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October 2016
No. OCH641

SERVICE MANUAL
Series PLY
Indoor unit
[Model Name] [Service Ref.] Note:
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PLY-SP18BA PLY-SP18BA.TH(-T/-D/-N) YLFHGDWDRIWKHLQGRRUXQLWV
RQO\
5R+6FRPSOLDQWSURGXFWV
PLY-SP24BA PLY-SP24BA.TH(-T/-D/-N) KDYH*!PDUNRQWKH
VSHFQDPHSODWH

PLY-SP30BA PLY-SP30BA.TH(-T/-D/-N)
PLY-SP36BA PLY-SP36BA.TH(-T/-D/-N)
PLY-SP42BA
PLY-SP42BA.TH(-T/-D/-N)
PLY-SP48BA
PLY-SP48BA.TH(-T/-D/-N)

INDOOR UNIT
CONTENTS
1. REFERENCE MANUAL .................................. 2
2. SAFETY PRECAUTION .................................. 3
3. PARTS NAMES AND FUNCTIONS ................ 4
4. SPECIFICATIONS ......................................... 12
5. NOISE CRITERION CURVES ....................... 14
6. OUTLINES AND DIMENSIONS..................... 15
7. WIRING DIAGRAM ........................................ 16
0RGHOQDPH 8. REFRIGERANT SYSTEM DIAGRAM ........... 17
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9. TROUBLESHOOTING ................................... 18
WIRELESS REMOTE WIRED REMOTE 10. FUNCTION SETTING .................................... 33
CONTROLLER CONTROLLER 11. SPECIAL FUNCTION .................................... 34
12. DISASSEMBLY PROCEDURE ...................... 41
ON/OFF TEMP

TEMP. ON/OFF PARTS CATALOG (OCB641)

(Option)
 1 REFERENCE MANUAL

1-1. OUTDOOR UNITS SERVICE MANUAL

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1-2. TECHNICAL DATA BOOK

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OCH641 2
 4 SPECIFICATIONS

Service Ref. PLY-SP18BA.TH(-T/-D/-N)

Mode Cooling
Power supply (phase, cycle, voltage) Single phase, 50Hz, 220-240 V/Single phase, 60Hz, 220 V
Input kW 0.05
Running current A 0.36
External finish (Panel) Munsell 6.4Y 8.9/0.4
Heat exchanger Plate fin coil
INDOOR UNIT

Fan Fan (drive) o No. Turbo fan (direct) o 1

Fan motor output W 50
Airflow (Low-Medium2-Medium1-High) K/min 12-13-14-16
External static pressure Pa 0 (direct blow)
Booster heater kW
Operation control & Thermostat Remote controller & built-in
Noise level (Low-Medium2-Medium1-High) dB (A) 28-29-30-32
Field drain pipe O.D. mm 32
Dimensions W mm UNIT : 840 PANEL : 950
D mm UNIT : 840 PANEL : 950
H mm UNIT : 258 PANEL : 35
Weight kg UNIT : 19 PANEL : 6

Service Ref. PLY-SP24BA.TH(-T/-D/-N)

Mode Cooling
Power supply (phase, cycle, voltage) Single phase, 50Hz, 220-240 V/Single phase, 60Hz, 220 V
Input kW 0.07
Running current A 0.51
External finish (Panel) Munsell 6.4Y 8.9/0.4
Heat exchanger Plate fin coil
INDOOR UNIT

Fan Fan (drive) o No. Turbo fan (direct) o 1

Fan motor output W 50
Airflow (Low-Medium2-Medium1-High) K/min 14-16-18-20
External static pressure Pa 0 (direct blow)
Booster heater kW
Operation control & Thermostat Remote controller & built-in
Noise level (Low-Medium2-Medium1-High) dB (A) 28-30-32-34
Field drain pipe O.D. mm 32
Dimensions W mm UNIT : 840 PANEL : 950
D mm UNIT : 840 PANEL : 950
H mm UNIT : 258 PANEL : 35
Weight kg UNIT : 22 PANEL : 6

OCH641 
 Service Ref. PLY-SP30BA.TH(-T/-D/-N)
Mode Cooling
Power supply (phase, cycle, voltage) Single phase, 50Hz, 220-240 V/Single phase, 60Hz, 220 V
Input kW 0.14
Running current A 0.94
External finish (Panel) Munsell 6.4Y 8.9/0.4
Heat exchanger Plate fin coil
INDOOR UNIT

Fan Fan (drive) o No. Turbo fan (direct) o 1

Fan motor output W 120
Airflow (Low-Medium2-Medium1-High) K/min 20-22-25-28
External static pressure Pa 0 (direct blow)
Booster heater kW
Operation control & Thermostat Remote controller & built-in
Noise level (Low-Medium2-Medium1-High) dB (A) 33-35-38-41
Field drain pipe O.D. mm 32
Dimensions W mm UNIT : 840 PANEL : 950
D mm UNIT : 840 PANEL : 950
H mm UNIT : 298 PANEL : 35
Weight kg UNIT : 24 PANEL : 6

Service Ref. PLY-SP36/42/48BA.TH(-T/-D/-N)

Mode Cooling
Power supply (phase, cycle, voltage) Single phase, 50Hz, 220-240 V/Single phase, 60Hz, 220 V
Input kW 0.16
Running current A 1.07
External finish (Panel) Munsell 6.4Y 8.9/0.4
Heat exchanger Plate fin coil
INDOOR UNIT

Fan Fan (drive) o No. Turbo fan (direct) o 1

Fan motor output W 120
Airflow (Low-Medium2-Medium1-High) K/min 24-26-29-32
External static pressure Pa 0(direct blow)
Booster heater kW
Operation control & Thermostat Remote controller & built-in
Noise level (Low-Medium2-Medium1-High) dB (A) 37-39-41-44
Field drain pipe O.D. mm 32
Dimensions W mm UNIT : 840 PANEL : 950
D mm UNIT : 840 PANEL : 950
H mm UNIT : 298 PANEL : 35
Weight kg UNIT : 26 PANEL : 6

OCH641 
 6 OUTLINES AND DIMENSIONS

PLY-SP18BA.TH(-T/-D/-N) PLY-SP24BA.TH(-T/-D/-N) PLY-SP30BA.TH(-T/-D/-N)

PLY-SP36BA.TH(-T/-D/-N) PLY-SP42BA.TH(-T/-D/-N) PLY-SP48BA.TH(-T/-D/-N)
8QLWPP
Ceiling hole
20~45 860~910 20~45
810
Fresh air Suspension bolt pitch Detail connecting of branch duct(Both aspects)

20~45
intake hole 160
90 100 100 90 Cut out hole

100
130
(7.5)
160

70
Remote controller

*155
*167
terminal block

Suspension bolt pitch

Indoor unit/Outdoor unit

605 +35

Ceiling hole
Branch duct hole

-5
connecting terminal block

860~910
840

620
Branch duct hole 350
[175 14-[2.8
Indoor power supply Burring hole pitch Burring hole
terminal block(Option part)
[150
Cut out hole
150

160
24
D
90

Detail drawing of fresh air intake hole

C

(7.5)
Burring hole
Burring hole pitch
3-[2.8
20~45
187.5 160
120
[125
Suspension bolt 840
M10 or W3/8

1 60 284 377
Drain pipe Connect the attached
connected to VP-25 drain socket. ( ) Cut out hole

120
[100

*158
Keep approximately
2 10 to 15mm space
between unit ceiling
and ceiling slab.
A
*B
*190

Ceiling
*170

*156
*140

*105

In case of standard grille : PLP-6BA/PLP-6BAMD

*50~70

Suspension bolt
17 +50

Power supply wire,

35

lower edge Indoor unit/Outdoor unit Ceiling

Control wire entry connecting wire entry Grille
597
Air intake hole In case of auto-grille : PLP-6BAJ
Drain hole
Drain pump clean hole In case of wireless remote controller : PLP-6BALCM
M and Drain emergency
drainage hole Emergency operation Auto grille
switch<Cooling>and Air intake grille up/down discharge
M Auto vane Emergency Up/Down switch<Up>
(Air outlet) Emergency operation
switch<Fan mode>and
Emergency Up/Down switch<Down>
Air intake hole
Air outlet hole
950

500

597

Ceiling

Max. 4.0m
L.L Filter
Air intake grille Receiver
Operation lamp
M
Air intake grille
M Vane motor
83

Note 1. Please choose the grille between a standard grille and an auto-grille.
2. As for drain pipe, please use VP-25(O.D. [32 PVC TUBE).
500 83 36 Drain pump is included.
36

Air outlet hole Max. lifting height is 850mm from the ceiling.
Corner pocket
950 3. As for suspension bolt, please use M10 or W3/8.
(Procured at local site)
4. Electrical box may be removed for the service purpose.
Make sure to slack the electrical wire a bit for control/ power wires connection.
Indoor unit Indoor unit 5. The height of the indoor unit is able to be adjusted with the grille attached.
6. For the installation of the optional high efficiency filter or optional multi-functional casement.
1) Requires E or more space between transom and ceiling for the installation.
2) Add 135 mm to the dimensions * marked on the figure.
3) The optional high efficiency filter must be used jointly with the optional multi-functional casement.
Ceiling 7. When installing the branch ducts, be sure to insulate adequately.
1000mm
or more

3000mm or more Otherwise condensation and dripping may occur.

Grille 1800mm or more
from floor (It becomes the cause of dew drops/water dew.)
For high 8. As for necessary installation/service space, please refer to the left figure.
Obstacle attachment Unit : mm
1500mm
or more Models 1 2 A B C D E
PLY-SP18BA.TH(-T/-D/-N) Refrigerant pipe Refrigerant pipe
Floor [6.35 [12.7 80 74
Flared connection Flared connection
1/4 F 1/2 F
241 258 400
PLY-SP24BA.TH(-T/-D/-N)

Refrigerant pipe Refrigerant pipe

[9.52 [15.88 85 77
PLY-SP30BA.TH(-T/-D/-N) Flared connection Flared connection
PLY-SP36BA.TH(-T/-D/-N) 3/8 F 5/8 F
281 298 440
PLY-SP42BA.TH(-T/-D/-N)
PLY-SP48BA.TH(-T/-D/-N)

OCH641 
 7 WIRING DIAGRAM

PLY-SP18BA.TH(-T/-D/-N) PLY-SP24BA.TH(-T/-D/-N) PLY-SP30BA.TH(-T/-D/-N)

PLY-SP36BA.TH(-T/-D/-N) PLY-SP42BA.TH(-T/-D/-N) PLY-SP48BA.TH(-T/-D/-N)

[Self-diagnosis]
1.For details on how to operate self-diagnosis with the wireless
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2.For the wired remote control: When you quickly press twice the CHECK switch on the remote
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display.
For Check Codes and Symptoms refer to the table below.

[LEGEND]
SYMBOL NAME SYMBOL NAME
I.B INDOOR CONTROLLER BOARD MF FAN MOTOR
CN2L CONNECTOR (LOSSNAY) MV VANE MOTOR
CN32 CONNECTOR (REMOTE SWITCH) TB4 TERMINAL BLOCK (INDOOR/OUTDOOR CONNECTING LINE)
CN41 CONNECTOR (HA TERMINAL-A) 7%7% TERMINAL BLOCK (REMOTE CONTROLLER
CN51 CONNECTOR (CENTRALLY CONTROL) TRANSMISSION LINE)
FUSE FUSE (T6.3AL250V) TH1 ROOM TEMP. THERMISTOR
LED1 POWER SUPPLY (I.B) (0CNCN'(7(&7
LED2 POWER SUPPLY (R.B) TH2 PIPE TEMP. THERMISTOR/LIQUID
LED3 TRANSMISSION (INDOOR-OUTDOOR) (0CNCN'(7(&7
SW1 SWITCH (MODEL SELECTION) *See table 1 TH5 COND./EVA. TEMP. THERMISTOR
SW2 SWITCH (CAPACITY CODE) *See table 2 (0CNCN'(7(&7
SWE CONNECTOR (EMERGENCY OPERATION) OPTION PART
X1 RELAY (DRAIN PUMP) W.B PCB FOR WIRELESS REMOTE CONTROLLER
DP DRAIN PUMP BZ BUZZER
FS DRAIN FLOAT SWITCH LED1 LED (OPERATION INDICATION : GREEN)
R.B WIRED REMOTE CONTROLLER BOARD RU RECEIVING UNIT
SW1 EMERGENCY OPERATION (FAN/DOWN)
SW2 EMERGENCY OPERATION (COOL/UP)
MT I-SEE SENSOR MOTOR

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3. Since the outdoor side electric wiring may change be sure to check the outdoor unit electric wiring for servicing.
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superimposed system of power and signal.
TB5
2
1
TRANSMISSION
2 1
WIRES
TB6
DC12V
Refer to tables 1 and 2 2
R.B
I.B 20 CNV (WH) 2 J41 J42 CN32 CN01
SW1 SW2 (WH) 1 (BK)
3 1 3 1 3 5
19 1 CN51(WH) CN3C
Pair No. (BU) FUSE
5 1
CN2L CN41(WH) 1 2 +
2 1 CN22
LED3 LED2 LED1 4 1 (BU)
SWE TB4
20 3 ON OFF YE YE
S1
1 3 CN3G OG OG TO
X1 S2
(BK) OUTDOOR
CN4F CN44 CN20 CNMF CNP CNAC S3 UNIT
CN4Y CN6Y CN105 (WH) (WH) (RD) (WH) (BU) (WH) OG
1 9 CN90 1 (WH) 4 1 (RD) 6 1 5 1 4 1 4 1 2 7 4 1 3 13 1 BN
(WH)

4 5 MS M
9 3~ 1~
3 t t t
5 5 5 5 CNB I-SEE M DP
BZ MF
SENSOR FS TH2 TH5 TH1
MT U.B
M M M M SW1 LED2 I-SEE SENSOR
CORNER PANEL 3 1 5 3 1
(OPTION PART) *Be sure to turn off the source power and then
MV MV MV MV SW2 LED1
RU
CN3G CN3A disconnect fan motor connector.
AUTOMATIC FILTER ELEVATION PANEL (Failure to do so will cause trouble in fan motor)
(OPTION PART)
GRILLE W.B

<Table 1> SW1 (MODEL SELECTION) <Table 2> SW2 (CAPACITY CODE)
SW1 SW2
Manufacture/Service MODELS Manufacture/Service MODELS Manufacture/Service
1 2 3 4 5 1 2 3 4 5
1 2 3 4 5 PLY-SP18BA ON PLY-SP36BA ON
ON OFF OFF
OFF
1 2 3 4 5 1 2 3 4 5
The black square ( ) PLY-SP24BA ON PLY-SP42BA ON
indicates a switch position. OFF OFF
1 2 3 4 5 1 2 3 4 5
PLY-SP30BA ON PLY-SP48BA ON
OFF OFF
The black square ( ) indicates a switch position.

OCH641 
 8 REFRIGERANT SYSTEM DIAGRAM

PLY-SP18BA.TH(-T/-D/-N) PLY-SP24BA.TH(-T/-D/-N) PLY-SP30BA.TH(-T/-D/-N)

PLY-SP36BA.TH(-T/-D/-N) PLY-SP42BA.TH(-T/-D/-N) PLY-SP48BA.TH(-T/-D/-N)

Strainer (#50)

Heat exchanger
Refrigerant GAS pipe connection
(Flare)

Thermistor TH5
(Cond./ Eva.temperature)
Refrigerant flow in cooling

Refrigerant LIQUID pipe connection

(Flare)
Thermistor TH2
Thermistor TH1 Pipe temperature(Liquid)
(Room temperature)
Strainer (#50)
Distributor
with strainer (#50)

OCH641