MS510, MS610, M1145, & M3150: Machine Type 4514-630, - 635, - 646, - 638, - 639, - 649

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MS510, MS610, M1145, & M3150
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Machine Type 4514-630, -635, -646, -638,
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-639, -649
Service Manual
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Start diagnostics
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Maintenance
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Safety and notices

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Trademarks
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Index
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December 04, 2014 www.lexmark.com
P/N 12G2826
4514-6xx
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Product information
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Product name:
MS510, MS610, M1145, M3150
Machine type:
4514
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Model(s):
630, 635, 636, 638, 639, 649
Edition notice
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December 04, 2014

The following paragraph does not apply to any country where such provisions are inconsistent with local law: LEXMARK INTERNATIONAL,
INC., PROVIDES THIS PUBLICATION AS IS WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED
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TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow disclaimer of
express or implied warranties in certain transactions; therefore, this statement may not apply to you.
This publication could include technical inaccuracies or typographical errors. Changes are periodically made to the information herein; these
changes will be incorporated in later editions. Improvements or changes in the products or the programs described may be made at any
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time.
References in this publication to products, programs, or services do not imply that the manufacturer intends to make these available in all
countries in which it operates. Any reference to a product, program, or service is not intended to state or imply that only that product,
program, or service may be used. Any functionally equivalent product, program, or service that does not infringe any existing intellectual
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property right may be used instead. Evaluation and verification of operation in conjunction with other products, programs, or services,
except those expressly designated by the manufacturer, are the users responsibility.
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Trademarks
Lexmark and Lexmark with diamond design are trademarks of Lexmark International, Inc., registered in the United States and/or other
countries.
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PrintCryption is a trademark of Lexmark International, Inc.

Mac and the Mac logo are trademarks of Apple Inc., registered in the U.S. and other countries.
PCL is a registered trademark of the Hewlett-Packard Company. PCL is Hewlett-Packard Companys designation of a set of printer commands
(language) and functions included in its printer products. This printer is intended to be compatible with the PCL language. This means the
printer recognizes PCL commands used in various application programs, and that the printer emulates the functions corresponding to the
commands.
All other trademarks are the property of their respective owners.
2012 Lexmark International, Inc.
All rights reserved.
P/N 12G2826
4514-6xx
Assembly 1: Covers
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1
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Assembly 1: Covers
Asm-index P/N Units/mach Units/FRU Description Removal procedure
1 40X8520 1 1 Dust cover (250sheet tray) Dust cover removal on page 257
1 40X8521 1 1 Dust cover (550sheet tray) Dust cover removal on page 257
2 40X8054 1 1 Rear door and cover Rear door and cover removal on
page 257
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(MS510dn and M1145)
page 257
(MS610dn, MS610de, M3150dn,
and M3150)
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page 257
(MS610de and M3150)
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3 40X9651 1 1 Right cover Right cover removal on page 194
(MS610de and M3150)
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(MS610dn and M3150dn)
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(MS510dn and M1145)
5 40X8305 1 1 250-sheet tray N/A
5 40X8086 1 1 550-sheet tray N/A
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6 40X8056 1 1 Front access cover Front access cover removal on
page 235
(MS510dn, MS610dn, M1145,
and M3150dn)
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6 40X8268 1 1 Front access cover Front access cover removal on

page 235
(MS610de and M3150)
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7 40X9148 1 1 Cartridge plunger Cartridge plunger removal on

page 211
8 40X9131 1 1 MPF assembly (100 sheets) MPF assembly removal on page
227
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9 40X8051 1 1 Nameplate Nameplate removals on page 216

(MS510dn and M1145)
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(MS610de and M3150)
Parts catalog
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4514-6xx

10 40X8057 1 1 Control panel cover and buttons Control panel assembly removals on
page 218
(MS610de and M3150)
UICC removals on page 222
Note: Does not include the UICC.
11 40X8068 1 1 Bezel Bezel removals on page 214
(MS610de and M3150)
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page 218
(MS510dn and M1145)
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page 218
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(MS510dn and M1145)
14 40X8053 1 1
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Left cover (MS510dn and M1145) Left cover removal on page 181
14 40X8269 1 1 Left cover Left cover removal on page 181
and M3150)
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15 40X8055 1 1 Top cover (MS510dn and M1145) Top cover removal on page 264
15 40X8271 1 1 Top cover Top cover removal on page 264
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and M3150)
NS 40X8273 4 40 Rubber foot N/A
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4514-6xx
Assembly 2: Electronics 1
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1 40X8080 1 1 Laser scanning unit Laser scanning unit (LSU) removal on
page 265
(MS510dn and M1145)
1 40X8079 1 1 Laser scanning unit Laser scanning unit (LSU) removal on
page 265
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(MS610dn, MS610de,
M3150dn, and M3150)
2 40X8343 1 1 Fuser, 100 V Fuser removal on page 263
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3 40X8050 1 1 Narrow media/bin full sensor Narrow media/bin full sensor removal
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on page 258
4 40X8276 1 1 Cooling fan Cooling fan removals on page 196
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(MS510dn, MS610dn, M1145,
and M3150dn)
4 40X9181 1 1 Cooling fan Cooling fan removals on page 196
(MS610de and M3150)
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5 40X8029 1 1 Controller board Controller board removals on page
200
(MS510dn and M1145)
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200
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200
(MS610de and M3150)
7 40X7592 1 1 Tray present sensor Tray present sensor removal on
page 195
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8 40X8280 1 1 Front input guide Front input guide removal on page

236
9 40X8300 1 1 MPF solenoid MPF solenoid removal on page 184
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10 40X8301 1 1 Reverse solenoid Reverse solenoid removal on page

190
11 40X8285 1 1 Control panel assembly Control panel assembly removals on
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page 218
(MS610de and M3150)
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page 218
(MS510dn and M1145)
page 218
Parts catalog
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1 40X8048 1 1 Front door sensor Front door sensor removal on page 235
2 40X8266 1 1 Cartridge smart chip Toner cartridge smart chip contact
contact removal on page 204
3 40X8046 1 1 Toner density sensor Toner density sensor removal on page
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246
4 40X7797 1 1 Power supply, 100 V/110 V Power supply removal on page 240
4 40X7798 1 1 Power supply, 220 V Power supply removal on page 240
4 41X0003 1 1 Power supply, 100 V/110 V Power supply removal on page 240
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Latin America
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5 40X8045 1 1 Trailing edge sensor Trailing edge sensor removal on page
249
6 40X8043 1 1 Duplex sensor and input Duplex sensor and input sensor removal
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sensor on page 243
7 40X8800 1 1 Media present sensor flag Media present sensor flag removal on
page 249
8 40X7592 1 1 Media present sensor Media present sensor removal on
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page 247
9 40X8044 1 1 Index sensor Index sensor removal on page 246
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4514-6xx
Assembly 4: Frame
1 2
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Assembly 4: Frame
1 40X8393 1 1 Transfer roll Transfer roll removal on page 210
2 40X8298 1 1 Redrive assembly Redrive assembly removal on
page 260
(MS510dn and M1145)
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page 260
page 260
(MS610de and M3150)
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3 40X8850 1 1 Redrive shaft Redrive shaft removal on page 261
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4 40X8299 1 1 Front mounts Left front mount removal on
page 206
Right front mount removal on
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page 208
5 40X8084 1 1 Pick/Lift motor gearbox Pick/Lift motor gearbox removal on
page 255
6 40X8275 1 1 Duplex assembly Duplex removal on page 242
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7 40X8297 2 2 Pick tires N/A
8 40X8261 1 1 ACM assembly ACM assembly removal on page
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9 40X8295 2 2 MPF pick roller and separator pad MPF pick roller removal on page
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and
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Separator pad removal on page

238
10 40X8279 1 1 Jam access cover Jam access cover removal on
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page 231
11 40X8777 1 1 MPF gearbox MPF gearbox removal on page 187
12 40X8277 1 1 Duplex gear assembly Duplex gear assembly removal on
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page 192
13 40X8083 1 1 Cartridge gearbox Cartridge gearbox removal on
page 191
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14 40X8085 1 1 Main drive gearbox Main drive gearbox removal on

page 182
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NS 40X8394 1 1 Screw kit, contains: N/A

MT3x0.5+8PFNI10 pieces
MT3x0.5+6PFNI10 pieces
TP2NC3+6PFNI10 pieces
Parts catalog
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4514-6xx
Assembly 5: Option trays
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Assembly 5: Option trays

Asm-index P/N Units/opt Units/FRU Description Removal procedure
1 40X8287 1 1 250-sheet tray N/A
1 40X8286 1 1 550-sheet tray N/A
1 40X9654 1 1 550-sheet tray, lockable N/A
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2 40X8520 1 1 Dust cover, 250sheet tray Dust cover removal on page 257
2 40X8521 1 1 Dust cover, 550sheet tray Dust cover removal on page 257
3 40X8262 1 1 ACM assembly ACM assembly removal on page 270
4 40X8443 1 1 Pick roller assembly Pick roller removal on page 267
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5 40X8444 1 1 Separator roll assembly Separator roll assembly removal on page
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6 40X8305 1 1 250-sheet tray insert N/A
6 40X8086 1 1 550-sheet tray insert N/A
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Assembly 6: Maintenance kits

NS 40X8439 1 1 Maintenance kit, 100 V (MS510dn and M1145) N/A
100 V fuser (40X8343)
Paper exit guide (40X8298)
ACM pick roll (40X8297)
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Transfer roll (40X8393)
Tray separator roll assembly (40X8444)
MPF pick roll and separator pad (40X8295)
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110 V fuser (40X8023)
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220 V fuser (40X8024)
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NS 40X8440 1 1 Maintenance kit, 100 V (MS610dn and M3150dn) N/A
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100 V fuser (40X8343)

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110 V fuser (40X8023)
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4514-6xx

220 V fuser (40X8024)
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NS 40X8441 1 1 Maintenance kit, 100 V (MS610de and M3150) N/A
100 V fuser (40X8343)
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110 V fuser (40X8023)
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220 V fuser (40X8024)
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Assembly 7: Power cords

NS 40X0269 1 1 Power cord, 2.5 m (straight)USA, Canada N/A
NS 40X0289 1 1 Power cord, 1.8 m (straight)USA N/A
NS 40X3141 1 1 Power cord, 2.5 m (straight)Europe and others N/A
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NS 40X0288 1 1 Power cord, 2.5 m (straight)Argentina N/A
NS 40X0271 1 1 Power cord, 2.5 m (straight)United Kingdom N/A
NS 40X0275 1 1 Power cord, 2.5 m (straight)Israel N/A
NS 40X1772 1 1 Power cord, 2.5 m (straight)Switzerland N/A
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NS 40X1773 1 1 Power cord, 2.5 m (straight)South Africa N/A
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NS 40X0273 1 1 Power cord, 2.5 m (straight)Traditional Italy N/A
NS 40X1774 1 1 Power cord, 2.5 m (straight)Denmark N/A
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NS 40X4596 1 1 Power cord, 2.5 m (straight)Brazil N/A
NS 40X0303 1 1 Power cord, 2.5 m (straight)China N/A
NS 40X0270 1 1 Power cord, 2.5 m (straight)Japan N/A
NS 40X1792 1 1 Power cord, 2.5 m (straight)Korea N/A
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NS 40X1791 1 1 Power cord, 2.5 m (straight)Taiwan N/A
NS 40X0301 1 1 Power cord, 2.5 m (straight)Australia N/A
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4514-6xx
Assembly 8: Miscellaneous
NS 40X8737 1 1 RFID card reader N/A
NS 40X8330 1 1 MarkNet N8352 802.11 b/g/n Wireless Print Server N/A
Kit
NS 40X4819 1 1 Adapter, RS232C serial N/A
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NS 40X5315 1 1 Screw, Ship with ISP (2) N/A
NS 40X5316 1 1 Cable, 14 pin JST for ISP N/A
NS 40X5317 1 1 Standoff, Tee with thumbscrew N/A
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NS 40X4826 1 1 Adapter, N8120 GB INA N/A
NS 40X4823 1 1 Adapter, Parallel 1284-B N/A
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NS 40X4827 1 1 Adapter, N8130 10/100 Fiber N/A
NS 40X8523 1 1 RS-232C Serial Interface Card N/A
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NS 40X8524 1 1 1284-B Parallel Interface Card N/A
NS 40X7445 1 1 2GB DDR3 RAM N/A
NS 40X7567 1 1 1GB DDR3 RAM N/A
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NS 40X8603 1 1 Forms and Barcode Card N/A
(MS510dn, MS610dn, M1145, and M3150dn)
NS 40X8606 1 1 Forms and Barcode Card (MS610de and M3150) N/A
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NS 40X8836 1 1 Forms and Barcode + Simplified Chinese Font N/A

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NS 40X8837 1 1 Forms and Barcode + Japanese Font N/A

NS 40X8605 1 1 Prescribe Card (MS510dn, MS610dn, M1145, and N/A
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M3150dn)
NS 40X8608 1 1 Prescribe Card (MS610de and M3150) N/A
NS 40X8604 1 1 IPDS card (MS510dn, MS610dn, M1145, and N/A
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M3150dn)
NS 40X8607 1 1 IPDS card (MS610de and M3150) N/A
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NS 40X0387 1 1 Interface device, USB-A N/A

NS 40X8527 1 1 Adapter, pcProx CASI Black Card Reader N/A
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NS 40X8570 1 1 Font card, Arabic N/A

NS 40X8571 1 1 Font card, Hebrew N/A
NS 40X8568 1 1 Font card, Korean N/A
NS 40X8569 1 1 Font card, Japanese N/A
NS 40X8556 1 1 Font card, Traditional Chinese N/A
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4514-6xx

NS 40X8557 1 1 Font card, Simplified Chinese N/A
NS 40X8555 1 1 256MB flash card N/A
NS 40X7856 1 1 160GB hard disk (MS610de and M3150) N/A
NS 40X1368 1 1 USB cable, packaged (2 m) N/A
NS 40X8695 1 1 Relocation kit (MS510) N/A
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NS 40X8696 1 1 Relocation kit (MS610dn) N/A
NS 40x8697 1 1 Relocation kit (MS610de) N/A
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Appendix A: Printer specifications
Product power consumption

The following table documents the power consumption characteristics of the product.
Note: Some modes may not apply to your product.
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Mode Description Power consumption
(Watts)
Printing The product is generating hardcopy output from electronic inputs. 600 (MS510dn); 640
(MS610dn, MS610de)
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Copy The product is generating hardcopy output from hardcopy original documents. NA
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Scan The product is scanning hardcopy documents. NA
Ready The product is waiting for a print job. 9
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Sleep Mode The product is in a highlevel energysaving mode. 5
Hibernate The product is in a lowlevel energysaving mode. 1
Off The product is plugged into an electrical outlet, but the power switch is turned 0
off.
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The power consumption levels listed in the previous table represent time-averaged measurements. Instantaneous
power draws may be substantially higher than the average.
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Values are subject to change. See www.lexmark.com for current values.
Electrical specifications
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Low-voltage models
100 to 127 V ac at 47 to 63 Hz nominal
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90 to 137 V ac, steady state operational extremes
High-voltage models
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220 to 240 V ac at 47 to 63 Hz nominal (not available in all countries)

198 to 254 V ac, steady state operational extremes
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4514-6xx
Operating clearances
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1 Right 30 cm (12 in.)

2 Front 51 cm (20 in.)
3 Left 20 cm (8 in.)
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4 Rear 20 cm (8 in.)
5 Top 30 cm (12 in.)
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Allow additional clearance around the printer for adding the optional input trays.
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Acoustics
All measurements are made in accordance with ISO 7779 and conform with ISO 9296.

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4514-6xx
Status 1 meter average sound pressure Declared sound power level (Bels)
dBA
Idle (Standby) Inaudible Inaudible
Quiet Mode 51 dBA 6.6 Bels
Simplex Printing 54 dBA 6.9 Bels
Sleep/Hibernate Mode Inaudible Inaudible
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Measurements apply to 300 dpi, 600 dpi and 1200 dpi printing.
Status 1 meter average sound pressure Declared sound power level (Bels)
dBA
Idle (Standby) Inaudible Inaudible
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Quiet Mode 52 dBA 6.7 Bels
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Simplex Printing 55 dBA 7.0 Bels
Sleep/Hibernate Mode Inaudible Inaudible
Measurements apply to 300 dpi, 600 dpi and 1200 dpi printing.
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Operating environment
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Environment Specification
Temperatureprinter operating 60 to 90 F (16 to 32 C)
Relative humidityprinter operating 8 to 80%
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Maximum wet bulb temperatureprinter operating 73 F (23 C)

Temperatureprinter off 50 to 110 F (10 to 43 C)
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Relative humidityprinter off 8 to 80%

Maximum wet bulb temperatureprinter off 80 F (27 C)
Temperatureambient operating environment* 60 to 90 F (16 to 32 C)
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Relative humidityambient operating environment* 8 to 80%

Temperaturestorage and shipping (packaged printer)
-40 to 110 F (-40 to 43 C)
with or without print cartridge
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Altitude 10,000 ft (0 to 3,048 m)

Atmospheric pressure 74.6 kPa
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Tilt 2
*In some cases, performance specifications (such as paper OCF, EP cartridge usage) are
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measured at an ambient condition.

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4514-6xx
Appendix B: Options and features
Available internal options

DDR3 DIMM
Flash memory
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Fonts
Firmware
Forms Barcode
Prescribe
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IPDS
PrintCryption
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Hard disk*
Internal Solutions Ports (ISP)*
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Parallel 1284B interface
MarkNet N8130 10/100 fiber interface
RS232C serial interface
*
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This internal option is available only in the MS610de printer model.
Media handling options

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Standard output bin

150sheet bin (MS510)
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250sheet bin (MS610)

Standard tray
250sheet tray (MS510)
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550sheet tray (MS610)

Optional 250-sheet tray*
Optional 550-sheet tray*
Multipurpose feeder
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* Any combination of 550-sheet and 250-sheet trays may be installed up to a total of 3 optional trays.
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Appendix B: Options and features

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4514-6xx
Appendix C: Theory of operation
POR sequence
At power on, the engine code goes through a series of tests to verify hardware integrity. If a hardware failure is detected,
then it is reported to the printer. If the POR sequence cannot be completed successfully, then the printer may post an
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error message identifying that service may be needed.
Printer control
The printer uses a single processor for both RIP and engine functions. The raster image processor (RIP) code performs
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system responsibilities such as PC connection, LAN, ISP attachments, and bitmap generation. The engine code performs
tasks related to the operation of the electrical and mechanical device systems such as motors, lasers, power supplies,
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and fusers. The NVRAMs are located on the controller board and control panel, replacement of either the controller
board or control panel will pull or mirror NVRAM data from each other.
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Paper path information ec
Input tray
Component functions for feeding from the tray:
Tray present sensorDetects if the tray is inserted
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Media present sensorDetects whether the media level is empty or low.

Pick/Lift motorSupplies the mechanical power requirements of the lift plate and the pick rollers.
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When feeding media, the front part of the lift plate is raised, pressing the media to the pick rollers. The pick rollers
rotate to feed the media to the separator rolls. The separator rolls rotate in a direction opposite to the pick rollers. This
ensures that sheets are fed one at a time. The media is then fed to the secondary input roller and then to the first input
roller.
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# Part
1 First input roller
2 Secondary input roller
3 Separator roller
4 Pick rollers
5 Option tray
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Multipurpose feeder (MPF)
The driving force from the main drive motor is transmitted through the MPF gearbox. When the MPF solenoid activates,
it allows the MPF sector gear linked to the MPF gearbox to rotate. The MPF pick roll shaft is connected to the MPF
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sector gear.
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The MPF can be accessed by opening the MPF tray on the front door. In an MPF paper feed, the MPF paper present
sensor detects the media. The instant the MPF pick roll shaft rotates, the cams on each end of the shaft disengage the
MPF tray. Each side of the tray is connected to the front access cover by springs. When disengaged from the shaft, the
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springs pull the tray causing the media to come into contact with the MPF pick roller. At the same time the pick roller
rotates, pushing the media to the separator pad. The media does not pass through the secondary input roller, but
directly to the first input roller. ec
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# Part
1 MPF pick roller
2 MPF tray
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3 MPF paper present sensor

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Simplex printing
Situated along the first input roller, is the deskew shutter. It subjects the media to a deskewing force based on the
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media width. The direction of the force is transverse to the feed direction. The leading edge of the media then passes
though the input sensor.
After the edge of the media is aligned, the first input roller feeds the media to the transfer roll for toner transfer. At
this point, the toner image is already on the photoconductor drum surface. As the media passes between the
photoconductor drum and transfer roll, the toner image is transferred to the media.

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The media with the embedded toner image goes through the fuser assembly to permanently bond the toner to the
media. When it passes between the heat belt and pressure roll of the fuser assembly, the combination of heat and
pressure fuses the toner image to the media. The fuser exit roller feeds the media to the paper exit roller and then to
the output bin.
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# Part
1 Output bin
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2 Photoconductor drum
3 Input sensor
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5 Transfer roller
6 Fuser exit roller
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7 Fuser assembly
8 Paper exit roller
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Duplex printing
After the first side of the media has been printed on and is partially fed out to the output bin, the duplex solenoid
activates. This causes the exit roller to reverse its rotation and feed the media, with its trailing edge first, back into the
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redrive assembly and then to the duplex paper path. The duplex front and rear deliver rollers move the media through
the duplex paper path, the diverter, the first input roller, and back to the primary paper path. The same process for
printing on the first side of the media repeats, this time for the second side of the media.
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# Part
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2 Secondary input roller
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3 Duplex front deliver roller
4 Duplex rear deliver roller
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5 Paper exit roller
Media handling components

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Main drive gearbox
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The gearbox supplies all mechanical power requirements of the printer. Its motor, through several gears, transfers
power to following paths: photoconductor drum, transfer roll, fuser, paper exit, input, duplex, and MPF.
Aside from providing rotational motion to rollers and feeders, the gearbox must also ensure that the print image is not
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distorted during the whole process. It must also provide easy and effective means to cut or break the transfer of motion
when taking the cartridge unit out of the machine, or when clearing jammed sheets through its linkage system.
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Autocompensator mechanism (ACM)

The fundamental function of the ACM is to pick and feed a single sheet of media and accurately deliver it to the
downstream paper path. The pick arm is counterbalanced to provide a priming force throughout the entire range of
paper levels in the tray. When media is picked, a subsequent sheet is not picked until the previous sheet's trailing edge
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is detected by the trailing edge sensor. Once the trailing edge of the media is detected, and the minimum interpage
gap is satisfied, the next sheet will be picked.
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Key components
Sensors
MS310/MS410 sensors
Bin full sensor
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Input sensor
Fuser exit MPF paper present

sensor sensor
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Duplex sensor
Trailing edge
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sensor
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sensor
Media present Trailing edge Index sensor

sensor sensor
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MS510/MS610 sensors
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Bin full sensor
Input sensor
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Fuser exit MPF paper present

sensor sensor
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Duplex sensor
Index sensor
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Media present
sensor Trailing edge
sensor
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Pass through
sensor
Media present Trailing edge Index sensor

sensor sensor

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4514-6xx
Trailing edge sensor

Detects the medias trailing edge as it passes the pick tires. Among other capabilities, this sensor can be used to
determine the paper size sensor and the media stack height.
MPF sensor
Detects the presence of media in the MPF tray.
Media present sensor
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Detects the presence of media in the tray.
Tray present sensor

Detects the presence of the tray in the printer.
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Bin full sensor
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Detects whether the standard bin is full by moving the actuator up and down.
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Toner density sensor
Detects a pre-placed toner patch and image on the photoconductor (drum) and outputs pulses when the central line
of the patch image aligns with the central line of the detector. The sensor outputs pulses at the timing the patch image
passes the sensor. Therefore, observing changes of intervals at which pulses are output leads to toner density detection.
ec
Pass through sensor (option tray)
Detects when the media from the option tray passes. This will trigger the pick roller to pick the next media.
El
Capactive Toner Level Sensor (CTLS)

Detects the amount of toner in the imaging unit. If the toner level is low, the cartridge auger motor is triggered to add
K-
toner from the toner cartridge to the imaging unit.
Front door sensor

M
Is a safety switch that cuts off a 5 V DC supply from the controller board to the LSU to prevent the laser from activating
when the front door is opened.
Other key components

w
Cooling fan
w
Discharges air from the printer to prevent excessive temperature increase.

w
Power supply
The power supply has two main sections: the HVPS and LVPS. The HVPS card assembly generates AC power and feeds
it to the developer roll, the transfer roll assembly and the charge roll assembly. The LVPS card assembly generates low
voltages: 5 V DC for logic circuits, 5 V DC for laser diodes and 24 V DC for cooling fans.

314
4514-6xx
Controller board
Controls the printing operation based on the communication with the RIP controller and optional peripherals. It also
controls the fuser, toner dispensing, sensor switch feedback, drive motors, clutches and solenoids
MS310/MS410 rollers
Paper exit roller
Photoconductor
de
drum
Fuser assembly
Fuser exit First input roller

roller MPF pick roller
c
ni
Secondary input
Duplex rear roller
deliver roller
tro
Transfer roll
Duplex front Pick rollers

deliver roller
Separator roll
ec
Pick rollers
MS510/MS610 rollers
El
Paper exit roller

Photoconductor
K-
drum
Fuser assembly
M
Fuser exit First input roller

roller
w
Secondary input
Duplex rear roller
deliver roller Transfer roll
w
Duplex front Separator roll

deliver roller
w
Separator roll
Pick rollers Pick rollers

315
4514-6xx
Electrophotographic process (EP process)

Printhead
The printhead scans the photo conductor drum surface with a laser beam. It consists of the following components:
Laser diode (LD) card assembly
Oscillator
de
Start of scan card assembly
When a laser beam is scanned across the photoconductor drum surface from one end to the other while turning on
and off the beam, one line of latent image is created. If the scanning by the laser beam is repeated while rotating the
drum, a two-dimensional image is created. The resolution in the scanning direction (from right to left) is determined
by the rotational speed of the printhead motor, depending on how quickly the laser is adjusted. The resolution in the
c
process direction (from top to bottom) is determined by the rotational speed of the printhead motor. The higher the
scanning speed becomes, the sooner the scanning of the next row can be started.
ni
Step 1: Charge
tro
During the charge step, voltage is sent from the HVPS to the charge roll beside the photoconductor. The charge roll
applies a uniform negative charge over the entire surface of the photoconductor to prepare it for the laser beam.
Charge roll HVPS

ec
(-VDC)
(-VDC)
El
Ground
DRUM
K-
Drum Surface Drum Surface

Photoconductive Image Voltage
Surface -VDC value
M
Conductive Tube
Ground
w
0V
w
w

316
4514-6xx
Step 2: Expose
The laser fires a focused beam of light at the surface of the photoconductor and writes an invisible image, called a latent
image. The laser beam only discharges the surface where the beam hits the photoconductor. This creates a difference
in charge potential between the exposed area and the rest of the photoconductor surface.
Modulated
Laser Beam
de
Printhead
DRUM
c
Image Voltage
ni
Laser Beam Laser Beam
tro
ec Discharge
Level
0V
Invisible Latent Image
El
Step 3: Develop
Once the laser exposes the photoconductor, the HVPS sends charge to the developer roll. Because of the charge
K-
difference between the toner on the developer roller and the electrostatic image created by the laser, the toner is
attracted to areas of the photoconductor surface exposed by the laser.
M
w
w
w

317
4514-6xx
This process would be similar to using glue to write on a can and then rolling it over glitter. The glitter sticks to the glue
but not to the rest of the can.
Developer HVPS
Metering
Roll Blade
Toner
DRUM
-VDC
de
Image Voltage
c
ni
Toner at
-VDC Developer
tro
Bias value
Discharge
Level
0V
Visible Developed Image
ec
Step 4: Transfer
El
As the paper travels between the transfer roll and the photoconductor, the transfer roll applies a positive charge to
the back of the media. This positive charge attracts the negatively charged toner image from the photoconductor to
the top surface of the media.
K-
M
HVPS
w
-VDC -VDC DRUM

w
w
Transfer roll
Sheet of paper

318
4514-6xx
Step 5: Clean
The cleaning blade removes any toner that remains on the photoconductor after the transfer process. The toner
removed is collected inside the imaging unit.
Used Toner
Cleaning Blade
de
Charge roll
DRUM
c
ni
tro
ec
El
K-
M
w
w
w

319
4514-6xx
Appendix D: Acronyms
Acronyms
ASIC Application-Specific Integrated Circuit
BLDC Brushless DC Motor
de
BOR Black Only Retract
C Cyan
CCD Charge Coupled Device
c
CCP Carbonless Copy Paper
CRC Cyclic Redundancy Check
ni
CSU Customer Setup
CTLS Capacitance Toner Level Sensing
tro
DIMM Dual Inline Memory Module
DRAM Dynamic Random Access Memory
EDO Enhanced Data Out
ec
EP Electrophotographic Process
EPROM Erasable Programmable Read-Only Memory
ESD Electrostatic Discharge
El
FRU Field Replaceable Unit
GB Gigabyte
K-
HCF HighCapacity Feeder

HCIT High-Capacity Input Tray
HCOF High-Capacity Output Finisher
M
HVPS High Voltage Power Supply

ITU Image Transfer Unit
K Black
w
LCD Liquid Crystal Display

LDAP Lightweight Directory Access Protocol
w
LED Light-Emitting Diode

LVPS Low Voltage Power Supply
w
M Magenta
MB Megabyte
MFP MultiFunction Printer
MPF Multipurpose Feeder
MROM Masked Read Only Memory
321
4514-6xx
MS Microswitch
NVM Nonvolatile Memory
NVRAM Nonvolatile Random Access Memory
OEM Original Equipment Manufacturer
OPT Optical Sensor
PC Photoconductor
de
pel, pixel Picture element
POR Power-On Reset
POST Power-On Self Test
PSD Position Sensing Device
c
PWM Pulse Width Modulation
ni
RIP Raster Imaging Processor
ROM Read Only Memory
SDRAM Synchronous Dual Random Access Memory
tro
SIMM Single Inline Memory Module
SRAM Static Random Access Memory
TPS Toner Patch Sensing
ec
UPR Used Parts Return
V ac Volts alternating current
V dc Volts direct current
El
VTB Vacuum Transport Belt

Y Yellow
K-
M
w
w
w
322
4514-6xx
Index
Symbols accessing 145
[x]page jam, clear manual feeder. [25y.xx] 72 action for prompts 149
[x]page jam, clear standard bin. [20y.xx] 55 automatically display error screens 153
[x]page jam, open front door. [20y.xx] 47 clear supply usage history 153
[x]page jam, open rear door. [20y.xx] 56 clearing custom status 153
conserve energy 148
de
[x]page jam, open tray 1. [241.xx] 62
[x]page jam, open tray [x]. [24y.xx] 66 disk encryption 150
[x]page jam, remove tray 1 to clear duplex. download emuls 147
[23y.xx] 59 envelope prompts 149
erase hard disk 154
event log 147
A
c
Factory Defaults 148
ACM, theory 312 font density 150
ni
acronyms 321 font sharpening 150
available internal options 307 jobs on disk 150
avoiding jams 27 key repeat initial delay 152
tro
avoiding paper jams 44 key repeat rate 152
maintenance counter value 146
B menu settings page 147
blank pages 37 panel menus 147
ec paper prompts 148
C PPDS emulation 147
card stock print quality pages 146
tips 28 reduced curl 151
require standby 151
El
Cartridge low [88.xy] 74
Cartridge nearly low [88.xy] 74 reset maintenance counter 146
Cartridge very low, [x] estimated pages remain restore settings 154
[88.xy] 74 safe mode 147
K-
Cartridge, imaging unit mismatch [41.xy] 74 UI automation 152

Change [paper source] to [custom string] load [paper USB pnp 153
orientation] 75 USB speed 153
wipe all settings 150, 154
M
Change [paper source] to [custom type name] load

[orientation] 74 control panel
Change [paper source] to [paper size] load controller board, removing with 158
[orientation] 75 using 129
Change [paper source] to [paper type] [paper size] load control panel, printer
w
[orientation] 75 indicator light 130

change history 21 Sleep button light 130
cleaning controller board
w
exterior of the printer 280 control panel, removing with 158

cleaning the printer 280 controller board, restoring configuration 159
w
Close front door 75

Complex page, some data may not have printed D
[39] 75 data security notice 32, 157
Configuration change, some held jobs were not Defective flash detected [51] 76
restored [57] 75 device tests
configuration menu disk test/clean 140
A5 loading 151 flash test 140
Index
323
4514-6xx
quick disk 139 electrophotographic process, theory 316

diagnostics electrostaticsensitive parts 157
print tests 133 embedded solutions 163
registration 132 energy
diagnostics menu conserving 148
accessing 132 envelopes
automatic darkness adjustment 143 tips on using 28
base sensor test 139 environment specifications 305
button test 134 EP process, theory 316
de
charge roll voltage 143 EP setup
clear event log 145 automatic darkness adjustment 143
defaults 140 charge roll voltage 143
disk test/clean 140 EP defaults 142
display event log 144 fuser temperature 142
DRAM test 134 gap adjust 143
c
duplex feed 1 test 137 print contrast 143
ni
duplex left margin 136 transfer adjust 142
duplex quick test 135 error codes
duplex sensor test 136 099.99 86
tro
duplex top margin 136 111 error messages 94
edge to edge 141 121 error messages 96
engine settings 141 126 error messages 97
EP defaults 142 132 error messages 98
exit diagnostics 145 133 error messages 99
ec
flash test 140 140 error messages 100
fuser temperature 142 146 error messages 101
gap adjust 143 155 error messages 102
input tray feed test 137 171 error messages 103
El
input tray sensor tests 138 200 paper jam messages 50
menu settings page 144 201 paper jam messages 55
output bin feed tests 138 202 paper jam messages 57
output bin sensor test 138 23y.xx paper jam messages 61
K-
panel test 134 241 paper jam messages 63

parallel strobe adjustment 142 242 paper jam messages 66
permanent page count 141 243 aper jam messages 68
M
print contrast 143 244 paper jam messages 69

print event log 144 25y.xx paper jam messages 73
print quality pages 133 3yy error messages 125
printed page count 141 900 errror messages 106
processor ID 141 912 errror messages 111
w
quick disk 139 94y errror messages 111

transfer adjust 142 950958 error messages 112
USB HS test mode 135 959 errror messages 114
w
duplex tests 96y errror messages 115

feed 1 test 137 97y errror messages 116
w
left margin 136 98y errror messages 116

quick test 135 99y errror messages 117
sensor test 136 Error reading USB drive. Remove USB. 76
top margin 136 Error reading USB hub. Remove hub. 76
ESDsensitive parts 157
E eSF solutions 163
electrical specifications 303
Index
324
4514-6xx
event log in duplex area 59

print log 144 in front door 47
exterior of the printer in manual feeder 72
cleaning 280 in standard bin 55
in tray 1 62
F in tray [x] 66
firmware card 307
L
H labels, paper
de
hardware tests tips on using 29
button test 134 laser notices 13
DRAM test 134 Load [paper source] with [custom string] [paper
panel test 134 orientation] 78
USB HS test mode 135 Load [paper source] with [custom type name] [paper
c
horizontal bottom contact connector 168 orientation] 78
horizontal sliding contact connector 174 Load [paper source] with [paper size] [paper
ni
horizontal top contact connector 165 orientation] 78
Load [paper source] with [paper type] [paper size]
[paper orientation] 79
I
tro
Load manual feeder with [custom string] [paper
Imaging unit low [84.xy] 76 orientation] 79
Imaging unit nearly low [84.xy] 76 Load manual feeder with [custom type name] [paper
Imaging unit very low, [x] estimated pages remain orientation] 79
[84.xy] 76 Load manual feeder with [paper size] [paper
ec
Incorrect paper size, open [paper source] [34] 77 orientation] 79
input tray tests Load manual feeder with [paper type] [paper size]
feed tests 137 [paper orientation] 80
sensor tests 138 locations
El
input tray, theory 309 exterior views 273, 275
Insert Tray [x] 77 low insertion force (LIF) connector 177
inspection guide 277 lubrication
Insufficient memory for Flash Memory Defragment
K-
guidelines 279
operation [37] 77
Insufficient memory to collate job [37] 77
Insufficient memory to support Resource Save feature
M
main drive gearbox, theory 312
M
[35] 77
Insufficient memory, some Held Jobs were deleted maintenance counter 279
[37] 77 maintenance kit
Insufficient memory, some held jobs will not be resetting the counter 279
restored [37] 78 Maintenance kit low [80.xy] 80
w
internal options 307 Maintenance kit nearly low [80.xy] 80

invalid code, fixing 154 Maintenance kit very low, [x] estimated pages remain
invalid engine mode [80.xy] 80
w
accessing 154 memory card 307

Memory full [38] 80
menus
w
J list of 131
jams MPF, theory 310
accessing 45
avoiding 44
understanding messages 45
N
jams, clearing Network [x] software error [54] 80
behind rear door 56
Index
325
4514-6xx
network SE menu print quality troubleshooting

accessing 155 blank pages 37
NonLexmark [supply type], see Users Guide gray background on prints 36
[33.xy] 81 repeating defects 39
Not enough free space in flash memory for resources shadow images appear on prints 39
[52] 81 skewed print 40
notices 2, 303 solid black pages 38
streaked vertical lines appear on prints 42
O toner rubs off 42
de
options toner specks appear on prints 43
firmware cards 307 printer control panel
media handling options 307 indicator light 130
memory cards 307 Sleep button light 130
output bin tests Printer had to restart. Last job may be incomplete. 81
printer messages
c
feed tests 138
sensor test 138 [x]page jam, clear manual feeder. [25y.xx] 72
ni
[x]page jam, clear standard bin. [20y.xx] 55
[x]page jam, open front door. [20y.xx] 47
P [x]page jam, open rear door. [20y.xx] 56
paper
tro
[x]page jam, open tray 1. [241.xx] 62
characteristics 25 [x]page jam, open tray [x]. [24y.xx] 66
letterhead 27 Cartridge low [88.xy] 74
preprinted forms 27 Cartridge nearly low [88.xy] 74
recycled 27 Cartridge very low, [x] estimated pages remain
selecting 27
ec
[88.xy] 74
storing 27 Cartridge, imaging unit mismatch [41.xy] 74
unacceptable 26 Change [paper source] to [custom string] load [paper
paper jams orientation] 75
El
avoiding 44 Change [paper source] to [custom type name] load
paper jams, clearing [orientation] 74
behind rear door 56 Change [paper source] to [paper size] load
in duplex area 59 [orientation] 75
K-
in front door 47 Change [paper source] to [paper type] [paper size]

in manual feeder 72 load [orientation] 75
in standard bin 55 Close front door 75
in tray 1 62
M
Complex page, some data may not have printed

in tray [x] 66 [39] 75
paper messages Configuration change, some held jobs were not
[x]page jam, remove tray 1 to clear duplex. restored [57] 75
[23y.xx] 59 Defective flash detected [51] 76
w
paper sizes Error reading USB drive. Remove USB. 76

supported by the printer 30 Error reading USB hub. Remove hub. 76
paper types Imaging unit low [84.xy] 76
w
duplex support 31 Imaging unit nearly low [84.xy] 76

supported by printer 31 Imaging unit very low, [x] estimated pages remain
where to load 31
w
[84.xy] 76
parts catalog legend 282 Incorrect paper size, open [paper source] [34] 77
POR sequence 35 Insert Tray [x] 77
poweron reset sequence 35 Insufficient memory for Flash Memory Defragment
print quality operation [37] 77
initial check 36 Insufficient memory to collate job [37] 77
Index
326
4514-6xx
Insufficient memory to support Resource Save feature Too many flash options installed [58] 84
[35] 77 Too many trays attached [58] 85
Insufficient memory, some Held Jobs were deleted Unformatted flash detected [53] 85
[37] 77 Unsupported option in slot [x] [55] 85
Insufficient memory, some held jobs will not be Unsupported USB hub, please remove 76
restored [37] 78 printer setup
Load [paper source] with [custom string] [paper defaults 140
orientation] 78 edge to edge 141
Load [paper source] with [custom type name] [paper parallel strobe adjustment 142
de
orientation] 78 permanent page count 141
Load [paper source] with [paper size] [paper printed page count 141
orientation] 78
Load [paper source] with [paper type] [paper size] R
[paper orientation] 79 recovery mode
Load manual feeder with [custom string] [paper
c
accessing 155
orientation] 79 recycled paper
ni
Load manual feeder with [custom type name] [paper using 27
orientation] 79 registration 132
Load manual feeder with [paper size] [paper Reinstall missing or unresponsive cartridge [31.xy] 82
tro
orientation] 79 Reinstall missing or unresponsive imaging unit
Load manual feeder with [paper type] [paper size] [31.xy] 82
[paper orientation] 80 removal procedures
Maintenance kit low [80.xy] 80 tips 181
Maintenance kit nearly low [80.xy] 80 removals
ec
Maintenance kit very low, [x] estimated pages remain ACM assembly 253
[80.xy] 80 ACM assembly, option tray 270
Memory full [38] 80 bail 231
Network [x] software error [54] 80 bezel 214
El
NonLexmark [supply type], see Users Guide cartridge gearbox 191
[33.xy] 81 cartridge plunger 211
Not enough free space in flash memory for resources control panel removal 218
[52] 81
K-
control panel USB port (MS610de) 226

Printer had to restart. Last job may be incomplete. 81 control panel USB port (MS610dn) 225
Reinstall missing or unresponsive cartridge [31.xy] 82 controller board 200
Reinstall missing or unresponsive imaging unit controller board shield 200
M
[31.xy] 82 cooling fan 196

Remove paper from standard output bin 82 cooling fan duct 196
Replace cartridge, 0 estimated pages remain cooling fan mount 198
[88.xy] 82 duplex 242
Replace cartridge, printer region mismatch [42.xy] 82
w
duplex gear assembly 192

Replace imaging unit, 0 estimated pages remain duplex sensor and input sensor 243
[84.xy] 83 dust cover 257
Replace maintenance kit, 0 estimated pages remain
w
front access cover 235

[80.xy] 83 front access sensor 235
Replace unsupported cartridge [32.xy] 83 front door 232
w
Replace unsupported imaging unit [32.xy] 83 front input guide 236

Serial option [x] error [54] 83 fuser 263
SMTP server not set up. Contact system index sensor 246
administrator. 84, 85 jam access cover 231
Standard network software error [54] 84 laser scanning unit 265
Standard parallel port disabled [56] 84 left cover 181
Standard USB port disabled [56] 84 left front mount 206
Index
327
4514-6xx
main drive gearbox 182 selecting paper 27

media present sensor 247 Serial option [x] error [54] 83
media present sensor flag 249 service checks troubleshooting
MPF assembly 227 network service check 122
MPF gearbox 187 service engineer (SE) menu 155
MPF pick tire 230 accessing 155
MPF pick tire cover 230 service manual conventions 21
MPF sensor 236 shadow images appear on prints 39
MPF solenoid 184 SMTP server not set up. Contact system
de
nameplate removal 216 administrator. 84, 85
narrow media/bin full sensor 258 solid black pages 38
pick roller 267 specifications
pick/lift motor gearbox 255 acoustics 304
power supply 240 electrical 303
power supply shield 241 environment 305
c
rear cover 257 operating clearances 304
ni
rear door 257 Standard network software error [54] 84
redrive assembly 260 Standard parallel port disabled [56] 84
redrive shaft 261 Standard USB port disabled [56] 84
tro
reverse solenoid 190 storing
right cover 194 paper 27
right cover (MS610de) 194 supported paper sizes 30
right front mount 208 supported paper types and weights 31
separator pad 238 symptoms
ec
separator roll assembly 268 printer 117
speaker 226
toner cartridge smart chip contact 204 T
toner density sensor 246 theory of operation
El
top cover 264 ACM 312
trailing edge sensor 249 duplex printing 311
transfer roll 210 electrophotographic process 316
tray present sensor 195
K-
input tray 309

UICC 222 main drive gearbox 312
Remove paper from standard output bin 82 MPF 310
Replace cartridge, 0 estimated pages remain [88.xy] 82 other key components 314
M
Replace cartridge, printer region mismatch [42.xy] 82 POR sequence 309

Replace imaging unit, 0 estimated pages remain printer control 309
[84.xy] 83 sensors 313
Replace maintenance kit, 0 estimated pages remain simplex printing 310
[80.xy] 83
w
tips
Replace unsupported cartridge [32.xy] 83 card stock 28
Replace unsupported imaging unit [32.xy] 83 on using envelopes 28
reports
w
on using labels 29
event log 147 transparencies 29
menu settings page 147 tips on using envelopes 28
w
restoring Too many flash options installed [58] 84

configuration file 161 Too many trays attached [58] 85
license file 161 tools, required 33
transparencies
S tips 29
safety information 16 troubleshooting
scheduled maintenance 278 initial check 35
Index
328
4514-6xx
troubleshooting, print quality

blank pages 37
gray background on prints 36
repeating defects 39
shadow images appear on prints 39
skewed print 40
solid black pages 38
streaked vertical lines appear on prints 42
toner rubs off 42
de
toner specks appear on prints 43
troubleshooting, service checks
network service check 122
c
unacceptable paper 26
Unformatted flash detected [53] 85
ni
Unsupported option in slot [x] [55] 85
Unsupported USB hub, please remove 76
updating the printer firmware
tro
using a flash drive 162
using a network computer 162
V
vertical mount contact connector 171
ec
Z
zero insertion force (ZIF) connectors 164
El
K-
M
w
w
w
Index
329
4514-6xx
Part number index

P/N Part name Page
40X0269 Power cord, 2.5 m (straight)USA, Canada..........................................................................................299
40X0270 Power cord, 2.5 m (straight)Japan......................................................................................................299
40X0271 Power cord, 2.5 m (straight)United Kingdom.....................................................................................299
de
40X0273 Power cord, 2.5 m (straight)Traditional Italy......................................................................................299
40X0275 Power cord, 2.5 m (straight)Israel......................................................................................................299
40X0288 Power cord, 2.5 m (straight)Argentina...............................................................................................299
c
40X0289 Power cord, 1.8 m (straight)USA........................................................................................................299
40X0301 Power cord, 2.5 m (straight)Australia.................................................................................................299
ni
40X0303 Power cord, 2.5 m (straight)China......................................................................................................299
40X0387 Interface device, USB-A..........................................................................................................................301
tro
40X1368 USB cable, packaged (2 m) ...................................................................................................................302
40X1772 Power cord, 2.5 m (straight)Switzerland............................................................................................299
40X1773 Power cord, 2.5 m (straight)South Africa...........................................................................................299
ec
40X1774 Power cord, 2.5 m (straight)Denmark................................................................................................299
40X1791 Power cord, 2.5 m (straight)Taiwan...................................................................................................299
40X1792 Power cord, 2.5 m (straight)Korea.....................................................................................................299
El
40X3141 Power cord, 2.5 m (straight)Europe and others.................................................................................299

40X4596 Power cord, 2.5 m (straight)Brazil......................................................................................................299
K-
40X4819 Adapter, RS232C serial...........................................................................................................................301

40X4823 Adapter, Parallel 1284-B........................................................................................................................301
M
40X4826 Adapter, N8120 GB INA..........................................................................................................................301

40X4827 Adapter, N8130 10/100 Fiber................................................................................................................301
40X5315 Screw, Ship with ISP (2)..........................................................................................................................301
w
40X5316 Cable, 14 pin JST for ISP.........................................................................................................................301

40X5317 Standoff, Tee with thumbscrew.............................................................................................................301
w
40X7445 2GB DDR3 RAM......................................................................................................................................301

40X7567 1GB DDR3 RAM......................................................................................................................................301
w
40X7592 Media present sensor............................................................................................................................290

40X7592 Tray present sensor................................................................................................................................288
40X7797 Power supply, 100 V/110 V ...................................................................................................................290
40X7798 Power supply, 220 V ..............................................................................................................................290
40X7856 160GB hard disk (MS610de and M3150)...............................................................................................302
Part number index

331
4514-6xx
P/N Part name Page

40X8023 Fuser, 110 V............................................................................................................................................288
40X8024 Fuser, 220 V............................................................................................................................................288
40X8029 Controller board (MS510dn and M1145)...............................................................................................288
40X8030 Controller board (MS610dn and M3150dn)...........................................................................................288
40X8043 Duplex sensor and input sensor.............................................................................................................290
de
40X8044 Index sensor...........................................................................................................................................290
40X8045 Trailing edge sensor...............................................................................................................................290
40X8046 Toner density sensor..............................................................................................................................290
40X8048 Front door sensor...................................................................................................................................290
c
40X8050 Narrow media/bin full sensor................................................................................................................288
ni
40X8051 Nameplate (MS510dn and M1145)........................................................................................................284
40X8052 Right cover (MS510dn and M1145).......................................................................................................284
tro
40X8053 Left cover (MS510dn and M1145)..........................................................................................................285
40X8054 Rear door and cover (MS510dn and M1145) ........................................................................................284
40X8055 Top cover (MS510dn and M1145)..........................................................................................................285
ec
40X8056 Front access cover (MS510dn, MS610dn, M1145, and M3150dn)........................................................284
40X8057 Control panel cover and buttons (MS610de and M3150)......................................................................285
40X8060 Control panel cover and buttons (MS510dn and M1145)......................................................................285
El
40X8061 Control panel cover and buttons (MS610dn and M3150dn).................................................................285
40X8066 Bezel (MS510dn and M1145).................................................................................................................285
K-
40X8067 Bezel (MS610dn and M3150dn).............................................................................................................285

40X8068 Bezel (MS610de and M3150).................................................................................................................285
40X8079 Laser scanning unit (MS610dn, MS610de, M3150dn, and M3150).......................................................288
M
40X8080 Laser scanning unit (MS510dn and M1145)...........................................................................................288

40X8083 Cartridge gearbox...................................................................................................................................293
40X8084 Pick/Lift motor gearbox..........................................................................................................................293
w
40X8085 Main drive gearbox................................................................................................................................293

40X8086 550-sheet tray........................................................................................................................................284
w
40X8086 550-sheet tray insert..............................................................................................................................296

40X8087 Right cover (MS610dn and M3150dn)...................................................................................................284
w
40X8261 ACM assembly........................................................................................................................................293

40X8262 ACM assembly........................................................................................................................................296
40X8266 Cartridge smart chip contact .................................................................................................................290
40X8268 Front access cover (MS610de and M3150)............................................................................................284
Part number index

332
4514-6xx
P/N Part name Page

40X8269 Left cover (MS610dn, MS610de, M3150dn, and M3150)......................................................................285
40X8270 Rear door and cover (MS610dn, MS610de, M3150dn, and M3150).....................................................284
40X8271 Top cover (MS610dn, MS610de, M3150dn, and M3150)......................................................................285
40X8272 Nameplate (MS610de and M3150)........................................................................................................284
40X8273 Rubber foot............................................................................................................................................285
de
40X8275 Duplex assembly....................................................................................................................................293
40X8276 Cooling fan (MS510dn, MS610dn, M1145, and M3150dn)....................................................................288
40X8277 Duplex gear assembly............................................................................................................................293
40X8279 Jam access cover....................................................................................................................................293
c
40X8280 Front input guide....................................................................................................................................288
ni
40X8281 Maintenance kit, 110 V (MS510dn and M1145)....................................................................................297
tro
40X8284 Control panel assembly (MS610dn and M3150dn)................................................................................288
40X8285 Control panel assembly (MS610de and M3150)....................................................................................288
40X8286 550-sheet tray........................................................................................................................................296
ec
40X8287 250-sheet tray........................................................................................................................................296
40X8292 Control panel assembly (MS510dn and M1145)....................................................................................288
40X8295 MPF pick roller and separator pad.........................................................................................................293
El
40X8297 Pick tires.................................................................................................................................................293
40X8298 Redrive assembly (MS510dn and M1145).............................................................................................293
K-
40X8299 Front mounts..........................................................................................................................................293

40X8300 MPF solenoid..........................................................................................................................................288
40X8301 Reverse solenoid....................................................................................................................................288
M
40X8305 250-sheet tray........................................................................................................................................284

40X8330 MarkNet N8352 802.11 b/g/n Wireless Print Server Kit .......................................................................301
w
40X8343 Fuser, 100 V............................................................................................................................................288

40X8388 Controller board (MS610de and M3150)...............................................................................................288
w
40X8393 Transfer roll............................................................................................................................................293

40X8394 Screw kit.................................................................................................................................................293
w
40X8433 Maintenance kit, 110 V (MS610dn and M3150dn)................................................................................297

40X8434 Maintenance kit, 110 V (MS610de and M3150)....................................................................................298
Part number index

333
4514-6xx
P/N Part name Page

40X8437 Redrive assembly (MS610dn and M3150dn).........................................................................................293
40X8438 Redrive assembly (MS610de and M3150)..............................................................................................293
de
40X8443 Pick roller assembly................................................................................................................................296
40X8444 Separator roll assembly..........................................................................................................................296
40X8520 Dust cover (250sheet tray)....................................................................................................................284
40X8520 Dust cover, 250sheet tray.....................................................................................................................296
c
ni
40X8523 RS-232C Serial Interface Card.................................................................................................................301
tro
40X8524 1284-B Parallel Interface Card................................................................................................................301
40X8527 Adapter, pcProx CASI Black Card Reader...............................................................................................301
40X8555 256MB flash card...................................................................................................................................302
ec
40X8556 Font card, Traditional Chinese...............................................................................................................301
40X8557 Font card, Simplified Chinese.................................................................................................................302
40X8568 Font card, Korean...................................................................................................................................301
El
40X8569 Font card, Japanese................................................................................................................................301
40X8570 Font card, Arabic....................................................................................................................................301
K-
40X8571 Font card, Hebrew..................................................................................................................................301

40X8603 Forms and Barcode Card (MS510dn, MS610dn, M1145, and M3150dn)..............................................301
40X8604 IPDS card (MS510dn, MS610dn, M1145, and M3150dn).......................................................................301
M
40X8605 Prescribe Card (MS510dn, MS610dn, M1145, and M3150dn)..............................................................301

40X8606 Forms and Barcode Card (MS610de and M3150)..................................................................................301
40X8607 IPDS card (MS610de and M3150)..........................................................................................................301
w
40X8608 Prescribe Card (MS610de and M3150)..................................................................................................301

40X8695 Relocation kit (MS510)...........................................................................................................................302
w
40X8696 Relocation kit (MS610dn).......................................................................................................................302

40x8697 Relocation kit (MS610de).......................................................................................................................302
w
40X8737 RFID card reader.....................................................................................................................................301

40X8777 MPF gearbox..........................................................................................................................................293
40X8800 Media present sensor flag......................................................................................................................290
40X8836 Forms and Barcode + Simplified Chinese Font (MS510dn, MS610dn, M1145, and M3150dn).............301
Part number index

334
4514-6xx
P/N Part name Page

40X8837 Forms and Barcode + Japanese Font (MS510dn, MS610dn, M1145, and M3150dn)............................301
40X8850 Redrive shaft..........................................................................................................................................293
40X9131 MPF assembly (100 sheets)....................................................................................................................284
40X9148 Cartridge plunger...................................................................................................................................284
40X9181 Cooling fan (MS610de and M3150)........................................................................................................288
de
40X9651 Right cover (MS610de and M3150)........................................................................................................284
40X9654 550-sheet tray, lockable.........................................................................................................................296
41X0003 Power supply, 100 V/110 V Latin America.............................................................................................290
41X0005 Nameplate (MS610dn and M3150dn)....................................................................................................284
c
41X0239 Rear door and cover (MS610de and M3150).........................................................................................284
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Part number index

335
4514-6xx
Part name index

P/N Part name Page
40X8524 1284-B Parallel Interface Card................................................................................................................301
40X7856 160GB hard disk (MS610de and M3150)...............................................................................................302
40X7567 1GB DDR3 RAM......................................................................................................................................301
de
40X8305 250-sheet tray........................................................................................................................................284
40X8287 250-sheet tray........................................................................................................................................296
c
40X8555 256MB flash card...................................................................................................................................302
40X7445 2GB DDR3 RAM......................................................................................................................................301
ni
40X8086 550-sheet tray........................................................................................................................................284
40X8286 550-sheet tray........................................................................................................................................296
tro
40X9654 550-sheet tray, lockable.........................................................................................................................296
40X8261 ACM assembly........................................................................................................................................293
ec
40X8262 ACM assembly........................................................................................................................................296
40X4826 Adapter, N8120 GB INA..........................................................................................................................301
40X4827 Adapter, N8130 10/100 Fiber................................................................................................................301
El
40X4823 Adapter, Parallel 1284-B........................................................................................................................301

40X8527 Adapter, pcProx CASI Black Card Reader...............................................................................................301
K-
40X4819 Adapter, RS232C serial...........................................................................................................................301

40X8066 Bezel (MS510dn and M1145).................................................................................................................285
M
40X8068 Bezel (MS610de and M3150).................................................................................................................285

40X8067 Bezel (MS610dn and M3150dn).............................................................................................................285
40X5316 Cable, 14 pin JST for ISP.........................................................................................................................301
w
40X8083 Cartridge gearbox...................................................................................................................................293

40X9148 Cartridge plunger...................................................................................................................................284
w
40X8266 Cartridge smart chip contact .................................................................................................................290

40X8292 Control panel assembly (MS510dn and M1145)....................................................................................288
w
40X8285 Control panel assembly (MS610de and M3150)....................................................................................288

40X8284 Control panel assembly (MS610dn and M3150dn)................................................................................288
40X8060 Control panel cover and buttons (MS510dn and M1145)......................................................................285
40X8057 Control panel cover and buttons (MS610de and M3150)......................................................................285
40X8061 Control panel cover and buttons (MS610dn and M3150dn).................................................................285
Part name index

337
4514-6xx
P/N Part name Page

40X8029 Controller board (MS510dn and M1145)...............................................................................................288
40X8388 Controller board (MS610de and M3150)...............................................................................................288
40X8030 Controller board (MS610dn and M3150dn)...........................................................................................288
40X8276 Cooling fan (MS510dn, MS610dn, M1145, and M3150dn)....................................................................288
40X9181 Cooling fan (MS610de and M3150)........................................................................................................288
de
40X8275 Duplex assembly....................................................................................................................................293
40X8277 Duplex gear assembly............................................................................................................................293
40X8043 Duplex sensor and input sensor.............................................................................................................290
c
ni
tro
40X8570 Font card, Arabic....................................................................................................................................301
40X8571 Font card, Hebrew..................................................................................................................................301
40X8569 Font card, Japanese................................................................................................................................301
ec
40X8568 Font card, Korean...................................................................................................................................301
40X8557 Font card, Simplified Chinese.................................................................................................................302
40X8556 Font card, Traditional Chinese...............................................................................................................301
El
40X8837 Forms and Barcode + Japanese Font (MS510dn, MS610dn, M1145, and M3150dn)............................301
40X8836 Forms and Barcode + Simplified Chinese Font (MS510dn, MS610dn, M1145, and M3150dn).............301
K-
40X8603 Forms and Barcode Card (MS510dn, MS610dn, M1145, and M3150dn)..............................................301
40X8606 Forms and Barcode Card (MS610de and M3150)..................................................................................301
40X8056 Front access cover (MS510dn, MS610dn, M1145, and M3150dn)........................................................284
M
40X8268 Front access cover (MS610de and M3150)............................................................................................284

40X8048 Front door sensor...................................................................................................................................290
40X8280 Front input guide....................................................................................................................................288
w
40X8299 Front mounts..........................................................................................................................................293

40X8343 Fuser, 100 V............................................................................................................................................288
w
40X8023 Fuser, 110 V............................................................................................................................................288

40X8024 Fuser, 220 V............................................................................................................................................288
w
40X8044 Index sensor...........................................................................................................................................290

40X0387 Interface device, USB-A..........................................................................................................................301
40X8604 IPDS card (MS510dn, MS610dn, M1145, and M3150dn).......................................................................301
40X8607 IPDS card (MS610de and M3150)..........................................................................................................301
Part name index

338
4514-6xx
P/N Part name Page

40X8279 Jam access cover....................................................................................................................................293
40X8080 Laser scanning unit (MS510dn and M1145)...........................................................................................288
40X8079 Laser scanning unit (MS610dn, MS610de, M3150dn, and M3150).......................................................288
40X8053 Left cover (MS510dn and M1145)..........................................................................................................285
40X8269 Left cover (MS610dn, MS610de, M3150dn, and M3150)......................................................................285
de
40X8085 Main drive gearbox................................................................................................................................293
c
ni
tro
ec
40X8330 MarkNet N8352 802.11 b/g/n Wireless Print Server Kit .......................................................................301
40X7592 Media present sensor............................................................................................................................290
40X8800 Media present sensor flag......................................................................................................................290
El
40X9131 MPF assembly (100 sheets)....................................................................................................................284
40X8777 MPF gearbox..........................................................................................................................................293
K-
40X8295 MPF pick roller and separator pad.........................................................................................................293

40X8300 MPF solenoid..........................................................................................................................................288
40X8051 Nameplate (MS510dn and M1145)........................................................................................................284
M
40X8272 Nameplate (MS610de and M3150)........................................................................................................284

41X0005 Nameplate (MS610dn and M3150dn)....................................................................................................284
40X8050 Narrow media/bin full sensor................................................................................................................288
w
40X8443 Pick roller assembly................................................................................................................................296

40X8297 Pick tires.................................................................................................................................................293
w
40X8084 Pick/Lift motor gearbox..........................................................................................................................293

40X0289 Power cord, 1.8 m (straight)USA........................................................................................................299
w
40X0288 Power cord, 2.5 m (straight)Argentina...............................................................................................299

40X0301 Power cord, 2.5 m (straight)Australia.................................................................................................299
40X4596 Power cord, 2.5 m (straight)Brazil......................................................................................................299
40X0303 Power cord, 2.5 m (straight)China......................................................................................................299
Part name index

339
4514-6xx
P/N Part name Page

40X1774 Power cord, 2.5 m (straight)Denmark................................................................................................299
40X3141 Power cord, 2.5 m (straight)Europe and others.................................................................................299
40X0275 Power cord, 2.5 m (straight)Israel......................................................................................................299
40X0270 Power cord, 2.5 m (straight)Japan......................................................................................................299
40X1792 Power cord, 2.5 m (straight)Korea.....................................................................................................299
de
40X1773 Power cord, 2.5 m (straight)South Africa...........................................................................................299
40X1772 Power cord, 2.5 m (straight)Switzerland............................................................................................299
40X1791 Power cord, 2.5 m (straight)Taiwan...................................................................................................299
40X0273 Power cord, 2.5 m (straight)Traditional Italy......................................................................................299
c
40X0271 Power cord, 2.5 m (straight)United Kingdom.....................................................................................299
ni
40X0269 Power cord, 2.5 m (straight)USA, Canada..........................................................................................299
40X7797 Power supply, 100 V/110 V ...................................................................................................................290
tro
41X0003 Power supply, 100 V/110 V Latin America.............................................................................................290
40X7798 Power supply, 220 V ..............................................................................................................................290
40X8605 Prescribe Card (MS510dn, MS610dn, M1145, and M3150dn)..............................................................301
ec
40X8608 Prescribe Card (MS610de and M3150)..................................................................................................301
40X8054 Rear door and cover (MS510dn and M1145) ........................................................................................284
41X0239 Rear door and cover (MS610de and M3150).........................................................................................284
El
40X8270 Rear door and cover (MS610dn, MS610de, M3150dn, and M3150).....................................................284
40X8298 Redrive assembly (MS510dn and M1145).............................................................................................293
K-
40X8438 Redrive assembly (MS610de and M3150)..............................................................................................293

40X8437 Redrive assembly (MS610dn and M3150dn).........................................................................................293
40X8850 Redrive shaft..........................................................................................................................................293
M
40X8695 Relocation kit (MS510)...........................................................................................................................302

40x8697 Relocation kit (MS610de).......................................................................................................................302
40X8696 Relocation kit (MS610dn).......................................................................................................................302
w
40X8301 Reverse solenoid....................................................................................................................................288

40X8737 RFID card reader.....................................................................................................................................301
w
40X8052 Right cover (MS510dn and M1145).......................................................................................................284

40X9651 Right cover (MS610de and M3150)........................................................................................................284
w
40X8087 Right cover (MS610dn and M3150dn)...................................................................................................284

40X8523 RS-232C Serial Interface Card.................................................................................................................301
40X8273 Rubber foot............................................................................................................................................285
40X8394 Screw kit.................................................................................................................................................293
Part name index

340
4514-6xx
P/N Part name Page

40X5315 Screw, Ship with ISP (2)..........................................................................................................................301
40X8444 Separator roll assembly..........................................................................................................................296
40X5317 Standoff, Tee with thumbscrew.............................................................................................................301
40X8046 Toner density sensor..............................................................................................................................290
40X8055 Top cover (MS510dn and M1145)..........................................................................................................285
de
40X8271 Top cover (MS610dn, MS610de, M3150dn, and M3150)......................................................................285
40X8045 Trailing edge sensor...............................................................................................................................290
40X8393 Transfer roll............................................................................................................................................293
40X7592 Tray present sensor................................................................................................................................288
c
40X1368 USB cable, packaged (2 m) ...................................................................................................................302
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Part name index

341

MS510, MS610, M1145, & M3150: Machine Type 4514-630, - 635, - 646, - 638, - 639, - 649

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Drepturi de autor:

Formate disponibile

MS510, MS610, M1145, & M3150: Machine Type 4514-630, - 635, - 646, - 638, - 639, - 649

Încărcat de

Drepturi de autor:

Formate disponibile

de

MS510, MS610, M1145, & M3150

Safety and notices

December 04, 2014 www.lexmark.com

December 04, 2014

PrintCryption is a trademark of Lexmark International, Inc.

6 40X8268 1 1 Front access cover Front access cover removal on

7 40X9148 1 1 Cartridge plunger Cartridge plunger removal on

9 40X8051 1 1 Nameplate Nameplate removals on page 216

9 41X0005 1 1 Nameplate Nameplate removals on page 216

9 40X8272 1 1 Nameplate Nameplate removals on page 216

Asm-index P/N Units/mach Units/FRU Description Removal procedure

(MS610dn, MS610de, M3150dn,

8 40X8280 1 1 Front input guide Front input guide removal on page

10 40X8301 1 1 Reverse solenoid Reverse solenoid removal on page

12 40X8292 1 1 Control panel assembly Control panel assembly removals on

Separator pad removal on page

14 40X8085 1 1 Main drive gearbox Main drive gearbox removal on

NS 40X8394 1 1 Screw kit, contains: N/A

Assembly 5: Option trays

Assembly 5: Option trays

Assembly 6: Maintenance kits

100 V fuser (40X8343)

Transfer roll (40X8393)

NS 40X8433 1 1 Maintenance kit, 110 V (MS610dn and M3150dn) N/A

Paper exit guide (40X8437)

Transfer roll (40X8393)

Asm-index P/N Units/mach Units/FRU Description Removal procedure

ACM pick roll (40X8297)

MPF pick roll and separator pad (40X8295)

Assembly 7: Power cords

NS 40X8836 1 1 Forms and Barcode + Simplified Chinese Font N/A

NS 40X8837 1 1 Forms and Barcode + Japanese Font N/A

NS 40X0387 1 1 Interface device, USB-A N/A

NS 40X8570 1 1 Font card, Arabic N/A

Asm-index P/N Units/mach Units/FRU Description Removal procedure

Appendix A: Printer specifications

Product power consumption

90 to 137 V ac, steady state operational extremes

220 to 240 V ac at 47 to 63 Hz nominal (not available in all countries)

Appendix A: Printer specifications

1 Right 30 cm (12 in.)

Appendix A: Printer specifications

Maximum wet bulb temperatureprinter operating 73 F (23 C)

Relative humidityprinter off 8 to 80%

Relative humidityambient operating environment* 8 to 80%

Altitude 10,000 ft (0 to 3,048 m)

measured at an ambient condition.

Appendix A: Printer specifications

Appendix B: Options and features

Available internal options

Media handling options

Standard output bin

250sheet bin (MS610)

550sheet tray (MS610)

Appendix B: Options and features

Appendix C: Theory of operation

Media present sensorDetects whether the media level is empty or low.

Appendix C: Theory of operation

3 MPF paper present sensor

Appendix C: Theory of operation

Appendix C: Theory of operation

Media handling components