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Wiring Diagram (Codes 9847, 9848)

G-2
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

DUAL & SINGLE VOLTAGE TO GROUND TO GROUND 380/500 V. TO GROUND H3

230/400 VOLTAGE 220/380/440 VOLTAGE
UNDER 346 VOLTS PER NATIONAL PER NATIONAL PER NATIONAL N.B. H4
(SHOWN CONNECTED (SHOWN CONNECTED ELECTRICAL CODE (SHOWN CONNECTED FOR 220 V.)
ELECTRICAL CODE ELECTRICAL CODE
(SHOWN CONNECTED FOR
FOR 230 V.) FOR 380 V.)
LOW VOLTAGE)
N.B. H3 N.B. H3
TO SUPPLY TO SUPPLY
RECONNECT PANEL
RECONNECT PANEL N.B. H3 TO SUPPLY RECONNECT PANEL RECONNECT PANEL
H2 LINES LINES
LINES
TO SUPPLY
H2 H2 LINES
X1 L3 L2 L1 L3 L2 L1 H2
X1 X1 L3 L2 L1 TO GROUND
L3 L2 L1
3 9 6 11 X1 11 9 6 PER NATIONAL
W 3
9 5 3 3 18
W W 3 ELECTRICAL
2
2 2 W CODE
V V V 2 10 8 5
232 1 8 5 232 1 8 4 10
232 1
2 17 V
u
U U 1
U
CR1 4 CR1 7 6 12 CR1 1 16 12 7 4
7 CONTACTOR CONTACTOR CR1
CONTACTOR 233 FLEX LEAD

COILS 233 H1 233 H1

TO PRIMARY CONTACTOR JUMPER
233 H1 COILS
H1 TO PRIMARY COILS
TO PRIMARY T0 PRIMARY COILS

SINGLE VOLTAGE OVER FAN MOTOR

232
345 VOLTS 2A 51 115V
TO GROUND PER
CIRCUIT 32A H1 X1
NATIONAL ELECTRICAL
CODE BREAKER 31 CONNECT OR

THIS CONNECTION
10AMP INSULATE AS
N.B. H2 H2 115V
TO SUPPLY CIRCUIT 42 SHOWN ON
DOES NOT APPEAR ON 50
LINES INPUT
H3 220/380/440V AND
52
BREAKER H3
42 CONNECTION
L3 L2 L1 230/400V MACHINES H4 X2
X1 DIAGRAM
241 2 231
3
W 10 SECONDARY PRIMARY T2 CONTROL
2 11 12 42A
TOP S THERMOSTAT THERMOSTAT TRANSFORMER
V S 220V 115V 42V
232 1 PRIMARY
U N.C. 41
7 9 S 41
CR1 231
201 203
CONTACTOR AUXILIARY 202 4
COILS 204
233 H1 21V 21V CAPACITOR
21V 41
S S DISCHARGE
CAPACITOR
CR4 RELAY
S DISCHARGE
BOTTOM 4 5 6 T1 MAIN OPTION
8 TRANSFORMER
PRIMARY
1 2 3 N.A.

R8
10A 0.5 /50W
N.E.

F2
SLOW
16 17 18 BLOW
0.5 /50W

R7
DIODE
X1 SEC X2 SEC X3 SEC OPTION

ELECTRICAL DIAGRAMS
254 204
P5
1 220 204 C1 +
RECTIFIER
2 221 D1 D2 D3 ASSEMBLY C2 + 31,000MFD
3 222 D4 C3 + 50V EACH
4 REED
223 C4 +
J5 SWITCH
5 225 SHUNT C5 +
SCR1 SCR2 SCR3
+ - CR3
6 224
GREEN
7 227 204
8 204 205 206
R3
204 215 216 7.5 /100W
SNUBBER G3 204
BOARD G2 R2
204
G1 40 /50W
225

P2 225
P1 P3
1 2 4 3 1 209 LEAD NOT PRESENT WITH
201 1
2 214 232 DIODE OPTION
202 2
3 217 PILOT
203 3
J3 LIGHT ELECTRICAL SYMBOLS PER E1537
204 4 4 204 W
J1
225 5 5 206 233 7 1
220 6 233 6 1 8 2
6 206
THERMAL 41 7 J2 5 1 9 3
7 2
PROTECTION 7 208 4 1
4 8 6 2 8 3 10 4
S1
LIGHT 8 213 1 5 2 7 3 11 5
2 9 POWER 3 9 4
42 6 3 12 6
9 75 SWITCH 4 2 8 4 10 5
Y 240 10
10 212
231 4 PIN 6 PIN 8 PIN 10 PIN 12 PIN
MODE SWITCH 11 205 J3 J6 J5 J1 J2
FRONT GANG CONTROL BOARD 12 205 CONNECTOR CAVITY
CV-FCAW/GMAW +
VM NUMBERING SEQUENCE
CC CV-SUB ARC 225 - (COMPONENT SIDE OF P.C.
P6 STARTING
ARC CONTROL 31 206 BOARD)
4 BOARD
S4A 205 +
L1 SWITCH
32 1 AM
OUTPUT S5 206 -

CV-FCAW/GMAW
CHOKE MIN. IND. (5)
228 2
J6 METERS
NOTES
CC S 216 3
1 N.A. CIRCUITRY PRESENT ON
2 215 5
CV-SUB ARC 15 /100W 234 CAPACITOR DISCHARGE
MAX. IND. 218 6 ONLY.
S4B 3 (1) R1
F
216 218 219

N.C.
N.B. TAPE UP SEPARATELY
S4D 224 204 208 209 32A 76 212 210 211 213 77 210 TO PROVIDE AT LEAST
217 224
N.O. ACTUATED 225 600 V INSULATION.
234
CV-FCAW/GMAW R5 75 211
204 219 ONLY 10A
N.C.
218 10K /2W CIRCUIT R4 N.C. 220V WINDING, PLUG
21 N.D.
ARC FORCE CONTROL BREAKER
N.O.
S4C S6 10K /2W AND CIRCUIT BREAKER
214 VOLTMETER S2
ACTUATED OUTPUT ARE PRESENT ONLY ON
204 SWITCH
42 OUTPUT CONTROL
228 IN CC ONLY
SWITCH
CONTROL 50/60 HERTZ WELDER.
C6 .0047MFD/1400V 32 32 31
41
2 N.D. 31 AND 32 ARE NOT
OPTIONAL
GREEN 4 21 N.A. PRESENT ON EUROPEAN
MULTI-PROCESS
77 SWITCH 224 MODELS.
75
STUD 76
21 4 2 31 32 75 76 77 N.E. CIRCUITRY PRESENT ON
GROUNDING 4 S3 WORK +
OUTPUT DIODE OPTION ONLY.
2
225 TERMINALS
TS2 TS1
SWITCH ELECTRODE -
N.A.
4 2

TO TERM. TO NEG. TO POS.

STRIP TERM. TERM.

12-9-94F

L9106
IDEALARC DC400

G-2
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Wiring Diagram (Code 9850)

G-3
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

230/460/575V.
H3 (SHOWN CONNECTED FOR 230 V.)
N.B. H4 TO SUPPLY
LINES
H2 RECONNECT PANEL

L3 L2 L1 13
X1 3
9 14
W 15
TO GROUND PER NATIONAL 8 4 5 N.B.
V 2 16
ELECTRICAL CODE 6
17
FAN MOTOR U 7
18
CR1 1
233 CONTACTOR
TO PRIMARY
10 AMP
CIRCUIT COILS
BREAKER 232 CONNECT OR H1
31 INSULATE AS X1
SHOWN ON
42 T2
AUXILIARY INPUT H2 115V CONTROL
42
COILS 10 CONNECTION
S 42A 32A DIAGRAM H3 TRANSFORMER
12
115V 42V 241 H4 X2
2
231
7 8 9 S SECONDARY PRIMARY
231
201 THERMOSTATS
203 4
TOP 202 41
PRIMARY 13 14 15 CAPACITOR
21V 21V 21V 41
S 41
S DISCHARGE
204 CR4 RELAY
S
4 5 6 CAPACITOR
BOTTOM
DISCHARGE
PRIMARY
OPTION
1 2 3 N.A.

R8
10A 0.5 /50W

F2
SLOW
16 17 18 N.C. BLOW
T1 MAIN
0.5 /50W

R7
TRANSFORMER
X1 SEC X2 SEC X3 SEC DIODE
OPTION

254 204
P5
1 220 204 C1 +
RECTIFIER
2 221 D1 D2 D3 ASSEMBLY C2 +

ELECTRICAL DIAGRAMS
31,000 MFD
3 222 D4 C3 + 50V EACH
4 REED
223 C4 +
J5 SWITCH
5 225 SHUNT C5 +
SCR1 SCR2 SCR3
+ - CR3
6 224
GREEN
7 227 204
8 204 205 206
R3
204 215 216
204 7.5 /100W
SNUBBER G3
BOARD G2 204 R2
G1
40 /50W
225
225
P1 P3 P2
1 2 4 3 LEAD NOT PRESENT WITH
201 1 1 209
232 DIODE OPTION
202 2 2 214
PILOT
203 3
3 217 LIGHT ELECTRICAL SYMBOLS PER
204 4 J3 W
4 204 E1537
225 5 233 7 1
220 6 J1 5 206 6 1 8 2
233
41 7 6 206 5 1 7 2 9 3
J2 4 1 6 2 8 3 10 4
4 8 208
7 S1 5 2 11
42 3 1 7 3 9 4 5
2 9 8 213 POWER 4 2 6 3 8 4 10 5 12 6
SWITCH
Y 240 10 9 75
4 PIN 6 PIN 8 PIN 10 PIN 12 PIN
THERMAL 10 212 231 J3 J6 J5 J1 J2
PROTECTION 11 205
LIGHT CONNECTOR CAVITY
CONTROL BOARD 12 205 + NUMBERING SEQUENCE
VM
MODE SWITCH
225 - (COMPONENT SIDE OF P.C.
FRONT GANG 206 BOARD)
CV-FCAW/GMAW 205 +
NOTES
AM
CC CV-SUB ARC P6 STARTING 206 -
ARC CONTROL 31 4 BOARD N.A. CIRCUITRY PRESENT ON
S4A METERS
L1 SWITCH
32 1 CAPACITOR DISCHARGE
OUTPUT S5
228 2 ONLY.
CHOKE MIN. IND. (5) J6
CV-FCAW/GMAW
CC S 216 3
N.B. TAPE UP SEPARATELY
1 215 5
CV-SUB ARC 2 15 /100W TO PROVIDE AT LEAST
234
MAX. IND. 218 6 600 V INSULATION.
S4B 3 (1) R1
F
216 218 219
N.C. CIRCUITRY PRESENT ON
N.C.
204 208 209 210 DIODE OPTION.
217 224 32A 76 212 210 211 213 77
S4D 224
N.O. ACTUATED
225 75 211
234 CV-FCAW/GMAW R5 10A R4
204 219 ONLY
N.C. CIRCUIT
218 10K /2W 10K /2W
S4C 21 BREAKER
N.O.
ARC FORCE CONTROL OUTPUT
ACTUATED S6
214 IN CC ONLY VOLTMETER S2 CONTROL
204 SWITCH 32 OUTPUT CONTROL
42
228 SWITCH
C6 .0047MFD/1400V 32 31
41
2
N.A.
GREEN 4 21
77 WORK +
GROUNDING 75 OPTIONAL 224
STUD 21 4 2 31 32 75 76 77 76 MULTI-PROCESS
4 S3
SWITCH
2 OUTPUT
ELECTRODE -
225 TERMINALS
TS2 TS1
SWITCH 4 2
N.A.
TO TERM. TO NEG. TO POS.
STRIP TERM. TERM.

12-9-94F

L9107
IDEALARC DC400

G-3
 in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine.
IDEALARC DC400
available from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not

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C20
C57 Q8 C36 C56 D50
C23 R139
R122

D40

R83
R95
R98
R99

D63
R88
R137 R59
A
R134
R135

D41
X2 R89 M E R58 R82
C19
R106 C35 C15
C61 C60
X3
R100
R125
R124

R111 D55
R85

D61

D47

R61 D51
F R60 R65
D43 R110
R66 D52
D53
R62 C31
C58 C24 D64 R57
R96 R55 R38
R300 D36 D31
C51
C30 Q5
D57 R56 G
D37 X6
D42 R107 D48 R148 R149
R97 D56
D44 D58 C33 D46
R70 C32
R132

D45 R44 R127 R37

R301 R128
R303
R109
Q1
R304 R80
R71

R35
R101
R102
C45
R36
R51 R138
DZ6
R50
D28 DZ7 D59
R53 R49 D27 D60 C25
D54
R69 R123
R103
Q3 Q4
R48 R90 DZ8
R54 C26
R129
R104
R76 R47 R91
R52 R94 R105
D26

D30 C34
R108

R68
R77

X4 D82
C68 X1 R46 D49
R67 R121 R315 Q6
R72 C16 R63
C67 R119 R143
R305 R64
R130 R120 R142
C17 R131 R145
R74 C22
C18 D79
R75 D24 D29
R156 D22
C

DZ10
D23 R144 D R150
R73

R42
R41
R40

R45

R126

C59
D33

D32

D35

D34

D25

DZ4

R141
K C39
C14

X5

D74
B

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R302

R146
R115

R140
R93
R147 R118

C38

C37
R117
R79 R78 X7

C41

DZ9
Q2 N

DZ5
R116
R81
C44
D10

R316

D11

D12
D62
R27 R28 R317
R26 R153
R112 R318
C40 R319
R320

R307

R308
OCI1
R20
R29

R30

R25
R321
C7

R24

C8

R31
C9
QU1 QU3
QU2 C43 R322
R323
R324
SCR1
SCR2 SCR3 R114 R325

R152

DZ12

D78

D76
D14

D15
R306
R326

D7

D8

D9
R23

R21

R18

R22

R19
C4

R14

R17
R11

D4

R8
D5

D67
C5 R327
C6
R328 R151
D13
R4 R15 R16
H I
R154 R155
J R113

C1
D16
R309
R32

D1
C10

D18
R310

DZ2

DZ3

D65

D66
R33

D17

D2

R86
R12

D3

R34
R311

R87

DZ13
R1 C3

R10

R7

C11

R2

R5

R3

C12

R13

D73

D72

D71

D80

D81

D77

D75
C2

DZ1

D6

R9

R314
R313
R312
D69

D70

D68

D21

D20

D19

DZ14
R6
J2 J3
DC400 CONTROL
J1
G2588-1

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ITEM
REQ'D.
CONTROL P.C. BOARD ASSEMBLY

IDEALARC DC-400

PART No.
IDENTIFICATION
NO.
SHT.

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G
2588-1
Control PC Board (G2588) Layout
G-4 ELECTRICAL DIAGRAMS G-4
 G-5 ELECTRICAL DIAGRAMS G-5
Starting PC Board (M14520) Layout

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ITEM PART NO. REQ'D IDENTIFICATION

C1 S13490-72 1 50/50
D1, D2 T12199-2 2 1N4007
D3, D4, D5, D6, D7 T12199-1 5 1N4004

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R1, R2

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T14648-9 2 5W/2500 OHM RESISTOR
R3, R5 2 1K 1/4W
R4 S19400-1501 1 1.5K 1/4W
R6 T14649-4 1 100 10W
SCR1 S15161-19 1 4A, 400V SCR
S19400-1001
SCR2 T14805-1 1 SCR HEAT SINK AS'BLY
SBS1 S20630-1 1 SILICON BILATERAL SWITCH
TP1 T13640-12 1 38J
TP2 T13640-18 1 160J

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NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not
available from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result
IDEALARC DC400
in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine.
 G-6 ELECTRICAL DIAGRAMS G-6
Snubber PC Board (M15370) Layout

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ITEM REQD PART NO. DESCRIPTION
C1,C2,C3 3 T11577-68 .68/400

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C4,C5 2 T11577-46 .05/600
R1,R2,R3 3 T12733-10 10 2W
TP1,TP2,TP3 3 T13640-12 38J
TP4,TP5 2 T13640-18 160J
TP6 1 T13640-16 80J

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Return to Section TOC
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not
available from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result
in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine. IDEALARC DC400
 G-7 ELECTRICAL DIAGRAMS G-7
Control PC Board (G2588) Schematic
2586 G

+15V
D79
1N4004
R140

10K +15V R119 R120

J1
3 R141
3 203 102K 51.1K
J2 D19
1K
1N4005 6
5W
J1 -7.5V
+15V +15V 2 7
202 X4
D20 +15V 5
+15V
1N4005
J1
1
100 201

R126
D21 4 4 4 4 7 33.2K

R127 R80 10K 10K 1N4005 R121

D60 D22

R85
R123
100 1.00M 10K
C32 10K C31

R144
475K 1N4004 1N4004 C30 X1 X2 X3 X4 X6
1.8 .022

R142
POWER UP
Q1 D82 .022
20V 50V

R128
OUTPUT CLAMP
1N4004 50V LM224 LM224 LM224 LM224 AD620
2N4857

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9

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C34 R156
.022 8 11 11 11 11 4
C33 221K X4 R146
D59
4 50V C39
10
50V DZ6 1N4004 47 2.67K
15V 35V
1W 10K
R145

R143
+15V
10K D23
D57
1N4004
1N4004
82.5K
C67 C68 C57 C59 C60 C61
102K C58
D61

R132
R99
D42

R100
9 1N4004
475K
1N4004 D74 D -10V
8 6
13.7K 13.7K X2 R98 1N4004
J1 10 7
6 10K
220 R96 R300 X2
5 CAPACITOR 2.7 1W +15V
D40 Q5
C51 RECTIFIER BRIDGE OVER-VOLTAGE X5 RF
1N4004 2N4123 R154
D41
.0047 1.50K VOLTAGE BUFFER PROTECTION IN OUT
1400V 1N4004

R97
61.9K D68 D69 D70
D

R122
N
10K C40 GND
1N4005 1N4005 1N4005 DZ9 C41
+15V 500
RF 17V Q2
22.1K 4.7

R147
-10V 26.7K 50V 5W 35V 15A
1.50K D58

R44
R95
203 60V
D56

R301
1N4004 G
100K 1N4004 S

-7.5V 202
RF

R59
DZ5

12 201
R57 D71 D72 D73
-10V R118
14
100K C15 X3 1N4005 1N4005 1N4005
D55 31.6K H 15V
1.8 13 D63
CURRENT + 1W
1N4004 20V 1
E SWITCH 2N4857 1N4004 R155 D10
2K
R134 Q8 X7 8
2.7 1N4004
2.21K REF

R58
R117
C35 15.0K 1W TL431 J3
250 CW 1
.68 150 201 R112 G1
221K 10W - 6
C36
50V 50V 68 D65 D13 D16

R148
100K 4.7 C43

R135
5W 1N4004 SCR1 1N4004 1N4004

R137
35V R116 27
D1 4A 1.00K
-10V 1/2W 267

R1
400V
R20

10K 1N4004
R23

+15V R88 A
475
C23 33.2K
4
R10

.33
C24
50V 5W 562 562
200V
10V
R32
R309

6.81K R62 DZ10 267 200

R14
R306

475K R125

R61
100K 50K
26.7K
6 DZ1 2.67K C10
R11

G R56
R26

15V .022
R4

7 2 CW
10K X3 R124 1W D7
50V
QU1
5 1 1N4004
J2 R60 D64 68.1K X2
12 3

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K 3.01K CC CURRENT D47 R89 M
1N4004

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C1
LIMITER 1N4004 3 D4
J2 CV CURRENT 475K 4.7
11 R36 35V 1N4004
205 3 LIMITER 1
C56 C4 C7 100K
X3
C38 475 CURRENT AMP 10 .15 4.75K .022
1 0.1 2
R7
R17
R29

.047 R37 RG1 100V 50V

8 CC CONTROL AMP 2.67K
50V
100V 6 X3 C.V. CONTROL D48
C45 475 X6 R55
9 1N4004 J3
8 REF RF 3 204
R38 RG2 +15V 22.1K +15V
2 5
J2 24.9
R66 I
206 5 R35 +15V
1.00M D46 D11
475 267K
J2 1N4004 1N4004
6 L

R104
10K J3
+15V R113 2
Q6 15.0K D37 202 G2

R64
C37 D51

R139
2N4857 1N4004 68 D66 D14 D17
.047 1N4004 1N4004 1N4004
R102 1N4004 5W 27
100V 4A 1.00K
1/2W D2
33.2K C26 R65 R83 SCR2
R2

400V
R21

1N4004 267
.22 1.00M D36 10K D49
R24

100K 33.2K 10K 20V 15.0K 475

100V 1W D52 1.8 D50 1N4004 1N4004

R103
R90
R91
R86

R105
30V 4.75K 1N4004 1N4004

R82
C20 1.00K
DZ8 D31 D54

R63
1N4004 1N4004 267 200
R15
R307

-10V
100K 50K
R101 13
DZ2 2.67K C11
R12

332K C25 R129 X4

R27

14 15V 562 562

.022
R5

.047 CW
22.1K 1W QU2 D8
50V
R33
R310

100V 12
+15V 1N4004
100K
D53 R315
START PRESET
15.0K C2
1N4004

R94
4.7 D5
R81 35V 1N4004
J2 C5 C8
5.62K R106

R110
+15V 10 100K
D45 212
D43 .15 4.75K .022
475K +t
R8
R18
R30

1N4004 1N4004 C19 2.67K 100V 50V

56
J1 .022 C22
5 12
225 R108 R303 R107 50V 1.8
14 20V
13.7K 13.7K 26.7K X2 +15V
C14 D44 10K
13 CC LOW VOLTAGE RF
.0047 1.50K F R74

R93
1N4004 4.75K

R109
STABILIZER

R68
1400V
267K J
13.7K
D12
J2 6 D34
RF

R40
47.5K 7 1N4004

R111
-10V 208 1N4004 R78
1.50K 7 J2 J3
CW 392K X1 R75 8 213 R114 4

R304
203 G3
CC MAX R73 5 MAX. +t D67 D15 D18
OUTPUT R72 100 68
C18

R67
OUTPUT D35 56 5W 1N4004 SCR3 1N4004 1N4004
13.7K 10K 267K 27
-7.5V BUFFER .022 4A 1.00K
1N4004 1/2W D3 267
50V

R302
R3

400V
R22

Q3 1N4004
R25

2N4857 1.82K 475

R115
C
RF
R87

-10V
J2

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R42 4 204 10K
10K 200
100K ARC FORCE 10K 267
CV MAX
R308

J1 D28
4 CONTROL R69 OUTPUT
R16

R71
R41 1N4004 OUTPUT 750
B POT. CW CONTROL 100K 50K
8 J2 475K

R305
100K X1 1 POT. DZ3
DZ4 209 2.67K C12
R13

D24
R28

10 15V 562
D25 .022
R6

15V CW 562
1N4004 10K 1W D9
50V
R34
R311

1W 1N4004 QU3
10K 1N4004

R70
ARC FORCE AMP DZ7

R138
5.1V 750
+15V 1.50K
-10V 4.7 D6

R54
R77
+15V
475K 1N4004
J2 22.1K +15V 35V
D26 C6 C9 100K
214 2 R45 C3

R131
.15 .022

R130
1N4004 -10V -7.5V 4.75K
10K
R9
R19
R31

100 R52 2.67K 100V 50V

R48
MIN. OUTPUT BUFFER
332K 3 D33
10K 10K
13 1N4004 R79
D30 1 J2

R46
R53
1N4004 -7.5V X1 9 75
14
X1 2 +t
J1 267
8 12 FIRING CIRCUIT
4 R76 D32 56

C16 D29 MODE BUFFER 1N4004

J1 1N4004 -7.5V Q4
9 .022 C17
2 10K 2N4857
50V .022

R47
-10V B
DZ14 D27 +15V
+15V 50V
24V 1.5K 15W
1N4004
5W 3-11-94
R312 -10V R149 DZ13
OCI1
243 D80 R316-R328=68.1k 1/4W CNY17-3 100K
R150 R152 RF
J1 1N4004 GENERAL INFORMATION LAST NO. USED
10 100K

R49
240 R313 1 5
1.5K 15W D75 100 328
204 15V ELECTRICAL SYMBOLS PER E1537

R51
243 1N4004
5W C- 68
CAPACITORS = M F D ( .022/50V UNLESS OTHERWISE SPECIFIED)
R-
R314 D81 D62 LABELS D- 82
RESISTORS = Ohms ( 1/4W UNLESS OTHERWISE SPECIFIED)
243 1N4004 DZ12 2 6 4 1N4004 DIODES = 1A, 400V (UNLESS OTHERWISE SPECIFIED)
NOTES : VOLTAGE NET
6.2V
1W

R316
R317
R318
R319
R320
R321
R322
R323
R324
R325
R326
R327
R328
100K N.A. SINCE COMPONENTS OR CIRCUITRY ON A PRINTED CIRCUIT BOARD MAY CHANGE POWER SUPPLY SOURCE POINT
2.21K
D77 D76 WITHOUT AFFECTING THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY

R50
3 COMMON CONNECTION
160 NOT SHOW THE EXACT COMPONENTS OR CIRCUITRY OF CONTROLS HAVING A COMMON CODE

R151
1N4004 1N4004

R153
10W 1 NUMBER. FRAME CONNECTION
X4 SUPPLY
2 FILE: G2586-1BD EARTH GROUND CONNECTION
MODE INVERTER
J1
7
41
D78
IDEALARC DC400
1N4004 C44
4.7
CONTROL BOARD SCHEMATIC
35V
SHT.
NO. G 2586

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NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not
available from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result
in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine. IDEALARC DC400
 G-8 ELECTRICAL DIAGRAMS G-8
Starting PC Board (M14520) Schematic

228
S 19686

GENERAL INFORMATION 2

ELECTRICAL SYMBOLS PER E1537

J6
CAPACITORS = MFD/VOLTS 2

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RESISTORS = OHMS,1/4 WATT (UNLESS OTHERWISE SPECIFIED) SCR2
DIODES = 1 AMP/400 VOLT (UNLESS OTHERWISE SPECIFIED) 55A
OP AMPS = LM124 (UNLESS OTHERWISE SPECIFIED) 400V
3 1
= COMMON CONNECTION
10W

R6
100
2
1

31 J6
4
D3 D4 D5

SBS1 SCR1
D2
5W 7.5-9.0V 4A
1N4007 1.50K
2500 400V 38J
MT2 MT1 130V
R1 R4 TP1

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G

1.00K
32 J6
1
1.00K D7 D6
50V

R3
R5
160J 50
320V C1
TP2

R2

5W 1N4007
2500 D1

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J6 J6 J6

5 3 6

218

215 216

11-17-95G
IDEALARC DC400

START SCHEMATIC

S 19686

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NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not
available from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result
in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine. IDEALARC DC400
 G-9 ELECTRICAL DIAGRAMS G-9
Snubber PC Board (M15370) Schematic
S 19687
GENERAL INFORMATION
ELECTRICAL SYMBOLS PER E1537
CAPACITORS = MFD/VOLTS
RESISTORS = OHMS,1/4 WATT (UNLESS OTHERWISE SPECIFIED)
DIODES = 1 AMP/400 VOLT (UNLESS OTHERWISE SPECIFIED)
OP AMPS = LM124 (UNLESS OTHERWISE SPECIFIED)

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= COMMON CONNECTION

221 204 222 223 220 225 224

2 8 3 4 1 5 7 6

J5 J5 J5 J5 J5 J5 J5 J5

1 C1 1 C2 C3 1

.068 .068 .068

2 400V 2 400V 400V 2 160J
320V
600V TP4

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.05
C4

R1
R2
R3
2W 2W 2W 80J 600V 160J
10 10 10 150V .05 320V
TP6 C5 TP5

TP1 TP2
130V 130V
38J 38J

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TP3
130V
38J

3-8-91G
MISC. USE

SNUBBER SCHEMATIC

S 19687

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NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not
available from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result
in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine. IDEALARC DC400