CS Raw Water Storage Tank

Doc. No.
: CS/RWT-NKG/ORI/I/2010
DRAFT CALCULATION FOR

FRP RAW WATER TANK
I. Data :
Length of tank, L = 5000 mm
Width of tank, W = 4000 mm
Height of tank, H = 2500 mm
Design pressure = Full of water
Operating pressure = Atmospheric
Design temperature = 32 C
Content = Raw Water
Density of content = 1 t/m
Storage of tank = Above grade supporting by steel reinforced
Type of roof = Flat with external steel reinforced stiffener
Internal load at roof = 0 N/mm (internal pressure at roof)
Internal load at fourth shell = 0.0001 x 1 x 625
= 0.06 kg/cm = 0.006 N/mm
Internal load at thirth shell = 0.0001 x 1 x 1250
= 0.13 kg/cm = 0.012 N/mm
Internal load at second shell = 0.0001 x 1 x 1875
= 0 19 kg/cm = 0.018
0.19 0 018 N/mm
Internal load at first shell = 0.0001 x 1 x 2500
= 0.25 kg/cm = 0.025 N/mm
Internal load at bottom flat = 0.0001 x 1 x 2500
= 0.25 kg/cm = 0.025 N/mm
Internal load at roof flat = 0 N/mm (internal pressure at roof flat)
Wind speed, V = 25 psf
Wind load = 0.0012 N/mm
Slope height, hs = 5% x 5000 = 250.00 mm
Local load on roof, Pc = 0.0 N
Live load on roof, Po = 1112 N
Nominal capacity = 50.00 m
II. Sketch Drawing
H H
L W
III. Design thickness calculation ;

III 1 Design factor
III.1. factor, K (base on BS-4994-1987
BS 4994 1987 Edition,
Edition para.
para 9.2.2,
9 2 2 equation (1),
(1) on page 11)
K = 3 x k1 x k2 x k3 x k4 x k5
= 3 x 1.5 x 1.2 x 1.15 x 1.1 x 1.5
= 10.25
Where ;
K1 = Factor relating to method of manufacture by handwork
(base on BS-4994-1987 Edition, table 6, on page 12)
K2 = Factor for chemical environment (and associated strength lost)
(base on BS-4994-1987 Edition, Appendix E, on page 113, Method E)
K3 = Factor relating to temperature
(base on BS-4994-1987 Edition, figure 1, on page 12)
K4 = Factor relating to cyclic loading
(base on BS-4994-1987 Edition, figure 2, on page 13)
K5 = Curing procedure (hot post cure)
III.2 Allowable unit loading, u L ;

u
uL = (base on BS-4994-1987 Edition, equation (2), para. 9.2.3 on page 14)
K
Ultimate tensile unit strength for CSM-450, u 200

uL CSM-450 = = = 19.52 N/mm per kg/m glass
Design factor, K 10.25
Ultimate tensile unit strength for WR-600, u 250

uL WR-600 = = = 24.40 N/mm per kg/m glass
Design
D i ffactor,
t K 10 25
10.25
Note : Base on BS-4994-1987 Edition, (u = UTUS) taken from table 5, on page 10
III.3 Allowable strain, e;

e of Resin FW-21 = 0.1 er or 0.1 x 2.1% = 0.1 x 2.1% or 0.2 %
= 0.2 % (choose the smaller value base on BS-4994-1987 Edition,
para. 9.2.4 (a) on page 14)
where ;
er = elongation of Resin FW-21 (Ref. properties of cured resin)
Common formula of e for glass ;

uL
e = (base on BS-4994-1987 Edition, para. 9.2.6, equation (4), on page 14)
Xz
19.52
e of CSM-450 = x 100% = 0.14 %
14000 (base on BS-4994-1987 Edition, table 5 on page 10)
24.40
e of CSM-600 = x 100% = 0.15 %
16000 (base on BS-4994-1987 Edition, table 5 on page 10)
ed = least strain,
strain determined from allowable loading and resin properties
= 0.14 %
III.4 Strain-limit allowed unit loading (multiplied by allowable strain), u s ;

(base on BS-4994-1987 Edition, para, 9.2.6, equation (3), on page 14)
us = Xz . e
where ; Xz = unit modulus of layer of type z (in N/mm per kg/m glass)
(base on BS-4994-1987 Edition, table 5 on page 10)
us CSM-450 = 14000 x 0.14 % = 19.52 N/mm per kg/m glass

us WR-600 = 16000 x 0.15 % = 24.40 N/mm per kg/m glass
III.5 Design unit loading for layer of type z (in N/mm per kg/m glass), u z ;
For CSM or WR , uz = X.e
uz, Csm-450 = 14000 x 0.14 % = 19.52 N/mm per kg/m glass
uz,WR-600
WR-600 = 16000 x 0 14 %
0.14 = 22 31 N/mm per kg/m glass
22.31
IV. Thickness of FRP Shell
IV.1 FRP First shell wall thickness
IV.1.1 Proposed construction (above chemical barrier ) ;
Glass content for structure 45 %
n thk/layer m X lam = X1 . m1 . n1 + ...Xz . mz . nz
CSM-450 = 6 plies 1.05 mm 0.45 kg/m 14000 x 0.45 x 5 = 25200 N/mm
WR-600 = 5 plies 0.78 mm 0.60 kg/m 16000 x 0.60 x 5 = 48000 N/mm +
Total X lam = 73200 N/mm
Thickness of shell structure, t = 10.20 mm
Chemicals Barrier, CB = 2.34 mm, Veil + 2 plies CSM-450
Nominal thickness of shell = 12.54 mm
IV.1.2 Young's modulus of laminate, E lam ;

X lam 73200
E lam = = = 7176.5 N/mm
t 10 20
10.20
IV.1.3 Minimum shell structure thickness for distributed load, t min ;

Length of solid panel, a = 625.00 mm
Breadth of solid panel, b = 625.00 mm
a / b = 1.00
Constant factor depend by table 8, a1 = 0.014 (Ref. BS-4994, 1987 edition, page 33)
Design unit pressure (worst combination of pressure, snow, wind loading, etc),P 1
a1 P1 b4 0.25
0.014 x 0.025 x 625.00 4 0.25
t min = = = 9.24 mm
E lam 7176.47
Thickness of first shell = t min + CB

= 9.24 mm + 2.34 mm
= 11.58
11 58 mm
Decided thickness of first shell wall = 12.54 mm
IV.2 FRP second shell wall thickness

CSM-450 = 6 pplies 1.05 mm 0.45 kg/m
g 14000 x 0.45 x 5 = 25200 N/mm
Thickness of second shell structure, t = 9.42 mm
Nominal thickness of second shell = 11.76 mm

X lam 63600
E lam = = = 6751.6 N/mm
t 9.42
IV.2.3 Minimum second shell structure thickness for distributed load, t min ;
a / b = 1.00
Constant factor depend by 8 a1
b table 8, = 0.014
0 014 (R f BS
(Ref. BS-4994,
4994 1987 edition,
diti page 33)
a1 P2 b4 0.25
0.014 x 0.0184 x 625.00 4 0.25
t min = = = 8.73 mm
E lam 6751.59
Thickness of second shell = t min + CB

= 8.73 mm + 2.34 mm
= 11.07 mm
Decided thickness of second shell wall = 11 76 mm
11.76
IV.3 FRP third shell wall thickness

Thickness of third shell structure, t = 8.64 mm
Nominal thickness of third shell = 10.98 mm

X lam 54000
E lam = = = 6250 N/mm
N/mm
t 8.64
IV.3.3 Minimum third shell structure thickness for distributed load, t min ;
a / b = 1.00
a1 P3 b4 0.25
0.014 x 0.0123 x 625.00 4 0.25
t min = = = 8.05 mm
E lam 6250.00
Thickness of third shell = t min + CB

= 8.05 mm + 2.34 mm
= 10.39 mm
Decided thickness of third shell wall = 10.98 mm
IV.4 FRP fourth shell wall thickness

Glass content for stru45 %
WR-600 = 2 plies 0 78 mm
0.78 0 60 kg/m 16000 x 0.60
0.60 0 60 x 2 = 19200 N/mm +
Thickness of fourth shell structure, t = 7.86 mm
Nominal thickness of fourth shell = 10.20 mm

X lam 44400
E lam
l = = = 5648.9
5648 9 N/
N/mm
t 7.86
IV.4.3 Minimum fourth shell structure thickness for distributed load, t min ;
a / b = 1.00
Constant factor depend by ta = 0.014 (Ref. BS-4994, 1987 edition, page 33)
a1 P4 b4 0.25
0.014 x 0.0061 x 625.00 4 0.25
t min = = = 6.94 mm
E lam 5648.85
Thickness of fourth shell = t min + CB

= 6.94 mm + 2.34 mm
= 9.28 mm
Decided thickness of fourth shell wall = 10.20 mm
V FRP Bottom flat wall thickness

V.1.1 Proposed construction (without chemical barrier ) ;
Thickness of bottom structure, t = 4.71 mm
Chemicals Barrier, CB = 0.00 mm (No. required CB)
Nominal thickness of bottom = 4.71 mm
V.1.2 Young's modulus of laminate, E lam ;

X lam 25500
E lam = = = 5414.0 N/mm
t 4.71
V.1.3 Minimum bottom wall thickness for distributed load, t min ;

a / b = 1.00
Design unit pressure (worst combination of pressure, snow, wind loading, etc)
4 0.25 4 0.25
a1 P5 b 0.014 x 0.0008 x 625.00
t min = = = 4.28 mm < 4.71 mm
E lam 5414.01
Decided thickness of bottom wall = 4.71 mm
VI FRP Roof wall thickness

VI.1.1 Proposed construction (above chemical barrier ) ;
Thickness of roof structure, t = 8.64 mm
Chemicals Barrier,
Barrier CB = 2 34 mm,
2.34 mm Veil + 2 plies CSM-450
Nominal thickness of roof = 10.98 mm
VI.1.2 Young's modulus of laminate, E lam ;
X lam 54000
E lam = = = 6250.0 N/mm
t 8.64
VI.1.3 Minimum roof wall thickness for distributed load, t min ;

a / b = 1.00
Po = Live load on roof = 1112 N
Pc = Local load on roof = 0N
W1 = Total concentrated lo = 1112 N
a1 P6 b4 a2 W1 b4 0.25
t min = +
E lam E lam
4 0.25
0.014 x 0 x 625.00 0.0611 x 1112.1 x 625.00
= + = 8.07 mm
6250.0 6250.0
Thickness of roof wall = t min + CB

= 8.07 mm + 2.34 mm
= 10.41 mm
Decided thickness of roof wall = 10.98 mm
VII FRP slope bottom flat wall thickness

VII.1 Proposed construction (above chemical barrier ) ;
n thk/layer m X lam = X1 . m1 . n1 + ...X
Xz . mz . nz
Thickness of slope bottom structure, t = 10.20 mm
Nominal thickness of slope bottom = 12.54 mm
VII.2 Young's modulus of laminate, E lam ;

X lam 73200
E lam = = = 7176.5 N/mm
t 10.20
VII.3 Minimum slope bottom wall thickness for distributed load, t min ;
Length of solid panel, a = 625 mm
Breadth of solid panel, b = 625 mm
a / b = 1.00
Design unit pressure (worst combination of pressure, snow, wind loading, etc)
a1 P5 b4 0.25
0.014 x 0.025 x 625 4 0.25
t min = = = 9.24 mm
E lam 7176.47
Thickness of slope bottom wall = t min + CB

= 9.24 mm + 2.34 mm
= 11.58 mm
Decided thickness of slope bottom wall = 12.54 mm
VIII Joint shell to roof (base on BS-4994-1987 Edition, para. 19.2, equation (56), on page 48)
VIII.1 Width overlay of joint shell to roof
VIII.1.a Circumference loading, Qa (BS-4994, 1987 Edition, para. 14.2, equation (7) on page 23 :
p Di
Qa =
2
Where :
Qa = Unit load to be used for calculate the length of joint
p = Total effective pressure (in N/mm), i.e design pressure (negative if vacuum) plus
hydrostatic head at point under consideration (N/mm)
= 0.0012 N/mm
Di = Inside diameter of shell (mm) for this case subtitution as longer side
0.0012 x 5000
Qa = = 2.99 N/mm
2
VIII.1.b Longitudinal loading & compressive (BS-4994 para. 14.3.1 equation (9) on page 23) :
p Di 4M W
Qx = -
4 pDi pDi
Where ;
Qx = Unit modulus in longitudinal direction (in N/mm per kg/m glass)
M = Bending moment (in N.mm) due to weight of vessel or tank and contents at point
under consideration and wind or other applied loadings.
M = 0.0012 x 5000
= 5.99 N/mm
W = Weight of empty
= 56216 N
0.0012 x 5000 4 x 6 56216.20

Qx = -
4 p x 5000 p x 5000
Qx = 1.50 0.00 - 3.58

Qx1 = -2.08 N/mm (compressive loading )
Qx2 = -2.08 N/mm (compressive loading )
VIII.1.c Minimum width of joint shell to roof, Lo, ;

Lo = 2 x Lj where ;
QK Lj = Minimum effective length of overlay
Lj = Lsh = Lap Shear strength (base on BS-4994-1987 Edition, table 5, on page 10)
Lsh = 7 N/mm (for CSM-450) & 6 N/mm (for WR-600)
= Smaller value of above value used for = 6 N/mm
2.99 x 10.25
Lj = = 5.11 mm
6
L = 2 x 5.11
Lo 5 11 = 10.22
10 22 mm
Decided width of joint shell to roof = 200 mm
VIII.2 Minimum thickness outside joint shell to roof

VIII.2.a Proposed construction
Glass content for stru45 %
CSM-450 5 plies 1.05 mm 0.45 kg/m 14000 x 0.45 x 4 = 18900 N/mm
WR-600 4 plies 0.78 mm 0.60 kg/m 16000 x 0.60 x 4 = 38400 N/mm +
Thickness of outside joint shell to roof, t = 8.37 mm
VIII.2.b Young's modulus of laminate, E lam ;
X lam 57300
E lam = = = 6845.9 N/mm
t 8.37
VIII.2.c Design loading for main laminate, U lam ;

U lam = u x m x n + u1 x m1 x n1 ... > Q
(base on BS-4994-1987 Edition, para. 13.2, equation (6), on page 16)
= 19.52 x 0.45 x 4 + 22.31 x 0.60 x 4
= 88.67 N/mm > 2.99 N/mm
Decided thickness of outside overlay joint shell to roof = 8,37 mm
Decided thickness of inside sealing strip for joint shell to roof = 2.34 mm x width 150 mm
IX . SLOPING BOTTOM AND GRID SUPPORT DESIGN FOR
FRP RAW WATER TANK
Design of sloop bottom Shell, t1 Polyurethane (PU)

Thickness of bottom slope, t 7 = 12.54 mm Sloop bottom, t7
Structure thickness of slope, t = 10.20 mm
T
PU thickness
thickness, tc = 250 00
250.00 mm
Bottom flat thickness, t5 = 4.71 mm b b Gride FRP
t5
Sandwhich core thickness, T = 267.25 mm L
Density of FRP, r = 0.00002 N/mm
Self load of FRP slope, q1 = 0.144 N/mm
a
Liquid + internal press load, q 2 = 15.32 N/mm
Total load,
load q = 15 47 N/mm
15.47
b
Deflection of FRP slope bottom (core is neglected)
Allowable deflection, f = 10.2 mm (Ref BS-4994, 1987 Edition, para. 17.5.4, on page 32)
4
Moment inertia of slope, I = 1/12 x 625 x 12.54 = 102704.95 mm
qb4 15.47 x 625.00 4
d = <f = < 10.20 mm

384 EI 384 x 7176 47
7176.47 x 102704.95
102704 95
= 8.34 mm < 10.2 mm Ok
Stress of FRP slope bottom (core is neglected) ;

1/12 qa
S = < 73.5 N/mm (with K = 10.25 )
Z
Sectional modulus of slope, Z = 1/6 x 625 x 12.54 = 16380.38 mm
1/12 x 15.467 x 625.00

= < 73.53 N/mm
16380.38
= 30.74 N/mm < 73.53 N/mm
Grid design
Assume dimension ;
Slope 50 : 1 at the middle
H= 250.00 mm h = 125.00 mm
t = 8.00 mm t = 8.00 mm
I = 10416667 mm4 I = 1302083 mm4 H t
Z= 83333.33 mm Z = 20833.33 mm h
Lateral strength due to internal load (self weight + liquid weight + pressure)
p E I
F= > Wc
H
Slope 50 : 1 at the middle

3.14 x 7176.47 x 10416666.67 3.14 x 7176.47 x 1302083.3
= > pxA = > pxA
250.00 125.000
= 11804821 N > 0.0245 x 390625 = 5902410.48 N > 0.0245 x 390625

= 11804821 N > 9576.77 N = 5902410.48 N > 9576.77 N
X. STEEL FRAME DESIGN FOR
FRP RAW WATER TANK
Design pressure = Full of water
Operating pressure = Atmospheric
Design temperature = 32 C
Content = Potable water
Density of content = 1 t/m
Storage of tank = Above grade supporting by steel reinforced
Type of roof = Flat with external steel reinforced stiffener
Internal load at roof = 0 N/mm (internal pressure at roof)
Internal load at fourth shell = 0.006 N/mm
Internal load at thirth shell = 0 012 N/mm
0.012
Internal load at second shell = 0.018 N/mm
Internal load at first shell = 0.025 N/mm
Internal load at bottom flat = 0.025 N/mm
Internal load at roof flat = 0 N/mm
Local load on roof, Pc = 0N
Live load on roof, Po = 1112.1 N
Nominal capacity = 50 m
X.1 Design frame of shell

X.1.1 Primary frame of shell (vertical position) qo
q = Unit load per linear length
= Pxb
= 0.025 x 625
= 15.32 N/mm
5q H4 5x 15.32 x 2500 4
4 4
I = = = 2726623 mm < 4250000.0 mm Ok
768 E f 768 x 205800 x 6.94
q H 15.32 x 2500
Z = = = 40839 mm < 68000.00 mm Ok
15.59 S 15.59 x 150.43
Decided primary frame of shell for vertical position ; UNP 125 x 65 x 6 x 8

4
I = 4250000 mm
Z= 68000 mm
w= 0.131 N/mm
X.1.2 Secondary frame of second shell (horizontal position)

0.5 b

0
= Pxb+w
= 0.018 x 625 + 0.023
= 11.515 N/mm a
q a4 11.52 x 625.00 4
4 4
I = = = 12807.00 mm < 117000.00 mm Ok
384 E f 384 x 205800 x 1.74
q a 11.52 x 625.00
Z = = = 2491.82 mm < 4680.00 mm Ok
12 S 12 x 150.43
Decided secondary frame for second shell (horizontal position); Hollow 50 x 50 x 1,6
4
I = 117000 mm
Z= 4680 mm
w= 0.023 N/mm
X.1.3 Secondary frame of third shell (horizontal position)
0..5 b
= P3 x b + w
= 0.012 x 625 + 0.023
= 7.6848 N/mm a
q a4 7.68 x 625.00 4
4 4
I = = = 8546.65 mm < 117000.00 mm Ok
384 E f 384 x 205800 x 1.74
q a 7.68 x 625.00
Z = = = 1662.89 mm < 4680.00 mm Ok
12 S 12 x 150.43
Decided secondary frame for third shell (horizontal position); Hollow 50 x 50 x 1,6
4
I = 117000 mm
Z= 4680 mm
w= 0.023 N/mm
X.1.4 Secondary frame of fourth shell (horizontal position)
0.5 b
= P4 x b + w
= 0.0061 x 625.00 + 0.023
= 3.854 N/mm a
q a4 3.85 x 625.00 4
4 4
I = = = 4286.31 mm < 117000.00 mm Ok
384 E f 384 x 205800 x 1.74
q a 3.85 x 625.00
Z = = = 833.97 mm < 4680.00 mm Ok
12 S 12 x 150.43
Decided secondary frame for fourth shell (horizontal position); Hollow 50 x 50 x 1,6
4
I = 117000 mm
Z= 4680 mm
w= 0.023 N/mm
XI.2Design
XI 2Design frame of bottom
XI.2.1 Primary beam for bottom support q
= Pxb+w
= 0.0245 x 625 + 0.30 Ls
= 15.62 N/mm
q Ls4 15.62 x 4000

4
4 4
I = = = 4553929.2 mm < 24900000 mm Ok
384 E f 384 x 205800 x 11.11
q Ls 15.62 x 4000
Z = = = 207666.27 mm < 249000.00 mm Ok
8S 8 x 150.43
Decided primary beam bottom used ; UNP 200 x 90 x 8 x 13.5

4
Ix = 24900000 mm
Zx = 249000 mm
w = 0.30 N/mm
XI.2.2 Secondary frame of bottom support
0.5 a
= Pxb+w
= 0.0245 x 625 + 0.068
= 15.39 N/mm b
q a4 15.39 x 625.00 4
4 4
I = = = 17116.86 mm < 759000.00 mm Ok
384 E f 384 x 205800 x 1.74
q a 15.39 x 625.00
Z = = = 4995.56 mm < 20200.00 mm Ok
8S 8 x 150.43
Decided secondary frame for bottom support ; UNP 75 x 40 x 5 x 7

4
I = 759000 mm
Z = 20200 mm
w= 0.068 N/mm
W1
XI.3Design
g frame of roof q
XI.3.1 Primary frame of roof support
q = self weight + w
= 0.0002 x 10.98 x 625.00 + 0.092 W
= 1.351 N/mm
W1 = Total concentrated load = 1112.1 N
4 4
qW W1 W 1.351 x 4000.0 1112.08 x 4000.0
I = + = +
384 E f 48 E f 384 x 205800 x 11.11 48 x 205800.00 x 11.11
4 4
= 393990.54 + 648443.68 = 1042434.22 mm < 1890000 mm Ok
q W W1W 1.35 x 4000.0 1112.1 x 4000.0

Z = + = +
8S 4S 8 x 150.43 4 x 150.43
= 17966.6 + 7392.5 = 25359.09 mm < 37800.00 mm Ok
Decided primary frame for roof support ; UNP 100 x 50 x 5 x 7.5

4
I = 1890000 mm
Z = 37800 mm
w= 0.092 N/mm
0.5 a
XI.3.2 Secondary frame of roof
= 0.0002 x 10.98 x 625.00 + 0.023 b
= 1.283 N/mm
q a4 W1 a 1.283 x 625.00 4
1112.08 x 625.00
I = + = +
384 E f 48 E f 384 x 205800 x 1.74 48 x 205800.00 x 1.74
4 4
= 1426.83 + 15831 = 17258 mm < 117000 mm Ok
q a W1a 0 00 x
0.00 625 00
625.00 1112 1 x 625.00
1112.1 625 00
Z = + = +
8S 4S 8 x 150.43 4 x 150.43
= 0.00 + 1155.1 = 1155.1 mm < 4680 mm Ok
Decided secondary frame for roof ; Hollow 50 x 50 x 1,6

4
I = 7000 mm
117000
Z= 4680 mm
w= 0.023 N/mm
XI . LOADING DATA DESIGN FOR
FRP RAW WATER TANK
Height of first shell, H1 = 625 mm
Height of second shell,
shell H2 = 625 mm
Height of third shell, H3 = 625 mm
Height of fourth shell, H4 = 625 mm
Thickness of first shell, t 1 = 12.54 mm
Thickness of second shell, t 2 = 11.76 mm
Thickness of third shell, t 3 = 10.98 mm
Thickness of fourth shell, t 4 = 10.20 mm
Thickness
c ess oof botto
bottom,, t5 = 4.71 mm
Thickness of roof, t6 = 10.98 mm
Thickness of slope bottom, t7 = 12.54 mm
No of primary shell support = 28 nos x @ 2500 mm
Total length primary shell support, N1 = 69500 mm
No of secondary shell support = 6 nos x @ 5000 mm + 6 nos x @ 4000 mm
Total length secondary shell support, N2 = 54000 mm
No of primary bottom support = 8 nos x @ 4000 mm
Total length primary bottom support, N3 = 32000 mm
No of secondary bottom support = 6 nos x @ 5000 mm
Total length secondary bottom support, N4 = 30000 mm
No of primary roof support = 8 nos x @ 4000 mm
Total length primary roof support, N5 = 32000 mm
No of secondary roof support = 6 nos x @ 5000 mm
Total length secondary roof support, N6 = 30000 mm
P i
Primary b off shell
member h ll fframe = UNP 125 x 65 x 6 x 8 W i ht ((m1)
Weight = 0 131
0.131 N/
N/mm
Secondary member of second shell frame = Hollow 50 x 50 x 1,6 Weight (m2) = 0.023 N/mm
Primary member of bottom frame = UNP 200 x 90 x 8 x 13.5 Weight (m3) = 0.297 N/mm
Secondary member of bottom frame = Hollow 50 x 50 x 1,6 Weight (m4) = 0.023 N/mm
Primary member of roof frame = UNP 100 x 50 x 5 x 7.5 Weight (m5) = 0.092 N/mm
Secondary member of roof frame = Hollow 50 x 50 x 1,6 Weight (m6) = 0.023 N/mm
Specific gravity of liquid, g = 0.00001
Specific gravity of water, g1 = 0.00001
Density of FRP, r = 1.835E-05 N/mm
Density of Steel A-36, r1 = 8.015E-05 N/mm
Weight calculation ;
XI.1. FRP weight
FRP first shell weight = (2L + 2W) H1 t1 r
= (2 x 5000 + 2 x 4000 ) x 625 x 12.54 x 1.8355E
1.8355E-05
05
= 2589.40 N
FRP second shell weight = (2L + 2W) H2 t2 r

= (2 x 5000 + 2 x 4000 ) x 625 x 11.76 x 1.8355E-05
= 2428.34 N
FRP third shell weight = (2L + 2W) H3 t3 r

= (2 x 5000 + 2 x 4000 ) x 625 x 10.98 x 1.8355E-05
= 2267.27 N
FRP fourth shell weight = (2L + 2W) H4 t4 r
= (2 x 5000 + 2 x 4000 ) x 625 x 10.20 x 1.8355E-05
= 2106.21 N
FRP bottom weight = L W t5 r

= 5000 x 4000 x 4.71 x 1.835E-05 +
5000 x 4000 x 12.54 x 1.835E-05
= 6332.40
6332 40 N
FRP roof weight = L W t6 r

= 5000 x 4000 x 10.98 x 1.835E-05
= 4030.71 N
FRP accessories weight = 2435.77 N
Sub total FRP weight, WF = 26793.5 N
XI.2 Steel frame weight

Primary member of shell frame weight = N1 x m1
= 69500 x 0.131
= 9132.99 N
Secondary member of shell frame weight = N2 x m2

= 54000 x 0.023
= 1260.36 N
Primary member of bottom frame weight = N3 x m3

= 32000 x 0.297
= 9508.59 N
Secondary member bottom frame weight = N4 x m4

= 30000 x 0.023
0 023
= 700.20 N
Primary member of roof frame weight = N5 x m5

= 32000 x 0.092
= 2937.31 N
Secondary member of roof frame weight = N6 x m6

= 30000 x 0.023
= 700.20 N
Lifting lug weight = b h t n r1

= 625 x 400 x 14 x 4 x 8.0149E-05
= 961.79 N
Other accessories steel weight = 2520.14 N
Sub total of steel weight,
weight Ws = 27721 57 N
27721.57
XI.3. Full liquid weight

Weight of liquid (at operation), Wl = LWHg
= 5000 x 4000 x 2500 x 0.00001
= 500000.00 N
XI.4. Full water weight

Weight of water (at hydrotest), Ww = L W H g1
= 5000 x 4000 x 2500 x 0.00001
= 500000.00 N
Summary of loading data ;
Empty weight (at erection), We = WF + Ws
= 26793.48 N + 27721.57 N
= 54515.05 N
Total weight at operation, Wo = We + Wl

= 54515.05 N + 500000.00 N
= 554515.05
554515 05 N
Total weight at hydrotest, Wh = We + Ww

= 54515.05 N + 500000.00 N
= 554515.05 N
XII. STEEL LIFTING LUG DESIGN FOR
FRP RAW WATER TANK
Data ;
g of tank,, H
Height = 2500 mm
Empty weight (at erection), We = 54515.05 N
Quantity of lug, n = 4 nos
Load per lug, F1 = 13628.76 N
Impact factor = 2
Load for calculation, F = 27257.53 N
Lug design ;
Assume dimension ;
Width of lug, b = 625 mm
Length, l = 80 mm
Nett width of lug, k = 60 mm
Height of lug, h = 400 mm
Distance fr. hole to beam, e = 80 mm R
100
Thickness of lug, t = 14 mm
t
Steel type = A-36 k
T il stress off steel,
Tensile l S
Sa = 150.43
150 43 N/
N/mm D
Hole diameter of lug, D = 60 mm h
l
Curve radius of lug, R = 80 mm
Corection weld factor = 0.60 (ref. AWS table 2.3)
Allowable shear stress, S = 90.26 N/mm
Alowable tension strength, S = 248.22 N/mm b
Yield stress of steel, Sy = 248.22 N/mm
Minimum thickness of lug is the greater value of ; 100

a. Shear
F a
l
t=
h
2 Sh (R-D/2)
Sh = Allowable shear stress = 0.4 x 248.22 N/mm
= 99.29 N/mm
27257 53
27257.53
t= = 2.75 mm Assume shackle arm = 100 mm
2x 99.29 x ( 80 - 30 )
b. Bending a = 60
M H (l +130) F / tg a( l + 130)
s= = =
S 1/6 b t 1/6 b t
Sb = Allowable bending stress = 0.66 x 248.22 N/mm = 163.83 N/mm
F / tg a.(l + 130)
t =
1/6. b.Sb
27257.5 / tg 60 x ( 80 + 100 )
t= = 12.88 mm
1/6 x 625 x 163.83
Lug thickness required = 12.88 mm , Decided thickness of lug = 14 mm

Tension stress of lug
F F
s = = < Sa
A kt
27257.53
= < 150.43 N/mm
60 x 14
= 32.45 N/mm < 150.43 N/mm Ok
Unity check
s bending s tension 138.74 32.45
+ <1 = + <1
sb sa 163.83 248.22
= 0.978 < 1
Shear stress of weld

F
t = < S where ;
Aw Aw = Area of groove weld
Assumed thickness of weld,
weld tw = 5 00 mm
5.00
Width of continues weld, bw = 705.00 mm
27257.53 = 1762.50 mm
t = < 90.26 N/mm
1762.50
= 15.47 N/mm < 90.26 N/mm

CS Raw Water Storage Tank

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DRAFT CALCULATION FOR

II. Sketch Drawing

III. Design thickness calculation ;

III.2 Allowable unit loading, u L ;

Ultimate tensile unit strength for CSM-450, u 200

Ultimate tensile unit strength for WR-600, u 250

III.3 Allowable strain, e;

Common formula of e for glass ;

III.4 Strain-limit allowed unit loading (multiplied by allowable strain), u s ;

us CSM-450 = 14000 x 0.14 % = 19.52 N/mm per kg/m glass

IV.1.2 Young's modulus of laminate, E lam ;

IV.1.3 Minimum shell structure thickness for distributed load, t min ;

Thickness of first shell = t min + CB

IV.2 FRP second shell wall thickness

IV.2.2 Young's modulus of laminate, E lam ;

Thickness of second shell = t min + CB

IV.3 FRP third shell wall thickness

IV.3.2 Young's modulus of laminate, E lam ;

Thickness of third shell = t min + CB

IV.4 FRP fourth shell wall thickness

IV.4.2 Young's modulus of laminate, E lam ;

Thickness of fourth shell = t min + CB

V FRP Bottom flat wall thickness

V.1.2 Young's modulus of laminate, E lam ;

V.1.3 Minimum bottom wall thickness for distributed load, t min ;

Decided thickness of bottom wall = 4.71 mm

VI FRP Roof wall thickness

VI.1.3 Minimum roof wall thickness for distributed load, t min ;

Thickness of roof wall = t min + CB

VII FRP slope bottom flat wall thickness

VII.2 Young's modulus of laminate, E lam ;

Thickness of slope bottom wall = t min + CB

0.0012 x 5000 4 x 6 56216.20

Qx = 1.50 0.00 - 3.58

VIII.1.c Minimum width of joint shell to roof, Lo, ;

VIII.2 Minimum thickness outside joint shell to roof

VIII.2.c Design loading for main laminate, U lam ;

Design of sloop bottom Shell, t1 Polyurethane (PU)

qb4 15.47 x 625.00 4

d = <f = < 10.20 mm

= 8.34 mm < 10.2 mm Ok

Stress of FRP slope bottom (core is neglected) ;

Sectional modulus of slope, Z = 1/6 x 625 x 12.54 = 16380.38 mm

1/12 x 15.467 x 625.00

= 30.74 N/mm < 73.53 N/mm

Slope 50 : 1 at the middle

= 11804821 N > 0.0245 x 390625 = 5902410.48 N > 0.0245 x 390625

X.1 Design frame of shell

Decided primary frame of shell for vertical position ; UNP 125 x 65 x 6 x 8

X.1.2 Secondary frame of second shell (horizontal position)

q = Unit load per linear length

X.1.3 Secondary frame of third shell (horizontal position)

X.1.4 Secondary frame of fourth shell (horizontal position)

q Ls4 15.62 x 4000

Decided primary beam bottom used ; UNP 200 x 90 x 8 x 13.5

XI.2.2 Secondary frame of bottom support

Decided secondary frame for bottom support ; UNP 75 x 40 x 5 x 7

q W W1W 1.35 x 4000.0 1112.1 x 4000.0

= 17966.6 + 7392.5 = 25359.09 mm < 37800.00 mm Ok

Decided primary frame for roof support ; UNP 100 x 50 x 5 x 7.5

= 0.00 + 1155.1 = 1155.1 mm < 4680 mm Ok

Decided secondary frame for roof ; Hollow 50 x 50 x 1,6