Joint Details(QW-402) Joint-1

Groove Design : As shown in Joint Design

Flame cut, Grinding or Machined

Joint Prepartion :

Backing : N/A

Backing Material : N/A

Welding Process : GTAW

Type: Manual
JOINT No.
Base metal(QW-403)
J1
P No. 1 Group No. 1 To P No. 43 Group No. 43
Spec. Type & Grade - ASTM B 444, UNS N 06625/ Eq. to same or API 5L J2
Gr.B / Eq. to same.
Thickness Range : 1.5 to 11.08 mm. Fillet: All For Joint No. J3 Fillet Size L = 0.7x

Pipe Dia. Range : All Fillet: All

Others :
Filler Metals(QW-404) Root & Hot Subsequent Position(QW 405)
Specfication ( SFA No.) 5.11 5.11 Groove Position:
AWS No: ER NiCrMo-3 ER NicRMo-3 Welding Progression:

F No: 43 43 Fillet Position:

A No: 10 10 Preheat (QW 406)
Size of Filler Metal (mm) : 1.6/2.0/2.4 2.0/2.4 Preheat . Min.
Weld metal Thickness Range; InterPass Max.
Groove: GTAW/SMAW 3.0 mm 8.08 mm Others
Fillet : All All Post Weld Heat Treatment(QW-40
Electrode Flux (Class) N/A N/A Temperature Range
Flux Trade Name: N/A N/A Time Range
Consumable Insert: N/A N/A Technique(QW-410)
Others : N/A N/A String or Weave Bead
Gas(QW-408) Orifice or Gas Cup Size
Gas % Compn. Flow L/min. Initial and Inter Pass Cleaning
Shielding Argon 99.99 % 10 to 20 Method of Back Gouging
Trailing N/A N/A N/A Weave Width
Backing Argon 99.99 % 10 to 20 Contact Tube To Work Distance
Electrical Characterstics(QW-409) Poalrity : GTAW-DCEN Multiple or Single Pass(per side)

Current AC or DC: DC Multiple or Single Electrodes

.
Amps(Range): See Table Volts(Range) : See Table Travel Speed(Range)
Tungesten Electode Size and Type: SFA 5.12, 2.4 mm 2% Thoriated Peening
Mode of Metal Transfer for GMAW: N/A Others
Electrode Wire Feed Speed Range: N/A

Process Filler Metals Current

Weld Layer(S)
Class Dia. Mm Polarity Type
Root & Hot GTAW ER NiCrMo-3 1.6/2.0 DCEN
GTAW ER NiCrMo-3 2.0/2.4 DCEN
Subsequent Layers GTAW ER NiCrMo-3 2.0/2.4 DCEN
GTAW ER NiCrMo-3 2.0/2.4 DCEN
 Joint-2 Joint-3

BEVEL ANGLE A ROOT GAP B ROOT FACE C

350 +/- 50 0.8 - 2.4mm 1 - 2mm

450 +/- 50 2.0 - 4.0mm 1 - 2mm

For Joint No. J3 Fillet Size L = 0.7xT1 Unless otherwise noted in the drawings

ALL
UPHILL
ALL

150 C
1500 C
N/A
st Weld Heat Treatment(QW-407)
mperature Range N/A
N/A

Root String and other passes Weave

5 mm, 10 mm
tial and Inter Pass Cleaning By Grinding or Wire Brushing
N/A
NA
ontact Tube To Work Distance N/A
ultiple or Single Pass(per side) Multiple

ultiple or Single Electrodes Single

See Table
 N/A
N/A

Current Travel Speed

Volt Range Range mm/min Remarks
Amps. Range

55 - 75 8 to 12 45 - 55
60 - 80 8 to 12 50 - 110
75 - 95 8 to 12 50 - 110
80-110 8 to 12 50 - 110