applies to charge calibrators, Best measurement capability
charge ampliers and bridge ampliers, Comparative calibration involves the use
whose very slight non-linearity affects of a reference sensor with best measure-
the calibration result. Force and torque ment capability, which has a documented
sensors also exhibit non-linear character- measurement uncertainty as a result of
being calibrated against a higher standard.
18 www.kistler.com
Accuracy Evaluation
Range errors in charge ampliers and Instability of charge ampliers over time Crosstalk in multiaxial sensors and
charge calibrators Charge ampliers are subject to instability sensor systems
The tolerance of electric components lim- over time. To minimize the effect of this Complex sensor systems such as dynamo-
its the accuracy of charge ampliers and instability on force sensor calibration, it is meters are generally tted with multicom-
charge calibrators. It manifests itself as a advisable to calibrate the charge ampliers ponent sensors. With such congurations
range error, which depends on the preset of both the reference measuring chain and crosstalk of individual variables is observed
measuring range and the measured value. the measuring chain of the device togeth- in other measurement components. With
The maximum range error is specied for er with all corresponding cables, display a unidirectional force load in the direction
each device. and evaluation devices, in advance with a of one axis minimal signals in the direc-
precision charge calibrator. This approach tion of the other two orthogonal axes or
Drift also identies all potential inuences from minimal moment will be indicated. This
The drift of a charge amplier is a global contacts and electrical connections within phenomenon affects all of the possible
description of the shift of the signal zero the measuring chain. force and moment directions and the val-
level, which is mainly due to a loss of ues involved have to be taken considered
feedback capacitor charge and leakage Stability of charge calibrators in assessing measurement uncertainties.
currents at the amplier input. A leakage Under normal circumstances, charge
current across the insulation resistance calibrators are calibrated at regular inter- Threshold
causes an exponential decay in the feed- vals (generally annually). Within these The threshold is the smallest change in the
back capacitor charge with a time con- intervals the calibration values undergo input variable that leads to a discernable
stant given by the product of insulation slight changes, which are characteristic change in the value of the output variable
resistance and the capacitor's capacitance. of specic devices and as such constant. of a force or torque sensor. From experi-
As a sufciently high insulation resistance The stability of charge calibrators must be ence, it is two or three times the rms value
leads to a very high time constant, the considered in evaluating the calibration of the signal noise. This noise consists
problem of discharge only affects very results. of the background noise of sensor and
long measuring periods. Given the drift amplier.
characteristics of charge ampliers are well
known from extensive research, the peak
value can be used to evaluate the effect of
drift on the calibration result.
www.kistler.com 19
Cutting Force Measurement during Turning
Forces during longitudinal cylindrical turning Turning with dynamometer Type 9129A...
Turning is machining with a geometrically Cylindrical turning is the model situation 100
Zoom on
defined cutting edge and a circular cut- of machining with a geometrically deter-
Fp [N]
80
Fc [N]
ting motion. Normally the workpiece car- mined cutting edge, and is particularly
60 Ff [N]
40
ries out the rotational movement. The suitable for determining the specific ma- 20
single-point tool (turning tool) is firmly chining force ki1,1 of materials. With uni- 0
2 4 6 8 10 12 14 16 18 20 22
clamped on the dynamometer for cutting versal lathes, stationary bench dynamo- 20 Time [s]
60
place of the tool holder. The tool edge 80
The machining force produced by the must be accurately set to the workpiece 100
20 www.kistler.com
Cutting Force Measurement during Milling
Milling with stationary dynamometer Hard milling (56 HRC) with rotating dynamometer Forces during face milling
Type 9255B Type 9125A...
During milling, the rotating multiple-point The rotating cutting-force dynamometer 200.00
Fx [N]
tool carries out the cutting movement. is inserted into the spindle and holds the 160.00
Fy [N]
Fz [N]
With each tool rotation each cutting edge tool. The position of the tool edge with
120.00
is brought into contact once. As a result respect to the sensor is always the same.
of the interrupted cut, the cutting force at The rotating system is the only method 80.00
the cutting edge fluctuates according to of measuring the spindle torque during 40.00
the angle of contact and the number of milling. The following components are
0
cutting edges. measured: 1 2 3 4 5 6 7
40.00
Time [s]
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Cutting Force Measurement during Drilling
Forces during drilling Drilling with the rotating system Drilling with stationary dynamometer
Type 9125A... Type 9272
Drilling, countersinking, reaming and tap- With stationary dynamometers, the 5.00 Mz [Nm]
ping all use a similar machining process. workpiece is mounted on the top plate of 4.00
The tools are mostly multiple-point cut- the stationary dynamometer. It is essential
3.00
2.00
For analyzing the drilling process the fol- able work holding fixture must be used to -1.00 Time [s]
1200.00 Fz [N]
lowing forces are of particular interest: ensure that the workpiece is appropriately 1000.00
400.00
During Drilling 200.00
Feed force Ff ing moment and feed force can be mea- Data measured during drillling
sured precisely, regardless of the size of
Deective forces Fx, Fy
the workpiece and the drilling position. Material Aluminum
Tool Twist drill
Deflective forces Fx, Fy perpendicular to Measuring torque during machining plac- Diameter 8,5 mm
the rotary axis provide additional informa- es great demands on the measuring in- Dynamometer Type 9125A...
tion on the machining process. strument. vc 1 400 m/min
f 0,4 mm/rev.
Depending on requirements, two different n 15 000 1/min
types of measurement can be used for
measuring the cutting force during drill-
ing:
22 www.kistler.com
Cutting Force Measurement during Grinding
Creepfeed grinding with force plate Lateral grinding of silicium workpieces with Cutting force during face grinding
Type 9253B23 dynamometer Type 9256C1
forces during oscilating grinding and for top plate, the following force components 0
large forces during full-width grinding. of the grinding wheel can be measured:
-0.4
2 4 6 8 10 12 14 16 18
Time [s]
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Cutting Force Measurement for Special Applications
-80 0
-100 -0.5
0,50 0,502 0,504 0.506 0.508 0.51 2.35 2.375 2.4
Time [s]
Time [s]
Data measured during high-speed milling with Data measured during high-speed milling
Type 9256C2 with Type 9125A...
24 www.kistler.com
Torque Measuring during Machining
3 Methods
Rotating dynamometer Stationary dynamometer Stationary multi-component dynamo-
with torque sensor with torque sensor meter with calculated torque
Measuring torques on rotating tools provi- The stationary 4-component dynamome- Stationary dynamometer Types 9129AA,
de useful data in cutting force measure- ter Type 9272 is also suitable for measu- 9253B, 9255B, 9256C..., 9257B and
ment. ring the torque during drilling. 9265B provide special solutions for
measuring the torque during drilling.
The ideal measuring instruments for this In order to prevent measuring errors, the
are the rotating measuring systems (Types drilling position must always be in the The drilling moment Mz is thereby calcula-
9123C..., 9124B..., 9125A...). The center center of the dynamometer, in other ted from the components of the reaction
of the rotating tool is located in the refe- words the reference point of the torque forces Fx and Fy. This requires at least five
rence point of the moment measuring measuring system. charge amplifiers and the DynoWare data
system. acquisition software.
Torque measurement is then not indepen-
The torque of the rotating tool will then dent of the machining position as with a The drilling torque Mz is calculated with
always be correctly measured no matter rotating dynamometer. either an 8-channel charge amplier with
what the machining position is. summing calculator or in DynoWare data
acquisition software.
The rotating measuring system is Torque measurement with the stationary Torque measurement is only possible
suitable for torque measurement during system is only possible during drilling. during drilling and is not suitable for
drilling and milling. demanding tool wear analyses. The
coordinates of the drilling position must
be entered in the software before data
acquisition.
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Dynamometer Selection Table
Kistler offers a comprehensive range of Dynamometers particularly designed for a When measuring cutting forces, the prin-
measuring equipment. Some dynamome- specific machining method are indicated ciple of the 6-component force and mo-
ters are universal and can be used for var- by a blue field. The dynamometer can al- ment measurement only applies to a few
ious tasks. Others were developed for a so be used for applications indicated by a dynamometers. The machining method is
specific measuring task or a particular ma- gray field. In these cases there may be li- restricted to drilling. By using the Dyno-
chining method. mitations, for example regarding accuracy Ware evaluation software, the spindle
or dynamic behavior. moment Mz can be calculated for a dril-
The table below will help the user to ling position to be defined. Dynamome-
choose the right device. ters that can measure torques directly are
preferable for determining wear values on
drilling tools.
Dynamometer Process
Turning Milling Drilling Grinding
outside outside inside
Cut Cut Cut Cut
heavy light light heavy light heavy light heavy light
9125A... Fz, Mz X
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Measuring
Stationary Dynamometer
Multi-Component Dynamometer with Top Plate 90x105 mm up to 10 kN
Specifications Type 9129AA
W Measuring range Fx, Fy, Fz kN 10 ... 10
Fz L
Fx Calibrated measuring Fx, Fy, Fz kN 0 ... 0,1
ranges kN 0 ... 1
H kN 0 ... 10
Sensitivity Fx, Fz pC/N 8
Fy pC/N 4,1
Fy
Natural frequency fnx kHz 3,5
fny kHz 4,5
Type 9129AA fnz kHz 3,5
Operating temperature range C 0 ... 70
LxWxH mm 90x105x32
Weight kg 3,2
Degree of Protection IEC/EN 60529 IP67 with connected cable
Connection Fischer Flange 9-pole neg.
1)
Top plate with tapped hole
M10x18
2)
Top plate with T-grooves
10H12
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Measuring
Stationary Dynamometer
Multi-Component Dynamometer with Top Plate 260x260 mm up to 40 kN
Fz Specifications Type 9255B
Measuring range Fx, Fy kN 20 ... 20
L W Fz kN 10 ... 40
Fx Calibrated measuring Fx, Fy kN 0 ... 20
ranges kN 0 ... 2
Fz kN 0 ... 40
H kN 0 ... 4
Fy Sensitivity Fx, Fy pC/N 8
Fz pC/N 3,7
Natural frequency fnx kHz 2
fny kHz 2
fnz kHz 3,3
Operating temperature range C 0 ... 70
Type 9255B LxWxH mm 260x260x95
Weight kg 52
Degree of Protection IEC/EN 60529 IP67 with connected cable
Connection Fischer Flange 9-pole neg.
28 www.kistler.com
Measuring
Stationary Dynamometer
Multi-Component Dynamometer with Top Plate 100x170 mm up to 10 kN
Fz Specifications Type 9257B
Measuring range Fx, Fy, Fz kN 5 ... 5
Fz kN 5 ... 10 (Range during turning, with force applied
W according specification. Fx and Fy 0,5 Fz)
L Fx
Calibrated measuring Fx, Fy kN 0 .... 5; 0 ... 0,5; 0 ... 0,05
range Fz kN 0 ... 10; 0 ... 1; 0 ... 0,1
H
Sensitivity Fx, Fy pC/N 7,5
Fy Fz pC/N 3,7
Natural frequency fnx, fny kHz 2,3
fnz kHz 3,5
Type 9257B Operating temperature range C 0 ... 70
LxWxH mm 170x100x60
Weight kg 7,3
Degree of Protection IEC/EN 60529 IP67 with connected cable
Connection Fischer Flange 9-pole neg.
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Measuring
Stationary Dynamometer
Multi-Component Dynamometer with Tool Holder or Clamping Plate up to 30 kN
30 www.kistler.com
Measuring
Stationary Dynamometer
Multi-Component Sensor Kit for Force Measurement up to 72 mm 25 ... 60 kN
Fz Specifications Type 9366CC...
Measuring range Fx, Fy kN 25 ... 25 *)
Fz kN 25 ... 60 *)
Fx Calibrated measuring Fx, Fy kN 0 ... 25
H ranges kN 0 ... 2,5
Fz kN 0 ... 60
Fy
kN 0 ... 6
D Sensitivity Fx, Fy pC/N 7,8
Fz pC/N 3,8
Natural frequency fnx, fny, fnz Hz 200 ... 1 600 *)
Operating temperature range C 20 ... 70
DxH mm 72x90
Weight kg 7
Degree of Protection IEC/EN 60529 IP67 with connected cable
Type 9366CC... Connection Fischer Flange 9-pole neg.
*)
depending on material and size of the top plate
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Measuring
Rotating Dynamometer
Rotating 4-Component Dynamometer RCS for Cutting Force Measurement up to 10 000 1/min
Specifications Type 9123C...
Measuring range FSO Fx, Fy kN 5 ... 5 *
Fz kN 20 ... 20
Mz Nm 200 ... 200
Speed 1/min 10 000 max.
Sensitivity Fx, Fy mV/N 2
H
Fz mV/N 0,5
Mz mV/Nm 50
Fy Natural frequency fnx, fny, fnz kHz 2
and fn (Mz)
Fx
Operating temperature range C 0 ... 60
D DxH mm 115x52
Mz Weight kg 3
Fz Degree of Protection IEC/EN 60529 IP67 with connected cable
Type 9123C... Signal transmission Non-contacting
Rotating 4-Component Dynamometer RCD for Cutting Force Measurement up to 5 000 1/min
Specifications Type 9124B...
Measuring range FSO Fx, Fy kN 20 ... 20 *
Fz kN 30 ... 30
Fy Mz Nm 1 100 ... 1100
Speed 1/min 5 000 max.
Sensitivity Fx, Fy mV/N 0,5
H Fz mV/N 0,33
Mz mV/Nm 9
Natural frequency fnx, fny, fnz kHz 1
Fx und fn (Mz)
Mz Operating temperature range C 0 ... 60
DxH mm 156x55
D
Fz Weight kg 7,5
Type 9124B... Degree of Protection IEC/EN 60529 IP67 with connected cable
Signal transmission Non-contacting
32 www.kistler.com
Measuring
Rotating Dynamometer
Rotating 2-Component Dynamometer HS-RCD for Cutting Force Measurement up to 25 000 1/min
Specifications Type 9125A...
Measuring range Fz kN 3 ... 3
Mz Nm 50 ... 50
Speed 1/min 25 000 max.
Sensitivity Fz mV/N 3
H Mz mV/Nm 185
Natural frequency fnz kHz 5
fn (Mz) kHz 2,5
Operating temperature range C 0 ... 60
DxH mm 74x105
Weight kg 1,5
Power Measure
Sync. 1 ... 2 mm
Error
Command
Control
Range Fz
A-A
1
Mz
3
Fz Mz
RS-232C
az
Range Mz
A A
1
1
2 9 2
Mz
RCD 3
1 Fz
2 Mz Fz
9 GND
www.kistler.com 33
Amplifying
Signal conditioning becomes particularly PCs are often used to acquire measure- it supports individual documentation of
important when measuring mechanical ment data. This imposes special require- measurement and saving of conguration
quantities such as force, strain and torque. ments on the functionality and user- and measured data.
Piezoelectric sensors output a charge friendliness of the software for visualizing
linearly proportional to the load acting on and evaluating the force signals. Kistler The sensor technology is constantly driven
the sensor. The charge amplier converts DynoWare is an easily used general- by microelectronic developments and
this charge into normalized voltage and purpose software package ideal for allows incorporation of the charge ampli-
current signals, which can then be eval- dynamometer force measurements with er right into the case of the sensor. This
uated in the in-line signal processing single- or multi-component force sensors. eliminates the need for sensor cables and
system. To meet practical industrial re- For signal analysis DynoWare offers the external signal conditioning.
quirements, Kistler offers a wide range of measurement technician online visualiza-
charge ampliers with different designs, tion of the measurement curves as well as
numbers of measuring channels, precision, useful calculation and graphics functions.
measuring ranges, sensitivity, bandwidth,
lter characteristics, scaling options and In addition to simple conguration of the
signal processing. most important measuring instruments,
Charge Amplier
Multi-Channel Charge Ampliers for Multi-component Force Measurement
Specifications Type 5080A...
Number of channels 2 ... 8
Measuring range FS pC 2 ... 2 200 000
Measuring range adjustment continuous
Frequency range (3 dB) kHz 0 ... 200
Output signal V 10
Supply voltage VAC 100 ... 240
VDC 11 ... 36
Input signal Type/ Piezoelectric, optional with
connector BNC neg.
Fischer 9-pole neg.
Type 5080A... Voltage, with
BNC neg.
Degree of protection to IEC/EN 60529 IP40
Interface RS-232C
USB 2.0
Case optional with
19" rack module (DIN 41494)
Desktop unit with support bracket
Available from 12/2009 Other features Display of mechanical measurands
34 www.kistler.com
Amplifying
Charge Amplier
Multi-Channel Charge Amplier for Multi-component Force Measurement
Technical data 5070Ax0xxx 5070Ax1xxx 5070Ax2xxx
Number of channels 4 8 8 with 6-component
summing calculator
www.kistler.com 35
Analyzing
Software
DynoWare Type 2825A...
36 www.kistler.com
Connecting
Connecting cable
Cables, High Insulation, Temperature Range 5 ... 70 C
Specifications Type 1677A5
Connection Fischer 9-pole pos.
Fischer 9-pole pos.
Length m 5
Diameter mm 12,3 (metal sheath)
Number of conductors 8
www.kistler.com 37
Connecting
Connecting cable
Cables, High Insulation, Temperature Range 5 ... 70 C
Specifications Type 1696A5
Connection Fischer 7-pole pos.
Fischer 9-pole pos.
Length m 5
Diameter mm 8 (insulating plastic tube)
Number of conductors 6
38 www.kistler.com
Connecting
Cable
Cables, Low-resistance
Specifications Type 1500A7
Connection D-Sub 15-pole pos.
D-Sub 37-pole pos.
Length m 2
Diameter mm 7
Number of conductors 9
Used for Connection of summing amplifiers Type 5070Ax2xxx to
Type 1500A7 Type 2855A4
www.kistler.com 39
Accessories
Electronic Accessories
Distributing Box, Fischer 9-pole neg. 8 x BNC neg.
Specifications Type 5405A
Input signal Fischer 9-pole neg.
Output signal 8 x BNC neg.
Dimensions LxWxH mm 73x99x33
Type 5405A
Type 5407A
40 www.kistler.com
Accessories
Electronics
Data Acquisition Card
Specifications Type 2855A4, PCIM-DAS 1602/16
Number of measuring channels 8 differential
PC bus PCI
Resolution Bit 16
Sampling rate, max. kS/s 100
Connection D-Sub 37-pole pos.
Type 2855A5
www.kistler.com 41
Technical Literature
Zerspankrfte unter
Kontrolle 20.206
H3 Kraftmessung in der
Metallzerspanungstechnik 920-347
42 www.kistler.com
Product Overview According to Type Numbers
1500A7 39 9123C... 32
1500A67 39 9124B... 32
1500B15 39 9125A... 33
1500B69 39 9129AA 27
1677A5 37 9129A... 31
1679A5 37 9253B22 27
1687B5 37 9253B23 27
1689B5 37 9255B 28
1696A5 38 9256C1 28
1697A5 38 9256C2 28
9257B 29
2825A... 36 9257BA 29
2855A4 41 9265B 30
2855A5 41 9272 30
9366CC... 31
5070Ax0xxx 35
5070Ax1xxx 35
5070Ax2xxx 35
5080A... 34
5405A 40
5407A 40
5697 41
www.kistler.com 43
Kistler worldwide
Europe
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India Liaison Office Kistler Instruments (Pte) Ltd.
2B Century Plaza 50 Bukit Batok Street 23 Australia
560/562 Anna Salai #04-06 Midview Building Kistler Instruments Australia Pty Ltd
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1-11-1, Kaigan, Minato-ku Sec. 6, Mincyuan E. Road Other countries
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Kistler Instrumente AG
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Export Sales
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Thailand
Switzerland
Kistler Instrument (Thailand) Co., Ltd.
Tel. +41 52 224 11 11
26/56 TPI Tower, 20th Floor
sales.export@kistler.com
Nanglingee Rd., (Chan Tat Mai Rd.)
2009, Kistler Group
Thungmahamek, Sathorn
Bangkok 10120
Tel. +66 2678 6779-80
sales.thai@kistler.com
www.kistler.com
Headquarters
Sn3000
Switzerland
Kistler Group
300-400e-07.09