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Cement composite technology

Procedure steps for road


recycling using the
NusaCrete technology
Quality
Procedure
assurance
steps

Preliminary work milling of the old asphalt (just in case the


existing asphalt layer is > 20 cm)
Quality
Procedure
assurance
steps

Preliminary work using a Grubber to break up the old


asphalt layer (not mandatory)
Quality
Procedure
assurance
steps

Preliminary work Crushing of the initial material to a diameter


< 50 mm by using a stone crusher (not mandatory)
Quality
Procedure
assurance
steps

Preliminary work compaction of the rough level with drum roller


Quality
Procedure
assurance
steps

Preliminary work Road marking


Quality
Procedure
assurance
steps

Preliminary work Marking of pattern for spreading of cement


and NusaCrete (according to the required amount per m2)
Quality
Procedure
assurance
steps

Placing of cement bags, manually distribution of cement


Quality
Procedure
assurance
steps

Spreading of NusaCrete by using an additive spreader

Option: Manually spreading of NusaCrete


Quality
Procedure
assurance
steps

Milling of the cement/NusaCrete mixture


Quality
Procedure
assurance
steps

Pre-compaction: 1 pass forward with vibration, 1 pass backward


without vibration by applying a smooth drum roller (8 - 12 tons),
additional use of sheep foot roller if required
Quality
Procedure
assurance
steps

Levelling: Grader/Bulldozer process to install the final level


Quality
Procedure
assurance
steps

Final compaction with smooth drum roller (8 - 12 tons) to achieve


the required degree of compaction ( e.g. 98% Dpr)
Quality
Procedure
assurance
steps

Final compaction with rubber tired roller (not mandatory)


Quality
Procedure
assurance
steps

Curing process: irrigation of the stabilized layer


(min. 3 up to 5 days depending on weather conditions)
Quality
Procedure
assurance
steps

Final situation:
Quality
Procedure
assurance
steps

Option 1: Pavement process (if required): can be installed 24 hours


after final compaction, e.g. micro surfacing (thickness 2 cm)
Quality
Procedure
assurance
steps

Option 2: Pavement process: can be installed 24 hours after final


compaction, e.g. asphalt layers
Cement composite technology

PT. WIJAYA NUSA GEMILANG


Bintaro Utama 9, Blok JB 1 No. 10C
Bintaro Jaya Sektor 9
Tangerang Selatan, Indonesia

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