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PNOZmulti Modular Safety System

Configuration guide

Technical Catalogue 3.4 August 2008 edition


Why does Pilz offer more?

Because the integrality


of our business activities
is what sets us apart.

Pilz is a solution supplier for all auto-


mation functions. Including standard Exclusion of liability
control functions. Developments from
Pilz protect man, machine and the We have taken great care in
environment. Thats why all our experi- Pilz is a family business compiling our application manual. It
ence and knowledge goes into thats closer to its customers contains information about our
individual products as well as company and our products. All
consistently sophisticated system Pilz has a tradition as a family-run statements are made in accordance
solutions. company stretching back over 50 with the current status of technology
years. Real proximity to customers is and to the best of our know-ledge
Sensor technology visible in all areas, instilling and belief. However, we cannot
Control and communication confidence through individual except liability for the accuracy and
Motion Control consultation, flexibility and reliable entirety of the information provided,
Operating and monitoring service. except in the case of gross
Software negligence. In particular it should be
Consulting We are your contact, guide and noted that statements do not have
Engineering competency leader en route to an the legal quality of assurances or
Training optimum automation solution. assured properties. We are grateful
for any feedback on the contents.
Appropriate services relating to indi- Support
vidual components and independent Technical help round the clock! August 2008
generic services guarantee that our
customers obtain customised Technical support is available from All rights to this publication are re-
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Contents

2007-11
1.0
Contents

Basics 1.0

System description 1.1

Installation 1.2

Electrical installation 1.3

Configuration and Wiring 1.4

Products 2.0

Selection guide 2.1

Base units 2.2

Expansion modules 2.3

Adapter for PNOZ ms1p and PNOZ ms2p 2.4

Software 2.5

Applications 3.0

Accessories 4.0

Order reference 5.0

Order reference 5.1

Standards and directives 6.0

Standards and directives 6.1

Service 7.0

Service 7.1

3
Basics

1.0
Basics

1.0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
1.0-0
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Basics

Contents Page
1.0
System description from 1.1-1
Installation from 1.2-1
Electrical installation from 1.3-1
Configuration and Wiring from 1.4-1

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2007-11
1.0-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Basics

System description

System description
Basics
1.1

1.1

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
1.1-0
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Basics

System description

Contents Page

System description
Overview 1.1-2 1.1
Hardware 1.1-3
Software 1.1-4
Maximum system expansion 1.1-5
Diagnostics 1.1-7
Safety 1.1-8

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2007-11
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Basics

System description
Overview

Modular design ` For standard applications, the ex-


2007-11
1.1
System
Basics
Overview
description

act analogue values are made avail-


` The modular safety system consists able to the base unit to forward to a
of a base unit and several expan- fieldbus.
1.1 sion modules.
` The base unit has several inputs Outputs
and outputs and is fully functional
even without an expansion module. ` Units in the PNOZmulti modular
` The expansion modules supple- safety system have both semicon-
ment the base unit with additional ductor and relay safety outputs.
inputs or outputs. ` The outputs for standard functions
use semiconductor technology.
Configuration in the PNOZmulti ` The safety outputs use semicon-
Configurator ductor technology, require no main-
tenance and are non-wearing; they
` The function of the safety system is are therefore suitable for applica-
established through the PNOZmulti tions with frequent operations or
Configurator. cyclical functions. They can be
` The PNOZmulti Configurator is a used for 24 VDC applications.
graphic tool which is used to define ` The relay safety outputs are suita-
the functions of the units. Using ble for less frequent operations, but
predefined symbols, a simple cir- they have a higher breaking capac-
cuit diagram shows how the units' ity and can be used for AC applica-
inputs and outputs should be con- tions.
nected. This circuit diagram is then ` The outputs for standard applica-
downloaded to the base unit. tions can also be evaluated via the
` From this data, the base unit recog- serial interface or via fieldbus mod-
nises the safety functions it is to ules (e.g. PROFIBUS-DP, CAN-
perform. For example, safety func- open, ...).
tions such as E-STOP, two-hand
monitoring and safety gate monitor-
ing are available. With the correct
circuitry it is possible to achieve PNOZm Config
categories 2, 3 and 4 in accordance
with EN 954-1.
` The fact that the system is modular
and configurable guarantees the
highest level of flexibility. The safety Download
system can be expanded or the
safety functions modified at any
time.

Inputs

` Units in the PNOZmulti modular Base unit + expansion modules


safety system have semiconductor
inputs for safety-related and stand-
ard applications.
` The inputs for standard applica-
tions can also be set via the serial
interface or via fieldbus modules
(e.g. PROFIBUS-DP, CANopen, ...).
` One expansion module in the
PNOZmulti modular safety system
has safe, analogue inputs. The in-
put signals are converted into digit-
al signals.

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Basics

System description
Hardware

` Analogue input signals


2007-11
1.1
System
Basics
PNOZmulti
Hardware
description
zusammengestellte Texte

Design of the modular safety sys- ` Safety mats


tem ` Muting
Inputs
` Mechanical presses
The modular safety system consists of Safety ` Standstill
1.1
functions
the base unit and expansion modules. e.g.
The base unit itself has E-STOP Various switch types are available for
safety gate
` 20 inputs the required safety-related applica-
` 2 relay outputs Out1 tions. With some switch types it is
` 4 semiconductor outputs Logic
possible to monitor for simultaneity
` 1 auxiliary output, which is required functions (see chapter on Configuration and
e.g.
for deleting the configuration data AND Wiring).
in the base unit OR
Delay
` 1 cascading input Standard functions
` 1 cascading output Out2
The number of inputs and outputs can Expansion modules are available with
be increased at any time using the ex- inputs and outputs for standard func-
pansion modules. The modules are tions.
Semiconductor
linked via a jumper. The system is con- Relay
figured using the PNOZmulti Configu- Press applications
Outputs
rator. Special expansion modules
enable data to be exchanged via a The PNOZ m2p base unit is designed
fieldbus (non-safety-related) or safe for applications on mechanical press-
speed monitoring, for example. es.
Fieldbus modules
Operation of the units
The fieldbus modules are used to
The PNOZmulti Configurator gener- ` Read the diagnostic data
ates a project file which is downloaded ` Set virtual inputs for standard func-
to the base unit; there it defines: tions
` Which safety functions the inputs ` Read virtual outputs for standard
are to carry out, e.g. E-STOP moni- functions
toring, safety gate monitoring
` How the inputs are connected to RS 232 interface
the outputs via logic functions
` Which output is configured (semi- The base unit has an RS 232 interface
conductor, relay) to
The units react the same, irrespective ` Download the project
of these functions: ` Read the diagnostic data
If the start-up condition of the specific ` Set virtual inputs for standard func-
safety function is met, there will be a tions
high signal at the output Out1. The ` Read virtual outputs for standard
output signal can be linked via a logic functions
function and is then present as the
Out2 signal at the output on the Safety functions
PNOZmulti unit.
The safety system has inputs and out-
puts, which can be used for safety
functions. The PNOZmulti safety sys-
tem can be configured to monitor
` E-STOP pushbuttons
` Operating mode selector switches
` Enable switches
` Two-hand buttons
` Safety gates
` Light curtains
` Light beam devices
` Speeds

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Basics

System description
Software

The functions of the PNOZmulti sys-


2006-02
1.1
System
Basics
Software
description

tem are defined in the PNOZmulti


Configurator software.
1.1 Procedure

` In the PNOZmulti Configurator, the


first step is to enter the units that
are to be used in the safety system.
Each unit must be given a resource
label.
` When all the units are selected, the
interface appears for entering the
circuit diagram. The circuit diagram
describes the application for which
the safety system is to be used. It is
here that you determine which in-
puts are assigned to which safety-
related or standard functions.
` The inputs and/or the results of the
safety-related or standard functions
can be linked through logic func-
tions. The results of the logic func-
tions or the results of the safety-
related or standard functions are
channelled to the outputs on the
PNOZmulti units.
` The circuit diagram is generated on
a graphical interface. Symbols are
provided for the safety-related or
standard functions, logic functions
and the various output types. These
are simply dragged on to a work-
space, configured and intercon-
nected.
` Once the circuit diagram is com-
plete, the data must be saved and
downloaded to the base unit. The
circuit diagram, unit configuration
and all the data that has been en-
tered are stored within a project.
` When the project is saved, various
passwords can be used to protect it
from unauthorised access.
` Once it is saved, the project has to
be downloaded to the base unit. To
do this, the project data is down-
loaded on to a chip card. The data
is either downloaded via the RS 232
interface or via a chip card reader.
` After downloading, a test must be
performed to check that the safety
devices function correctly.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2006-02
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Basics

System description
Maximum system expansion

The PNOZmulti Configurator software Positioning of units ` Expansion modules for safety-relat-
2007-11
1.1
System
Basics
Maximumdescription
system expansion

provides support when assembling a ed and standard applications may


PNOZmulti system. The maximum ` Only one base unit may be used. be combined as required.
system expansion is limited only by ` Expansion modules and a fieldbus ` However, if expansion modules of
the maximum permitted number of ex- module may be connected to the the same function are combined
1.1
pansion modules that can be connect- left or right, depending on the base into groups it makes things clearer
ed. unit type. The maximum number and simplifies the wiring.
The following modules are available: per type is given in the tables be- ` The power supply for a fieldbus
` Base units low. module is not given a position
` Expansion modules ` The position of the expansion mod- number.
` Fieldbus modules ules is defined in the PNOZmulti ` If there is no fieldbus module, the
Configurator. position numbers to the left of the
base unit will be -1 ... -4.
Max. 4 expansion

Max. 8 expansion
Fieldbus module

Power supply

Base unit
modules

modules
X1 CHIP-Card
PROFIBUS-DP

O0+

O1+
Shield

O1-
O0-

773700
ADDRESS
PNOZ mo3p
x10

x1

PNOZ mc3p
FAULT
OFF- ON-
LINE LINE
2

-5 ... -2 -1 0 1 2 ... 8
Position

Base units:

Unit type Max. number of expansion modules Max. number of expansion modules
installed on the left installed on the right
PNOZ m0p 4 + 1 fieldbus module ---
PNOZ m1p 4 + 1 fieldbus module 8
PNOZ m2p 4 + 1 fieldbus module 8

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Basics

System description
Maximum system expansion

Expansion modules:

Unit type Function Max. number of expansion Max. number of expansion


1.1 modules modules
installed on the left installed on the right
PNOZ ma1p 2 safe analogue inputs 4 ---
PNOZ mc1p 16 outputs for standard func- --- 8
tions
PNOZ mi1p 8 safe inputs --- 8
PNOZ mi2p 8 inputs for standard functions --- 8
PNOZ ml1p Connection module for 32 virtu- 4 ---
al inputs and outputs
PNOZ mo1p 4 safe 1-pole semiconductor --- 6
outputs
PNOZ mo2p 2 safe relay outputs --- 6
PNOZ mo3p 2 safe 2-pole semiconductor --- 6
outputs
PNOZ mo4p 4 safe relay outputs --- 6
PNOZ ms1p 2 incremental encoders or --- 4
proximity switches
PNOZ ms1p 2 incremental encoders or --- 4
proximity switches

Fieldbus modules:

Unit type Fieldbus Max. number of expansion Max. number of expansion


modules modules
installed on the left installed on the right
PNOZ mc3p PROFIBUS-DP 1 ---
PNOZ mc4p DeviceNet 1 ---
PNOZ mc5p Interbus 1 ---
PNOZ mc5.1p Interbus fibre-optic cable 1 ---
PNOZ mc6p CANopen 1 ---
PNOZ mc7p CC-Link 1 ---
PNOZ mc8p Ethernet IP/Modbus TCP 1 ---
PNOZ mc9p PROFINET IO 1 ---

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Basics

System description
Diagnostics

The PNOZmulti has many options for ules (on/off/flashes), plus the oper- event list. The event message contains
2006-02
1.1
System
Basics
Diagnostics
description

diagnostics and fault detection: ating mode (start up, RUN, STOP) a description of the event. A remedy
` LEDs on the base unit and expan- ` Simplified status scan: can be displayed for each event mes-
sion modules Shows group messages relating to sage. The remedy describes how to
` Diagnostic data via serial interface the safety system: Signal changes, react to the event, in other words,
1.1
and fieldbus LED status, operating statuses what actions to take.
` Expanded diagnostic options using ` Virtual inputs and outputs: The diagnostic configuration is
a visualisation system, e.g. PMImi- Virtual inputs can be set. The status project-related, i.e. a separate diag-
cro diag of the virtual inputs and outputs can nostic configuration is created for
` Error stack be scanned. each PNOZmulti project (see Create a
` Diagnostic word in the PNOZmulti ` Diagnostic word: diagnostic configuration).
Configurator The diagnostic word contains the Then the diagnostic configuration is
status of elements from the user downloaded to the PNOZmulti and to
Note program within the PNOZmulti. the display unit.
` Test data: The diagnostic configuration is de-
Please refer to the chapters To check commmunication. scribed in detail in the PNOZmulti
` Diagnostic interface and ` Data in table form: Configurator's online help.
` Diagnostic word This is structured data (arranged in
in the configuration guide PNOZmulti tables and segments) from the Error stack
Special applications. PNOZmulti, as it could also be read
via a fieldbus module: The error stack on the PNOZmulti con-
LEDs on the base unit and expan- Configuration tains important information for diag-
sion modules Status of the inputs and outputs nostics and troubleshooting. The error
LED status stack can be read out by the PNOZ-
The LEDs signal Diagnostic word multi Configurator. It contains mes-
` Operating statuses (e.g. RUN) Element types sages and help texts such as
` External and internal errors ` Hardware errors
The key to the LEDs can be found in Expanded diagnostic options using ` Wiring errors
the operating instructions supplied a diagnostic terminal, e.g. PMImicro ` Configuration errors
with the units. diag ` Errors in the operation of the inter-
face or fieldbus
Diagnostic Interface An expanded diagnsotic configuration ` Errors in the project's user program
can be created in the PNOZmulti Con- ` Messages relating to differences
The serial interface on the PNOZmulti figurator. The diagnostic configuration between the programs stored on
modular safety system is used to enables appropriate event messages the PNOZmulti and chip card
transfer diagnostic data to a user pro- to be displayed in the case of:
gram. ` Errors in or on the PNOZmulti: Diagnostic word
Contains the event messages that
Diagnostic data are triggered when there are errors A diagnostic word can be called up for
in or on the PNOZmulti (error stack) those elements of the PNOZmulti Con-
The diagnostic data can be called up ` Changes in the operating status of figurator interface that have the ability
via the serial interface or via a con- the PNOZmulti to store a status:
nected fieldbus. ` which are triggered when safety de- ` Online in the PNOZmulti Configura-
The diagnostic data may only be used vices, inputs, outputs and connec- tor
for non-safety purposes, e.g. visuali- tion points have a defined status ` Via the base unit's serial interface
sation. PNOZmulti event messages can also ` Via a connected fieldbus
Diagnostic data on the PNOZmulti be supplemented through additional The diagnostic word contains informa-
modular safety system comprises: information, which is helpful during di- tion about a certain element, e.g.:
` Version: agnostics. ` Operating statuses (e.g. switch op-
Product number, unit version, serial With expanded diagnostics, a display erated)
number unit (e.g. PMImicro diag) is connected ` Error messages (e.g. monitoring
` Status of inputs/outputs: to a PNOZmulti. If an event occurs in time elapsed)
Indicates whether inputs and out- or on the PNOZmulti, an event tele- An individual bit from a diagnostic
puts are active or inactive (open/ gram is sent to the display unit. The word can be evaluated in the user pro-
closed) event telegram is evaluated in the dis- gram of the PNOZmulti Configurator.
` LED status: play unit. In most cases, the event
Indicates the status of the LEDs on message that corresponds to the
the base unit and expansion mod- event is displayed and is entered in the

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Basics

System description
Safety

safety guidelines in the chapter on


2006-02
1.1
System
Basics
PNOZmulti
Safety description
zusammengestellte Texte

Safety assessments Safety solutions for presses in the


configuration guide PNOZmulti
Before using a unit it is necessary to Special applications.
1.1 perform a safety assessment in ac-
cordance with the Machinery Direc-
tive. The safety system guarantees
functional safety, but not the safety of
the entire application. You should
therefore define the safety require-
ments for the plant as a whole, and
also define how these will be imple-
mented from a technical and organisa-
tional standpoint.

General safety requirements

Always ensure the following safety re-


quirements are met:
` Only install and commission the
unit if you are familiar with the infor-
mation in the operating instructions
or this technical catalogue, as well
as the relevant regulations concern-
ing health and safety at work and
accident prevention.
` Only use the unit for the purpose for
which it is intended and comply
with both the general and specific
technical details.
` Transport, storage and operating
conditions should all conform to EN
60068-2-6, 01/00 (see general
technical details).
` Adequate protection must be pro-
vided for all inductive consumers.
` Do not open the housing or make
any unauthorised modifications.
` Failure to comply with the safety re-
quirements will render the guaran-
tee invalid.

Intended use

` The PNOZmulti Configurator soft-


ware is designed to configure units
from the PNOZmulti modular safety
system for use on E-STOP equip-
ment and safety circuits, in accord-
ance with EN 60204-1 (VDE 0113-
1), 11/98 and IEC 60204-1, 12/97.
` The units' intended use depends on
the individual unit and is therefore
explained in the chapter entitled
Units.
` The PNOZ m2p base unit is de-
signed for applications on mechan-
ical presses. Please refer to the

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Basics

System description
Safety

1.1

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1.1-9
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Basics

Installation

1.2
Installation
Basics

1.2

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
1.2-0
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Basics

Installation

Contents Page

Installation
Installing within the control cabinet 1.2-2
Installing the units 1.2-3

1.2

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Basics

Installation
Installing within the control cabinet

` The safety system should be in-


2006-02
1.2
Installing
Installation
Basics
PNOZmulti within
zusammengestellte
the control cabinet
Texte

stalled in a control cabinet with a


protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
1.2 mounting positions could destroy
the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail.
` The ambient temperature of the
PNOZmulti units in the control cab-
inet must not exceed the figure
stated in the technical details, oth-
erwise air conditioning will be re-
quired.
` To comply with EMC requirements,
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Positioning of units

` Expansion modules and a fieldbus


module may be connected, de-
pending on the base unit type.
` Install the expansion modules in the
position defined in the PNOZmulti
Configurator (see section entitled
Maximum system expansion in
Chapter 1.1 System Description).

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Basics

Installation
Installing the units

Installing a base unit without expan- ` Do not fit a terminator to the left
2006-02
1.2
Installing
Installation
Basics the units

sion modules side of the base unit.

` The terminator must be fitted to the


side of the base unit marked Ter-
mination/Link.
1.2

Terminator Termination/Link

Connecting the base unit and ex- There are 2 pin connectors on the rear ` The terminator must be fitted to the
pansion modules (PNOZ m1p, PNOZ of the base unit. last expansion module to the right
m1p coated version, PNOZ m2p on- ` Make sure that no terminator is fit- of the base unit.
ly) ted. ` Do not fit a terminator to the last ex-
` Connect the base unit, the expan- pansion module to the left of the
Jumpers are used to connect the sion modules and the fieldbus mod- base unit.
modules. ule using the jumpers supplied.

Fieldbus module
Expansion module 1 ... 4 Power supply Base unit Expansion module 1 ... 8

Jumpers Terminator

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1.2-3
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Basics

Electrical installation

Electrical installation
Basics
1.3

1.3

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
1.3-0
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Basics

Electrical installation

Contents Page

Electrical installation
General requirements 1.3-2

1.3

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Basics

Electrical installation
General requirements

ESD
2006-02
1.3
Electrical
Basics
General
PNOZmultirequirements
installation
zusammengestellte Texte

EMC
Electrostatic discharge can damage
` The PNOZmulti is designed for use components. Ensure against dis-
in an industrial environment. It is not charge before touching the units, e.g.
suitable for use in a domestic envi- by touching an earthed, conductive
ronment, as this can lead to inter- surface or by wearing an earthed arm-
ference. band.
` To comply with EMC requirements,
1.3 the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Supply voltage

` Power for the safety system and in-


put circuits must always be provid-
ed from a single power supply. The
power supply must meet the regu-
lations for extra low voltages with
safe separation (SELV, PELV).
` Two connection terminals are avail-
able for each of the supply connec-
tions 24 V and 0 V (semiconductor
outputs), plus A1 and A2 (power
supply). This means that the supply
voltage can be looped through sev-
eral connections. The current at
each terminal may not exceed 9 A.

Cables

` Do not route the test pulse lines to-


gether with actuator cables within
an unprotected multicore cable.
` Use copper wiring that can with-
stand temperatures of 60/75C.

Terminals

` The plug-in terminals for the inputs


and outputs are not supplied with
the system. You can select be-
tween a cage clamp connection or
a screw connection.
` The plug-in connection terminals
on the relay outputs carry mains
voltage and should only be con-
nected and disconnected when the
voltage is switched off.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2006-02
1.3-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Basics

Electrical installation
General requirements

1.3

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2006-02
1.3-3
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Basics

Configuration and Wiring

Configuration and Wiring


Basics
1.4

1.4

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
1.4-0
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Basics

Configuration and Wiring

Contents Page

Configuration and Wiring


Inputs 1.4-2
Logic elements 1.4-7
Outputs 1.4-8
Inputs and outputs for standard functions 1.4-9
Cascading 1.4-10

1.4

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2007-11
1.4-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Basics

Configuration and Wiring


Inputs

Some configuration options can only


2007-11
1.4
Configuration
Basics
PNOZmulti
Inputs zusammengestellte
and Wiring Texte

Connection options be selected for particular safety func-


tions (e.g. the start-up test can only be
Depending on the unit type, the follow- selected for the safety gate and light
ing may be connected to the inputs on curtain safety functions).
the PNOZmulti:
` E-STOP pushbutton Input signals
` Safety gate limit switch
` Two-hand button Due to the cyclical processing, chang-
` Reset button es in the input signal will only be de-
` Light beam device, light curtain tected safely if the off-time >15 ms.
1.4 ` Safety mats
` Enable switch Connection assignment
` Operating mode selector switch
` Proximity switch Inputs on the PNOZmulti units are as-
` Incremental encoder signed to particular safety functions
` Foot switch (e.g. E-STOP, safety gate) in the
` Key switch PNOZmulti Configurator. The safety
` Limit switch contacts must be connected to the in-
` Pushbutton puts on the PNOZmulti units in ac-
` Encoder or transducer to monitor cordance with their configuration.
safe analogue input signals
Select switch type
The PNOZmulti has inputs for both
safety-related and standard applica- The PNOZmulti Configurator provides
tions. the user with various switch types for
` Only safety inputs should be used safety-related applications. The switch
for safety-related applications. types that can be selected will depend
` Inputs for standard functions may on the type of input element (e.g. E-
be used for a reset button, for ex- STOP, safety gate). The switches
ample. drawn below are shown in the state
when not activated, such as with the
Application with safety mats safety gate closed or E-STOP not
pressed.
The application with safety mats is de- On switches that are monitored for si-
scribed in detail in the configuration multaneity, the maximum switch-on
guide under Special applications. time and the maximum switch-off time
are the same. These values can be
Configuration in the PNOZmulti found in the Description and Timing
Configurator diagram columns.

The inputs on the PNOZmulti units are


configured in the PNOZmulti Configu-
rator.
For example, you can define the fol-
lowing:
` Switch types for various safety
functions
` Connection assignment
` Detection of shorts between con-
tacts in the input circuit
` Reset types
` Start-up test
` Detection of shorts between con-
tacts in the reset circuit with test
pulse assignment
` Input for standard function

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Basics

Configuration and Wiring


Inputs

Switch type Application Description Switch symbol Timing diagram

1 E-STOP Safety contacts:


Safety gate 1 normally closed (N/C) N/C
Enable switch without on and off-time
Foot switch Output

2 E-STOP Safety contacts:


Safety gate 1 normally closed (N/C) N/C
Foot switch 1 normally open (N/O) N/O
without on and off-time 1.4
Output

2- E-STOP Safety contacts:


Simultaneity N/C
Safety gate 1 normally closed
Foot switch (N/C) t N/O
1 normally open
(N/O) Output
with on and off-time
3s max. 3 s max. 3 s

3 E-STOP Safety contacts:


Safety gate 2 normally closed N/C
Safety gate with (N/C) N/C
Interlock without on and off-
Light curtain time Output
Enable switch
Foot switch

3- E-STOP Safety contacts: N/C


Simultaneity Safety gate 2 normally closed
Light curtain (N/C) N/C
Enable switch with on and off-time t
Foot switch 3s Output

max. 3 s max. 3 s

4 Safety Safety contacts: N/C


gate 2 normally closed (N/C)
1 normally open (N/O) N/C
without on and off-time
N/O

Output

4- Safety Safety contacts:


Simultaneity gate 2 normally closed (N/C) N/C
t
1 Schlieer (S) N/C
with on and off-time 3 s t

N/O

Output

max. 3 s max. 3 s

5 Safety Safety contacts: N/C


gate 3 normally closed (N/C)
without on and off-time N/C

N/C

Output

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1.4-3
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Basics

Configuration and Wiring


Inputs

Switch type Application Description Switch symbol Timing diagram

5- Safety Safety contacts:


Simultaneity gate 3 normally closed (N/C) t
N/C
with on and off-time 3 s
t N/C

N/C

Output

1.4 max. 3 s max. 3 s

6 Two-hand Safety contacts:


button 2 changeover contacts N/O 1
(C/O) with simultaneity N/C 1
monitoring 0.5 s, off-time
not monitored N/O 2

N/C 2

Output

max. 0,5 s

7 Two-hand button Safety contacts: N/O 1


Ohne Taktung 2 normally open (N/O)
nur bis Kategorie (C/O) with simultaneity N/O 2
1 nach EN 954-1 monitoring 0.5 s, off-time
einsetzbar not monitored Output

max. 0,5 s

9 Operating mode Safety contacts:


Switch 1 from 2

10 Operating mode Safety contacts:


Switch 1 from 3

11 Operating mode Safety contacts:


Switch 1 from 4

12 Operating mode Safety contacts:


Switch 1 from 5

13 Operating mode Safety contacts:


Switch 1 from 6

14 Operating mode Safety contacts:


Switch 1 from 7

15 Operating mode Safety contacts:


Switch 1 from 8

16 Button Safety contacts:


Key switch 1 normally closed (N/C)
Limit switch

17 Button Safety contacts:


Key switch 1 normally open (N/O)
Limit switch

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2007-11
1.4-4
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Basics

Configuration and Wiring


Inputs

Input devices ESPE Reset button

When selecting input devices, you If the function of an ESPE (e.g. light A reset button triggers an enable for a
must comply with the technical details barrier) is switched off via an operating safety device when all the correspond-
of the input circuits on the PNOZmulti mode selector switch, the supply volt- ing safety switches (e.g. E-STOP) are
units. To help you in your selection, age to the ESPE must be switched off closed. This prevents a machine start-
Pilz has performed application tests at the same time. ing up automatically after the supply
with a number of input devices. The has been interrupted or after a safety
following input devices have passed Operating modes device has closed, for example.
the application test:
` Light curtains: The following operating modes are Reset modes
SICK FGS available, depending on the selected 1.4
SICK C4000 safety function: When configuring inputs for E-STOPs,
Honeywell MEYLAN ` Single-channel operation: Input safety gates or light guards in the
CEDES Safe 4 wiring in accordance with EN PNOZmulti Configurator, it is possible
OMRON F3SN-A 60204, no redundancy in the input to define the reset mode:
Fiessler ULVT circuit; earth faults in the input cir- ` Automatic reset
STI Minisafe MS 4600 (from S/N: cuit are detected. ` Manual reset
AC283791 / BA022933) ` Dual-channel operation: Redun- ` Monitored reset
STI Optofence OF 4600 dant input circuit; earth faults in the For a manual and monitored reset, the
` Limit switches: input circuit are detected, with or reset button can also be configured as
Schmersal AZ 16-02 without detection of shorts be- a standard input.
Guardmaster ferrocode tween the input contacts.
Euchner NP1-628AS ` Triple-channel operation: Redun- ` Automatic reset
Euchner CES-A-C5E-01 (only dant input circuit; earth faults in the With an automatic reset, the output on
when operating without detec- input circuit are detected, with or the function element goes to 1 when
tion of shorts across contacts) without detection of shorts be- the safety switches on the input circuit
Euchner CES-A-C5E-01 (only tween the input contacts. are closed.
with test pulse wiring) ` Automatic reset: Unit is active as
Euchner ENG-071990 soon as the input circuit is closed. ` Manual reset
Euchner NM11KB ` Manual reset: The unit is not active A N/O contact on the reset input gen-
The following may not be used: until the reset button has been op- erates the reset signal. The reset but-
` Limit switches: erated. ton must be operated after the safety
Euchner CES-A-C5E-01 with ` Monitored reset: Unit is not active switch has closed. The output on the
pulse signals until the reset button has been op- input element is set to 1 when the re-
The following is generally valid: Input erated and then released. This elim- set button is operated.
devices with mechanical contacts (re- inates the possibility of the reset
lays) can be used in operating modes button being overridden, triggering
with or without detection of shorts automatic activation.
across contacts, provided you comply ` Detection of shorts between con- Safety contact
with the technical details. It is not al- tacts in the input circuit: Enabled by
ways possible to use input devices pulsing the input circuits. This oper- Reset button
with semiconductor outputs when op- ating mode is automatically detect-
erating with detection of shorts across ed on start-up. Output
contacts. ` Detection of shorts between con-
tacts in the reset circuit:
Units with OSSD semiconductor ` Only on E-STOP, safety gate and ` Monitored reset
outputs light curtain A N/O contact on the reset input gen-
` Start-up test: The unit checks erates the reset signal. The reset but-
Units with OSSD semiconductor out- whether safety gates that are ton must be operated after the safety
puts (e.g. self-testing light barriers) closed are opened and then closed switch has closed. The output on the
may only be used if the PNOZmulti is again when supply voltage is ap- input element is set to 1 when the re-
operated without detection of shorts plied. set button is released.
across contacts. ` Increase in the number of safety
contacts available by connecting a
contact block (e.g. PZE 9P) or ex-
ternal contactors.

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1.4-5
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Basics

Configuration and Wiring


Inputs

PNOZ m0p: From Version 1.2


PNOZ m1p: From Version 4.3
PNOZ m2p: From Version 1.3
Safety contact
Start-up test
Reset button
` A start-up test is available for the
Output safety gate and light curtain safety
functions.
` When supply voltage is removed
and then re-applied, the safety gate
Test pulses and detection of shorts
1.4 across contacts
is enabled (output on the safety
gate input element = 1) only after
the gate has been opened and then
` Under certain circumstances, sig- closed. In this way you are forced to
nal inputs with infrequent operation check the correct function of the
(constant signals) supply an un- safety gate and safety gate switch.
changing signal over a long period ` The PNOZmulti switches to a STOP
of time. During this time, the func- condition after an error. The PNOZ-
tion of the periphery devices can multi switches back to a RUN con-
only be monitored to a limited ex- dition when the supply voltage has
tent. Faults that arise may remain been switched on and off. For this
undetected. Signal inputs with in- reason the start-up test must be
frequent operation must therefore carried out again after each STOP.
be checked via test pulses from
category 2 onwards, in accordance
with EN 954-1.
` Test pulses are assigned to inputs
in the PNOZm Configurator. If De-
tection of shorts between contacts
in the input circuit has been select-
ed, the base unit provides 4 test
pulses.
` Two-hand button: Switch type 6
contains a N/C / N/O combination
per two-hand button.
` If switch type 7 is used, the two N/
O contacts should use different test
pulses.
` Please refer to clause 4 of EN 574
during configuration.
` Detection of shorts between con-
tacts in the reset circuit: Monitored
reset mode will detect a short
across the contacts. For wiring rea-
sons the reset circuit may also use
test pulses.
` Test pulse outputs may only be
used to test the inputs. They must
not be used to drive loads.
` Test pulse outputs are also used to
supply safety mats that trigger a
short circuit.
Where test pulses are used for the
safety mat, they may not be reused
for other purposes.
Safety mats are supported from the
following base unit versions:

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2007-11
1.4-6
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Basics

Configuration and Wiring


Logic elements

The functions on the PNOZmulti de- ` Monitoring electrosensitive protec-


2006-02
1.4 elements
Configuration
Basics
Logic
PNOZmulti zusammengestellte
and Wiring Texte

vices are configured using the PNOZ- tive equipment (pulse mode)
multi Configurator. ` Driving and monitoring a press
Logic elements affect the state of the safety valve
function elements. Logic elements in- For applications on presses (PNOZ
clude: m2p only), please refer to the chapter
` Logic connections e.g. AND, OR on Safety solutions for presses in the
` Time elements configuration guide PNOZmulti
` Event counter Special applications. It contains safe-
` Speed monitor ly guidelines and a detailed example.
` Start element
` Connection point Time elements 1.4
` Press elements
` Muting Due to the cyclical processing, delay
times on time elements may be up to
Logic elements can be linked with 15 ms longer than the configured val-
` the outputs of the function ele- ue.
ments
` other logic elements Muting
` the inputs of the output elements
The muting logic element is used to
Speed monitor temporarily suspend the safety func-
tions (ESPE/AOPD) without interrupt-
The speed monitor logic element is ing the process (muting).
used to configure the PNOZ ms1p/
PNOZ ms2p speed monitor. The For a limited period of time, and for a
speed monitor monitors specific operational phase (e.g. when
` Standstill feeding materials), it will suspend the
` Overspeed effect of safety devices during the
` Direction of rotation working process. Once completed, it
The following input devices can be will reset the safety function.
evaluated:
` Incremental encoders (TTL and Sin- Performance features:
Cos) ` Muting via light beam devices or
` Proximity switches limit switches
The following can be configured in the ` Selectable: sequential, parallel or
PNOZmulti Configurator: cross muting
` Maximum of 4 PNOZ ms1p speed ` Ability to override the muting func-
monitors tion if a fault occurs
` Maximum of 2 independent axes ` Max. muting time can be set
per speed monitor ` Time monitoring of the muting sen-
sors
Logic elements for press applica- ` Suspension of bounce time
tions
Operating modes:
Press-related logic elements are de- ` Sequential muting
signed for applications on mechanical ` Parallel muting
presses. ` Cross muting
All the functions required for a press
are available. The muting application is described in
These include: detail in the configuration guide under
` Operating modes Special applications.
` Set-up mode
` Single stroke
` Automatic
` Monitoring a rotary cam arrange-
ment
` Run monitoring

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2006-02
1.4-7
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Basics

Configuration and Wiring


Outputs

Single-channel or redundant relay out- The error is reset by switching off the
2006-02
1.4
Configuration
Basics
PNOZmulti
Outputs zusammengestellte
and Wiring Texte

Connection options puts are available. The redundant out- output.


puts are suitable for applications with
Depending on the unit type, the follow- a higher level of safety (for wiring op- Contactor with positive-guided con-
ing may be connected to the outputs tions please see the chapter entitled tacts
on the PNOZmulti: Units).
` Relays Only contactors with positive-guided
` Contactors 2-channel operation of loads contacts should be used on the
` Valves PNOZmulti's safety outputs.
` Signal lamps ` Loads should be driven through 2
separate channels or, in the case of
1.4 The PNOZmulti has outputs for both redundant relay outputs, shorts
safety-related and standard applica- across contacts should be prevent-
tions. ed e.g. by installing the safety sys-
` Only safety outputs should be used tem and its loads (contactors) in a
for safety-related applications. control cabinet.
` Outputs for standard functions may ` In terms of load on the relays, keep
be used for a signal lamp, for exam- to the max. permitted operations
ple. stated in the technical details.

Configuration in the PNOZmulti Semiconductor


Configurator
Single-channel or redundant semicon-
The outputs on the PNOZmulti units ductor outputs are available. The re-
are configured in the PNOZmulti Con- dundant outputs are suitable for
figurator. applications with a higher level of safe-
For example, you can define the fol- ty (for wiring options please see the
lowing: chapter entitled Units).
` Relays
` Semiconductors Feedback loop
` Valve control
` Feedback loop ` The feedback loop is used to moni-
` Output for standard function tor the actuators that are being driv-
en.
Some configuration options can only ` On a feedback loop, positive-guid-
be selected for specific safety func- ed N/C contacts on the driven con-
tions (e.g. single, double or directional tactors (actuators) are connected in
valve) series. If 24 VDC are present at the
input on the feedback loop, all the
Switch-off delay connected contactors are de-ener-
gised. If the N/O contact on a con-
When establishing the reaction time of tactor has welded, the feedback
the safety device, the switch-off delay loop is not closed when switching
on the outputs must be taken into ac- off. The safety output will not be
count (see Technical details). The switched if the feedback loop is in-
switch-off delay indicates the time be- terrupted.
tween the safety function on the input The PNOZmulti registers an error in
of the PNOZmulti unit being triggered the following cases:
and the output contacts switching ` The output is switched on and 24
over / the semiconductor outputs car- VDC is not present at the input on
rying a low signal. the feedback loop.
` The feedback loop remains closed
Relay for longer than 3 seconds (24 V on
the feedback loop input) after the
The relay contacts meet the require- output was switched on.
ments for safe separation through in- In both cases, the output will switch off
creased insulation compared with all and the error will be entered in the er-
other circuits in the safety system. ror stack. The OFAULT LED flashes.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2006-02
1.4-8
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Basics

Configuration and Wiring


Inputs and outputs for standard functions
2006-02
1.4
Configuration
Basics
Inputs and outputs
and Wiring
for standard functions

Inputs

Inputs for standard functions may be


` Inputs for standard functions from FS
units in the PNOZmulti-range FS
` 24 inputs for standard functions
ST
which are transmitted via the field-
bus ST
` 24 virtual inputs for standard func-
tions which are transmitted via the ` AND connection
serial interface 1.4
` Results of logic operations (RLO =
0, RLO = 1)
Inputs for standard functions may only FS
be used in the PNOZmulti Configura-
FS
tor
` As a reset button for ST

the function elements E-STOP,


safety gate and light curtain
the reset logic element ` Acknowledgement on reset ele-
` As an input for an AND connection, ment
which also has an additional safe
input
` As a reset or acknowledgement
button on logic elements FS

` As an input for a non-safety-related FS


output element (e.g. non-safety-re-
lated semiconductor outputs) ST

` As a direct connection to a fieldbus


output
` Direct connection of inputs and
Outputs outputs for standard functions

Outputs for standard functions may be


` Outputs for standard functions from ST ST
units in the PNOZmulti-range
` 24 outputs for standard functions
which are transmitted via the field- ` Input for driving an output for
bus standard functions
` 24 virtual outputs for standard
functions which are transmitted via
ST
the serial interface

Use ST

Inputs and outputs for standard func-


tions must not be used for safety-relat-
ed applications.

Examples in the PNOZmulti Config-


urator

ST: Input or output for standard func-


tions
FS: Input or output for safety functions
` Reset button on function elements

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2006-02
1.4-9
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Basics

Configuration and Wiring


Cascading

` Base units on the modular safety ` The base units can be connected in ` If necessary, a reset lock must be
2008-08
1.4
Configuration
Basics
PNOZmulti
Cascading zusammengestellte
and Wiring Texte

system can be networked. The cas- series or a tree structure can be provided on each cascaded unit.
cading output on one base unit is built.
connected to the cascading input ` PNOZelog units may also be includ- System requirements
on another base unit. In this way, ed in the network.
one base unit can have direct ac- ` The cascading outputs may not be PNOZmulti Configurator: from Version
cess to a logic output and/or an in- used to drive loads. The same also 3.0.0
put on the connected base unit. applies to outputs on PNOZelog Please contact Pilz if you have an older
units that are connected to cascad- version.
ing inputs on PNOZmulti units.

1.4
Series connection The number of units connected in suc- units are added together, the reaction
cession will depend only on the reac- time increases with each unit.
As many PNOZ m1p base units as tion time required by the application.
necessary may be connected in series. As the delay times on the individual

PNOZ m1p PNOZ m1p PNOZ m1p

CI+ CO+ CI+ CO+ CI+ CO+

CI- CO- CI- CO- CI- CO-

Unit 1 Unit 2 Unit x

Delay time on the PNOZmulti Switch-off delay Switch-on delay


Between input and cascading output Max. 40 ms Typ. 100 ms
Between cascading input and a semicon- Max. 40 ms Typ. 100 ms
ductor output
Between cascading input and a relay out- Max. 60 ms Typ. 120 ms
put
Between cascading input and a cascading Max. 40 ms Typ. 120 ms
output

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2008-08
1.4-10
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Basics

Configuration and Wiring


Cascading

Example: ` Delay between input I0 - semicon- ` Delay between input I0 - relay out-
` Delay between input I0 - cascading ductor output Unit 3: 40 ms + 40 ms put Unit 4: 40 ms + 40 ms + 40 ms
output Unit 1: 40 ms + 40 ms + 60 ms
` Delay between input I0 - cascading
output Unit 2: 40 ms + 40 ms

L+ L

S1

1.4
PNOZ m1p PNOZ m1p PNOZ m1p PNOZ m1p
CO+ CI+
13
I0 CO+ CI+ CO+ CI+ O4
CO- CI-
CO- CI- 14
CO- CI-
O0

Unit 1 Unit 2 Unit 3 Unit 4


L- N

Incorporating PNOZelog units: ` Remember to consider the switch- ` When connecting PNOZmulti -
` PNOZelog units may also be includ- on delay and any potential delay PNOZelog, the cascading output
ed in the series connection. The de- time for the outputs on the CO- is not connected.
lay times on the individual units are PNOZelog units (see operating
also added together with this type manual or PNOZelog technical cat-
of cascading. alogue).

PNOZ m1p PNOZelog PNOZ m1p PNOZelog


14 14
CI+ CO+ S36 (S35) (24) CI+ CO+ S36 (S35) (24)
CI- A2 A2 A2 CI- A2 A2 A2

Unit 1 Unit 2 Unit 3 Unit 4

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2008-08
1.4-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Basics

Configuration and Wiring


Cascading

Tree structure

` Tree structures may be designed


with as many levels as necessary.
Conditions:
` A max. of 4 PNOZmulti units may
be incorporated in parallel on each
level.
` PNOZelog units may only be con-
nected to the PNOZmulti units in
series. Max. of one PNOZelog unit
1.4 is permitted on each level.

CI+ CI-
PNOZ m1p

CO+ CO-

CI+ CI- CI+ CI- CI+ CI- CI+ CI-


PNOZ m1p PNOZ m1p PNOZ m1p PNOZ m1p

CO+ A2 CO+ CO- CO+ CO- CO+ CO-

S36 (S35) A2
PNOZelog CI+ CI- CI+ CI- CI+ CI- CI+ CI-

14 (24) A2 PNOZ m1p PNOZ m1p PNOZ m1p PNOZ m1p

CO+ CO- CO+ CO- CO+ CO- CO+ CO-

S36 (S35) A2
PNOZelog CI+ CI-

14 (24) A2 PNOZ m1p

CO+ CO-

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2008-08
1.4-12
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Basics

Configuration and Wiring


Cascading

Supply voltage for the cascaded Installing the cascaded units Wiring
units
` If PNOZmulti units alone are being Please observe the following when
` The cascaded PNOZmulti units networked, the networked units wiring:
may be supplied via a power sup- may be housed in separate control ` Cable runs between the connected
ply. The power consumption of the cabinets. units:
individual units should be consid- ` If PNOZelog units are integrated ` PNOZmulti - PNOZmulti: max. 100
ered when deciding on the size of into the network, these PNOZelog m
the power supply. units and their cascade cables must ` PNOZelog - PNOZmulti cascaded
` Cascaded PNOZelog units and all always be housed in the same con- directly: max. 10 m
PNOZmulti units connected directly trol cabinet as the PNOZmulti units ` Cable material: see technical de-
to PNOZelog units must be sup- that are connected directly to the tails 1.4
plied via a common power supply. PNOZelog units. ` Outside the control cabinet, both
The voltage tolerance on the power the wires from the cascading input
supply may be a maximum of +20% (CI+, CI-) and the wires from the
or -10%. cascading output (CO+, CO-) must
be laid in separate multicore cables.

CI+ CI-
A1
PNOZ m1p Power
A2
CO+ CO-

S36 (S35) A2
A1
PNOZelog

14 (24) A2

CI+ CI-
A1
PNOZ m1p
A2
CO+ CO-

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2008-08
1.4-13
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

2.0
Products

2.0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
2.0-0
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Contents Page

Selection guide from 2.1-1


Base units from 2.2-1
Expansion modules from 2.3-1
Adapter for PNOZ ms1p and PNOZ ms2p from 2.4-1
Software from 2.5-1

2.0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2008-03
2.0-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Selection guide

Selection guide
Products
2.1

2.1

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
2.1-0
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Selection guide

Contents Page

Selection guide
Base units and expansion modules 2.1-2
Fieldbus modules 2.1-3

2.1

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2008-03
2.1-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Selection guide
Base units and expansion modules
2007-11
2.1 unitsguide
Selection
Products
Base and expansion modules

Expansion modules
Semiconductor

Semiconductor

Semiconductor
Standard

Standard
Outputs

Outputs

Outputs

Outputs

Outputs

number
Virtual

Virtual
Speed

1-pole

2-pole
Inputs

Inputs

Inputs

Inputs

Relay
Type

Max.
Safe

Safe

Safe

Safe

Safe
PNOZ m0p 20 4 1 2 1 field-
bus mod-
ule

PNOZ m1p 20 4 1 2 12 + 1
fieldbus
module

PNOZ m2p 20 4 1 2 12 + 1
2.1 fieldbus
module

PNOZ ma1p 2 ana- 4


logue

PNOZ mc1p 16 8

PNOZ mi1p 8 8

PNOZ mi2p 8 8

PNOZ ml1p 32 32 4

PNOZ mo1p 4 6

PNOZ mo2p 2 6

PNOZ mo3p 2 6

PNOZ mo4p 4 6

PNOZ ms1p 2 4

PNOZ ms2p 2 4

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2008-03
2.1-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Selection guide
Fieldbus modules
2007-11
2.1
Selection
Products
Fieldbus modules
guide

Fieldbus modules
Fieldbus

number
Type

Max.
PNOZ mc3p PROFIBUS-DP 1

PNOZ mc4p DeviceNet 1

PNOZ mc5p Interbus 1

PNOZ mc5.1p Interbus fibre-optic cable 1

PNOZ mc6p CANopen 1

PNOZ mc7p CC-Link 1


2.1
PNOZ mc8p Ethernet IP/Modbus TCP 1

PNOZ mc9p PROFINET 1

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2008-03
2.1-3
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units

Base units
Products
2.2

2.2

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
2.2-0
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units

Contents Page

Base units
PNOZ m0p 2.2-2
PNOZ m1p 2.2-11
PNOZ m1p coated version 2.2-20
PNOZ m2p 2.2-29

2.2

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2008-03
2.2-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m0p

Unit features Chip card

` Can be configured in the PNOZmul- Chip cards are available with memo-
ti Configurator ries of 8 kByte and 32 kByte. For large-
` Positive-guided relay outputs: scale projects we recommend the 32
1 safety output in accordance kByte chip card (see chapter contain-
with EN 954-1, Cat. 4 ing the order references).
or 2 safety outputs in accord-
ance with EN 954-1, Cat. 2 Safety features
` Semiconductor outputs:
2 safety outputs in accordance The relay conforms to the following
with EN 954-1, Cat. 4 safety criteria:
Base units
Products
NSG-D-2-358-2007-09
2.2
PNOZ m0p or 4 safety outputs in accord- ` The circuit is redundant with built-in
ance with EN 954-1, Cat. 3 self-monitoring.
Base units from the PNOZmulti modu-
1 auxiliary output ` The safety function remains effec-
lar safety system
` 4 test pulse outputs tive in the case of a component fail-
` 1 cascading input and output; can ure.
Approvals
also be used as a standard output ` The relay contacts meet the re-
` 20 inputs for connecting: quirements for safe separation
2.2 E-STOP pushbutton through increased insulation com-
PNOZ m0p
Two-hand button pared with all other circuits in the
Safety gate limit switch safety system.
Reset button ` The safety outputs are tested peri-
Light beam devices odically using a disconnection test.
Scanner
Enable switch
PSEN
Operating mode selector switch
Safety mats

` Muting function
` Connectable:
1 fieldbus module on the left
4 expansion modules on the left
` LED for:
Diagnostics
Supply voltage
Output circuits
Input circuits
` Test pulse outputs used to detect
shorts across the inputs
` Monitoring of shorts between the
safety outputs
` Plug-in connection terminals (either
cage clamp terminal or screw termi-
nal)

Unit description

The PNOZmulti modular safety system


is used for the safety-related interrup-
tion of safety circuits and is designed
for use on:
` Emergency stop equipment
` Safety circuits in accordance with
VDE 0113 Part 1 and EN 60204-1

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-358-2007-09
2.2-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m0p

Block diagram

A1 A2 I0 I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 13 23
RS 232 diagnostic chip card
Interface Interface

=
Input
=
O4 O5
module

Power

Cascading Test pulse


output
24 V 0V

CI+ CI- CO- CO+ T0 T1 T2 T3 O0 O1 O2 O3 OA0 24 V 0V 14 24


2.2

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-358-2007-09
2.2-3
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m0p

Function description eral connections. The current at


each terminal may not exceed 9 A.
The function of the inputs and outputs ` Test pulse outputs must exclusively
on the safety system depends on the be used to test the inputs. They
safety circuit created using the PNOZ- must not be used to drive loads.
multi Configurator. A chip card is used Do not route the test pulse lines to-
to download the safety circuit to the gether with actuator cables within
base unit. The base unit has 2 micro- an unprotected multicore cable.
controllers that monitor each other. ` Test pulse outputs are also used to
They evaluate the input circuits on the supply safety mats that trigger a
base unit and expansion modules and short circuit.
switch the outputs on the base unit Where test pulses are used for the
and expansion modules accordingly. safety mat, they may not be reused
The online help on the PNOZmulti for other purposes.
Configurator contains descriptions of Safety mats are supported from
the operating modes and all the func- Version 1.2 of the base unit.
tions of the PNOZmulti safety system,
plus connection examples.

2.2 Wiring

The wiring is defined in the circuit dia-


gram in the Configurator. There you
can select the inputs that are to per-
form a particular safety function and
the outputs that will switch this safety
function.
Please note:
` Information given in the "Technical
details" must be followed.
` Outputs:
O0 to O5 are safety outputs.
O4 and O5 are relay outputs
O0 to O3 are semiconductor out-
puts
OA0 is an auxiliary output.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Use copper wire that can withstand
75 C.
` Sufficient fuse protection must be
provided on all output contacts with
inductive loads.
` Power for the safety system and in-
put circuits must always be provid-
ed from a single power supply. The
power supply must meet the regu-
lations for extra low voltages with
safe separation.
` Two connection terminals are avail-
able for each of the supply connec-
tions 24 V and 0 V (semiconductor
outputs), plus A1 and A2 (power
supply). This means that the supply
voltage can be looped through sev-

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-358-2007-09
2.2-4
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m0p

Preparing for operation

` Supply voltage

Supply voltage AC DC
For the safety system
A1 + 24 V DC
(connector X7)

A2 0V

For the semiconductor outputs


24 V + 24 V DC
(connector X2)
Must always be present, even if the semi-
conductor outputs are not used 0V
0V

Connection examples:

2.2
` Input circuit

Input circuit Single-channel Dual-channel


Example: S1 S1
E-STOP I0 L+ I0 L+
without detection of shorts across con- I1 L+
tacts

Example: S1 S1
E-STOP I0 I0
with detection of shorts across contacts I1
T1
T0 T0

` Reset circuit

Reset circuit Input circuit without detection of shorts Input circuit with detection of shorts across
across contacts contacts
Monitored reset S3
I5
S3
I5 L+

T0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-358-2007-09
2.2-5
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m0p

` Semiconductor outputs

Redundant output
K1 L-
O0 (O2)

O1 (O3) K2 L-

Single output

K1 L-
O0 (O2)
K2

K3 L-
O1 ( O3)
K4

2.2
` Relay outputs

Redundant
L1
O4 13
14
23
O5 K1 N
24
K2

Single

13 L1
O4 K2
14
23
O5 K1 N
24

` Feedback loop

Feedback loop Redundant output


Contacts from external contactors
K1
O0 (O2, O4) L-
K2
O1 (O3, O5) L-

I0 L+

` Key

S1 E-STOP pushbutton
S3 Reset button

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-358-2007-09
2.2-6
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m0p

Terminal configuration

CHIP-Card

2.2

Installation Dimensions

` The safety system should be in-


stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
mounting positions could damage
121 (4.76")

the safety system.


` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 135 (5.31")
` To comply with EMC requirements,
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-358-2007-09
2.2-7
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m0p

Notice Service life graph

This data sheet is only intended for use

Corrente di esercizio nominale (A)


during configuration. For installation

Corriente nominal de servicio (A)


10
and operation, please refer to the op- AC1: 230 V DC1: 24 V
AC15: 230 V

Nominale bedrijfsstroom (A)


erating instructions supplied with the

Nominal operating current (A)


unit. DC13: 24 V
Nennbetriebstrom (A)

Courant coup (A) 1


GB

0.1
NL
D

E
F

10 100 1000 10000


I

D Schaltspielzahl x 103 E Nmero de ciclos x 103


GB Cycles x 103 I Numero dei cicli di commutazione x 103
F Nombre de manuvres x 103 NL Aantal schakelingen x 103

2.2

Maximum capacitive load C (F)


with load current I (mA) at the semi-
conductor outputs

C (F)
6

0
0 10 50 100 200 400 600 800 1000 1200 1400 1600 1800 2000 I (mA)

Technical details

Electrical data
Supply voltage (UB) 24 VDC
Voltage tolerance -15% ... 10%
Power consumption at UB without load Max. 8.0 W + 2.5 W per expansion module
Residual ripple UB +/- 5 %
Times
Switch-on delay 5 s (after UB is applied)
Simultaneity channel 1/2/3 3 s, two-hand control relay: 0.5 s
Supply interruption before de-energisation Min. 20 ms
Inputs
Quantity 20
Voltage and current 24 VDC/8 mA
Galvanic isolation No
Cascading input 500 VAC

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-358-2007-09
2.2-8
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m0p

Inputs
Signal level at 0 -3 ... +5 VDC
Signal level at 1 15 ... 30 VDC
Input delay 0.6 ... 4 ms
Status indicator LED
Test pulse outputs
Quantity 4
Voltage and current 24 VDC / 0.5 A
Off time during self test < 5 ms
Galvanic isolation No
Short circuit protection Yes
Status indicator LED
Semiconductor outputs
Quantity
For EN 954-1, 12/96, Cat. 4 2
For EN 954-1, 12/96, Cat. 3 4
Switching capability 24 VDC / max. 2 A / max. 48 W
Max. capacitive load See diagram
External supply voltage (UB) 24 VDC
Voltage tolerance -15% - 10% 2.2
Off time during self test < 300 s
Galvanic isolation Yes
Short circuit protection Yes
Switch-off delay < 30 ms
Residual current at "0" < 0.5 mA
Signal level at 1 UB - 0.5 VDC at 2 A
Status indicator LED
Relay outputs
Quantity
For EN 954-1, 12/96, Cat. 4 1
For EN 954-1, 12/96, Cat. 2 2
Utilisation category in accordance with
EN 60947-4-1, 02/01 AC1: 240 V / 6 A / 1440 VA
DC1: 24 V / 6 A / 144 W
EN 60947-5-1, 11/97 AC15: 230 V / 3 A / 690 VA
DC13: 24 V / 3 A / 72 W
Contact fuse protection in accordance with EN 60947-5-1, 08/00
Blow-out fuse 6 A quick or slow
Circuit breaker 24 VDC 6 A (characteristic B + C)
Switch-off delay 50 ms
Status indicator LED
Auxiliary outputs
Quantity 1
Voltage and current 24 VDC / max. 0.5 A / max. 12 W
External supply voltage (UB) 24 VDC
Voltage tolerance -15% ... +10%
Galvanic isolation Yes
Short circuit protection Yes
Residual current at "0" < 0.5 mA
Signal level at 1 UB - 0.5 VDC at 0.5 A
Status indicator LED
Cascading output as auxiliary output
Quantity 1
Voltage and current 24 VDC / max. 0.2 A / max. 4.8 W
Galvanic isolation No
Short circuit protection Yes
Residual current at "0" < 0.5 mA

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-358-2007-09
2.2-9
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m0p

Environmental data
Airgap creepage between DIN VDE 0110-1, 04/97
relay contacts 3 mm
Relay contacts and other safe circuits 5.5 mm
Vibration in accordance with EN 60068-2-6, 04/95
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability DIN IEC 60068-2-3, 12/86
EMC EN 60947-5-1, 01/00
Ambient temperature
With UL approval 0 ... +55 C
Without UL approval (with forced convection) 0 ... +60 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
2.2 Recess width 27 mm
Maximum cable runs
Per input 1 km
Sum of individual cable runs at the test pulse output 40 km
Cross section of external conductors
Rigid single-core, flexible multi-core or multi-core
With crimp connector
Power supply (X7), inputs (X5, X6), semiconductor outputs (X2), test
pulse outputs (X1)
auxiliary output (X2), cascading output 0.5 ... 1.5 mm2
Relay outputs (X3) 0.5 ... 2.5 mm2
Flexible multi-core with plastic sleeve
Relay outputs (X3) 0.5 ... 1.5 mm2
Torque setting for connection terminals (screws)
Power supply (X7), inputs (X5, X6), semiconductor outputs (X2), test
pulse outputs (X1),
auxiliary output (X2), cascading output 0.2 ... 0.25 Nm
Relay outputs (X3) 0.4 ... 0.5 Nm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 135 x 121 mm
Weight with connector 530 g

Order reference

Type Features Order no.


PNOZ m0p Base unit 773 110

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-358-2007-09
2.2-10
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m1p

Unit features
Chip card
` Can be configured in the PNOZmul-
ti Configurator Chip cards are available with memo-
` Positive-guided relay outputs: ries of 8 kByte and 32 kByte. For large-
1 safety output in accordance scale projects we recommend the 32
with EN 954-1, Cat. 4 kByte chip card (see chapter contain-
or 2 safety outputs in accord- ing the order references).
ance with EN 954-1, Cat. 2 The chip card with a memory of 32
` Semiconductor outputs: kByte can only be used from
2 safety outputs in accordance PNOZ m1p Version 2.0.
with EN 954-1, Cat. 4
Base units
Products
NSG-D-2-359-2007-09
2.2
PNOZ m1p or 4 safety outputs in accord- Safety features
ance with EN 954-1, Cat. 3
Base units from the PNOZmulti modu-
1 auxiliary output The relay conforms to the following
lar safety system
` 4 test pulse outputs safety criteria:
` 1 cascading input and output ` The circuit is redundant with built-in
Approvals
can also be used as a standard out- self-monitoring.
put ` The safety function remains effec-
` 20 inputs for connecting: tive in the case of a component fail- 2.2
PNOZ m1p
E-STOP pushbutton ure.
Two-hand button ` The relay contacts meet the re-
Safety gate limit switch quirements for safe separation
Reset button through increased insulation com-
Light beam devices pared with all other circuits in the
Scanner safety system.
Enable switch ` The safety outputs are tested peri-
PSEN odically using a disconnection test.
Operating mode selector switch

Safety mats
` Muting function
` Connectable:
8 expansion modules on the
right
1 fieldbus module on the left
4 expansion modules on the left
` LED for:
Diagnostics
Supply voltage
Output circuits
Input circuits
` Test pulse outputs used to detect
shorts across the inputs
` Monitoring of shorts between the
safety outputs
` Plug-in connection terminals (either
cage clamp terminal or screw termi-
nal)

Unit description

The PNOZmulti modular safety system


is used for the safety-related interrup-
tion of safety circuits and is designed
for use on:
` Emergency stop equipment
` Safety circuits in accordance with
VDE 0113 Part 1 and EN 60204-1

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-359-2007-09
2.2-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m1p

Block diagram

A1 A2 I0 I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 13 23
RS 232 diagnostic chip card
Interface Interface

=
Input
=

expansion
Interface

module
module

O4 O5

Power

Cascading Test pulse


output
24 V 0V

CI+ CI- CO+CO- T0 T1 T2 T3 O0 O1 O2 O3 OA0 24 V 0V 14 24


2.2

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-359-2007-09
2.2-12
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m1p

Function description base unit. The base unit has 2 micro- The online help on the PNOZmulti
controllers that monitor each other. Configurator contains descriptions of
The function of the inputs and outputs They evaluate the input circuits on the the operating modes and all the func-
on the safety system depends on the base unit and expansion modules and tions of the PNOZmulti safety system,
safety circuit created using the PNOZ- switch the outputs on the base unit plus connection examples.
multi Configurator. A chip card is used and expansion modules accordingly.
to download the safety circuit to the

Wiring

The wiring is defined in the circuit dia- Where test pulses are used for the
gram in the Configurator. There you safety mat, they may not be reused
can select the inputs that are to per- for other purposes.
form a particular safety function and Safety mats are supported from
the outputs that will switch this safety Version 4.3 of the base unit.
function.
Please note:
` Information given in the "Technical
details" must be followed.
` Outputs: 2.2
O0 to O5 are safety outputs.
O4 and O5 are relay outputs
O0 to O3 are semiconductor out-
puts
OA0 is an auxiliary output.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Use copper wire that can withstand
75 C.
` Sufficient fuse protection must be
provided on all output contacts with
inductive loads.
` Power for the safety system and in-
put circuits must always be provid-
ed from a single power supply. The
power supply must meet the regu-
lations for extra low voltages with
safe separation.
` Two connection terminals are avail-
able for each of the supply connec-
tions 24 V and 0 V (semiconductor
outputs), plus A1 and A2 (power
supply). This means that the supply
voltage can be looped through sev-
eral connections. The current at
each terminal may not exceed 9 A.
` Test pulse outputs must exclusively
be used to test the inputs. They
must not be used to drive loads.
Do not route the test pulse lines to-
gether with actuator cables within
an unprotected multicore cable.
` Test pulse outputs are also used to
supply safety mats that trigger a
short circuit.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-359-2007-09
2.2-13
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m1p

Preparing for operation

` Supply voltage

Supply voltage AC DC
For the safety system
A1 + 24 V DC
(connector X7)

A2 0V

For the semiconductor outputs


24 V + 24 V DC
(connector X2)
Must always be present, even if the semi-
conductor outputs are not used 0V
0V

Connection examples

2.2
` Input circuit

Input circuit Single-channel Dual-channel


E-STOP S1 S1
without detection of shorts across con- I0 L+ I0 L+
tacts I1 L+

E-STOP S1 S1
with detection of shorts across contacts I0 I0
I1
T1
T0 T0

` Reset circuit

Reset circuit Input circuit without detection of shorts Input circuit with detection of shorts across
across contacts contacts

S3
I5
S3
I5 L+

T0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-359-2007-09
2.2-14
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m1p

` Semiconductor outputs

Redundant output
K1 L-
O0 (O2)

O1 (O3) K2 L-

Single output

K1 L-
O0 (O2)
K2

K3 L-
O1 ( O3)
K4

2.2
` Relay outputs

Redundant output
L1
O4 13
14
23
O5 K1 N
24
K2

Single output

13 L1
O4 K2
14
23
O5 K1 N
24

` Feedback loop

Feedback loop Redundant output


Contacts from external contactors
K1
O0 (O2, O4) L-
K2
O1 (O3, O5) L-

I0 L+

` Key

S1 E-STOP pushbutton
S3 Reset button

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-359-2007-09
2.2-15
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m1p

Terminal configuration

CHIP-Card

2.2

Installation Dimensions

` The safety system should be in-


stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
mounting positions could damage
121 (4.76")

the safety system.


` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 135 (5.31")
` To comply with EMC requirements,
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-359-2007-09
2.2-16
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m1p

Notice Service life graph

This data sheet is only intended for use

Corrente di esercizio nominale (A)


during configuration. For installation

Corriente nominal de servicio (A)


10
and operation, please refer to the op- AC1: 230 V DC1: 24 V
AC15: 230 V

Nominale bedrijfsstroom (A)


erating instructions supplied with the

Nominal operating current (A)


unit. DC13: 24 V
Nennbetriebstrom (A)

Courant coup (A) 1


GB

0.1
NL
D

E
F

10 100 1000 10000


I

D Schaltspielzahl x 103 E Nmero de ciclos x 103


GB Cycles x 103 I Numero dei cicli di commutazione x 103
F Nombre de manuvres x 103 NL Aantal schakelingen x 103

2.2

Maximum capacitive load C (F)


with load current I (mA) at the semi-
conductor outputs

C (F)
6

0
0 10 50 100 200 400 600 800 1000 1200 1400 1600 1800 2000 I (mA)

Technical details

Electrical data
Supply voltage (UB) 24 VDC
Voltage tolerance -15% ... 10%
Power consumption at UB without load Max. 8.0 W + 2.5 W per expansion module
Residual ripple UB +/- 5 %
Times
Switch-on delay 5 s (after UB is applied)
Simultaneity channel 1/2/3 3 s, two-hand control relay: 0.5 s
Supply interruption before de-energisation Min. 20 ms
Inputs
Quantity 20
Voltage and current 24 VDC/8 mA
Galvanic isolation No
Cascading input 500 VAC

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-359-2007-09
2.2-17
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m1p

Inputs
Signal level at 0 -3 ... +5 VDC
Signal level at 1 15 ... 30 VDC
Input delay 0.6 ... 4 ms
Status indicator LED
Test pulse outputs
Quantity 4
Voltage and current 24 VDC / 0.5 A
Off time during self test < 5 ms
Galvanic isolation No
Short circuit protection Yes
Status indicator LED
Semiconductor outputs
Quantity
For EN 954-1, 12/96, Cat. 4 2
For EN 954-1, 12/96, Cat. 3 4
Switching capability 24 VDC / max. 2 A / max. 48 W
Max. capacitive load See diagram
External supply voltage (UB) 24 VDC
2.2 Voltage tolerance -15% - 10%
Off time during self test < 300 s
Galvanic isolation Yes
Short circuit protection Yes
Switch-off delay < 30 ms
Residual current at "0" < 0.5 mA
Signal level at 1 UB - 0.5 VDC at 2 A
Status indicator LED
Relay outputs
Quantity
For EN 954-1, 12/96, Cat. 4 1
For EN 954-1, 12/96, Cat. 2 2
Utilisation category in accordance with
EN 60947-4-1, 02/01 AC1: 240 V / 6 A / 1440 VA
DC1: 24 V / 6 A / 144 W
EN 60947-5-1, 11/97 AC15: 230 V / 3 A / 690 VA
DC13: 24 V / 3 A / 72 W
Contact fuse protection in accordance with EN 60947-5-1, 08/00
Blow-out fuse 6 A quick or slow
Circuit breaker 24 VDC 6 A (characteristic B + C)
Switch-off delay 50 ms
Status indicator LED
Auxiliary outputs
Quantity 1
Voltage and current 24 VDC / max. 0.5 A / max. 12 W
External supply voltage (UB) 24 VDC
Voltage tolerance -15% ... +10%
Galvanic isolation Yes
Short circuit protection Yes
Residual current at "0" < 0.5 mA
Signal level at 1 UB - 0.5 VDC at 0.5 A
Status indicator LED
Cascading output as auxiliary output
Quantity 1
Voltage and current 24 VDC / max. 0.2 A / max. 4.8 W
Galvanic isolation No
Short circuit protection Yes
Residual current at "0" < 0.5 mA

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-359-2007-09
2.2-18
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m1p

Environmental data
Airgap creepage between DIN VDE 0110-1, 04/97
relay contacts 3 mm
Relay contacts and other safe circuits 5.5 mm
Vibration in accordance with EN 60068-2-6, 04/95
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability DIN IEC 60068-2-3, 12/86
EMC EN 60947-5-1, 01/00
Ambient temperature
With UL approval 0 ... +55 C
Without UL approval (with forced convection) 0 ... +60 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm 2.2
Maximum cable runs
Per input 1 km
Sum of individual cable runs at the test pulse output 40 km
Cross section of external conductors
Rigid single-core, flexible multi-core or multi-core
With crimp connector
Power supply (X7), inputs (X5, X6), semiconductor outputs (X2), test
pulse outputs (X1)
auxiliary output (X2), cascading output 0.5 ... 1.5 mm2
Relay outputs (X3) 0.5 ... 2.5 mm2
Flexible multi-core with plastic sleeve
Relay outputs (X3) 0.5 ... 1.5 mm2
Torque setting for connection terminals (screws)
Power supply (X7), inputs (X5, X6), semiconductor outputs (X2), test
pulse outputs (X1),
auxiliary output (X2), cascading output 0.2 ... 0.25 Nm
Relay outputs (X3) 0.4 ... 0.5 Nm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 135 x 121 mm
Weight with connector 530 g

Order reference

Type Features Order no.


PNOZ m1p Base unit 773 100

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-359-2007-09
2.2-19
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m1p coated version

Unit features
Chip card
` Can be configured in the PNOZmul-
ti Configurator Chip cards are available with memo-
` Positive-guided relay outputs: ries of 8 kByte and 32 kByte. For large-
1 safety output in accordance scale projects we recommend the 32
with EN 954-1, Cat. 4 kByte chip card (see chapter contain-
or 2 safety outputs in accord- ing the order references).
ance with EN 954-1, Cat. 2 The chip card with a memory of 32
` Semiconductor outputs: kByte can only be used from
2 safety outputs in accordance PNOZ m1p Version 2.0.
with EN 954-1, Cat. 4
Base units
Products
NSG-D-2-361-2007-09
2.2
PNOZ m1p coated version or 4 safety outputs in accord- Safety features
ance with EN 954-1, Cat. 3
Base units from the PNOZmulti modu-
1 auxiliary output The relay conforms to the following
lar safety system
` 4 test pulse outputs safety criteria:
` 1 cascading input and output ` The circuit is redundant with built-in
Approvals
can also be used as a standard out- self-monitoring.
put ` The safety function remains effec-
2.2 ` 20 inputs for connecting: tive in the case of a component fail-
PNOZ m1p coated
E-STOP pushbutton ure.
version
Two-hand button ` The relay contacts meet the re-
Safety gate limit switch quirements for safe separation
Reset button through increased insulation com-
Light beam devices pared with all other circuits in the
Scanner safety system.
Enable switch ` The safety outputs are tested peri-
PSEN odically using a disconnection test.
Operating mode selector switch
Safety mats

` Muting function
` Connectable:
8 expansion modules on the
right
1 fieldbus module on the left
4 expansion modules on the left
` LED for:
Diagnostics
Supply voltage
Output circuits
Input circuits
` Test pulse outputs used to detect
shorts across the inputs
` Monitoring of shorts between the
safety outputs
` Plug-in connection terminals (either
cage clamp terminal or screw termi-
nal)

Unit description

The PNOZmulti modular safety system


is used for the safety-related interrup-
tion of safety circuits and is designed
for use on:
` Emergency stop equipment
` Safety circuits in accordance with
VDE 0113 Part 1 and EN 60204-1

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-361-2007-09
2.2-20
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m1p coated version

Block diagram

A1 A2 I0 I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 13 23
RS 232 diagnostic chip card
Interface Interface

=
Input
=

expansion
Interface

module
module

O4 O5

Power

Cascading Test pulse


output
24 V 0V

CI+ CI- CO+CO- T0 T1 T2 T3 O0 O1 O2 O3 OA0 24 V 0V 14 24


2.2

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-361-2007-09
2.2-21
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m1p coated version

Function description base unit. The base unit has 2 micro- The online help on the PNOZmulti
controllers that monitor each other. Configurator contains descriptions of
The function of the inputs and outputs They evaluate the input circuits on the the operating modes and all the func-
on the safety system depends on the base unit and expansion modules and tions of the PNOZmulti safety system,
safety circuit created using the PNOZ- switch the outputs on the base unit plus connection examples.
multi Configurator. A chip card is used and expansion modules accordingly.
to download the safety circuit to the

Wiring

The wiring is defined in the circuit dia- Where test pulses are used for the
gram in the Configurator. There you safety mat, they may not be reused
can select the inputs that are to per- for other purposes.
form a particular safety function and Safety mats are supported from
the outputs that will switch this safety Version 4.3 of the base unit.
function.
Please note:
` Information given in the "Technical
details" must be followed.
2.2 ` Outputs:
O0 to O5 are safety outputs.
O4 and O5 are relay outputs
O0 to O3 are semiconductor out-
puts
OA0 is an auxiliary output.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Use copper wire that can withstand
75 C.
` Sufficient fuse protection must be
provided on all output contacts with
inductive loads.
` Power for the safety system and in-
put circuits must always be provid-
ed from a single power supply. The
power supply must meet the regu-
lations for extra low voltages with
safe separation.
` Two connection terminals are avail-
able for each of the supply connec-
tions 24 V and 0 V (semiconductor
outputs), plus A1 and A2 (power
supply). This means that the supply
voltage can be looped through sev-
eral connections. The current at
each terminal may not exceed 9 A.
` Test pulse outputs must exclusively
be used to test the inputs. They
must not be used to drive loads.
Do not route the test pulse lines to-
gether with actuator cables within
an unprotected multicore cable.
` Test pulse outputs are also used to
supply safety mats that trigger a
short circuit.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-361-2007-09
2.2-22
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m1p coated version

Preparing for operation

` Supply voltage

Supply voltage AC DC
For the safety system
A1 + 24 V DC
(connector X7)

A2 0V

For the semiconductor outputs


24 V + 24 V DC
(connector X2)
Must always be present, even if the semi-
conductor outputs are not used 0V
0V

Connection examples

2.2
` Input circuit

Input circuit Single-channel Dual-channel


E-STOP S1 S1
without detection of shorts across con- I0 L+ I0 L+
tacts I1 L+

E-STOP S1 S1
with detection of shorts across contacts I0 I0
I1
T1
T0 T0

` Reset circuit

Reset circuit Input circuit without detection of shorts Input circuit with detection of shorts across
across contacts contacts

S3
I5
S3
I5 L+

T0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-361-2007-09
2.2-23
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m1p coated version

` Semiconductor outputs

Redundant output
K1 L-
O0 (O2)

O1 (O3) K2 L-

Single output

K1 L-
O0 (O2)
K2

K3 L-
O1 ( O3)
K4

2.2
` Relay outputs

Redundant output
L1
O4 13
14
23
O5 K1 N
24
K2

Single output

13 L1
O4 K2
14
23
O5 K1 N
24

` Feedback loop

Feedback loop Redundant output


Contacts from external contactors
K1
O0 (O2, O4) L-
K2
O1 (O3, O5) L-

I0 L+

` Key

S1 E-STOP pushbutton
S3 Reset button

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-361-2007-09
2.2-24
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m1p coated version

Terminal configuration

CHIP-Card

2.2

Installation Dimensions

` The safety system should be in-


stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
mounting positions could damage
121 (4.76")

the safety system.


` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 135 (5.31")
` To comply with EMC requirements,
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-361-2007-09
2.2-25
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m1p coated version

Notice Service life graph

This data sheet is only intended for use

Corrente di esercizio nominale (A)


during configuration. For installation

Corriente nominal de servicio (A)


10
and operation, please refer to the op- AC1: 230 V DC1: 24 V
AC15: 230 V

Nominale bedrijfsstroom (A)


erating instructions supplied with the

Nominal operating current (A)


unit. DC13: 24 V
Nennbetriebstrom (A)

Courant coup (A) 1


GB

0.1
NL
D

E
F

10 100 1000 10000


I

D Schaltspielzahl x 103 E Nmero de ciclos x 103


GB Cycles x 103 I Numero dei cicli di commutazione x 103
F Nombre de manuvres x 103 NL Aantal schakelingen x 103

2.2

Maximum capacitive load C (F)


with load current I (mA) at the semi-
conductor outputs

C (F)
6

0
0 10 50 100 200 400 600 800 1000 1200 1400 1600 1800 2000 I (mA)

Technical details

Electrical data
Supply voltage (UB) 24 VDC
Voltage tolerance -15% ... 10%
Power consumption at UB without load Max. 8.0 W + 2.5 W per expansion module
Residual ripple UB +/- 5 %
Times
Switch-on delay 5 s (after UB is applied)
Simultaneity channel 1/2/3 3 s, two-hand control relay: 0.5 s
Supply interruption before de-energisation Min. 20 ms
Inputs
Quantity 20
Voltage and current 24 VDC/8 mA
Galvanic isolation No
Cascading input 500 VAC

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-361-2007-09
2.2-26
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m1p coated version

Inputs
Signal level at 0 -3 ... +5 VDC
Signal level at 1 15 ... 30 VDC
Input delay 0.6 ... 4 ms
Status indicator LED
Test pulse outputs
Quantity 4
Voltage and current 24 VDC / 0.5 A
Off time during self test < 5 ms
Galvanic isolation No
Short circuit protection Yes
Status indicator LED
Semiconductor outputs
Quantity
For EN 954-1, 12/96, Cat. 4 2
For EN 954-1, 12/96, Cat. 3 4
Switching capability 24 VDC / max. 2 A / max. 48 W
Max. permitted overall performance of semiconductor outputs at an 96 W
ambient temperature of > 50 C
Max. capacitive load 1 F, see diagram 2.2
External supply voltage (UB) 24 VDC
Voltage tolerance -15% - 10%
Off time during self test < 300 s
Galvanic isolation Yes
Short circuit protection Yes
Switch-off delay < 30 ms
Residual current at "0" < 0.5 mA
Signal level at 1 UB - 0.5 VDC at 2 A
Status indicator LED
Relay outputs
Quantity
For EN 954-1, 12/96, Cat. 4 1
For EN 954-1, 12/96, Cat. 2 2
Utilisation category in accordance with
EN 60947-4-1, 02/01 AC1: 240 V / 6 A / 1440 VA
DC1: 24 V / 6 A / 144 W
EN 60947-5-1, 11/97 AC15: 230 V / 3 A / 690 VA
DC13: 24 V / 3 A / 72 W
Max. permitted total current of relay outputs at an ambient tempera- 8A
ture of > 50 C
Contact fuse protection in accordance with EN 60947-5-1, 08/00
Blow-out fuse 6 A quick or slow
Circuit breaker 24 VDC 6 A (characteristic B + C)
Switch-off delay 50 ms
Status indicator LED
Auxiliary outputs
Quantity 1
Voltage and current 24 VDC / max. 0.5 A / max. 12 W
External supply voltage (UB) 24 VDC
Voltage tolerance -15% ... +10%
Galvanic isolation Yes
Short circuit protection Yes
Residual current at "0" < 0.5 mA
Signal level at 1 UB - 0.5 VDC at 0.5 A
Status indicator LED

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-361-2007-09
2.2-27
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m1p coated version

Cascading output as auxiliary output


Quantity 1
Voltage and current 24 VDC / max. 0.2 A / max. 4.8 W
Galvanic isolation No
Short circuit protection Yes
Residual current at "0" < 0.5 mA
Environmental data
Airgap creepage between DIN VDE 0110-1, 04/97
relay contacts 3 mm
Relay contacts and other safe circuits 5.5 mm
Vibration in accordance with EN 60068-2-6, 04/95
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability DIN IEC 60068-2-3, 12/86
EMC EN 60947-5-1, 01/00
Ambient temperature
With UL approval 0 ... +50 C
Without UL approval -25 ... +60 C
Storage temperature -25 ... +70 C
2.2 Corrosive gas check
SO2: concentration 10 ppm, duration 10 days, passive DIN V 40046-36
H2S: concentration 1 ppm, duration 10 days, passive DIN V 40046-37
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Maximum cable runs
Per input 1 km
Sum of individual cable runs at the test pulse output 40 km
Cross section of external conductors
Rigid single-core, flexible multi-core or multi-core
With crimp connector
Power supply (X7), inputs (X5, X6), semiconductor outputs (X2), test
pulse outputs (X1)
auxiliary output (X2), cascading output 0.5 ... 1.5 mm2
Relay outputs (X3) 0.5 ... 2.5 mm2
Flexible multi-core with plastic sleeve
Relay outputs (X3) 0.5 ... 1.5 mm2
Torque setting for connection terminals (screws)
Power supply (X7), inputs (X5, X6), semiconductor outputs (X2), test
pulse outputs (X1),
auxiliary output (X2), cascading output 0.2 ... 0.25 Nm
Relay outputs (X3) 0.4 ... 0.5 Nm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 135 x 121 mm
Weight with connector 530 g

Order reference

Type Features Order no.


PNOZ m1p coat- Base unit 773 105
ed version

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-361-2007-09
2.2-28
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m2p

Unit features ` Safety circuits in accordance with


VDE 0113 Part 1 and EN 60204-1
` Can be configured in the PNOZmul- The unit is designed for applications
ti Configurator on mechanical presses. All of the func-
` Positive-guided relay outputs: tions required for a press are available.
1 safety output in accordance These include:
with EN 954-1, Cat. 4 ` Operating modes
or 2 safety outputs in accord- Set-up mode
ance with EN 954-1, Cat. 2 Single stroke
` Semiconductor outputs: Automatic
2 safety outputs in accordance ` Monitoring a mechanical camshaft
with EN 954-1, Cat. 4 ` Run monitoring
Base units
Products
NSG-D-2-360-2007-09
2.2
PNOZ m2p or 4 safety outputs in accord- ` Monitoring electrosensitive protec-
ance with EN 954-1, Cat. 3 tive equipment (pulse mode)
Base units from the PNOZmulti modu-
1 auxiliary output ` Driving and monitoring a press
lar safety system
` 4 test pulse outputs safety valve
` 1 cascading input and output
Approvals
can also be used as standard out- Chip card
puts
` For applications on mechanical Chip cards are available with memo- 2.2
PNOZ m2p
presses ries of 8 kByte and 32 kByte. For large-
` 20 inputs for connecting: scale projects we recommend the 32
E-STOP pushbutton kByte chip card (see chapter contain-
Two-hand button ing the order references).
Safety gate limit switch
Reset button Safety features
Light beam devices
Scanner The relay conforms to the following
Enable switch safety criteria:

PSEN ` The circuit is redundant with built-in
Operating mode selector switch self-monitoring.
Safety mats ` The safety function remains effec-
` Muting function tive in the case of a component fail-
` Connectable: ure.
8 expansion modules on the ` The relay contacts meet the re-
right quirements for safe separation
1 fieldbus module on the left through increased insulation com-
4 expansion modules on the left pared with all other circuits in the
` LED for: safety system.
Diagnostics ` The safety outputs are tested peri-
Supply voltage odically using a disconnection test.
Output circuits
Input circuits
` Test pulse outputs used to detect
shorts across the inputs
` Monitoring of shorts between the
safety outputs
` Plug-in connection terminals (either
cage clamp terminal or screw termi-
nal)

Unit description

The PNOZmulti modular safety system


is used for the safety-related interrup-
tion of safety circuits and is designed
for use on:
` Emergency stop equipment

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-360-2007-09
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Products

Base units
PNOZ m2p

Block diagram

A1 A2 I0 I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 13 23
RS 232 diagnostic chip card
Interface Interface

=
Input
=

expansion
Interface

module
module

O4 O5

Power

Cascading Test pulse


output
24 V 0V

CI+ CI- CO+CO- T0 T1 T2 T3 O0 O1 O2 O3 OA0 24 V 0V 14 24


2.2

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Products

Base units
PNOZ m2p

Function description base unit. The base unit has 2 micro- The online help on the PNOZmulti
controllers that monitor each other. Configurator contains descriptions of
The function of the inputs and outputs They evaluate the input circuits on the the operating modes and all the func-
on the safety system depends on the base unit and expansion modules and tions of the PNOZmulti safety system,
safety circuit created using the PNOZ- switch the outputs on the base unit plus connection examples.
multi Configurator. A chip card is used and expansion modules accordingly.
to download the safety circuit to the

Wiring

The wiring is defined in the circuit dia- Where test pulses are used for the
gram in the Configurator. There you safety mat, they may not be reused
can select the inputs that are to per- for other purposes.
form a particular safety function and Safety mats are supported from
the outputs that will switch this safety Version 1.3 of the base unit.
function.
Please note:
` Information given in the "Technical
details" must be followed.
` Outputs: 2.2
O0 to O5 are safety outputs.
O4 and O5 are relay outputs
O0 to O3 are semiconductor out-
puts
OA0 is an auxiliary output.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Use copper wire that can withstand
75 C.
` Sufficient fuse protection must be
provided on all output contacts with
inductive loads.
` Power for the safety system and in-
put circuits must always be provid-
ed from a single power supply. The
power supply must meet the regu-
lations for extra low voltages with
safe separation.
` Two connection terminals are avail-
able for each of the supply connec-
tions 24 V and 0 V (semiconductor
outputs), plus A1 and A2 (power
supply). This means that the supply
voltage can be looped through sev-
eral connections. The current at
each terminal may not exceed 9 A.
` Test pulse outputs must exclusively
be used to test the inputs. They
must not be used to drive loads.
Do not route the test pulse lines to-
gether with actuator cables within
an unprotected multicore cable.
` Test pulse outputs are also used to
supply safety mats that trigger a
short circuit.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-360-2007-09
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Products

Base units
PNOZ m2p

Preparing for operation

` Supply voltage

Supply voltage AC DC
For the safety system
A1 + 24 V DC
(connector X7)

A2 0V

For the semiconductor outputs


24 V + 24 V DC
(connector X2)
Must always be present, even if the semi-
conductor outputs are not used 0V
0V

Connection examples

2.2
` Input circuit

Input circuit Single-channel Dual-channel


E-STOP S1 S1
without detection of shorts across con- I0 L+ I0 L+
tacts I1 L+

E-STOP S1 S1
with detection of shorts across contacts I0 I0
I1
T1
T0 T0

` Reset circuit

Reset circuit Input circuit without detection of shorts Input circuit with detection of shorts across
across contacts contacts

S3
I5
S3
I5 L+

T0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-360-2007-09
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Products

Base units
PNOZ m2p

` Semiconductor outputs

Redundant output
K1 L-
O0 (O2)

O1 (O3) K2 L-

Single output

K1 L-
O0 (O2)
K2

K3 L-
O1 ( O3)
K4

2.2
` Relay outputs

Redundant output
L1
O4 13
14
23
O5 K1 N
24
K2

Single output

13 L1
O4 K2
14
23
O5 K1 N
24

` Feedback loop

Feedback loop Redundant output


Contacts from external contactors
K1
O0 (O2, O4) L-
K2
O1 (O3, O5) L-

I0 L+

` Key

S1 E-STOP pushbutton
S3 Reset button

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-360-2007-09
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Products

Base units
PNOZ m2p

Terminal configuration

CHIP-Card

2.2

Installation Dimensions

` The safety system should be in-


stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
mounting positions could damage
121 (4.76")

the safety system.


` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 135 (5.31")
` To comply with EMC requirements,
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-360-2007-09
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Products

Base units
PNOZ m2p

Notice Service life graph

This data sheet is only intended for use

Corrente di esercizio nominale (A)


during configuration. For installation

Corriente nominal de servicio (A)


10
and operation, please refer to the op- AC1: 230 V DC1: 24 V
AC15: 230 V

Nominale bedrijfsstroom (A)


erating instructions supplied with the

Nominal operating current (A)


unit. DC13: 24 V
Nennbetriebstrom (A)

Courant coup (A) 1


GB

0.1
NL
D

E
F

10 100 1000 10000


I

D Schaltspielzahl x 103 E Nmero de ciclos x 103


GB Cycles x 103 I Numero dei cicli di commutazione x 103
F Nombre de manuvres x 103 NL Aantal schakelingen x 103

2.2

Maximum capacitive load C (F)


with load current I (mA) at the semi-
conductor outputs

C (F)
6

0
0 10 50 100 200 400 600 800 1000 1200 1400 1600 1800 2000 I (mA)

Technical details

Electrical data
Supply voltage (UB) 24 VDC
Voltage tolerance -15% ... 10%
Power consumption at UB without load Max. 8.0 W + 2.5 W per expansion module
Residual ripple UB +/- 5 %
Times
Switch-on delay 5 s (after UB is applied)
Simultaneity channel 1/2/3 3 s, two-hand control relay: 0.5 s
Supply interruption before de-energisation Min. 20 ms
Inputs
Quantity 20
Voltage and current 24 VDC/8 mA
Galvanic isolation No
Cascading input 500 VAC

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Products

Base units
PNOZ m2p

Inputs
Signal level at 0 -3 ... +5 VDC
Signal level at 1 15 ... 30 VDC
Input delay 0.6 ... 4 ms
Status indicator LED
Test pulse outputs
Quantity 4
Voltage and current 24 VDC / 0.5 A
Off time during self test < 5 ms
Galvanic isolation No
Short circuit protection Yes
Status indicator LED
Semiconductor outputs
Quantity
For EN 954-1, 12/96, Cat. 4 2
For EN 954-1, 12/96, Cat. 3 4
Switching capability 24 VDC / max. 2 A / max. 48 W
Max. capacitive load See diagram
External supply voltage (UB) 24 VDC
2.2 Voltage tolerance -15% - 10%
Off time during self test < 300 s
Galvanic isolation Yes
Short circuit protection Yes
Switch-off delay < 30 ms
Residual current at "0" < 0.5 mA
Signal level at 1 UB - 0.5 VDC at 2 A
Status indicator LED
Relay outputs
Quantity
For EN 954-1, 12/96, Cat. 4 1
For EN 954-1, 12/96, Cat. 2 2
Utilisation category in accordance with
EN 60947-4-1, 02/01 AC1: 240 V / 6 A / 1440 VA
DC1: 24 V / 6 A / 144 W
EN 60947-5-1, 11/97 AC15: 230 V / 3 A / 690 VA
DC13: 24 V / 3 A / 72 W
Contact fuse protection in accordance with EN 60947-5-1, 08/00
Blow-out fuse 6 A quick or slow
Circuit breaker 24 VDC 6 A (characteristic B + C)
Switch-off delay 50 ms
Status indicator LED
Auxiliary outputs
Quantity 1
Voltage and current 24 VDC / max. 0.5 A / max. 12 W
External supply voltage (UB) 24 VDC
Voltage tolerance -15% ... +10%
Galvanic isolation Yes
Short circuit protection Yes
Residual current at "0" < 0.5 mA
Signal level at 1 UB - 0.5 VDC at 0.5 A
Status indicator LED
Cascading output as auxiliary output
Quantity 1
Voltage and current 24 VDC / max. 0.2 A / max. 4.8 W
Galvanic isolation No
Short circuit protection Yes
Residual current at "0" < 0.5 mA

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Products

Base units
PNOZ m2p

Environmental data
Airgap creepage between DIN VDE 0110-1, 04/97
relay contacts 3 mm
Relay contacts and other safe circuits 5.5 mm
Vibration in accordance with EN 60068-2-6, 04/95
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability DIN IEC 60068-2-3, 12/86
EMC EN 60947-5-1, 01/00
Ambient temperature 0 ... +55 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Maximum cable runs
Per input 1 km 2.2
Sum of individual cable runs at the test pulse output 40 km
Cross section of external conductors
Rigid single-core, flexible multi-core or multi-core
With crimp connector
Power supply (X7), inputs (X5, X6), semiconductor outputs (X2), test
pulse outputs (X1)
auxiliary output (X2), cascading output 0.5 ... 1.5 mm2
Relay outputs (X3) 0.5 ... 2.5 mm2
Flexible multi-core with plastic sleeve
Relay outputs (X3) 0.5 ... 1.5 mm2
Torque setting for connection terminals (screws)
Power supply (X7), inputs (X5, X6), semiconductor outputs (X2), test
pulse outputs (X1),
auxiliary output (X2), cascading output 0.2 ... 0.25 Nm
Relay outputs (X3) 0.4 ... 0.5 Nm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 135 x 121 mm
Weight with connector 530 g

Order reference

Type Features Order no.


PNOZ m2p Base unit 773 120

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Products

Expansion modules

Expansion modules
Products
2.3

2.3

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
2.3-0
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Products

Expansion modules

Contents Page

Expansion modules
PNOZ ma1p 2.3-2
PNOZ mi1p 2.3-8
PNOZ mi1p coated version 2.3-13
PNOZ mi2p 2.3-18
PNOZ mo1p 2.3-22
PNOZ mo1p coated version 2.3-28
PNOZ mo2p 2.3-34
PNOZ mo2p coated version 2.3-40
PNOZ mo3p 2.3-46
PNOZ mo4p 2.3-52
PNOZ mo4p coated version 2.3-58
PNOZ mc0p 2.3-64
PNOZ mc1p 2.3-68
PNOZ mc1p coated version 2.3-72
PNOZ mc3p 2.3-77
PNOZ mc4p 2.3-81
PNOZ mc4p coated version 2.3-85
PNOZ mc5p 2.3-89
PNOZ mc5.1p 2.3-93 2.3
PNOZ mc6p 2.3-97
PNOZ mc6p coated version 2.3-101
PNOZ mc7p 2.3-105
PNOZ mc8p 2.3-109
PNOZ mc9p 2.3-113
PNOZ ml1p 2.3-117
PNOZ ms1p 2.3-124
PNOZ ms2p 2.3-131

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2.3-1
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Products

Expansion modules
PNOZ ma1p

Unit features ` Base unit PNOZ m2p: from


Version 2.6
` 2 safe analogue inputs for current Please contact Pilz if you have an older
or voltage measurement (configura- version.
ble)
` Voltage range: Safety features
-10,24 ... +10.2375 V
` Current range: 0 ... 25.59 mA The PNOZ ma1p expansion module
` Resolution fulfils the following safety require-
Voltage measurement: 13 Bit ments:
(signed 12 Bit) The circuit is redundant with built-in
Current measurement: 12 Bit self-monitoring.
Expansion
Products
NSG-D-2-407-2008-03
2.3
PNOZ ma1pmodules
` Range monitoring (4 range limits ` The safety function remains effec-
Expansion module for connection to a can be configured) tive in the case of a component fail-
base unit from the PNOZmulti modular ` Threshold value monitoring (8 ure.
safety system threshold values can be configured) The analogue input module can be
` Max. 4 PNOZ ma1p units can be used for current measurement for
Approvals connected to the base unit applications up to SIL3.
` LED indicators for For applications in accordance with
Operating status SIL2 or SIL3, input devices must be
PNOZ ma1p Status of the input signals (Ch0, connected that are certified for SIL2 in
Ch1) accordance with IEC 61508. The out-
2.3 Errors put signal of the input device must be
monitored, i.e. the actual and set value
Unit description must be compared. If there is any de-
viation there must be a reaction that
The expansion module is an analogue the PNOZmulti will recognise and to
input module. It provides 2 safe ana- which it will react.
logue inputs for current or voltage ` SIL2 applications:
measurement. For current measure- SIL2 applications are only possible
ment, both inputs can be used inde- for current measurement. If the an-
pendently. For voltage measurement, alogue input module is to be used
both inputs must always be wired. The for current measurement on SIL2
analogue inputs are suitable for con- applications, both inputs can be
necting transducers or input devices used independently for current
with standardised 10 V voltage signals measurement.
or 20 mA current signals. The ana- ` SIL 3 applications:
logue inputs are designed as differen- If the analogue input module is to
tial inputs. Each analogue input has a be used for SIL3 applications, both
signal range of 10 VDC to +10 VDC or inputs must be configured and then
0 mA to 25 mA. combined to form a SIL3 input. To
The expansion module may only be do this, connect a suitable input de-
connected to a base unit from the vice to each input. The analogue in-
PNOZmulti modular safety system. put module will then check the
The PNOZmulti modular safety system feasibility of the input signals, i.e.
is used for the safety-related interrup- the values measured from both in-
tion of safety circuits and is designed put signals are compared.
for use on:
` Emergency stop equipment
` Safety circuits in accordance with
VDE 0113 Part 1 and EN 60204-1

System requirements

` PNOZmulti Configurator: from Ver-


sion 5.3.0
` Base unit PNOZ m1p: from Version
5.6

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-407-2008-03
2.3-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ma1p

Block diagram

24V 24V 24V 24V 24V 24V 0V 0V 0V 0V 0V 0V I0+ I0- U0+ U0- I1+ I1- U1+ U1-

= Input
Input
=

to previous
Interface
Interface

module
module
to next

Power
ADC
=
=

Function description

The analogue input module monitors values are configured per thresh- 2.3
analogue input signals. It can measure old. One threshold value defines
both current and voltage. when the relevant output bit (1 ... 8)
The input signals are collected and is set to "1". The second threshold
read in at each input through two value defines when the output bit is
channels and are converted into digital reset to "0". No entry is added to
signals. The resolution is 13 Bit for the error stack.
voltage measurement, 12 Bit for cur-
rent measurement. Evaluate analogue values
The exact analogue values are made
Monitoring types available to the base unit to forward to
In the PNOZmulti Configurator you can a fieldbus. This value is transmitted
define limit values, which are to be through a single channel and is not
monitored: safety-related. It can be used for diag-
` Range monitoring nostic purposes.
With range monitoring you can de-
fine the permitted value range. You The online help on the PNOZmulti
can define up to 4 range limits (e.g. Configurator contains descriptions of
< 3 mA monitored for input device the operating modes and all the func-
error). Depending on the selected tions of the PNOZmulti safety system.
condition ("greater than" or "less
than"), the ENBL output bit and out-
put bits 1 - 8 for threshold value
monitoring are set to "0" if the re-
corded value exceeds or drops be-
low a range limit. An entry is added
to the error stack.
Exception: If "automatic reset" type
has been selected, no entry will be
added to the error stack.
` Threshold value monitoring
You can define up to 8 switching
thresholds, which can be used to
monitor certain process variables
(e.g. different temperature values).
The thresholds can be configured
with or without scaling. 2 threshold

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-407-2008-03
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Products

Expansion modules
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Wiring 24 V and 0 V. This means that the ` For transducers located outside the
supply voltage can be looped control cabinet: Where the cable
Please note the following when pre- through several connections and enters the control cabinet, the cable
paring for commissioning: the input device can be supplied. shield must be connected to the
` The wiring is defined in the circuit ` Use shielded, twisted pair cable for earth potential over a wide surface
diagram of the PNOZmulti Configu- the connections on the input cur- area and with low impedance (con-
rator. rent circuits. nect in star).
` The power supply that feeds the ex- ` Separate the supply voltage cable ` Use copper wiring that can with-
pansion module and the input de- from the analogue input current stand temperatures of 60/75 C.
vice must meet the regulations for lines. ` The torque setting of the screws on
extra low voltages with safe separa- ` If the analogue input module is the connection terminals is speci-
tion (SELV, PELV). used to measure current, the volt- fied in the "Technical details" sec-
` 6 connection terminals are available age inputs must be short-circuited. tion.
for each of the supply connections

Preparing for operation

` Connection to transducer

Example for current measurement


SIL2 application
2.3 PNOZ ma1p 24 V
0V
I0+
I0-

SIL3 application
24 V
0V
PNOZ ma1p I0+
I0-
I1-
I1-
24 V
0V

Please note:
` The transducers are SIL2 certified
` The voltage supply to the input de-
vice is optional
` With current measurement, the
voltage inputs U+ - U- must be
short-circuited.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-407-2008-03
2.3-4
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ma1p

Notice Terminal configuration

This data sheet is only intended for use


during configuration. For installation
and operation, please refer to the op-
erating instructions supplied with the
unit.

2.3
Installation Dimensions

` The safety system should be in-


stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
121 (4.76")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 45
` To comply with EMC requirements, (1.77")
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.
Please note for installation:
CAUTION!
Electrostatic discharge can damage
components on the expansion module
PNOZ ma1p. Ensure against dis-
charge before touching the
PNOZ ma1p, e.g. by touching an
earthed, conductive surface or by
wearing an earthed armband.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-407-2008-03
2.3-5
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ma1p

Technical details

Electrical data
Supply voltage
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+20 %
Power consumption at UB DC 2W
Residual ripple DC 5%
Timers
Switch-on delay 5s
Max. reaction time when the input signal changes 100 ms
Supply interruption before de-energisation 20 ms
Inputs
Number of analogue inputs 2
Type of analogue inputs Voltage, Current
Max.measurement error at 25 C 0,5 %
Temperature coefficient* 0.0025 %/K
Max. measurement error at full temperature range* 0,5 %
Greatest transient deviation during el. interference test* 1.0 %
Max. measurement error in the cas of a potential module error 1,5 %
2.3 Max. voltage between inputs I0 and I1 with current or voltage +/- 15 V
measurement
Analogue input filter First order
Cutoff frequency 80 Hz
Filter time constant 2.0 ms
Galvanic isolation between the inputs no
Current measurement
Signal range 0.00 - 25.59 mA
Value range 0 - 4095 d
Resolution 12 Bit
Value of least significant bit (LSB) 6.25 A
Input impedance 100 Ohm
Max. continuous current 50 mA
Voltage measurement
Signal range -10.2400 - 10.2375 V
Value range -4096 - 4095 d
Resolution 13 Bit
Value of least significant bit (LSB) 5 mV
Min. input impedance 290 kOhm
Environmental data
EMC EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN
61000-4-6, EN 61000-6-2, EN 61000-6-4
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-14, EN 60068-2-1, EN 60068-2-2, EN 60068-2-30,
EN 60068-2-78
Airgap creepage in accordance with EN 60664-1
Ambient temperature 0 - 60 C
Storage temperature -25 - 70 C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-407-2008-03
2.3-6
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ma1p

Mechanical data
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
Rigid single-core, flexible multi-core or multi-core with crimp con-
nector 0.5 1.5 mm2, 22-14 AWG
Torque setting with screw terminals 0.25 Nm
Stripping length 9 mm
Dimensions
Height 94.0 mm
Width 45.0 mm
Depth 121.0 mm
Weight 200 g

*in relation to the measuring range

The standards current on 2007-08 apply.


2.3
Order reference

Type Order no.


PNOZ ma1p Expansion module 2 analogue inputs 773 812

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-407-2008-03
2.3-7
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mi1p

Unit features The PNOZmulti modular safety system


is used for the safety-related interrup-
` 8 inputs for connecting: tion of safety circuits and is designed
E-STOP pushbutton for use on:
Two-hand button ` Emergency stop equipment
Safety gate limit switch ` Safety circuits in accordance with
Reset button VDE 0113 Part 1 and EN 60204-1
Light barrier
Scanner Safety features
Enable switch
PSEN The relay conforms to the following
Operating mode selector switch safety criteria:
` Can be configured in the PNOZmul- ` The circuit is redundant with built-in
Expansion
Products
NSG-D-2-369-2007-09
2.3
PNOZ mi1pmodules

Expansion module for connection to a ti Configurator self-monitoring.


base unit from the PNOZmulti modular ` LED indicator for: ` The safety function remains effec-
safety system Status of the PNOZmulti safety tive in the case of a component fail-
system ure.
Approvals ` Max. 8 PNOZ mi1p units can be
connected to the base unit
` Test pulse outputs used to detect
PNOZ mi1p shorts across the inputs
` Plug-in connection terminals (either
2.3 cage clamp terminal or screw termi-
nal)

Unit description

The expansion module may only be
connected to a base unit from the
PNOZmulti modular safety system.

Block diagram

I0 I1 I2 I3 I4 I5 I6 I7

Input
to previous

Interface
Interface

module
module

to next

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-369-2007-09
2.3-8
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mi1p

Function description

The expansion module provides addi-


tional inputs.
The function of the inputs on the safety
system depends on the safety circuit
created using the PNOZmulti Configu-
rator. A chip card is used to download
the safety circuit to the base unit. The
base unit has 2 microcontrollers that
monitor each other. They evaluate the
input circuits on the base unit and ex-
pansion modules and switch the out-
puts on the base unit and expansion
modules accordingly.
The online help on the PNOZmulti
Configurator contains descriptions of
the operating modes and all the func-
tions of the PNOZmulti safety system,
plus connection examples.

Wiring
2.3
The wiring is defined in the circuit dia-
gram of the PNOZmulti Configurator.
Please note:
` Information given in the "Technical
details" must be followed.
` Connection terminals I0 ... I7 are in-
puts
` Power for the safety system and in-
put circuits must always be provid-
ed from a single power supply. The
power supply must meet the regu-
lations for extra low voltages with
safe separation.
` The test pulse outputs on the base
unit must be used to detect shorts
across contacts.
` Use copper wire that can withstand
75 C.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-369-2007-09
2.3-9
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mi1p

Preparing for operation

` Input circuit

Input circuit Single-channel Dual-channel


Example: S1 S1
E-STOP I0 L+ I0 L+
without detection of shorts across contacts I1 L+

Example: S1 S1
E-STOP I0 I0
with detection of shorts across contacts I1
T1
T0 T0

` Key

S1 E-STOP pushbutton
2.3

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-369-2007-09
2.3-10
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mi1p

Terminal configuration

773400
Installation Dimensions
2.3
` The safety system should be in-
stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
121 (4.76")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 22,5
` To comply with EMC requirements, (0.88")
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-369-2007-09
2.3-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mi1p

Notice This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB) 24 VDC
Power consumption at UB without load Max. 8.0 W + 2.5 W per expansion module
Times
Switch-on delay 5 s (after UB is applied)
Simultaneity channel 1/2/3 3 s, two-hand control relay: 0.5 s
Supply interruption before de-energisation Min. 20 ms
Inputs
Quantity 8
Voltage and current 24 VDC/8 mA
Galvanic isolation No
Signal level at 0 -3 ... +5 VDC
Signal level at 1 15 ... 30 VDC
Input delay 0.6 ... 4 ms
Status indicator LED
2.3
Environmental data
Airgap creepage DIN VDE 0110-1, 04/97
Vibration in accordance with EN 60068-2-6, 04/95
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-78, 10/01
EMC EN 60947-5-1, 11/97
Ambient temperature 0 ... +55 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Cross section of external conductors
Rigid single-core, flexible multi-core or multi-core
With crimp connector 0.5 ... 1.5 mm2
Torque setting for connection terminals (screws) 0.2 ... 0.25 Nm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 22.5 x 121 mm
Weight with connector 130 g

Order reference

Type Features Order no.


PNOZ mi1p Expansion module 8 inputs 773 400

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-369-2007-09
2.3-12
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mi1p coated version

Unit features tion of safety circuits and is designed


for use on:
` 8 inputs for connecting: ` Emergency stop equipment
E-STOP pushbutton ` Safety circuits in accordance with
Two-hand button VDE 0113 Part 1 and EN 60204-1
Safety gate limit switch
Reset button Safety features
Light beam devices
Scanner The relay conforms to the following
Enable switch safety criteria:
PSEN ` The circuit is redundant with built-in
Operating mode selector switch self-monitoring.
` Can be configured in the PNOZmul- ` The safety function remains effec-
Expansion
Products
NSG-D-2-370-2007-09
2.3
PNOZ mi1pmodules
coated version

Expansion module for connection to a ti Configurator tive in the case of a component fail-
base unit from the PNOZmulti modular ` LED for: ure.
safety system Status of the PNOZmulti safety
system
Approvals ` Max. 8 PNOZ mi1p units can be
connected to the base unit
` Test pulse outputs used to detect
PNOZ mi1p coated shorts across the inputs
version ` Plug-in connection terminals (either
cage clamp terminal or screw termi-
2.3
nal)

Unit description

The expansion module may only be


connected to a base unit from the
PNOZmulti modular safety system.
The PNOZmulti modular safety system
is used for the safety-related interrup-

Block diagram

I0 I1 I2 I3 I4 I5 I6 I7

Input
to previous

Interface
Interface

module
module

to next

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-370-2007-09
2.3-13
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mi1p coated version

Function description

The expansion module provides addi-


tional inputs.
The function of the inputs on the safety
system depends on the safety circuit
created using the PNOZmulti Configu-
rator. A chip card is used to download
the safety circuit to the base unit. The
base unit has 2 microcontrollers that
monitor each other. They evaluate the
input circuits on the base unit and ex-
pansion modules and switch the out-
puts on the base unit and expansion
modules accordingly.
The online help on the PNOZmulti
Configurator contains descriptions of
the operating modes and all the func-
tions of the PNOZmulti safety system,
plus connection examples.

Wiring
2.3
The wiring is defined in the circuit dia-
gram of the PNOZmulti Configurator.
Please note:
` Information given in the "Technical
details" must be followed.
` Connection terminals I0 ... I7 are in-
puts
` Power for the safety system and in-
put circuits must always be provid-
ed from a single power supply. The
power supply must meet the regu-
lations for extra low voltages with
safe separation.
` The test pulse outputs on the base
unit must be used to detect shorts
across contacts.
` Use copper wire that can withstand
75 C.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-370-2007-09
2.3-14
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mi1p coated version

Preparing for operation

` Input circuit

Input circuit Single-channel Dual-channel


Example: S1 S1
E-STOP I0 L+ I0 L+
without detection of shorts across contacts I1 L+

Example: S1 S1
E-STOP I0 I0
with detection of shorts across contacts I1
T1
T0 T0

` Key

S1 E-STOP pushbutton
2.3

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-370-2007-09
2.3-15
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mi1p coated version

Terminal configuration

773400
Installation Dimensions
2.3
` The safety system should be in-
stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
121 (4.76")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 22,5
` To comply with EMC requirements, (0.88")
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-370-2007-09
2.3-16
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mi1p coated version

Notice This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB) 24 VDC
Power consumption at UB without load Max. 8.0 W + 2.5 W per expansion module
Times
Switch-on delay 5 s (after UB is applied)
Simultaneity channel 1/2/3 3 s, two-hand control relay: 0.5 s
Supply interruption before de-energisation Min. 20 ms
Inputs
Quantity 8
Voltage and current 24 VDC/8 mA
Galvanic isolation No
Signal level at 0 -3 ... +5 VDC
Signal level at 1 15 ... 30 VDC
Input delay 0.6 ... 4 ms
Status indicator LED
2.3
Environmental data
Airgap creepage DIN VDE 0110-1, 04/97
Vibration in accordance with EN 60068-2-6, 04/95
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-78, 10/01
EMC EN 60947-5-1, 11/97
Ambient temperature 0 ... +50 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Cross section of external conductors
Rigid single-core, flexible multi-core or multi-core
With crimp connector 0.5 ... 1.5 mm2
Torque setting for connection terminals (screws) 0.2 ... 0.25 Nm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 22.5 x 121 mm
Weight with connector 130 g

Order reference

Type Features Order no.


PNOZ mi1p Expansion module 8 inputs 773 405
coated version

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-370-2007-09
2.3-17
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mi2p

Unit features Unit description

` 8 inputs for standard functions The PNOZmulti modular safety system


` Can be configured in the PNOZmul- is used for the safety-related interrup-
ti Configurator tion of safety circuits and is designed
` LED indicator for: for use on:
Status of the PNOZmulti safety ` Emergency stop equipment
system ` Safety circuits in accordance with
` Max. 8 PNOZ mi1p units can be VDE 0113 Part 1 and EN 60204-1
connected to the base unit The expansion module may only be
` Plug-in connection terminals (either connected to a base unit from the
cage clamp terminal or screw termi- PNOZmulti modular safety system.
Expansion
Products
NSG-D-2-385-2006-02
2.3
PNOZ mi2pmodules
nal) The expansion module may not be
Expansion module for connection to a used for safety-related functions.
base unit from the PNOZmulti modular
safety system

Block diagram

I0 I1 I2 I3 I4 I5 I6 I7
2.3

Input
to previous

Interface
Interface

module
module

to next

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-385-2006-02
2.3-18
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mi2p

Function description puts on the base unit and expansion Please note:
modules accordingly. ` Information given in the Technical
The expansion module provides addi- The online help on the PNOZmulti details must be followed.
tional inputs for standard functions. Configurator contains descriptions of ` Connection terminals I0 ... I7 are in-
The function of the inputs on the safety the operating modes and all the func- puts
system depends on the safety circuit tions of the PNOZmulti safety system, ` Power for the safety system and in-
created using the PNOZmulti Configu- plus connection examples. put circuits must always be provid-
rator. A chip card is used to download ed from a single power supply. The
the safety circuit to the base unit. The power supply must meet the regu-
base unit has 2 microcontrollers that Wiring lations for extra low voltages with
monitor each other. They evaluate the safe separation.
input circuits on the base unit and ex- The wiring is defined in the circuit dia- ` Use copper wire that can withstand
pansion modules and switch the out- gram of the PNOZmulti Configurator. 75 C.

Preparing for operation

` Input circuit

Input circuit Contact Semiconductor


Non-safety-related
2.3
24 V DC
I0 O0
I0 . . SPS
. . . PLC
. . .
.
I7 O7
I7

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-385-2006-02
2.3-19
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mi2p

Terminal configuration

773400
2

Installation Dimensions
2.3
` The safety system should be in-
stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
121 (4.76")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 22,5
` To comply with EMC requirements, (0.88")
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-385-2006-02
2.3-20
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mi2p

NOTICE This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB) 24 VDC
Power consumption at UB without load Max. 8.0 W + 2.5 W per expansion module
Times
Switch-on delay 5 s (after UB is applied)
Supply interruption before de-energisation Min. 20 ms
Inputs
Quantity 8
Voltage and current 24 VDC/8 mA
Galvanic isolation No
Signal level at 0 -3 ... +5 VDC
Signal level at 1 15 ... 30 VDC
Input delay 0.6 ... 4 ms
Status indicator LED
Environmental data
2.3
Airgap creepage DIN VDE 0110-1, 04/97
Vibration in accordance with EN 60068-2-6, 01/00
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-3, 12/86
EMC EN 60947-5-1, 11/97
Ambient temperature 0 ... +55 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Cross section of external conductors
Rigid single-core, flexible multi-core or multi-core
With crimp connector 0.5 ... 1.5 mm2
Torque setting for connection terminals (screws) 0.2 ... 0.25 Nm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 22.5 x 121 mm
Weight with connector 130 g

Order reference

Type Features Order no.


PNOZ mi2p Expansion module 8 standard inputs 773 410

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-385-2006-02
2.3-21
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo1p

Unit features Safety features

` Can be configured in the PNOZmul- The relay conforms to the following


ti Configurator safety criteria:
` Semiconductor outputs: ` The circuit is redundant with built-in
2 safety outputs in accordance self-monitoring.
with EN 954-1, Cat. 4 ` The safety function remains effec-
or 4 safety outputs in accord- tive in the case of a component fail-
ance with EN 954-1, Cat. 3 ure.
` Status indicators ` The safety outputs are tested peri-
` Plug-in connection terminals (either odically using a disconnection test.
cage clamp terminal or screw termi-
nal)
Expansion
Products
NSG-D-2-362-2006-02
2.3
PNOZ mo1pmodules

Expansion module for connection to a ` Max. 6 PNOZ mo1p units can be


base unit from the PNOZmulti modular connected to the base unit
safety system
Unit description
Approvals
The expansion module may only be
connected to a base unit from the
PNOZ mo1p PNOZmulti modular safety system.
The PNOZmulti modular safety system
2.3 is used for the safety-related interrup-
tion of safety circuits and is designed
for use on:
` Emergency stop equipment
` Safety circuits in accordance with
VDE 0113 Part 1 and EN 60204-1

Block diagram
to previous

Interface
Interface

module
module

to next

24 V 0V

O0 O1 O2 O3 24 V 0V

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-362-2006-02
2.3-22
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo1p

Function description

The expansion module provides addi-


tional semiconductor outputs.
The function of the outputs on the
safety system depends on the safety
circuit created using the PNOZmulti
Configurator. A chip card is used to
download the safety circuit to the base
unit. The base unit has 2 microcontrol-
lers that monitor each other. They
evaluate the input circuits on the base
unit and expansion modules and
switch the outputs on the base unit
and expansion modules accordingly.
The online help on the PNOZmulti
Configurator contains descriptions of
the operating modes and all the func-
tions of the PNOZmulti safety system,
plus connection examples.

Wiring
2.3
The wiring is defined in the circuit dia-
gram in the Configurator.
Please note:
` Information given in the "Technical
details" must be followed.
` Outputs O0 to O3 are semiconduc-
tor outputs.
` Use copper wire that can withstand
75 C.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-362-2006-02
2.3-23
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo1p

Preparing for operation

` Supply voltage

Supply voltage AC DC

24 V + 24 V DC

0V 0V

` Semiconductor outputs

Redundant output
K1 L-
O0 (O2)

O1 (O3) K2 L-

Single output
2.3
K1 L-
O0 (O2)
K2

K3 L-
O1 ( O3)
K4

` Feedback loop

Feedback loop Redundant output


Contacts from external contactors
K1
O0 (O2, O4) L-
K2
O1 (O3, O5) L-

I0 L+

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-362-2006-02
2.3-24
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo1p

Terminal configuration

2.3
Installation Dimensions

` The safety system should be in-


stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
121 (4.76")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 22,5
` To comply with EMC requirements, (0.88")
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-362-2006-02
2.3-25
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo1p

Maximum capacitive load C (F)


with load current I (mA) at the semi-
conductor outputs

C (F)
6

0
0 10 50 100 200 400 600 800 1000 1200 1400 1600 1800 2000 I (mA)

Notice

This data sheet is only intended for use erating instructions supplied with the
2.3 during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB)
via base unit 24 VDC
Voltage tolerance -15% ... 10%
Power consumption at UB without load < 2.5 W
Residual ripple UB +/- 5 %
Times
Switch-on delay 5 s (after UB is applied)
Supply interruption before de-energisation Min. 20 ms
Semiconductor outputs
Quantity
For EN 954-1, 12/96, Cat. 4 2
For EN 954-1, 12/96, Cat. 3 4
Switching capability 24 VDC / max. 2 A / max. 48 W
Max. capacitive load See diagram
External supply voltage (UB) 24 VDC
Voltage tolerance -15% - 10%
Off time during self test < 300 s
Galvanic isolation Yes
Short circuit protection Yes
Switch-off delay < 30 ms
Residual current at "0" < 0.5 mA
Signal level at 1 UB - 0.5 VDC at 2 A
Status indicator LED
Environmental data
Airgap creepage DIN VDE 0110-1, 04/97
Vibration in accordance with EN 60068-2-6, 01/00
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-362-2006-02
2.3-26
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo1p

Environmental data
Climatic suitability EN 60068-2-78, 10/01
EMC EN 60947-5-1, 11/97
Ambient temperature 0 ... +55 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Cross section of external conductors
Rigid single-core, flexible multi-core or multi-core
With crimp connector 0.5 ... 1.5 mm2
Torque setting for connection terminals (screws) 0.2 ... 0.25 Nm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 22.5 x 121 mm
Weight with connector 150 g
2.3

Order reference

Type Features Order no.


PNOZ mo1p Expansion module 2 or 4 semiconductor outputs, safe 773 500

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-362-2006-02
2.3-27
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo1p coated version

Unit features Safety features

` Can be configured in the PNOZmul- The relay conforms to the following


ti Configurator safety criteria:
` Semiconductor outputs: ` The circuit is redundant with built-in
2 safety outputs in accordance self-monitoring.
with EN 954-1, Cat. 4 ` The safety function remains effec-
or 4 safety outputs in accord- tive in the case of a component fail-
ance with EN 954-1, Cat. 3 ure.
` Status indicators ` The safety outputs are tested peri-
` Plug-in connection terminals (either odically using a disconnection test.
cage clamp terminal or screw termi-
nal)
Expansion
Products
NSG-D-2-363-2006-02
2.3
PNOZ mo1pmodules
coated version

Expansion module for connection to a ` Max. 6 PNOZ mo1p units can be


base unit from the PNOZmulti modular connected to the base unit
safety system
Unit description
Approvals
The expansion module may only be
connected to a base unit from the
PNOZ mo1p coated PNOZmulti modular safety system.
version The PNOZmulti modular safety system
2.3 is used for the safety-related interrup-
tion of safety circuits and is designed
for use on:
` Emergency stop equipment
` Safety circuits in accordance with
VDE 0113 Part 1 and EN 60204-1

Block diagram
to previous

Interface
Interface

module
module

to next

24 V 0V

O0 O1 O2 O3 24 V 0V

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-363-2006-02
2.3-28
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Products

Expansion modules
PNOZ mo1p coated version

Function description

The expansion module provides addi-


tional semiconductor outputs.
The function of the outputs on the
safety system depends on the safety
circuit created using the PNOZmulti
Configurator. A chip card is used to
download the safety circuit to the base
unit. The base unit has 2 microcontrol-
lers that monitor each other. They
evaluate the input circuits on the base
unit and expansion modules and
switch the outputs on the base unit
and expansion modules accordingly.
The online help on the PNOZmulti
Configurator contains descriptions of
the operating modes and all the func-
tions of the PNOZmulti safety system,
plus connection examples.

Wiring
2.3
The wiring is defined in the circuit dia-
gram in the Configurator.
Please note:
` Information given in the "Technical
details" must be followed.
` Outputs O0 to O3 are semiconduc-
tor outputs.
` Use copper wire that can withstand
75 C.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-363-2006-02
2.3-29
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo1p coated version

Preparing for operation

` Supply voltage

Supply voltage AC DC

24 V + 24 V DC

0V 0V

` Semiconductor outputs

Redundant output
K1 L-
O0 (O2)

O1 (O3) K2 L-

Single output
2.3
K1 L-
O0 (O2)
K2

K3 L-
O1 ( O3)
K4

` Feedback loop

Feedback loop Redundant output


Contacts from external contactors
K1
O0 (O2, O4) L-
K2
O1 (O3, O5) L-

I0 L+

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-363-2006-02
2.3-30
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo1p coated version

Terminal configuration

2.3
Installation Dimensions

` The safety system should be in-


stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
121 (4.76")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 22,5
` To comply with EMC requirements, (0.88")
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-363-2006-02
2.3-31
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo1p coated version

Maximum capacitive load C (F)


with load current I (mA) at the semi-
conductor outputs

C (F)
6

0
0 10 50 100 200 400 600 800 1000 1200 1400 1600 1800 2000 I (mA)

Notice

This data sheet is only intended for use erating instructions supplied with the
2.3 during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB)
via base unit 24 VDC
Voltage tolerance -15% ... 10%
Power consumption at UB without load < 2.5 W
Residual ripple UB +/- 5 %
Times
Switch-on delay 5 s (after UB is applied)
Supply interruption before de-energisation Min. 20 ms
Semiconductor outputs
Quantity
For EN 954-1, 12/96, Cat. 4 2
For EN 954-1, 12/96, Cat. 3 4
Switching capability 24 VDC / max. 2 A / max. 48 W
Max. capacitive load See diagram
External supply voltage (UB) 24 VDC
Voltage tolerance -15% - 10%
Off time during self test < 300 s
Galvanic isolation Yes
Short circuit protection Yes
Switch-off delay < 30 ms
Residual current at "0" < 0.5 mA
Signal level at 1 UB - 0.5 VDC at 2 A
Status indicator LED
Environmental data
Airgap creepage DIN VDE 0110-1, 04/97
Vibration in accordance with EN 60068-2-6, 01/00
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-363-2006-02
2.3-32
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo1p coated version

Environmental data
Climatic suitability EN 60068-2-78, 10/01
EMC EN 60947-5-1, 11/97
Ambient temperature 0 ... +50 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Cross section of external conductors
Rigid single-core, flexible multi-core or multi-core
With crimp connector 0.5 ... 1.5 mm2
Torque setting for connection terminals (screws) 0.2 ... 0.25 Nm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 22.5 x 121 mm
Weight with connector 150 g
2.3

Order reference

Type Features Order no.


PNOZ mo1p Expansion module 2 semiconductor outputs, safe 773 505
coated version

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-363-2006-02
2.3-33
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo2p

Unit features Safety features

` Can be configured in the PNOZmul- ` A defective relay contact will be de-


ti Configurator tected during switching.
` Positive-guided relay outputs: The relay conforms to the following
1 safety output in accordance safety criteria:
with EN 954-1, Cat. 4 ` The circuit is redundant with built-in
or 2 safety outputs in accord- self-monitoring.
ance with EN 954-1, Cat. 2 ` The safety function remains effec-
` Status indicators tive in the case of a component fail-
` Plug-in connection terminals (either ure.
cage clamp terminal or screw termi- ` The relay contacts meet the re-
nal) quirements for safe separation
Expansion
Products
NSG-D-2-364-2006-02
2.3
PNOZ mo2pmodules

Expansion module for connection to a ` Max. 6 PNOZ mo2p units can be through increased insulation com-
base unit from the PNOZmulti modular connected to the base unit pared with all other circuits in the
safety system safety system.
Unit description
Approvals
The expansion module may only be
connected to a base unit from the
PNOZ mo2p PNOZmulti modular safety system.
The PNOZmulti modular safety system
2.3 is used for the safety-related interrup-
tion of safety circuits and is designed
for use on:
` Emergency stop equipment
` Safety circuits in accordance with
VDE 0113 Part 1 and EN 60204-1

Block diagram

13 23
to previous
Interface

Interface
module

module

O0 O1
to next

14 24

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-364-2006-02
2.3-34
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo2p

Function description

The expansion module provides addi-


tional relay outputs.
The function of the outputs on the
safety system depends on the safety
circuit created using the PNOZmulti
Configurator. A chip card is used to
download the safety circuit to the base
unit. The base unit has 2 microcontrol-
lers that monitor each other. They
evaluate the input circuits on the base
unit and expansion modules and
switch the outputs on the base unit
and expansion modules accordingly.
The online help on the PNOZmulti
Configurator contains descriptions of
the operating modes and all the func-
tions of the PNOZmulti safety system,
plus connection examples.

Wiring
2.3
The wiring is defined in the circuit dia-
gram in the Configurator.
Please note:
` Information given in the "Technical
details" must be followed.
` Outputs O0 and O1 are relay out-
puts.
` Use copper wire that can withstand
75 C.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-364-2006-02
2.3-35
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo2p

Preparing for operation

` Relay outputs

Redundant
L1
O0 13
14
23
O1 K1 N
24
K2

Single

13 L1
O0 K2
14
23
O1 K1 N
24

2.3
` Feedback loop

Feedback loop Redundant output


Contacts from external contactors
I0 L+
L1
O0 13
14
23
O1 K1 N
24
K2

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-364-2006-02
2.3-36
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo2p

Terminal configuration

773520
Installation Dimensions
2.3
` The safety system should be in-
stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
121 (4.76")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 22,5
` To comply with EMC requirements, (0.88")
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-364-2006-02
2.3-37
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo2p

Notice This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB) 24 VDC
Voltage tolerance -15% ... 10%
Power consumption at UB without load < 2.5 W
Residual ripple UB +/- 5 %
Times
Switch-on delay 5 s (after UB is applied)
Supply interruption before de-energisation Min. 20 ms
Relay outputs
Quantity
For EN 954-1, 12/96, Cat. 4 1
For EN 954-1, 12/96, Cat. 2 2
Utilisation category in accordance with
EN 60947-4-1, 02/01 AC1: 240 V / 6 A / 1440 VA
DC1: 24 V / 6 A / 144 W
2.3 EN 60947-5-1, 11/97 AC15: 230 V / 3 A / 690 VA
DC13: 24 V / 3 A / 72 W
Airgap creepage between DIN VDE 0110-1, 04/97
relay contacts 3 mm
Relay contacts and other safe circuits 5.5 mm
Contact fuse protection in accordance with EN 60947-5-1, 08/00
Blow-out fuse 6 A quick or slow
Circuit breaker 24 VDC 6 A (characteristic B + C)
Switch-off delay 50 ms
Status indicator LED
Environmental data
Vibration in accordance with EN 60068-2-6, 04/95
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability DIN IEC 60068-2-3, 12/86
EMC EN 60947-5-1, 01/00
Ambient temperature 0 ... +55 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Cross section of external conductors
Rigid single-core, flexible multi-core or multi-core
With crimp connector 0.5 ... 2.5 mm2
Flexible multi-core with plastic sleeve 0.5 ... 1.5 mm2
Torque setting for connection terminals (screws) 0.4 ... 0.5 Nm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 22.5 x 121 mm
Weight with connector 170 g

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-364-2006-02
2.3-38
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo2p

Order reference

Type Features Order no.


PNOZ mo2p Expansion module 1 or 2 relay outputs, positive-guided 773 520

2.3

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-364-2006-02
2.3-39
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo2p coated version

Unit features Safety features

` Can be configured in the PNOZmul- ` A defective relay contact will be de-


ti Configurator tected during switching.
` Positive-guided relay outputs: The relay conforms to the following
1 safety output in accordance safety criteria:
with EN 954-1, Cat. 4 ` The circuit is redundant with built-in
or 2 safety outputs in accord- self-monitoring.
ance with EN 954-1, Cat. 2 ` The safety function remains effec-
` Status indicators tive in the case of a component fail-
` Plug-in connection terminals (either ure.
cage clamp terminal or screw termi- ` The relay contacts meet the re-
nal) quirements for safe separation
Expansion
Products
NSG-D-2-365-2006-02
2.3
PNOZ mo2pmodules
coated version

Expansion module for connection to a ` Max. 6 PNOZ mo2p units can be through increased insulation com-
base unit from the PNOZmulti modular connected to the base unit pared with all other circuits in the
safety system safety system.
Unit description
Approvals
The expansion module may only be
connected to a base unit from the
PNOZ mo2p coated PNOZmulti modular safety system.
version The PNOZmulti modular safety system
2.3 is used for the safety-related interrup-
tion of safety circuits and is designed
for use on:
` Emergency stop equipment
` Safety circuits in accordance with
VDE 0113 Part 1 and EN 60204-1

Block diagram

13 23
to previous
Interface

Interface
module

module

O0 O1
to next

14 24

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-365-2006-02
2.3-40
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo2p coated version

Function description

The expansion module provides addi-


tional relay outputs.
The function of the outputs on the
safety system depends on the safety
circuit created using the PNOZmulti
Configurator. A chip card is used to
download the safety circuit to the base
unit. The base unit has 2 microcontrol-
lers that monitor each other. They
evaluate the input circuits on the base
unit and expansion modules and
switch the outputs on the base unit
and expansion modules accordingly.
The online help on the PNOZmulti
Configurator contains descriptions of
the operating modes and all the func-
tions of the PNOZmulti safety system,
plus connection examples.

Wiring
2.3
The wiring is defined in the circuit dia-
gram in the Configurator.
Please note:
` Information given in the "Technical
details" must be followed.
` Outputs O0 and O1 are relay out-
puts.
` Use copper wire that can withstand
75 C.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-365-2006-02
2.3-41
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo2p coated version

Preparing for operation

` Relay outputs

Redundant
L1
O0 13
14
23
O1 K1 N
24
K2

Single

13 L1
O0 K2
14
23
O1 K1 N
24

2.3
` Feedback loop

Feedback loop Redundant output


Contacts from external contactors
I0 L+
L1
O0 13
14
23
O1 K1 N
24
K2

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-365-2006-02
2.3-42
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo2p coated version

Terminal configuration

773520
Installation Dimensions
2.3
` The safety system should be in-
stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
121 (4.76")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 22,5
` To comply with EMC requirements, (0.88")
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-365-2006-02
2.3-43
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo2p coated version

Notice This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB) 24 VDC
Voltage tolerance -15% ... 10%
Power consumption at UB without load < 2.5 W
Residual ripple UB +/- 5 %
Times
Switch-on delay 5 s (after UB is applied)
Supply interruption before de-energisation Min. 20 ms
Relay outputs
Quantity
For EN 954-1, 12/96, Cat. 4 1
For EN 954-1, 12/96, Cat. 2 2
Utilisation category in accordance with
EN 60947-4-1, 02/01 AC1: 240 V / 6 A / 1440 VA
DC1: 24 V / 6 A / 144 W
2.3 EN 60947-5-1, 11/97 AC15: 230 V / 3 A / 690 VA
DC13: 24 V / 3 A / 72 W
Airgap creepage between DIN VDE 0110-1, 04/97
relay contacts 3 mm
Relay contacts and other safe circuits 5.5 mm
Contact fuse protection in accordance with EN 60947-5-1, 08/00
Blow-out fuse 6 A quick or slow
Circuit breaker 24 VDC 6 A (characteristic B + C)
Switch-off delay 50 ms
Status indicator LED
Environmental data
Vibration in accordance with EN 60068-2-6, 04/95
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability DIN IEC 60068-2-3, 12/86
EMC EN 60947-5-1, 01/00
Ambient temperature 0 ... +50 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Cross section of external conductors
Rigid single-core, flexible multi-core or multi-core
With crimp connector 0.5 ... 2.5 mm2
Flexible multi-core with plastic sleeve 0.5 ... 1.5 mm2
Torque setting for connection terminals (screws) 0.4 ... 0.5 Nm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 22.5 x 121 mm
Weight with connector 170 g

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-365-2006-02
2.3-44
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo2p coated version

Order reference

Type Features Order no.


PNOZ mo2p Expansion module 1 or 2 relay outputs, positive-guided 773 525
coated version

2.3

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-365-2006-02
2.3-45
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo3p

Unit features ` PNOZ m2p: From Version 1.0


Please contact Pilz if you have an older
` Can be configured in the PNOZmul- version.
ti Configurator
` Semiconductor outputs: Safety features
2 dual-pole safety outputs in ac-
cordancewith EN 954-1, Cat. 4 ` The safety outputs are checked pe-
` Status indicators riodically via tests.
` Plug-in connection terminals (either The relay conforms to the following
cage clamp terminal or screw termi- safety criteria:
nal) ` The circuit is redundant with built-in
` Max. 6 PNOZ mo3p units can be self-monitoring.
Expansion
Products
NSG-D-2-366-2008-08
2.3
PNOZ mo3pmodules
connected to the base unit ` The safety function remains effec-
Expansion module for connection to a tive in the case of a component fail-
base unit from the PNOZmulti modular Unit description ure.
safety system
The expansion module may only be
Approvals connected to a base unit from the
PNOZmulti modular safety system.
The PNOZmulti modular safety system
PNOZ mo3p is used for the safety-related interrup-
tion of safety circuits and is designed
2.3 for use on:
` Emergency stop equipment
` Safety circuits in accordance with
VDE 0113 Part 1 and EN 60204-1

System requirements

` Base unit PNOZ m1p/PNOZmulti


Configurator: From Version 4.0

Block diagram
to previous

Interface
Interface

module
module

to next

24 V 0V

O0+ O0- O1+ O1- 24 V 0V

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-366-2008-08
2.3-46
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo3p

Function description

The expansion module provides addi-


tional semiconductor outputs.
The function of the outputs on the
safety system depends on the safety
circuit created using the PNOZmulti
Configurator. A chip card is used to
download the safety circuit to the base
unit. The base unit has 2 microcontrol-
lers that monitor each other. They
evaluate the input circuits on the base
unit and expansion modules and
switch the outputs on the base unit
and expansion modules accordingly.
The online help on the PNOZmulti
Configurator contains descriptions of
the operating modes and all the func-
tions of the PNOZmulti safety system,
plus connection examples.

Wiring
2.3
The wiring is defined in the circuit dia-
gram in the Configurator.
Please note:
` Information given in the "Technical
details" must be followed.
` Outputs O0+, O0- and O1+, O1- are
dual-pole semiconductor outputs.
` Use copper wire that can withstand
75 C.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-366-2008-08
2.3-47
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo3p

Preparing for operation

` Supply voltage

Supply voltage AC DC

24 V + 24 V DC

0V 0V

` Semiconductor outputs

Redundant output
O0+
K1
O0-
O1+
K2
O1-

Single output

2.3 O0+
K1
O0-

O1+
K2
O1-

` Feedback loop

Feedback loop Redundant output


Contacts from external contactors L+
K1
O0+
O0-
K2
O1+
O1-
I0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-366-2008-08
2.3-48
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo3p

Terminal configuration

O0+

O1+
O1-
O0-
PNOZ mo3p

Installation Dimensions
2.3
` The safety system should be in-
stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
121 (4.76")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 22,5
` To comply with EMC requirements, (0.88")
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-366-2008-08
2.3-49
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo3p

Notice This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB)
via base unit 24 VDC
Power consumption at UB without load < 0.35 W
Times
Switch-on delay 5 s (after UB is applied)
Supply interruption before de-energisation Min. 20 ms
Semiconductor outputs - dual-pole
Quantity
For EN 954-1, 12/96, Cat. 4 2
Switching capability 24 VDC / max. 2 A / max. 48 W
Max. capacitive load 1 F
External supply voltage (UA) 24 VDC
Voltage tolerance (UA) -15% - 10%
Off time during self test < 300 s
2.3 Galvanic isolation Yes
Short circuit protection Yes
Switch-off delay < 30 ms
Residual current at "0" < 0.5 mA
Signal level at 1 UB - 0.5 VDC at 2 A
Open circuit detection > 3 kOhm
Status indicator LED
Environmental data
Airgap creepage between DIN VDE 0110-1, 04/97
relay contacts 3 mm
Relay contacts and other safe circuits 5.5 mm
Vibration in accordance with EN 60068-2-6, 04/95
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability DIN IEC 60068-2-3, 12/86
EMC EN 60947-5-1, 01/00
Ambient temperature
With UL approval 0 ... +55 C
Without UL approval (with forced convection) 0 ... +60 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Cross section of external conductors
Rigid single-core, flexible multi-core or multi-core
With crimp connector 0.5 ... 1.5 mm2
Torque setting for connection terminals (screws) 0.2 ... 0.25 Nm
Housing material
Housing PPO UL 94 V0
Front PC/ABS UL 94 V0
Dimensions (H x W x D) 94 x 22.5 x 121 mm
Weight with connector 125 g

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-366-2008-08
2.3-50
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo3p

Order reference

Type Features Order no.


PNOZ mo3p Expansion module 2 dual-pole semiconductor outputs, safe 773 510

2.3

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-366-2008-08
2.3-51
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo4p

Unit features Safety features

` Can be configured in the PNOZmul- The relay conforms to the following


ti Configurator safety criteria:
` Positive-guided relay outputs: ` The circuit is redundant with built-in
2 safety output in accordance self-monitoring.
with EN 954-1, Cat. 4 ` The safety function remains effec-
or 4 safety outputs in accord- tive in the case of a component fail-
ance with EN 954-1, Cat. 2 ure.
` Status indicators ` The relay contacts meet the re-
` Plug-in connection terminals (either quirements for safe separation
cage clamp terminal or screw termi- through increased insulation com-
Expansion
Products
NSG-D-2-367-2006-02
2.3
PNOZ mo4pmodules
nal) pared with all other circuits in the
Expansion module for connection to a ` Max. 6 PNOZ mo4p units can be safety system.
base unit from the PNOZmulti modular connected to the base unit ` A defective relay contact will be de-
safety system tected during switching.
Unit description
Approvals
The expansion module may only be
connected to a base unit from the
PNOZ mo4p PNOZmulti modular safety system.
The PNOZmulti modular safety system
2.3 is used for the safety-related interrup-
tion of safety circuits and is designed
for use on:
` Emergency stop equipment
` Safety circuits in accordance with
VDE 0113 Part 1 and EN 60204-1

Block diagram

13 23 33 43
to previous
Interface

Interface
module

module

O0 O1 O2 O3
to next

14 24 34 44

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-367-2006-02
2.3-52
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo4p

Function description

The expansion module provides addi-


tional relay outputs.
The function of the outputs on the
safety system depends on the safety
circuit created using the PNOZmulti
Configurator. A chip card is used to
download the safety circuit to the base
unit. The base unit has 2 microcontrol-
lers that monitor each other. They
evaluate the input circuits on the base
unit and expansion modules and
switch the outputs on the base unit
and expansion modules accordingly.
The online help on the PNOZmulti
Configurator contains descriptions of
the operating modes and all the func-
tions of the PNOZmulti safety system,
plus connection examples.

Wiring
2.3
The wiring is defined in the circuit dia-
gram in the Configurator.
Please note:
` Information given in the "Technical
details" must be followed.
` Outputs O0 to O3 are relay outputs.
` Use copper wire that can withstand
75 C.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-367-2006-02
2.3-53
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo4p

Preparing for operation

` Relay outputs

Redundant

L1
O0 (2) 13 (33)
14 (34)
23 (43)
O1 (3) K1 N
24 (44)
K2

Single

13 (33) L1
O0 (2) K2
14 (34)
23 (43)
O1 (3) K1 N
24 (44)

2.3

` Feedback loop

Feedback loop Redundant output


Contacts from external contactors
I0 L+
L1
O0 (2) 13 (33)
14 (34)
23 (43)
O1 (3) K1 N
24 (44)
K2

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-367-2006-02
2.3-54
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo4p

Terminal configuration

773536
Installation Dimensions
2.3
` The safety system should be in-
stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
121 (4.76")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 22,5
` To comply with EMC requirements, (0.88")
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-367-2006-02
2.3-55
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo4p

Notice This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB) 24 VDC
Voltage tolerance -15% ... 10%
Power consumption at UB without load < 3.5 W per expansion module
Residual ripple UB +/- 5 %
Times
Switch-on delay 5 s (after UB is applied)
Supply interruption before de-energisation Min. 20 ms
Relay outputs
Quantity
For EN 954-1, 12/96, Cat. 4 2
For EN 954-1, 12/96, Cat. 2 4
Utilisation category in accordance with
EN 60947-4-1, 02/01 AC1: 240 V / 6 A / 1440 VA
DC1: 24 V / 6 A / 144 W
2.3 EN 60947-5-1, 11/97 AC15: 230 V / 3 A / 690 VA
DC13: 24 V / 3 A / 72 W
Max. total current 12 A
Airgap creepage between DIN VDE 0110-1, 04/97
relay contacts 3 mm
Relay contacts and other safe circuits 5.5 mm
Contact fuse protection in accordance with EN 60947-5-1, 08/00
Blow-out fuse 6 A quick or slow
Circuit breaker 24 VDC 6 A (characteristic B + C)
Switch-off delay 50 ms
Status indicator LED
Environmental data
Vibration in accordance with EN 60068-2-6, 01/00
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability DIN IEC 60068-2-3, 12/86
EMC EN 60947-5-1, 01/00
Ambient temperature 0 ... +55 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Maximum cable runs
Per input 1 km
Sum of individual cable runs at the test pulse output 40 km
Cross section of external conductors
Rigid single-core, flexible multi-core or multi-core
With crimp connector 0.5 ... 2.5 mm2
Flexible multi-core with plastic sleeve 0.5 ... 1.5 mm2

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-367-2006-02
2.3-56
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo4p

Mechanical data
Torque setting for connection terminals (screws) 0.4 ... 0.5 Nm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 22.5 x 121 mm
Weight with connector 205 g

Order reference

Type Features Order no.


PNOZ mo4p Expansion module 2 or 4 relay outputs, positive-guided 773 536

2.3

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-367-2006-02
2.3-57
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo4p coated version

Unit features Safety features

` Can be configured in the PNOZmul- The relay conforms to the following


ti Configurator safety criteria:
` Positive-guided relay outputs: ` The circuit is redundant with built-in
2 safety output in accordance self-monitoring.
with EN 954-1, Cat. 4 ` The safety function remains effec-
or 4 safety outputs in accord- tive in the case of a component fail-
ance with EN 954-1, Cat. 2 ure.
` Status indicators ` The relay contacts meet the re-
` Plug-in connection terminals (either quirements for safe separation
cage clamp terminal or screw termi- through increased insulation com-
Expansion
Products
NSG-D-2-368-2006-02
2.3
PNOZ mo4pmodules
coated version
nal) pared with all other circuits in the
Expansion module for connection to a ` Max. 6 PNOZ mo2p units can be safety system.
base unit from the PNOZmulti modular connected to the base unit ` A defective relay contact will be de-
safety system tected during switching.
Unit description
Approvals
The expansion module may only be
connected to a base unit from the
PNOZ mo4p coated PNOZmulti modular safety system.
version The PNOZmulti modular safety system
2.3 is used for the safety-related interrup-
tion of safety circuits and is designed
for use on:
` Emergency stop equipment
` Safety circuits in accordance with
VDE 0113 Part 1 and EN 60204-1

Block diagram

13 23 33 43
to previous
Interface

Interface
module

module

O0 O1 O2 O3
to next

14 24 34 44

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-368-2006-02
2.3-58
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo4p coated version

Function description

The expansion module provides addi-


tional relay outputs.
The function of the outputs on the
safety system depends on the safety
circuit created using the PNOZmulti
Configurator. A chip card is used to
download the safety circuit to the base
unit. The base unit has 2 microcontrol-
lers that monitor each other. They
evaluate the input circuits on the base
unit and expansion modules and
switch the outputs on the base unit
and expansion modules accordingly.
The online help on the PNOZmulti
Configurator contains descriptions of
the operating modes and all the func-
tions of the PNOZmulti safety system,
plus connection examples.

Wiring
2.3
The wiring is defined in the circuit dia-
gram in the Configurator.
Please note:
` Information given in the "Technical
details" must be followed.
` Outputs O0 to O3 are relay outputs.
` Use copper wire that can withstand
75 C.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-368-2006-02
2.3-59
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo4p coated version

Preparing for operation

` Relay outputs

Redundant

L1
O0 (2) 13 (33)
14 (34)
23 (43)
O1 (3) K1 N
24 (44)
K2

Single-pole

13 (33) L1
O0 (2) K2
14 (34)
23 (43)
O1 (3) K1 N
24 (44)

2.3

` Feedback loop

Feedback loop Redundant output


Contacts from external contactors
I0 L+
L1
O0 (2) 13 (33)
14 (34)
23 (43)
O1 (3) K1 N
24 (44)
K2

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-368-2006-02
2.3-60
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo4p coated version

Terminal configuration

773536
Installation Dimensions
2.3
` The safety system should be in-
stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
121 (4.76")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 22,5
` To comply with EMC requirements, (0.88")
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-368-2006-02
2.3-61
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo4p coated version

Notice This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB) 24 VDC
Voltage tolerance -15% ... 10%
Power consumption at UB without load < 3.5 W per expansion module
Residual ripple UB +/- 5 %
Times
Switch-on delay 5 s (after UB is applied)
Supply interruption before de-energisation Min. 20 ms
Relay outputs
Quantity
For EN 954-1, 12/96, Cat. 4 2
For EN 954-1, 12/96, Cat. 2 4
Utilisation category in accordance with
EN 60947-4-1, 02/01 AC1: 240 V / 6 A / 1440 VA
DC1: 24 V / 6 A / 144 W
2.3 EN 60947-5-1, 11/97 AC15: 230 V / 3 A / 690 VA
DC13: 24 V / 3 A / 72 W
Max. total current 12 A
Airgap creepage between DIN VDE 0110-1, 04/97
relay contacts 3 mm
Relay contacts and other safe circuits 5.5 mm
Contact fuse protection in accordance with EN 60947-5-1, 08/00
Blow-out fuse 6 A quick or slow
Circuit breaker 24 VDC 6 A (characteristic B + C)
Switch-off delay 50 ms
Status indicator LED
Environmental data
Vibration in accordance with EN 60068-2-6, 01/00
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability DIN IEC 60068-2-3, 12/86
EMC EN 60947-5-1, 01/00
Ambient temperature 0 ... +50 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Maximum cable runs
Per input 1 km
Sum of individual cable runs at the test pulse output 40 km
Cross section of external conductors
Rigid single-core, flexible multi-core or multi-core
With crimp connector 0.5 ... 2.5 mm2
Flexible multi-core with plastic sleeve 0.5 ... 1.5 mm2

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-368-2006-02
2.3-62
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo4p coated version

Mechanical data
Torque setting for connection terminals (screws) 0.4 ... 0.5 Nm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 22.5 x 121 mm
Weight with connector 205 g

Order reference

Type Features Order no.


PNOZ mo4p Expansion module 2 or 4 relay outputs, positive-guided 773 537
coated version

2.3

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-368-2006-02
2.3-63
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc0p

Unit features tion of safety circuits and is designed


for use on:
` Interface to connect the base unit ` Emergency stop equipment
and a fieldbus module ` Safety circuits in accordance with
` Galvanic isolation VDE 0113 Part 1 and EN 60204-1
` Max. 1 fieldbus module (PNOZ The expansion module may not be
mc5p or PNOZ mc5.1p LWL) can used for safety-related functions.
be connected It may only be used to supply voltage
` Supply voltage 24 VDC to the following fieldbus modules:
` Status indicators ` PNOZ mc5p INTERBUS
Unit not shown ` Plug-in terminals, either with cage ` PNOZ mc5.1p INTERBUS LWL
clamp connection or screw con-
Expansion
Products
NSG-D-2-383-2006-02
2.3
PNOZ mc0pmodules
nection

Power supply to supply voltage to Unit description


fieldbus modules
The expansion module may only be
connected to a base unit from the
PNOZmulti modular safety system.
The PNOZmulti modular safety system
is used for the safety-related interrup-
2.3 Block diagram

24V 24V 0V 0V

=
=
Fieldbus module

Base unit

Power

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-383-2006-02
2.3-64
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc0p

Function description module via jumpers. When the 24 VDC Wiring


supply voltage is applied, the POW-
The PNOZ mc0p power supply pro- ER LED is lit. The BASE LED is lit The wiring is defined in the circuit dia-
vides the fieldbus module with the when supply voltage is applied to the gram in the Configurator.
necessary internal supply voltage. This base unit. Please note:
way the fieldbus module remains ` Information given in the Technical
available even when the base unit is details must be followed.
switched off. The power supply is con- ` Use copper wire that can withstand
nected to the base unit and fieldbus 75 C.

Preparing for operation

` Supply voltage

Supply voltage AC DC
Supply voltage to Interbus master only:
Connect the supply voltage to X1 or X2 24V + 24 V DC
The fieldbus connection is maintained even 24V
X1/X2
when the base unit is switched off. 0V 0V
When the Interbus master is restarted, the 0V 2.3
power to the base unit will need to be reset.
Supply voltage to Interbus master and
base unit: 24V + 24 V DC
Example: 24V
Connect the supply voltage of the base unit X1
0V 0V
to X1 0V
Connect the supply voltage of the Interbus
master to X2 24V + 24 V DC
The fieldbus connection is maintained even 24V
X2
when the base unit is switched off. 0V 0V
When the Interbus master is restarted, the 0V
fieldbus is available immediately.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-383-2006-02
2.3-65
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc0p

Terminal configuration

2.3

Installation Dimensions

` The safety system should be in-


stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
121 (4.76")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 22,5
` To comply with EMC requirements, (0.88")
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-383-2006-02
2.3-66
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc0p

NOTICE This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB) 24 VDC
Voltage tolerance -15% ... 20%
Power consumption at UB without load <5W
Residual ripple UB 5 %
Galvanic isolation Yes
Test voltage 500 VAC
Status indicator LED
Times
Supply interruption before de-energisation Min. 20 ms
Environmental data
Airgap creepage DIN VDE 0110-1, 04/97
Vibration in accordance with EN 60068-2-6, 04/95
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability DIN IEC 60068-2-3, 12/86
2.3
EMC EN 60947-5-1, 01/00
Ambient temperature 0 ... +55 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Cross section of external conductors
Rigid single-core, flexible multi-core or multi-core 0.5 ... 1.5 mm2
With crimp connector
Torque setting for connection terminals (screws) 0.2 ... 0.25 Nm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 22.5 x 121 mm
Weight with connector 130 g

Order reference

Type Features Order no.


PNOZ mc0p 24 VDC Power supply for fieldbus 773 720
modules
PNOZ mi1p 1 set of cage clamp ter- 783 400
minals
PNOZ mi1p 1 set of screw terminals 793 400

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-383-2006-02
2.3-67
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc1p

Unit features

` Can be configured in the PNOZmul-


ti Configurator
` Semiconductor outputs:
16 auxiliary outputs
` Status indicators
` Plug-in connection terminals (either
cage clamp terminal or screw termi-
nal)
` Max. 6 PNOZ mc1p units can be
connected to the base unit
Expansion
Products
NSG-D-2-371-2006-02
2.3
PNOZ mc1pmodules

Unit description
Expansion module for connection to a
base unit from the PNOZmulti modular The expansion module may only be
safety system connected to a base unit from the
PNOZmulti modular safety system.
Approvals The PNOZmulti modular safety system
is used for the safety-related interrup-
tion of safety circuits and is designed
PNOZ mc1p for use on:
2.3 ` Emergency stop equipment
` Safety circuits in accordance with
VDE 0113 Part 1 and EN 60204-1
The expansion module may not be
used for safety-related functions.

Block diagram

24 V 0V

24 V 0V
to previous

Interface
Interface

module
module

to next

OA0 OA1 OA2 OA3 OA4 OA5 OA6 OA7 OA8 OA9 OA10 OA11OA12 OA13 OA14 OA15

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-371-2008-08
2.3-68
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc1p

Function description evaluate the input circuits on the base Wiring


unit and expansion modules and
The expansion module operates as a switch the outputs on the base unit The wiring is defined in the circuit dia-
signal module with non-safety-related and expansion modules accordingly. gram in the Configurator.
outputs. The online help on the PNOZmulti Please note:
The function of the outputs on the Configurator contains descriptions of ` Information given in the "Technical
safety system depends on the safety the operating modes and all the func- details" must be followed.
circuit created using the PNOZmulti tions of the PNOZmulti safety system, ` Outputs OA0 to OA15 are auxiliary
Configurator. A chip card is used to plus connection examples. outputs using semiconductor tech-
download the safety circuit to the base nology.
unit. The base unit has 2 microcontrol- ` Use copper wire that can withstand
lers that monitor each other. They 75 C.

Preparing for operation

` Supply voltage

Supply voltage AC DC

24 V + 24 V DC 2.3

0V 0V

` Semiconductor outputs

OA0 L-

OA1 L-

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-371-2008-08
2.3-69
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc1p

Terminal configuration

773700
2.3 Installation Dimensions

` The safety system should be in-


stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
121 (4.76")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 45
` To comply with EMC requirements, (1.77")
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-371-2008-08
2.3-70
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc1p

Notice This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB)
via base unit 24 VDC
Voltage tolerance -15% ... 10%
Power consumption at UB < 2.5 W
Residual ripple UB +/- 5 %
Times
Switch-on delay 5 s (after UB is applied)
Supply interruption before de-energisation Min. 20 ms
Auxiliary outputs
Quantity 16
Max. capacitive load 1 F
Voltage and current 24 VDC / max. 0.5 A / max. 12 W
External supply voltage (UB) 24 VDC
Voltage tolerance -15% ... +10%
Galvanic isolation Yes
2.3
Short circuit protection Yes
Residual current at "0" < 0.5 mA
Signal level at 1 UB - 0.5 VDC at 0.5 A
Status indicator LED
Environmental data
Vibration in accordance with EN 60068-2-6, 01/00
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-78, 10/01
EMC EN 60947-5-1, 11/97
Ambient temperature 0 ... +55 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Cross section of external conductors
Rigid single-core, flexible multi-core or multi-core
With crimp connector 0.5 ... 1.5 mm2
Torque setting for connection terminals (screws) 0.2 ... 0.25 Nm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 45 x 121 mm
Weight with connector 185 g

Order reference

Type Features Order no.


PNOZ mc1p Expansion module 16 semiconductor outputs, standard 773 700

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-371-2008-08
2.3-71
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc1p coated version

Unit features

` Can be configured in the PNOZmul-


ti Configurator
` Semiconductor outputs:
16 auxiliary outputs
` Status indicators
` Plug-in connection terminals (either
cage clamp terminal or screw termi-
nal)
` Max. 6 PNOZ mc1p units can be
connected to the base unit
Expansion
Products
NSG-D-2-372-2006-02
2.3
PNOZ mc1pmodules
coated version

Unit description
Expansion module for connection to a
base unit from the PNOZmulti modular The expansion module may only be
safety system connected to a base unit from the
PNOZmulti modular safety system.
Approvals The PNOZmulti modular safety system
is used for the safety-related interrup-
tion of safety circuits and is designed
PNOZ mc1p coated for use on:
2.3 version ` Emergency stop equipment
` Safety circuits in accordance with
VDE 0113 Part 1 and EN 60204-1
The expansion module may not be
used for safety-related functions.

Block diagram

24 V 0V

24 V 0V
to previous

Interface
Interface

module
module

to next

OA0 OA1 OA2 OA3 OA4 OA5 OA6 OA7 OA8 OA9 OA10 OA11OA12 OA13 OA14 OA15

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-372-2008-08
2.3-72
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc1p coated version

Function description evaluate the input circuits on the base Wiring


unit and expansion modules and
The expansion module operates as a switch the outputs on the base unit The wiring is defined in the circuit dia-
signal module with non-safety-related and expansion modules accordingly. gram in the Configurator.
outputs. The online help on the PNOZmulti Please note:
The function of the outputs on the Configurator contains descriptions of ` Information given in the "Technical
safety system depends on the safety the operating modes and all the func- details" must be followed.
circuit created using the PNOZmulti tions of the PNOZmulti safety system, ` Outputs OA0 to OA15 are auxiliary
Configurator. A chip card is used to plus connection examples. outputs using semiconductor tech-
download the safety circuit to the base nology.
unit. The base unit has 2 microcontrol- ` Use copper wire that can withstand
lers that monitor each other. They 75 C.

Preparing for operation

` Supply voltage

Supply voltage AC DC

24 V + 24 V DC 2.3

0V 0V

` Semiconductor outputs

OA0 L-

OA1 L-

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-372-2008-08
2.3-73
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc1p coated version

Terminal configuration

773700
2.3 Installation Dimensions

` The safety system should be in-


stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
121 (4.76")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 45
` To comply with EMC requirements, (1.77")
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-372-2008-08
2.3-74
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc1p coated version

Notice This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB)
via base unit 24 VDC
Voltage tolerance -15% ... 10%
Power consumption at UB < 2.5 W
Residual ripple UB +/- 5 %
Times
Switch-on delay 5 s (after UB is applied)
Supply interruption before de-energisation Min. 20 ms
Auxiliary outputs
Quantity 16
Max. capacitive load 1 F
Voltage and current 24 VDC / max. 0.5 A / max. 12 W
External supply voltage (UB) 24 VDC
Voltage tolerance -15% ... +10%
Galvanic isolation Yes
2.3
Short circuit protection Yes
Residual current at "0" < 0.5 mA
Signal level at 1 UB - 0.5 VDC at 0.5 A
Status indicator LED
Environmental data
Vibration in accordance with EN 60068-2-6, 01/00
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-78, 10/01
EMC EN 60947-5-1, 11/97
Ambient temperature 0 ... +50 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Cross section of external conductors
Rigid single-core, flexible multi-core or multi-core
With crimp connector 0.5 ... 1.5 mm2
Torque setting for connection terminals (screws) 0.2 ... 0.25 Nm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 45 x 121 mm
Weight with connector 185 g

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-372-2008-08
2.3-75
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc1p coated version

Order reference

Type Features Order no.


PNOZ mc1p Expansion module 16 semiconductor outputs, standard 773 705
coated version

2.3

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-372-2008-08
2.3-76
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc3p

Unit features ` Emergency stop equipment


` Safety circuits in accordance with
` Can be configured in the PNOZmul- VDE 0113 Part 1 and EN 60204-1
ti Configurator
` Connection for PROFIBUS-DP The PNOZ mc3p expansion module is
` Station addresses from 0 ... 99, se- used for communication between the
lected via rotary switch PNOZmulti modular safety system and
` Status indicators for communica- PROFIBUS-DP.
tion with PROFIBUS-DP and for er- PROFIBUS-DP is designed for fast
rors data exchange at field level. The PNOZ
` Max. 1 PNOZ mc3p units can be mc3p expansion module is a passive
connected to the base unit PROFIBUS-DP subscriber (Slave). The
Expansion
Products
NSG-D-2-373-2006-02
2.3
PNOZ mc3pmodules
` A maximum of 24 outputs on the basic functions of communication with
Expansion module for connection to a PNOZmulti safety system can be PROFIBUS-DP conform to EN 50170.
base unit from the PNOZmulti modular defined in the PNOZmulti Configu- The central controller (Master) reads
safety system rator for communication with input information from the slaves and
PROFIBUS-DP. These outputs can writes output information to the slaves
Approvals be connected to outputs on as part of each cycle. As well as the
Logic elements cyclical transfer of usable data,
Time elements PROFIBUS-DP can also be used for
PNOZ mc3p Event counters diagnostics and commissioning func-
Connection points tions. Data traffic is monitored on the
Inputs on the safety system. Master/Slave side.
2.3
The expansion module may not be
Unit description used for safety-related functions.

The expansion module may only be System requirements


connected to a base unit from the
PNOZmulti modular safety system. ` PNOZmulti Configurator: From Ver-
It connects the PNOZmulti modular sion 3.0.0
safety system to PROFIBUS-DP. ` Base unit PNOZ m1p: From Version
The PNOZmulti modular safety system 3.0
is used for the safety-related interrup- Please contact Pilz if you have an older
tion of safety circuits. version.
The unit is designed for use in:

Block diagram
PROFIBUS DP

Base unit

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-373-2006-02
2.3-77
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc3p

Function description

The data to be transferred via PROFI-


BUS-DP is selected and configured in
the PNOZmulti Configurator. The base
unit and the PNOZ mc3p are connect-
ed via a jumper. The PNOZ mc3p is
also supplied with voltage via this
jumper. The station address is set via
2 rotary switches. After the supply
voltage is switched on or the PNOZ-
multi safety system is reset, the PNOZ
mc3p is configured and started auto-
matically.

Wiring

The wiring is defined in the circuit dia-


gram of the PNOZmulti Configurator.
It is possible to define which outputs
on the safety system will communicate
with PROFIBUS-DP. The connection
2.3 to PROFIBUS-DP is made via a female
9-pin D-Sub connector

1: n.c.
2: n.c.
5 3: B (RxD/TxD-P)
9 4: CNTR-P
5: DGND
6: VP
6 1 7: n.c.
8: A (RxD/TxD-N)
9: n.c.

n.c. = not connected

Please note:
` Information given in the Technical
details must be followed.
` Use copper wire that can withstand
75 C.
Please note the following when con-
necting to PROFIBUS-DP:
` Only use metal plugs or metallised
plastic plugs
` Twisted pair, screened cable must
be used to connect the interfaces

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-373-2006-02
2.3-78
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc3p

Terminal configuration

X1

PROFIBUS-DP
ADDRESS

x10

x1

PNOZ mc3p
FAULT
OFF- ON-
LINE LINE

2.3
Installation Dimensions

` The safety system should be in-


stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
119 (4.69")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 22,5
` To comply with EMC requirements, (0.88")
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-373-2006-02
2.3-79
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc3p

Notice This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB)
via base unit 24 VDC
Power consumption at UB max. 2.5 W
Times
Supply interruption before de-energisation Min. 20 ms
PROFIBUS-DP
Application range Non-safety-related applications
Unit type Slave
Status indicator LED
Station address 0 ... 99
Transmission rate 9.6 kBit/s ... 12 MBit/s
Connection Female 9-pin D-Sub connector
Galvanic isolation Yes
Test voltage 500 VAC
2.3 Environmental data
Vibration in accordance with EN 60068-2-6, 04/95
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability DIN IEC 60068-2-3, 12/86
EMC EN 61000-6-2, 10/01
Ambient temperature 0 ... +55 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 22.5 x 119 mm
Weight with connector 140 g

Order reference

Type Features Order no.


PNOZ mc3p Expansion module Fieldbus module, PROFIBUS-DP 773 721

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-373-2006-02
2.3-80
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc4p

Unit features ` Emergency stop equipment


` Safety circuits in accordance with
` Can be configured in the PNOZmul- VDE 0113 Part 1 and EN 60204-1
ti Configurator
` Connection for DeviceNet The PNOZ mc4p expansion module is
` Station addresses from 0 ... 63, se- used for communication between the
lected via rotary switch PNOZmulti modular safety system and
` Status indicators for communica- DeviceNet.
tion with DeviceNet and for errors DeviceNet is designed for fast data ex-
` Max. 1 PNOZ mc4p units can be change at field level. The PNOZ mc4p
connected to the base unit expansion module is a passive De-
` A maximum of 24 outputs on the viceNet subscriber (Slave). The basic
Expansion
Products
NSG-D-2-374-2006-02
2.3
PNOZ mc4pmodules
PNOZmulti safety system can be communication functions meet the re-
defined in the PNOZmulti Configu- quirements of the DeviceNet specifi-
Expansion module for connection to a rator for communication with De- cation, Release 2.0. The central
base unit from the PNOZmulti modular viceNet. These outputs can be controller (master) reads input infor-
safety system connected to outputs on mation from the slaves and writes out-
Logic elements put information to the slaves as part of
Approvals Time elements each cycle. As well as the cyclical
Event counters transfer of usable data, the PNOZ
Connection points mc4p can also be used for diagnostics
PNOZ mc4p Inputs on the safety system. and commissioning functions.
The expansion module may not be
2.3
Unit description used for safety-related functions.

The expansion module may only be System requirements
connected to a base unit from the

PNOZmulti modular safety system. ` PNOZmulti Configurator: From Ver-
It connects the PNOZmulti modular sion 3.0.0
safety system to DeviceNet. ` Base unit PNOZ m1p: From Version
The PNOZmulti modular safety system 3.0
is used for the safety-related interrup- Please contact Pilz if you have an older
tion of safety circuits. version.
The unit is designed for use in:

Block diagram

V-
DeviceNet

Base unit

CL
SD
CH
V+

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-374-2006-02
2.3-81
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc4p

Function description

The data to be transferred via Device-


Net is selected and configured in the
PNOZmulti Configurator. The base
unit and the PNOZ mc4p are connect-
ed via a jumper. The PNOZ mc4p is
also supplied with voltage via this
jumper. The station address and the
transmission rate are set using DIP
switches. After the supply voltage is
switched on or the PNOZmulti safety
system is reset, the PNOZ mc4p is
configured and started automatically.

Wiring

The wiring is defined in the circuit dia-


gram of the PNOZmulti Configurator.
It is possible to define which outputs
on the safety system will communicate
with DeviceNet. The connection to De-
2.3 viceNet is made via a 5-pin screw con-
nector

1 2 3 4 5 1: V-
2: CL (CAN_L)
3: SD
4: CH (CAN_H)
5: V+
V- CL SD CH V+
Please note:
` Information given in the "Technical
details" must be followed.
` Use copper wire that can withstand
75 C.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-374-2006-02
2.3-82
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc4p

Terminal configuration

X1

V-

1
CL

2
SD

3
CH

4
V+

5
ON OFF
S2
DR S1
32
16
NA 8
4
2
1

PNOZ mc4p

MS NS

2.3
Installation Dimensions

` The safety system should be in-


stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
122 (4.80")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 22,5
` To comply with EMC requirements, (0.88")
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-374-2006-02
2.3-83
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc4p

Notice This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB)
via base unit 24 VDC
Power consumption at UB Max 1.6 W
Times
Supply interruption before de-energisation Min. 20 ms
DeviceNet
Supply voltage V+, V- 24 VDC
via bus cable (11 VDC ... 25 VDC)
Power consumption Max 0.75 W
Application range Non-safety-related applications
Unit type Slave
Status indicator LED
Station address 0 ... 63
Transmission rate 125, 250, 500 kBit/s
2.3 Connection 5-pin screw connector
Galvanic isolation Yes
Test voltage 500 VAC
Environmental data
Vibration in accordance with EN 60068-2-6, 04/95
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability DIN IEC 60068-2-3, 12/86
EMC EN 61000-6-2, 10/01
Ambient temperature 0 ... +55 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 22.5 x 122 mm
Weight with connector 146 g

Order reference

Type Features Order no.


PNOZ mc4p Expansion module Fieldbus module, DeviceNet 773 722

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-374-2006-02
2.3-84
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc4p coated version

Unit features ` Emergency stop equipment


` Safety circuits in accordance with
` Can be configured in the PNOZmul- VDE 0113 Part 1 and EN 60204-1
ti Configurator
` Connection for DeviceNet The PNOZ mc4p expansion module is
` Station addresses from 0 ... 63, se- used for communication between the
lected via rotary switch PNOZmulti modular safety system and
` Status indicators for communica- DeviceNet.
tion with DeviceNet and for errors DeviceNet is designed for fast data ex-
` Max. 1 PNOZ mc4p can be con- change at field level. The PNOZ mc4p
nected to the base unit expansion module is a passive De-
` A maximum of 24 outputs on the viceNet subscriber (Slave). The basic
Expansion
Products
NSG-D-2-388-2006-02
2.3
PNOZ mc4pmodules
coated version
PNOZmulti safety system can be communication functions meet the re-
defined in the PNOZmulti Configu- quirements of the DeviceNet specifi-
Expansion module for connection to a rator for communication with De- cation, Release 2.0. The central
base unit from the PNOZmulti modular viceNet. These outputs can be controller (master) reads input infor-
safety system connected to outputs on mation from the slaves and writes out-
Logic elements put information to the slaves as part of
Approvals Time elements each cycle. As well as the cyclical
Event counters transfer of usable data, the PNOZ
Connection points mc4p can also be used for diagnostics
PNOZ mc4p coated Inputs on the safety system. and commissioning functions.
version The expansion module may not be
2.3
Unit description used for safety-related functions.

The expansion module may only be System requirements
connected to a base unit from the
PNOZmulti modular safety system. ` PNOZmulti Configurator: From Ver-

It connects the PNOZmulti modular sion 3.0.0
safety system to DeviceNet. ` Base unit PNOZ m1p: From Version
The PNOZmulti modular safety system 3.0
is used for the safety-related interrup- Please contact Pilz if you have an older
tion of safety circuits. version.
The unit is designed for use in:

Block diagram

V-
DeviceNet

Base unit

CL
SD
CH
V+

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-388-2006-02
2.3-85
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc4p coated version

Function description

The data to be transferred via Device-


Net is selected and configured in the
PNOZmulti Configurator. The base
unit and the PNOZ mc4p are connect-
ed via a jumper. The PNOZ mc4p is
also supplied with voltage via this
jumper. The station address and the
transmission rate are set using DIP
switches. After the supply voltage is
switched on or the PNOZmulti safety
system is reset, the PNOZ mc4p is
configured and started automatically.

Wiring

The wiring is defined in the circuit dia-


gram of the PNOZmulti Configurator.
It is possible to define which outputs
on the safety system will communicate
with DeviceNet. The connection to De-
2.3 viceNet is made via a 5-pin screw con-
nector

1 2 3 4 5 1: V-
2: CL (CAN_L)
3: SD
4: CH (CAN_H)
5: V+
V- CL SD CH V+
Please note:
` Information given in the Technical
details must be followed.
` Use copper wire that can withstand
75 C.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-388-2006-02
2.3-86
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc4p coated version

Terminal configuration

X1

V-

1
CL

2
SD

3
CH

4
V+

5
ON OFF
S2
DR S1
32
16
NA 8
4
2
1

PNOZ mc4p

MS NS

2.3
Installation Dimensions

` The safety system should be in-


stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
122 (4.80")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 22,5
` To comply with EMC requirements, (0.88")
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-388-2006-02
2.3-87
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc4p coated version

NOTICE This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB)
via base unit 24 VDC
Power consumption at UB Max 1.6 W
Times
Supply interruption before de-energisation Min. 20 ms
DeviceNet
Supply voltage V+, V- 24 VDC
via bus cable (11 VDC ... 25 VDC)
Power consumption Max 0.75 W
Application range Non-safety-related applications
Unit type Slave
Status indicator LED
Station address 0 ... 63
Transmission rate 125, 250, 500 kBit/s
2.3 Connection 5-pin screw connector
Galvanic isolation Yes
Test voltage 500 VAC
Environmental data
Vibration in accordance with EN 60068-2-6, 04/95
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability DIN IEC 60068-2-3, 12/86
EMC EN 61000-6-2, 10/01
Ambient temperature 0 ... +50 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 22.5 x 122 mm
Weight with connector 146 g

Order reference

Type Features Order no.


PNOZ mc4p Expansion module Fieldbus module, DeviceNet 773 729
coated version

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-388-2006-02
2.3-88
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc5p

Unit features The unit is designed for use in:


` Emergency stop equipment
` Can be configured in the PNOZmul- ` Safety circuits in accordance with
ti Configurator VDE 0113 Part 1 and EN 60204-1
` Connection for INTERBUS
` Transmission rate, selectable be- The PNOZ mc5p expansion module is
tween 500 kBit/s and 2 MBit/s used for communication between the
` Status indicators for communica- PNOZmulti modular safety system and
tion with INTERBUS and for errors INTERBUS.
` Max. 1 PNOZ mc5p units can be INTERBUS is designed for fast data
connected to the base unit exchange at field level. The PNOZ
` A maximum of 24 outputs on the mc5p expansion module is a passive
Expansion
Products
NSG-D-2-375-2006-02
2.3
PNOZ mc5pmodules
PNOZmulti safety system can be INTERBUS subscriber (Slave). The ba-
defined in the PNOZmulti Configu- sic functions of communication with
Expansion module for connection to a rator for communication with IN- INTERBUS conform to EN 50254. The
base unit from the PNOZmulti modular TERBUS. These outputs can be central controller (Master) reads input
safety system connected to outputs on information from the slaves and writes
Logic elements output information to the slaves as
Approvals Time elements part of each cycle. As well as the cycli-
Event counters cal transfer of usable data, the PNOZ
Connection points mc5p can also be used for diagnostics
PNOZ mc5p Inputs on the safety system. and commissioning functions.
The expansion module may not be
2.3
Unit description used for safety-related functions.

The expansion module may only be System requirements
connected to a base unit from the
PNOZmulti modular safety system. ` PNOZmulti Configurator: From Ver-
It connects the PNOZmulti modular sion 3.0.0
safety system to INTERBUS. ` Base unit PNOZ m1p: From Version
The PNOZmulti modular safety system 3.0
is used for the safety-related interrup- Please contact Pilz if you have an older
tion of safety circuits. version.

Block diagram
IBS IN

Base unit
IBS OUT

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-375-2006-02
2.3-89
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc5p

Function description

The data to be transferred via INTER-


BUS is selected and configured in the
PNOZmulti Configurator. The base
unit and the PNOZ mc5p are connect-
ed via a jumper. The PNOZ mc5p is
also supplied with voltage via this
jumper. After the supply voltage is
switched on or the PNOZmulti safety
system is reset, the PNOZ mc5p is
configured and started automatically.

Wiring

The wiring is defined in the circuit dia-


gram of the PNOZmulti Configurator.
It is possible to define which outputs
on the safety system will communicate
with INTERBUS. The connection to IN-
TERBUS is made via two female 9-pin
D-Sub screw connectors
2.3
1: DO2
2: DI2
5 3: GND
9 4: n.c.
5: GND
6: /DO2
6 1 7: /DI2
8: n.c.
9: RBST
1: DO1
2: DI1
1 3: GND
6 4: n.c.
5: n.c.
9 6: /DO1
5 7: /DI1
8: n.c.
9: n.c.

n. c. = not connected

Please note:
` Information given in the Technical
details must be followed.
` Use copper wire that can withstand
75 C.
Please note the following when con-
necting to INTERBUS:
` Only use metal plugs or metallised
plastic plugs
` Twisted pair, screened cable must
be used to connect the interfaces

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-375-2006-02
2.3-90
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc5p

Terminal configuration

Installation Dimensions
2.3
` The safety system should be in-
stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
119 (4.69")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 22,5
` To comply with EMC requirements, (0.88")
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-375-2006-02
2.3-91
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc5p

Notice This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB)
via base unit 24 VDC
Power consumption at UB Max 2.5 W
Times
Supply interruption before de-energisation Min. 20 ms
INTERBUS
Application range Non-safety-related applications
Unit type Slave
Status indicator LED
Transmission rate 500 kBit/s, 2 MBit/s
Connection
IBS IN Male 9-pin D-Sub connector
IBS OUT Female 9-pin D-Sub connector
Galvanic isolation Yes
2.3 Test voltage 500 VAC
Environmental data
Vibration in accordance with EN 60068-2-6, 04/95
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability DIN IEC 60068-2-3, 12/86
EMC EN 61000-6-2, 10/01
Ambient temperature 0 ... +55 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 22.5 x 119 mm
Weight with connector 153 g

Order reference

Type Features Order no.


PNOZ mc5p Expansion module Fieldbus module, INTERBUS 773 723

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-375-2006-02
2.3-92
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc5.1p

Unit features
The PNOZ mc5.1p expansion module
` Can be configured in the PNOZmul- is used for communication between
ti Configurator the PNOZmulti modular safety system
` Connection for INTERBUS with fi- and INTERBUS FO.
bre-optic cable INTERBUS FO is designed for fast
` Transmission rate, selectable be- data exchange at field level. The PNOZ
tween 500 kBit/s and 2 MBit/s mc5.1p expansion module is a passive
` Status indicators for communica- INTERBUS FO subscriber (Slave). The
tion with INTERBUS and for errors basic functions of communication with
` F-SMA connection technology INTERBUS FO conform to EN 50254.
` Max. 1 PNOZ mc5.1p can be con- The central controller (Master) reads
Expansion
Products
NSG-D-2-384-2006-02
2.3
PNOZ mc5.1p
modules nected to the base unit input information from the slaves and
` In the PNOZmulti Configurator, writes output information to the slaves
Expansion module for connection to a
24 inputs (standard) and 24 outputs as part of each cycle. As well as the
base unit from the PNOZmulti modular
(standard) can be configured for cyclical transfer of usable data, the
safety system
communication via a fieldbus. PNOZ mc5.1p can also be used for di-
agnostics and commissioning func-
Approvals
Unit description tions.
The expansion module may not be
The expansion module may only be used for safety-related functions.
PNOZ mc5.1p
connected to a base unit from the
PNOZmulti modular safety system. System requirements
2.3
It connects the PNOZmulti modular
safety system to INTERBUS FO. ` PNOZmulti Configurator: From Ver-
The PNOZmulti modular safety system sion 3.0.0
is used for the safety-related interrup- ` Base unit PNOZ m1p: From Version
tion of safety circuits. 3.0
The unit is designed for use in: Please contact Pilz if you have an older
` Emergency stop equipment version.
` Safety circuits in accordance with
VDE 0113 Part 1 and EN 60204-1

Block diagram

TX

IBS IN

RX
Base unit

TX

IBS OUT

RX

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-384-2006-02
2.3-93
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc5.1p

Function description unit and the PNOZ mc5.1p are con- safety system is reset, the PNOZ
nected via a jumper. The PNOZ mc5.1p is configured and started au-
The data to be transferred via INTER- mc5.1p is also supplied with voltage tomatically.
BUS FO is selected and configured in via this jumper. After the supply volt-
the PNOZmulti Configurator. The base age is switched on or the PNOZmulti

Wiring

The wiring is defined in the circuit dia-


gram of the PNOZmulti Configurator.
It is possible to define which inputs
and outputs on the safety system will
communicate with INTERBUS FO. The
PNOZ mc5.1p features RX and TX F-
SMA screw connections for IBS IN and
RX and TX for IBS OUT for connecting
to the INTERBUS FO.

Key:
IBS IN: Remote bus IN
IBS OUT: Remote bus
OUT
2.3 TX: Transmitter
RX: Receiver

Please note:
Information given in the Technical de-
tails must be followed.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-384-2006-02
2.3-94
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc5.1p

Terminal configuration

2.3
Dimensions
Installation

` The safety system should be in-


stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
121 (4.76")

upward and downward. Other


mounting positions could damage
the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN 94 (3.70") 22,5
rail. (0.88")
` To comply with EMC requirements,
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-384-2006-02
2.3-95
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc5.1p

NOTICE This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB)
via base unit 24 VDC
Power consumption at UB Max 2 W
Times
Supply interruption before de-energisation Min. 20 ms
INTERBUS
Application range Non-safety-related applications
Unit type Slave
Status indicator LED
Transmission rate 500 kBit/s, 2 MBit/s
Connection
IBS IN FSMA screw connections
IBS OUT FSMA screw connections
Galvanic isolation Yes
2.3 Test voltage 500 VAC
Environmental data
Vibration in accordance with EN 60068-2-6, 04/95
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability DIN IEC 60068-2-3, 12/86
EMC EN 61000-6-2, 10/01
Ambient temperature 0 ... +55 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 22.5 x 121 mm
Weight with connector 132 g

Order reference

Type Features Order no.


PNOZ mc5.1p Expansion module Fieldbus module, INTERBUS FO 773 728

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-384-2006-02
2.3-96
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc6p

Unit features The unit is designed for use in:


` Emergency stop equipment
` Can be configured in the PNOZmul- ` Safety circuits in accordance with
ti Configurator VDE 0113 Part 1 and EN 60204-1
` Connection for CANopen
` Station addresses from 0 ... 99, se- The PNOZ mc6p expansion module is
lected via rotary switch used for communication between the
` Status indicators for communica- PNOZmulti modular safety system and
tion with CANopen and for errors CANopen.
` Max. 1 PNOZ mc6p units can be CANopen is designed for fast data ex-
connected to the base unit change at field level. The PNOZ mc6p
` A maximum of 24 outputs on the expansion module is a passive CAN-
Expansion
Products
NSG-D-2-376-2006-02
2.3
PNOZ mc6pmodules PNOZmulti safety system can be open subscriber (Slave). The basic
defined in the PNOZmulti Configu- communication functions conform to
Expansion module for connection to a
rator for communication with CAN- CiA DS-301 V3.0. The central control-
base unit from the PNOZmulti modular
open. These outputs can be ler (Master) reads input information
safety system
connected to outputs on from the slaves and writes output in-
Logic elements formation to the slaves as part of each
Approvals
Time elements cycle. As well as the cyclical transfer of
Event counters usable data, the PNOZ mc6p can also
Connection points be used for diagnostics and commis-
PNOZ mc6p
Inputs on the safety system. sioning functions.
The expansion module may not be
2.3
Unit description used for safety-related functions.

The expansion module may only be System requirements


connected to a base unit from the
PNOZmulti modular safety system. ` PNOZmulti Configurator: From Ver-
It connects the PNOZmulti modular sion 3.0.0
safety system to CANopen. ` Base unit PNOZ m1p: From Version
The PNOZmulti modular safety system 3.0
is used for the safety-related interrup- Please contact Pilz if you have an older
tion of safety circuits. version.

Block diagram
Base unit
CANopen

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-376-2006-02
2.3-97
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc6p

Function description

The data to be transferred via CAN-


open is selected and configured in the
PNOZmulti Configurator. The base
unit and the PNOZ mc6p are connect-
ed via a jumper. The PNOZ mc6p is
also supplied with voltage via this
jumper. The station address is set via
2 rotary switches. After the supply
voltage is switched on or the PNOZ-
multi safety system is reset, the PNOZ
mc6p is configured and started auto-
matically.

Wiring

The wiring is defined in the circuit dia-


gram of the PNOZmulti Configurator.
It is possible to define which outputs
on the safety system will communicate
with CANopen. The connection to
2.3 CANopen is made via a male 9-pin D-
Sub connector

1: n.c.
2: CAN_L
1 3: n.c.
6 4: n.c.
5: CAN_SHLD
9 6: n.c.
5 7: CAN_H
8: n.c.
9: n.c.

n.c. = not connected

Please note:
` Information given in the Technical
details must be followed.
` Use copper wire that can withstand
75 C.
Please note the following when con-
necting to CANopen:
` Only use metal plugs or metallised
plastic plugs
` Twisted pair, screened cable must
be used to connect the interfaces

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-376-2006-02
2.3-98
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc6p

Terminal configuration

X1

CANopen
DR

x10

x1

PNOZ mc6p
PWR
ERR RUN

Installation Dimensions
2.3
` The safety system should be in-
stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
119 (4.69")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 22,5
` To comply with EMC requirements, (0.88")
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-376-2006-02
2.3-99
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc6p

Notice This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB)
via base unit 24 VDC
Power consumption at UB Max 2.5 W
Times
Supply interruption before de-energisation Min. 20 ms
CANopen
Application range Non-safety-related applications
Unit type Slave
Status indicator LED
Station address 0 ... 99
Transmission rate 10, 20, 50, 125, 250, 500, 800 kBit/s, 1 MBit/s
Connection Male 9-pin connector
Galvanic isolation Yes
Test voltage 500 VAC
2.3 Environmental data
Vibration in accordance with EN 60068-2-6, 04/95
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability DIN IEC 60068-2-3, 12/86
EMC EN 61000-6-2, 10/01
Ambient temperature 0 ... +55 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 22.5 x 119 mm
Weight with connector 145 g

Order reference

Type Features Order no.


PNOZ mc6p Expansion module Fieldbus module, CANopen 773 724

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-376-2006-02
2.3-100
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc6p coated version

Unit features The unit is designed for use in:


` Emergency stop equipment
` Can be configured in the PNOZmul- ` Safety circuits in accordance with
ti Configurator VDE 0113 Part 1 and EN 60204-1
` Connection for CANopen
` Station addresses from 0 ... 99, se- The PNOZ mc6p expansion module is
lected via rotary switch used for communication between the
` Status indicators for communica- PNOZmulti modular safety system and
tion with CANopen and for errors CANopen.
` Max. 1 PNOZ mc6p units can be CANopen is designed for fast data ex-
connected to the base unit change at field level. The PNOZ mc6p
` A maximum of 24 outputs on the expansion module is a passive CAN-
Expansion
Products
NSG-D-2-377-2006-02
2.3
PNOZ mc6pmodules
coated version PNOZmulti safety system can be open subscriber (Slave). The basic
defined in the PNOZmulti Configu- communication functions conform to
Expansion module for connection to a
rator for communication with CAN- CiA DS-301 V3.0. The central control-
base unit from the PNOZmulti modular
open. These outputs can be ler (Master) reads input information
safety system
connected to outputs on from the slaves and writes output in-
Logic elements formation to the slaves as part of each
Approvals
Time elements cycle. As well as the cyclical transfer of
Event counters usable data, the PNOZ mc6p can also
Connection points be used for diagnostics and commis-
PNOZ mc6p coated
Inputs on the safety system. sioning functions.
version
The expansion module may not be
2.3
Unit description used for safety-related functions.

The expansion module may only be System requirements
connected to a base unit from the
PNOZmulti modular safety system. ` PNOZmulti Configurator: From Ver-
It connects the PNOZmulti modular sion 3.0.0
safety system to CANopen. ` Base unit PNOZ m1p: From Version
The PNOZmulti modular safety system 3.0
is used for the safety-related interrup- Please contact Pilz if you have an older
tion of safety circuits. version.

Block diagram
Base unit
CANopen

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-377-2006-02
2.3-101
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc6p coated version

Function description

The data to be transferred via CAN-


open is selected and configured in the
PNOZmulti Configurator. The base
unit and the PNOZ mc6p are connect-
ed via a jumper. The PNOZ mc6p is
also supplied with voltage via this
jumper. The station address is set via
2 rotary switches. After the supply
voltage is switched on or the PNOZ-
multi safety system is reset, the PNOZ
mc6p is configured and started auto-
matically.

Wiring

The wiring is defined in the circuit dia-


gram of the PNOZmulti Configurator.
It is possible to define which outputs
on the safety system will communicate
with CANopen. The connection to
2.3 CANopen is made via a male 9-pin D-
Sub connector

1: n.c.
2: CAN_L
1 3: n.c.
6 4: n.c.
5: CAN_SHLD
9 6: n.c.
5 7: CAN_H
8: n.c.
9: n.c.

n.c. = not connected

Please note:
` Information given in the Technical
details must be followed.
` Use copper wire that can withstand
75 C.
Please note the following when con-
necting to CANopen:
` Only use metal plugs or metallised
plastic plugs
` Twisted pair, screened cable must
be used to connect the interfaces

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-377-2006-02
2.3-102
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc6p coated version

Terminal configuration

X1

CANopen
DR

x10

x1

PNOZ mc6p
PWR
ERR RUN

Installation Dimensions
2.3
` The safety system should be in-
stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
119 (4.69")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 22,5
` To comply with EMC requirements, (0.88")
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-377-2006-02
2.3-103
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc6p coated version

Notice This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB)
via base unit 24 VDC
Power consumption at UB Max 2.5 W
Times
Supply interruption before de-energisation Min. 20 ms
CANopen
Application range Non-safety-related applications
Unit type Slave
Status indicator LED
Station address 0 ... 99
Transmission rate 10, 20, 50, 125, 250, 500, 800 kBit/s, 1 MBit/s
Connection Male 9-pin connector
Galvanic isolation Yes
Test voltage 500 VAC
2.3 Environmental data
Vibration in accordance with EN 60068-2-6, 04/95
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability DIN IEC 60068-2-3, 12/86
EMC EN 61000-6-2, 10/01
Ambient temperature 0 ... +50 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 22.5 x 119 mm
Weight with connector 145 g

Order reference

Type Features Order no.


PNOZ mc6p Expansion module Fieldbus module, CANopen 773 727
coated version

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-377-2006-02
2.3-104
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc7p

Unit features ` Safety circuits in accordance with


VDE 0113 Part 1 and EN 60204-1
` Can be configured in the PNOZmul-
ti Configurator The PNOZ mc7p expansion module is
` Connection for CC-Link used for communication between the
` Station addresses from 0 ... 63, se- PNOZmulti modular safety system and
lected via rotary switch CC-Link.
` Status indicators for communica- CC-Link is designed for fast data ex-
tion with CC-Link and for errors change at field level. The expansion
` Max. 1 PNOZ mc7p units can be module PNOZ mc7p is a passive CC-
connected to the base unit Link subscriber (Slave). The basic
` Station type: Remote Device communication functions conform to
` Assigned stations: 2 CC-Link Ver.1.10. The central control-
` A maximum of 24 outputs on the
Expansion
Products
NSG-D-2-378-2006-02
2.3
PNOZ mc7pmodules

ler (Master) reads input information


Expansion module for connection to a PNOZmulti safety system can be from the slaves and writes output in-
base unit from the PNOZmulti modular defined in the PNOZmulti Configu- formation to the slaves as part of each
safety system rator for communication with CC- cycle. As well as the cyclical transfer of
Link. usable data, CC-Link can also be used
Approvals for diagnostics and commissioning
Unit description functions.
The expansion module may not be
PNOZ mc7p The expansion module may only be used for safety-related functions.
connected to a base unit from the
2.3
PNOZmulti modular safety system. System requirements
It connects the PNOZmulti modular
safety system to CC-Link. ` PNOZmulti Configurator: From Ver-
The PNOZmulti modular safety system sion 3.0.0
is used for the safety-related interrup- ` Base unit PNOZ m1p: From Version
tion of safety circuits. 3.0
The unit is designed for use in: Please contact Pilz if you have an older
` Emergency stop equipment version.

Block diagram

DA
CC-Link

Base unit

DB
DG
SLD
FG/PE

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-378-2006-02
2.3-105
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc7p

Function description

The data to be transferred via CC-Link


is selected and configured in the
PNOZmulti Configurator. The base
unit and the PNOZ mc7p are connect-
ed via a jumper. The PNOZ mc7p is
also supplied with voltage via this
jumper. The station address is set via
2 rotary switches. After the supply
voltage is switched on or the PNOZ-
multi safety system is reset, the PNOZ
mc7p is configured and started auto-
matically.

Wiring

The wiring is defined in the circuit dia-


gram of the PNOZmulti Configurator.
It is possible to define which outputs
on the safety system will communicate
with CC-Link. The connection to CC-
2.3 Link is made via a 5-pin screw connec-
tor.

1 2 3 4 5 DA
DB
DG
SLD
FG/PE
DA DB DG SLD FG/
PE
1: DA (Channel A)
2: DB (Channel B)
3: DG (Earth)
4: SLD (Cable shield)
5: FG/PE (Functional earth)

Please note:
` Information given in the Technical
details must be followed.
` Use copper wire that can withstand
75 C.
Please note the following when con-
necting to CC-Link:
` Only use metal plugs or metallised
plastic plugs
` Twisted pair, screened cable must
be used to connect the interfaces

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-378-2006-02
2.3-106
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc7p

Terminal configuration

X1

1
CC-Link

2
3
4
5
BAUD
RATE

x10

x1

PNOZ mc7p
SD RUN
L
RD ERR.

2.3
Installation Dimensions

` The safety system should be in-


stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
122 (4.80")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 22,5
` To comply with EMC requirements, (0.88")
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-378-2006-02
2.3-107
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc7p

Notice This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB)
via base unit 24 VDC
Power consumption at UB Max 2.5 W
Times
Supply interruption before de-energisation Min. 20 ms
CC-Link
Application range Non-safety-related applications
Unit type Slave
Status indicator LED
Station address 0 ... 63
Assigned stations 2
Transmission rate 156, 625 kBit/s, 2.5; 5; 10 MBit/s
Connection 5-pin screw connector
Galvanic isolation Yes
2.3 Test voltage 500 VAC
Environmental data
Vibration in accordance with EN 60068-2-6, 04/95
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability DIN IEC 60068-2-3, 12/86
EMC EN 61000-6-2, 10/01
Ambient temperature 0 ... +55 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 22.5 x 122 mm
Weight with connector 150 g

Order reference

Type Features Order no.


PNOZ mc7p Expansion module Fieldbus module, CC-Link 773 726

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-378-2006-02
2.3-108
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc8p

Unit features ` Safety circuits in accordance with


VDE 0113 Part 1 and EN 60204-1
` Can be configured in the PNOZmul-
ti Configurator The PNOZ mc8p expansion module is
` Connection for Ethernet IP and used for communication between the
Modbus TCP PNOZmulti modular safety system and
` Transmission rate 10 MBit/s Ethernet IP plus Modbus TCP.
(10BaseT) and 100 MBit/s Ethernet IP and Modbus TCP is de-
(100BaseTX) signed for fast data exchange at field
` IP address is set via DIP switches level. The PNOZ mc8p expansion
on the front of the unit module is a passive Ethernet IP
` Status indicators for communica- (Adapter) or Modbus TCP (Slave) sub-
Expansion
Products
NSG-D-2-391-2006-04
2.3
PNOZ mc8pmodules
tion and for errors scriber. The basic functions of com-
Expansion module for connection to a ` Max. 1 PNOZ mc8p can be con- munication with Ethernet IP and
base unit from the PNOZmulti modular nected to the base unit Modbus TCP conform to IEEE 802.3.
safety system ` A maximum of 24 inputs and 24 The central controller (master) reads
outputs on the PNOZmulti safety input information from the slaves and
Approvals system can be defined in the writes output information to the slaves
PNOZmulti Configurator for com- as part of each cycle. As well as the
munication with Ethernet IP and cyclical transfer of usable data, the
PNOZ mc8p Modbus TCP. PNOZ mc8p can also be used for di-
agnostics and commissioning func-
Unit description tions.
2.3
The expansion module may not be
The expansion module may only be used for safety-related functions.
connected to a base unit from the
PNOZmulti modular safety system. System requirements
It connects the PNOZmulti modular
safety system to Ethernet IP and Mod- ` PNOZmulti Configurator: From Ver-
bus TCP. sion 4.0.2
The PNOZmulti modular safety system ` Base unit PNOZ m0p: From Version
is used for the safety-related interrup- 1.1
tion of safety circuits. ` Base unit PNOZ m1p: From Version
The unit is designed for use in: 4.1
` E-STOP installations ` Base unit PNOZ m2p: From Version
1.1

Block diagram
Ethernet IP/Modbus TCP

Base unit

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-391-2006-04
2.3-109
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc8p

Function description rator. The base unit and the PNOZ multi safety system is reset, the PNOZ
mc8p are connected via a jumper. The mc8p is configured and started auto-
The data to be transferred via Ethernet PNOZ mc8p is also supplied with volt- matically.
IP or Modbus TCP is selected and age via this jumper. After the supply
configured in the PNOZmulti Configu- voltage is switched on or the PNOZ-

Verdrahtung

The wiring is defined in the circuit dia- communicate with Ethernet IP and
gram of the PNOZmulti Configurator. Modbus TCP. The connection to Eth-
It is possible to define which inputs ernet IP and Modbus TCP is made via
and outputs on the safety system will RJ45 connectors.
8 1

Pin Standard
1 TD+ (Transmit+)
2 TD- (Transmit-)
3 RD+ (Receive+)
4 n.c.
5 n.c.
6 RD- (Receive-)
2.3 7 n.c.
8 n.c.
n.c.: not connected

Please note:
` Information given in the Technical
details must be followed.
` Use copper wire that can withstand
75 C.
Please note the following when con-
necting to Ethernet IP and Modbus
TCP:
` The following minimum require-
ments of the connection cable and
connector must be met:
Only use standard industrial Eth-
ernet cable and connectors.
Only use double-shielded twist-
ed pair cable and shielded RJ45
connectors (industrial connec-
tors).
10BaseT or 100BaseTX cable in
accordance with the Ethernet
standard (min. Category 5)
` Measures to protect against inter-
ference:
Ensure the requirements for the in-
dustrial use of Ethernet are met
(IEEE 802.3u).

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-391-2006-04
2.3-110
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc8p

Terminal configuration

12 3 45 6 7 8
Installation Dimensions

` The safety system should be in- 2.3


stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
114 (4.49")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN 94 (3.70") 22,5
rail. (0.88")
` To comply with EMC requirements,
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-391-2006-04
2.3-111
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc8p

Notice This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB)
via base unit 24 VDC
Power consumption at UB Max 2.5 W
Times
Supply interruption before de-energisation Min. 20 ms
Ethernet IP/Modbus TCP
Application range Non-safety-related applications
Unit type
Ethernet IP Adapter
Modbus TCP Slave
Status indicator LED
Connection
Ethernet IP/Modbus TCP RJ45 socket
Galvanic isolation Yes
2.3 Test voltage 500 VAC
Environmental data
Vibration in accordance with EN 60068-2-6, 04/95
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability DIN IEC 60068-2-3, 12/86
EMC EN 61000-6-2, 10/01
Ambient temperature 0 ... +50 C
With forced convection 0 ... +60 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 22.5 x 114 mm
Weight with connector 140 g

Order reference

Type Features Order no.


PNOZ mc8p Expansion module Fieldbus module, Ethernet IP, Modbus TCP 773 730

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-391-2006-04
2.3-112
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc9p

Unit features
The PNOZ mc9p expansion module is
` Can be configured in the PNOZmul- used for communication between the
ti Configurator PNOZmulti modular safety system and
` Connection for PROFINET IO PROFINET IO.
` Transmission rate 100 MBit/s PROFINET IO is designed for fast data
(100BaseTX) exchange at field level. The PNOZ
` Status indicators for communica- mc9p expansion module is a passive
tion and for errors PROFINET IO subscriber. The basic
` Max. 1 PNOZ mc9p can be con- communication functions with
nected to the base unit PROFINET IO conform to the System
` A maximum of 24 inputs and 24 Description published by the PROFI-
Expansion
Products
NSG-D-2-402-2006-11
2.3
PNOZ mc9pmodules
outputs on the PNOZmulti safety BUS User Group. The central control-
Expansion module for connection to a system can be defined in the ler (master) reads input information
base unit from the PNOZmulti modular PNOZmulti Configurator for com- from the slaves and writes output in-
safety system munication with PROFINET IO. formation to the slaves as part of each
cycle.
Approvals Unit description The expansion module may not be
used for safety-related functions.
The expansion module may only be
PNOZ mc9p connected to a base unit from the System requirements
PNOZmulti modular safety system.
It connects the PNOZmulti modular ` PNOZmulti Configurator: From Ver-
2.3
safety system to PROFINET IO. sion 5.0.0
The PNOZmulti modular safety system ` Base unit PNOZ m0p: From Version
is used for the safety-related interrup- 2.2
tion of safety circuits. ` Base unit PNOZ m1p: From Version
The unit is designed for use in: 5.2
` Emergency stop equipment ` Base unit PNOZ m2p: From Version
` Safety circuits in accordance with 2.2
VDE 0113 Part 1 and EN 60204-1

Block diagram
PROFINET

Base unit

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-402-2006-11
2.3-113
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mc9p

Function description unit and the PNOZ mc9p are connect- system is reset, the PNOZ mc9p is
ed via a jumper. The PNOZ mc9p is configured and started automatically.
The data to be transferred via PROFI- also supplied with voltage via this
NET IO is selected and configured in jumper. After the supply voltage is
the PNOZmulti Configurator. The base switched on or the PNOZmulti safety

Wiring

The wiring is defined in the circuit dia- communicate with PROFINET IO. The
gram of the PNOZmulti Configurator. connection to PROFINET IO is made
It is possible to define which inputs via RJ45 connectors.
and outputs on the safety system will 8 1

Pin Standard
1 TD+ (Transmit+)
2 TD- (Transmit-)
3 RD+ (Receive+)
4 n.c.
5 n.c.
6 RD- (Receive-)
7 n.c.
2.3 8 n.c.
n.c.: not connected

Please note:
` Information given in the "Technical
details" must be followed.
` Use copper wire that can withstand
75 C.
Please note the following when con-
necting to PROFINET IO:
` The following minimum require-
ments of the connection cable and
connector must be met:
Only use standard industrial Eth-
ernet cable and connectors.
Only use double-shielded twist-
ed pair cable and shielded RJ45
connectors (industrial connec-
tors).
100BaseTX cable in accordance
with the Ethernet standard (min.
Category 5)
` Measures to protect against inter-
ference:
Ensure the requirements for the in-
dustrial use of PROFINET IO are
met, as stated in the Installation
Manual published by the User
Group.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-402-2006-11
2.3-114
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Products

Expansion modules
PNOZ mc9p

Terminal configuration

773731

Installation Dimensions

` The safety system should be in-


2.3
stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
114 (4.49")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN 94 (3.70") 22,5
rail. (0.88")
` To comply with EMC requirements,
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-402-2006-11
2.3-115
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Products

Expansion modules
PNOZ mc9p

Notice This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB)
via base unit 24 VDC
Power consumption at UB Max 2.5 W
Times
Supply interruption before de-energisation Min. 20 ms
PROFINET IO
Application range Non-safety-related applications
Unit type
PROFINET IO Slave
Status indicator LED
Transmission rate 100 MBit/s
Connection RJ45 socket
Galvanic isolation Yes
Test voltage 500 VAC
2.3 Environmental data
Vibration in accordance with EN 60068-2-6, 04/95
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability DIN IEC 60068-2-3, 12/86
EMC EN 61000-6-2, 10/01
Ambient temperature 0 ... +50 C
With forced convection 0 ... +60 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 22.5 x 114 mm
Weight with connector 140 g

Order reference

Type Features Order no.


PNOZ mc9p Expansion module Fieldbus module, PROFINET IO 773 731

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-402-2006-11
2.3-116
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ml1p

Unit features System requirements

` Can be configured in the PNOZmul- ` PNOZmulti Configurator: from Ver-


ti Configurator sion 5.2.0
` Point-to-point connection via 4- ` Base unit PNOZ m0p: From Version
core shielded, twisted-pair cable 2.3
` 32 virtual inputs and 32 virtual out- ` Base unit PNOZ m1p: From Version
puts 5.3
` Status indicators ` Base unit PNOZ m2p: From Version
` Plug-in connection terminals (either 2.3
cage clamp terminal or screw termi- Please contact Pilz if you have an older
nal) version.
Expansion
Products
NSG-D-2-403-2007-06
2.3
PNOZ ml1pmodules
` Max. 4 PNOZ ml1p units can be
Connection module for the safe con- connected to the base unit Safety features
nection of two PNOZmulti safety sys-
tems Unit description The relay conforms to the following
safety criteria:
Approvals The expansion module may only be ` The circuit is redundant with built-in
connected to a base unit from the self-monitoring.
PNOZmulti modular safety system. ` The safety function remains effec-
PNOZ ml1p The PNOZmulti modular safety system tive in the case of a component fail-
is used for the safety-related interrup- ure.
tion of safety circuits and is designed
2.3
for use on:
` Emergency stop equipment
` Safety circuits in accordance with
VDE 0113 Part 1 and EN 60204-1

Block diagram

24V 24V 0V 0V CA+ CA- CB+ CB- Shield

=
=
to previous

Interface
Interface

module
module

to next

Power

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-403-2008-08
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Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ml1p

Function description ` With semiconductor outputs:


Connection of multiple base units: tSUM = tON + (n * tBUS) + tCOND
The PNOZ ml1p connection module is Any number of base units can be con- ` With relay outputs:
used for the safe transfer of 32 virtual nected via PNOZ ml1p connection tSUM = tON + (n * tBUS) + tREL
inputs and 32 virtual outputs between modules. Two PNOZ mI1p are re- ` Input delay and switch-off delay are
two PNOZmulti systems. One connec- quired for the connection between two only included once in the reaction
tion module is assigned to each base base units. However, only a maximum time. The data transmission time
unit. Data is exchanged cyclically. of 4 connection modules may be con- between the connection modules is
nected to any one base unit. multiplied by the number of con-
The function of the inputs and outputs nections.
on the safety system depends on the Data transmission time: ` Please refer to the connection ex-
safety circuit created using the PNOZ- The tBUS data transmission time is the amples under Preparing for opera-
multi Configurator. A chip card is used time between the virtual output at tion.
to download the safety circuit to the base unit 1 being set and the virtual in-
base unit. The base unit has 2 micro- put at base unit 2 becoming available Caution!
controllers that monitor each other. (see "Technical details"). For signals that are forwarded or re-
They evaluate the input circuits on the ceived via the PNOZ ml1p, the overall
base unit and expansion modules and The maximum reaction time for se- reaction time, e.g. the maximum reac-
switch the outputs on the base unit ries connection of n base units tion time of the series connection of n
and expansion modules accordingly. is the time between the activation of a base units, must always be considered
The online help on the PNOZmulti safety function at the input on one in the risk assessment.
Configurator contains descriptions of base unit and the switching of an out-
2.3 the operating modes and all the func- put on the connected base unit.
The risk assessment must consider all
hazards as regards the reaction time
tions of the PNOZmulti safety system, ` The maximum reaction time tSUM and the safety distance. The overall re-
plus connection examples. includes the following times: action time must not delay the transfer
tON: Input delay = 4 ms to a safe condition by more than the
Data exchange: tCOND: Switch-off delay of semi- permitted time.
` Data is exchanged cyclically. conductor output = 30 ms
` After the end of a PNOZmulti cycle, tREL: Switch-off delay of relay out- Virtual inputs and outputs:
each base unit sends its output Inputs and outputs for both PNOZmul-
put = 50 ms
data to its connection module. This ti systems are assigned in the PNOZ-
tBUS: Data transmission time be-
output data is immediately sent to multi Configurator. Inputs and outputs
the connection module on the other tween two base units = 35 ms
n: Number of connections between with the same number are assigned to
base unit. each other, e.g. output o5 on one
` At the same time, the base unit base units
The maximum reaction time tSUM for PNOZmulti system to input i5 on the
reads the input data from the con- other PNOZmulti system.
nection module. series connection of n base units

Wiring

The wiring is defined in the circuit dia- nals are either designed as cage
gram in the Configurator. Inputs and clamp terminals or screw terminals
outputs can be selected there. (see order references).
Please note: ` Cable shield:
` Information given in the Technical Please note: Always connect the
details must be followed. shield to both connection mod-
` Use copper wire that can withstand ules (Shield terminal).
75 C. The shield of the connection ca-
` Connect the inputs and outputs ble may only be connected to
from two PNOZ ml1p with a 4-core the Shield terminals on both
shielded cable. The cables must be PNOZ ml1p. Do not connect the
twisted in pairs (see Preparing for shield to the equipotential bond-
operation). ing bar, for example.
` Note the crossover cabling, e.g.
CA+ with CB+.
` You can use ready-made cable
from Pilz to connect two PNOZ
ml1p. The plug-in connection termi-

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-403-2008-08
2.3-118
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Products

Expansion modules
PNOZ ml1p

Preparing for operation

` Supply voltage

Supply voltage AC DC

24V + 24 V DC
24V
0V 0V
0V

` Connection of two PNOZmulti base


units via PNOZ ml1p

PNOZ ml1p CA+ CA+ PNOZ ml1p


CA- CA-
CB+ CB+
CB- CB-
Shield Shield

2.3
` Connection example 1 at O0 connection modules + switch-off
Series connection of 3 base units tSUM = tON + (n * tBUS) + tCOND delay tCOND of semiconductor out-
Reaction time tSUM between base tSUM = 4 ms + (1 * 35 ms ) + 30 ms put at O1
unit Base 1 and Base 2: = 69 ms tSUM = tON + (n * tBUS ) + tCOND
Input delay tON at I3 and I6 + data Reaction time tSUM between base tSUM = 4 ms + (2 * 35 ms ) + 30 ms
transmission time 1 * tBUS through unit Base 1 and Base 3: = 104 ms
connection module + switch-off de- Input delay tON at I3 and I6 + data
lay tCOND of semiconductor output transmission time 2 * tBUS through

Base 1 Base 2 K2 Base 3 K3


CHIP-Card CHIP-Card CHIP-Card
Shield

Shield

Shield

Shield

O0 O1
I3 I6

S1

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-403-2008-08
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Products

Expansion modules
PNOZ ml1p

` Connection example 2
Connection of 5 base units. The re-
action times are calculated in the
same way as application example
1. After pressing S1 on Base 1, the
semiconductor outputs switch after
the following reaction times tSUM:
O0 on Base 1: 69 ms
O1 on Base 3: 104 ms
O0 on Base 4: 139 ms
O0 on Base 5: 104 ms

Base 1 Base 2 K2 Base 3 K3


CHIP-Card CHIP-Card CHIP-Card
Shield
Shield

Shield

Shield

Shield
O0 O1
I3 I6

S1
2.3

Base 4 K4 Base 5 K5
CHIP-Card CHIP-Card
Shield
Shield

Shield

O0 O0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-403-2008-08
2.3-120
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ml1p

Terminal configuration

Shield
Installation Dimensions

` The safety system should be in- 2.3


stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
121 (4.76")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 22,5
` To comply with EMC requirements, (0.88")
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-403-2008-08
2.3-121
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ml1p

NOTICE This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB) 24 VDC
Power consumption at UB 5W
Galvanic isolation Yes
Test voltage 2 kV
Times
Switch-on delay 5 s (after UB is applied)
Supply interruption before de-energisation Min. 20 ms
Data transmission time Max. 35 ms
Inputs
Number of virtual inputs 32
Input delay 30 ms
Outputs
Number of virtual outputs 32
Environmental data
2.3
Airgap creepage DIN VDE 0110-1, 04/97
Vibration in accordance with EN 60068-2-6, 01/00
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability EN 60068-2-3, 12/86
EMC EN 60947-5-1, 11/97
Ambient temperature 0 ... +55 C
Storage temperature -25 ... +70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Maximum cable runs between two PNOZ ml1p 100 m
Cross section of external conductors
Rigid single-core, flexible multi-core or multi-core
With crimp connector 0.2 ... 1.5 mm2
Torque setting for connection terminals (screws) 0.2 ... 0.25 Nm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 22.5 x 121 mm
Weight with connector 130 g

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-403-2008-08
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Products

Expansion modules
PNOZ ml1p

Order reference

Type Features Terminals Order no.


PNOZ ml1p Expansion module 773 540
PNOZ mli1p Cable 5m With screw terminals 773 890
PNOZ mli1p Cable 10 m With screw terminals 773 891
PNOZ mli1p Cable 50 m With screw terminals 773 892
PNOZ mli1p Cable 5m With cage clamp terminals 773 893
PNOZ mli1p Cable 10 m With cage clamp terminals 773 894
PNOZ mli1p Cable 50 m With cage clamp terminals 773 895
PNOZ mi1p 1 set of cage clamp ter- 783 400
minals
PNOZ mi1p 1 set of screw terminals 793 400

2.3

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Products

Expansion modules
PNOZ ms1p

Unit features Unit description

` Monitoring of 2 independent axes The expansion module may only be


` Connection per axis connected to a base unit from the
1 incremental encoder PNOZmulti modular safety system.
or It monitors standstill, speed and direc-
2 proximity switches tion of rotation up to Category 3 of EN
or 954-1.
1 incremental encoder and 1 The PNOZmulti modular safety system
proximity switch is used for the safety-related interrup-
` Measured variables: tion of safety circuits and is designed
Standstill for use on:
Expansion
Products
NSG-D-2-379-2006-10
2.3
PNOZ ms1pmodules
Speed (8 values can be set) ` Emergency stop equipment
Speed monitor for connection to a Direction of rotation ` Safety circuits in accordance with
base unit from the PNOZmulti modular ` Axis types, input device types and VDE 0113 Part 1 and EN 60204-1
safety system reset mode can be selected in the
PNOZmulti Configurator System requirements
` Status indicators for
Approvals Supply voltage ` PNOZmulti Configurator: from Ver-
Incremental encoders sion 5.1.0
Proximity switches ` Base unit PNOZ m1p: from Version
Axis status, standstill and ex- 5.2
2.3 PNOZ ms1p
cess speed ` Base unit PNOZ m2p: from Version
Faults on the system 2.2
` Proximity switch connection tech- Please contact Pilz if you have an older
nology: Plug-in connection termi- version.
nals (either cage clamp terminal or
screw terminal) Safety features
` Incremental encoder connection
technology: The relay conforms to the following
RJ-45 female connector safety criteria:
` Galvanic isolation between the con- ` The circuit is redundant with built-in
nections X1, X12 and X22 self-monitoring.
` Max. 4 speed monitors can be con- ` The safety function remains effec-
nected to the base unit tive in the case of a component fail-
ure.

Block diagram

X1
I10 I11 I20 I21 24 V 24 V 24 V 0 V 0 V 0V

Axis 1 Axis 2 24 V 0V
to previous

Interface
Interface

module
module

to next

X12 X22

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2.3-124
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Products

Expansion modules
PNOZ ms1p

Function description 24 V will be present at all 3 terminals.


The proximity switches can therefore
The speed monitor can independently be connected directly to the 24 V ter-
monitor two axes for standstill, speed minals on the speed monitor, rather
and direction of rotation. The speed than the power supply.
monitor signals the status of the mon-
itored values to the base unit. Depend- Incremental encoders
ing on the safety circuit loaded, the
values can be transferred from the ` Only incremental encoders with a
base unit, e.g. to a relay output on the differential output of the following
safety system. Incremental encoders type are permitted
and/or proximity detectors can be Sin/Cos
used to record the values. TTL (RS 422)
The incremental encoders are con-
Wiring nected via an adapter or are connect-
ed directly to the speed monitor (see
The wiring is defined in the circuit dia- data sheets: "Connection cable,
gram in the Configurator. adapter for PNOZ ms1p"). The adapter
Details of the input type, axis type and is connected between the incremental
reset mode, plus the values for stand- encoder and the drive. The output on
still, speed monitoring and direction of the adapter is connected to the RJ-45
rotation are also defined in the Config- female connector on the speed moni-
urator. tor. The incremental encoder on con-
2.3
Please note: nector X12 monitors axis 1; the
` Information given in the "Technical incremental encoder on connector
details" must be followed. X22 monitors axis 2.
` Use copper wire that can withstand
75 C. Incremental encoder and proximity
switch on one axis
Proximity switches
From Version 2.0 of the PNOZ ms1p/
` Only pnp type proximity switches PNOZ ms2p speed monitor, an incre-
may be used (N/O contact, posi- mental encoder and a proximity switch
tive-switching) may be configured on one axis to in-
` The proximity switches must be po- crease availability. That way the speed
sitioned in such a way that at least monitor can monitor 3 signals on one
one is energised (carries a high sig- axis: Track A and track B of the incre-
nal). mental encoder plus the proximity
` The proximity switches must be off- switch:
set in such a way that the recorded Standstill monitoring
signals overlap. Standstill is detected when at least
The outputs of both the proximity two of these signals fall below the
switches for axis 1 are connected to standstill frequency.
terminals I10 and I11; both the outputs Monitoring for broken shearpins
of the proximity switches for axis 2 are A broken shearpin is detected when
connected to terminals I20 und I21. If ` Both tracks of the incremental en-
only one axis is to be monitored, either coder signal Standstill
terminals I10 and I11 or terminals I20 and
and I21 will remain free. The proximity ` The proximity switch signals Ro-
switch must always be connected to a tating shaft
0 V terminal on the speed monitor. The This status will only lead to a safe con-
0 V terminals are linked internally. dition if the option for broken shearpin
The proximity switches require a 24 monitoring has been activated in the
VDC supply. To reduce the amount of configuration.
wiring involved, this supply voltage
can be connected to one of the 24 V
terminals on the PNOZ ms1p. As all 3
24 V terminals are linked internally,

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-379-2006-10
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Products

Expansion modules
PNOZ ms1p

Preparing for operation

` Proximity switch

L+
L-

I10
I11
I20
0V I21

` Incremental encoder

Encoder type 1 Vss, 5 V-TTL


Terminate incremental encoder mit 8 PNOZ ms1p
2.3 Zo = 120 Ohm
/B
Zo
7
B
5 X12
/A X22
Zo
4
A
2
0V
1
5V

0V
5 V DC

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-379-2006-10
2.3-126
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Products

Expansion modules
PNOZ ms1p

` Proximity switch and incremental


encoder

Proximity switch and incremental encoder L+


on various axes L-
Axis 1:
Proximity switch at I10, I11 I10
or 0V
I11
Incremental encoder at X12
I20
Axis 2:
I21
Proximity switch at I20, I21
or X12
Incremental encoder at X22
X22
Axis 2

Proximity switch and incremental encoder L+


on one axis L-
Axis 1:
Proximity switch at I10 (I11 remains free) I10
and 0V Axis 1
I11
Incremental encoder at X12
I20
Axis 2:
I21
Proximity switch at I20 (I21 remains free) 2.3
and X12 Axis 1
Incremental encoder at X22
X22

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-379-2006-10
2.3-127
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Products

Expansion modules
PNOZ ms1p

Terminal configuration

Installation Dimensions

2.3 ` The safety system should be in-


stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
121 (4.76")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 45
` To comply with EMC requirements, (1.77")
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-379-2006-10
2.3-128
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Products

Expansion modules
PNOZ ms1p

Notice This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB) 24 VDC
via base unit
Voltage tolerance -15% ... 10%
Power consumption at UB via base unit Typ. 1 W
Residual ripple UB +/- 5 %
Times
Supply interruption before de-energisation Min. 20 ms
Configurable switch-off delay 0 ... 2500 ms
Response time
f 100 Hz:
Configurable switch-off delay +
Switch-off delay PNOZ m1p + 10 ms
f < 100 Hz:
Configurable switch-off delay +
Switch-off delay PNOZ m1p + 10 ms + 1/f 2.3
Proximity switch input
Number of inputs 4 (2 axes)
Signal level at the inputs
1 Signal (high) 11 V 30 V
0 Signal (low) -3 5 V
Input resistance 3 kOhm
Input's frequency range 0 3 kHz
Configurable monitoring frequency
Without hysteresis 0.1 Hz ... 3 kHz
With hysteresis 0.2 Hz ... 3 kHz
Connection type Cage clamp terminals
Cross section of external conductors
Rigid single-core, flexible multi-core or multi-core
With crimp connector 0.5 ... 2.5 mm2
Flexible multi-core with plastic sleeve 0.5 ... 1.5 mm2
Incremental encoder input
Number of inputs 2 (2 axes)
Supply voltage for incremental encoders 5 V +/-10 %, typ. 30 mA
Signal level at the inputs 0.5 Vss 5 Vss
Phase position for the differential signals A, /A and B 90 30
Overload protection -30 V ... +30 V
Input resistance 10 kOhm
Input's frequency range 0 500 kHz
Configurable monitoring frequency
Without hysteresis 0.1 Hz ... 500 kHz
With hysteresis 0.2 Hz ... 500 kHz
Connection type RJ-45 female connector
Environmental data
Airgap creepage DIN VDE 0110-1, 04/97
Vibration in accordance with EN 60068-2-6, 04/95
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability DIN IEC 60068-2-3, 12/86
DIN CEI 60068-2-3, 12/86
EMC EN 60947-5-1, 01/00
Ambient temperature 0 ... +55 C
Storage temperature -25 ... +70 C

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-379-2006-10
2.3-129
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ms1p

Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Torque setting for connection terminals (screws) 0.4 ... 0.5 Nm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 45 x 121 mm
Weight with connector 200 g

Order reference

Type Features Order no.


PNOZ ms1p Expansion module Speed monitor 773 800

2.3

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-379-2006-10
2.3-130
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ms2p

Unit features Unit description

` Monitoring of 2 independent axes The expansion module may only be


` Connection per axis connected to a base unit from the
1 incremental encoder PNOZmulti modular safety system.
or It monitors standstill, speed and direc-
2 proximity switches tion of rotation up to Category 3 of EN
or 954-1.
1 incremental encoder and 1 The PNOZmulti modular safety system
proximity switch is used for the safety-related interrup-
` Measured variables: tion of safety circuits and is designed
Standstill for use on:
Expansion
Products
NSG-D-2-380-2006-10
2.3
PNOZ ms2pmodules
Speed (8 values can be set) ` Emergency stop equipment
Speed monitor for connection to a Direction of rotation ` Safety circuits in accordance with
base unit from the PNOZmulti modular ` Axis types, input device types and VDE 0113 Part 1 and EN 60204-1
safety system reset mode can be selected in the
PNOZmulti Configurator System requirements
` Status indicators for
Approvals Supply voltage ` PNOZmulti Configurator: from Ver-
Incremental encoders sion 5.1.0
Proximity switches ` Base unit PNOZ m1p: from Version
Axis status, standstill and ex- 5.2
PNOZ ms2p
cess speed ` Base unit PNOZ m2p: from Version
2.3
Faults on the system 2.2
` Proximity switch connection tech- Please contact Pilz if you have an older
nology: Plug-in connection termi- version.
nals (either cage clamp terminal or
screw terminal) Safety features
` Incremental encoder connection
technology: The relay conforms to the following
RJ-45 female connector safety criteria:
` Galvanic isolation between the con- ` The circuit is redundant with built-in
nections X1, X12 and X22 self-monitoring.
` Max. 4 speed monitors can be con- ` The safety function remains effec-
nected to the base unit tive in the case of a component fail-
ure.

Block diagram

X1
I10 I11 I20 I21 24 V 24 V 24 V 0 V 0 V 0V

Axis 1 Axis 2 24 V 0V
to previous

Interface
Interface

module
module

to next

X12 X22

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-380-2006-10
2.3-131
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ms2p

Function description 24 V will be present at all 3 terminals.


The proximity switches can therefore
The speed monitor can independently be connected directly to the 24 V ter-
monitor two axes for standstill, speed minals on the speed monitor, rather
and direction of rotation. The speed than the power supply.
monitor signals the status of the mon-
itored values to the base unit. Depend- Incremental encoders
ing on the safety circuit loaded, the
values can be transferred from the ` Only incremental encoders with a
base unit, e.g. to a relay output on the differential output of the following
safety system. Incremental encoders type are permitted
and/or proximity detectors can be Sin/Cos
used to record the values. TTL (RS 422)
HTL (24 V)
Wiring The incremental encoders are con-
nected via an adapter or are connect-
The wiring is defined in the circuit dia- ed directly to the speed monitor (see
gram in the Configurator. data sheets: "Connection cable,
Details of the input type, axis type and adapter for PNOZ ms1p"). The adapter
reset mode, plus the values for stand- is connected between the incremental
still, speed monitoring and direction of encoder and the drive. The output on
rotation are also defined in the Config- the adapter is connected to the RJ-45
2.3 urator. female connector on the speed moni-
Please note: tor. The incremental encoder on con-
` Information given in the "Technical nector X12 monitors axis 1; the
details" must be followed. incremental encoder on connector
` Use copper wire that can withstand X22 monitors axis 2.
75 C.
Incremental encoder and proximity
Proximity switches switch on one axis

` Only pnp type proximity switches From Version 2.0 of the PNOZ ms1p/
may be used (N/O contact, posi- PNOZ ms2p speed monitor, an incre-
tive-switching) mental encoder and a proximity switch
` The proximity switches must be po- may be configured on one axis to in-
sitioned in such a way that at least crease availability. That way the speed
one is energised (carries a high sig- monitor can monitor 3 signals on one
nal). axis: Track A and track B of the incre-
` The proximity switches must be off- mental encoder plus the proximity
set in such a way that the recorded switch:
signals overlap. Standstill monitoring
The outputs of both the proximity Standstill is detected when at least
switches for axis 1 are connected to two of these signals fall below the
terminals I10 and I11; both the outputs standstill frequency.
of the proximity switches for axis 2 are Monitoring for broken shearpins
connected to terminals I20 und I21. If A broken shearpin is detected when
only one axis is to be monitored, either ` Both tracks of the incremental en-
terminals I10 and I11 or terminals I20 coder signal Standstill
and I21 will remain free. The proximity and
switch must always be connected to a ` The proximity switch signals Ro-
0 V terminal on the speed monitor. The tating shaft
0 V terminals are linked internally. This status will only lead to a safe con-
The proximity switches require a 24 dition if the option for broken shearpin
VDC supply. To reduce the amount of monitoring has been activated in the
wiring involved, this supply voltage configuration.
can be connected to one of the 24 V
terminals on the PNOZ ms1p. As all 3
24 V terminals are linked internally,

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-380-2006-10
2.3-132
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ms2p

Preparing for operation

` Proximity switch

L+
L-

I10
I11
I20
0V I21

` Incremental encoder

Encoder type 1 Vss, 5 V-TTL


Terminate incremental encoder mit 8 PNOZ ms2p
Zo = 120 Ohm
/B
Zo
2.3
7
B
5 X12
/A X22
Zo
4
A
2
0V
5V

0V
5 V DC

Encoder type 24 V-HTL


Do not terminate incremental encoder with 8 PNOZ ms2p
/B
Zo = 120 Ohm
7
B
5 X12
/A X22
4
A
2
0V
24 V

0V
24 V DC

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-380-2006-10
2.3-133
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ms2p

` Proximity switch and incremental


encoder

Proximity switch and incremental encoder on various axes L+


Axis 1: L-
Proximity switch at I10, I11
or I10
Incremental encoder at X12 0V
I11
Axis 2:
I20
Proximity switch at I20, I21
I21
or
Incremental encoder at X22 X12

X22
Axis 2

Proximity switch and incremental encoder on one axis L+


Axis 1: L-
Proximity switch at I10 (I11 remains free)
and I10
Incremental encoder at X12 0V Axis 1
I11
Axis 2:
I20
Proximity switch at I20 (I21 remains free)
I21
2.3 and
Incremental encoder at X22 X12 Axis 1

X22

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-380-2006-10
2.3-134
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ms2p

Terminal configuration

Installation Dimensions

` The safety system should be in- 2.3


stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
121 (4.76")

mounting positions could damage


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position, so that
the earthing springs on the safety
system are pressed on to the DIN
rail. 94 (3.70") 45
` To comply with EMC requirements, (1.77")
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-380-2006-10
2.3-135
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ms2p

Notice This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage (UB) 24 VDC
via base unit
Voltage tolerance -15% ... 10%
Power consumption at UB via base unit Typ. 1 W
Residual ripple UB +/- 5 %
Times
Supply interruption before de-energisation Min. 20 ms
Configurable switch-off delay 0 ... 2500 ms
Response time
f 100 Hz:
Configurable switch-off delay +
Switch-off delay PNOZ m1p + 10 ms
f < 100 Hz:
Configurable switch-off delay +
2.3 Switch-off delay PNOZ m1p + 10 ms + 1/f
Proximity switch input
Number of inputs 4 (2 axes)
Signal level at the inputs
1 Signal (high) 11 V 30 V
0 Signal (low) -3 5 V
Input resistance 3 kOhm
Input's frequency range 0 3 kHz
Configurable monitoring frequency
Without hysteresis 0.1 Hz ... 3 kHz
With hysteresis 0.2 Hz ... 3 kHz
Connection type Cage clamp terminals
Cross section of external conductors
Rigid single-core, flexible multi-core or multi-core
With crimp connector 0.5 ... 2.5 mm2
Flexible multi-core with plastic sleeve 0.5 ... 1.5 mm2
Incremental encoder input
Number of inputs 2 (2 axes)
Supply voltage for incremental encoders Independent
Signal level at the inputs 0.5 Vss 30 Vss
Phase position for the differential signals A, /A and B 90 30
Overload protection -30 V ... +30 V
Input resistance 20 kOhm
Input's frequency range 0 500 kHz
Configurable monitoring frequency
Without hysteresis 0.1 Hz ... 500 kHz
With hysteresis 0.2 Hz ... 500 kHz
Connection type RJ-45 female connector
Environmental data
Airgap creepage DIN VDE 0110-1, 04/97
Vibration in accordance with EN 60068-2-6, 04/95
Frequency: 10 ... 55 Hz
Amplitude: 0.35 mm
Climatic suitability DIN IEC 60068-2-3, 12/86
DIN CEI 60068-2-3, 12/86
EMC EN 60947-5-1, 01/00
Ambient temperature 0 ... +55 C
Storage temperature -25 ... +70 C

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-380-2006-10
2.3-136
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ms2p

Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Torque setting for connection terminals (screws) 0.4 ... 0.5 Nm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions (H x W x D) 94 x 45 x 121 mm
Weight with connector 220 g

Order reference

Type Features Order no.


PNOZ ms2p Expansion module Speed monitor 773 810

2.3

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-380-2006-10
2.3-137
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Adapter for PNOZ ms1p and PNOZ ms2p

Adapter for PNOZ ms1p and PNOZ ms2p


Products
2.4

2.4

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
2.4-0
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Adapter for PNOZ ms1p and PNOZ ms2p

Contents Page

Adapter for PNOZ ms1p and PNOZ ms2p


PNOZ msi1Ap, PNOZ msi1Bp, PNOZ msi3Ap, PNOZ msi3Bp 2.4-2
PNOZ msi6p 2.4-4
PNOZ msi9p, PNOZ msi10p, PNOZ msi11p 2.4-6
PNOZ msi S09, PNOZ msi S16, PNOZ msi S25 2.4-8

2.4

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2008-08
2.4-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Adapter for PNOZ ms1p and PNOZ ms2p


PNOZ msi1Ap, PNOZ msi1Bp, PNOZ msi3Ap, PNOZ msi3Bp

Connection

PNOZ msi...

Incremental encoder Drive PNOZ ms1p


PNOZ ms2p

X1 X2 X3

Pin assignment

+5 V
1 1
0V
2 2
A
3 3
1 /A 13
14 4 4 25

9 1 8
5 5 15
2.4 B
6 6
/B
7 7
15 8 9 1
8 8
25 . . . . 14
13 . . 1
. .
. .
15 15
. . . .
. . . .
. .
25 25

Unit types

Various versions are available: ` PNOZ msi1Bp ` PNOZ msi3Ap


` PNOZ msi1Ap 25-pin D-Sub connector and cable 15-pin D-Sub connector and cable
25-pin D-Sub connector and cable runs of 2.5 m runs of 2.5 m
runs of 2.5 m ` PNOZ msi1Bp ` PNOZ msi3Bp
` PNOZ msi1Ap 25-pin D-Sub connector and cable 15-pin D-Sub connector and cable
25-pin D-Sub connector and cable runs of 5 m runs of 2.5 m
runs of 5 m

Technical details

Environmental data
Connector X1 15/25-pin male D-Sub connector
Connector X2 15/25-pin female D-Sub connector
Connector X3 RJ-45 connector
Condensation Not permitted
Ambient temperature 0 ... +60 C
Storage temperature -25 ... +70 C
Protection type IP20

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-382-2008-08
2.4-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Adapter for PNOZ ms1p and PNOZ ms2p


PNOZ msi1Ap, PNOZ msi1Bp, PNOZ msi3Ap, PNOZ msi3Bp

Environmental data
Cable type CAT 6 flexible, silicone-free
Cable runs L 2500 mm/5000 mm
Fixing screws UNC 4-40
Weight PNOZ msi1Ap: 190 g Order no. : 773840
PNOZ msi1Ap: 280 g Order no. : 773844
PNOZ msi1Bp: 190 g Order no. : 773841
PNOZ msi1Bp: 280 g Order no. : 773839
PNOZ msi3Ap: 175 g
PNOZ msi3Bp: 175 g

Order reference

Type D-Sub L Order no.


PNOZ msi1Ap 25-pin 2.5 m 773 840
PNOZ msi1Ap 25-pin 5.0 m 773 844
PNOZ msi1Bp 25-pin 2.5 m 773 841
PNOZ msi1Bp 25-pin 5.0 m 773 839
PNOZ msi3Ap 15-pin 2.5 m 773 842
PNOZ msi3Bp 15-pin 2.5 m 773 843

2.4

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-382-2008-08
2.4-3
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Adapter for PNOZ ms1p and PNOZ ms2p


PNOZ msi6p

Description The contacts on connectors X1 and X2 the following pins on connectors X1


Adapter
Products
NSG-D-2-389-2008-08
2.4
PNOZ msi6p
for PNOZ ms1p and PNOZ ms2p

are connected and have the same as- and X2:


The connection cable is used to con- signment. The signals that are relevant
nect an incremental encoder to the for the speed monitor are recorded in
PNOZ ms2p speed monitor. parallel and are fed to the RJ-45 con-
nector via the cable. These signals use

Signal Pin No.


A 2
/A 1
B 4
/B 3
Vcc nc
GND 9

L B

X1
2.4

X3 T

X2

Technical details

Environmental data
Connector X1 Male 9-pin D-Sub connector
Connector X2 Female 9-pin D-Sub connector
Connector X3 RJ-45 connector
Fixing screws M3
Ambient temperature 0 ... +60 C
Storage temperature -25 ... +70 C
Protection type IP51
Dimensions W/D 31.5 mm/40.0 mm
Cable runs L 7500 mm Order no.: 773859
2500 mm Order no.: 773860
1500 mm Order no.: 773861
Weight 325 g Order no.: 773859
125 g Order no.: 773860
95 g Order no.: 773861

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-389-2008-08
2.4-4
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Adapter for PNOZ ms1p and PNOZ ms2p


PNOZ msi6p

Order reference

Type Features Order no.


PNOZ msi6p 7500 mm 773 859
PNOZ msi6p 2500 mm 773 860
PNOZ msi6p 1500 mm 773 861

2.4

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-389-2008-08
2.4-5
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Adapter for PNOZ ms1p and PNOZ ms2p


PNOZ msi9p, PNOZ msi10p, PNOZ msi11p

Description coder or adapter to the speed monitor The cable cores for connecting the in-
Adapter
Products
NSG-D-2-381-2008-08
2.4
PNOZ msi9p,
for PNOZ
PNOZms1p
msi10p,
and PNOZ ms2p
msi11p

PNOZ ms1p or PNOZ ms2p. cremental encoder or adapter feature


The connection cables PNOZ msi9p, The connection to the speed monitor wires with crimp connectors. The ca-
PNOZ msi10p and PNOZ msi11p are is made via the RJ-45 connector. ble cores are labelled.
used to connect an incremental en-

Terminal assignment

wei-orange/white-orange/blanc-orange
UB
orange/orange/orange
0V
n.c. wei-grn/white-green/blanc-vert
blau/blue/bleu
A 8
/A wei-blau/white-blue/blanc-bleu XXXXXX
XXXXXX
RJ 45
XXXXXX

n.c. grn/green/vert 1
wei-braun/white-brown/blanc-marron
B
braun/brown/marron RJ-45-Stecker/RJ-45 connector/Connecteur RJ-45 :
/B 1: UB
Schirmgeflecht/braided screening/tresse de blindage
S 2: 0 V
3. n.c.
4: A
5: /A
6: n.c.
7: B
8: /B
S: Schirm/Screen/Blindage
n.c. = nicht belegt/not connected/non utilis
2.4

Technical details

Environmental data

Cable runs
PNOZ msi9p 5.0 m
PNOZ msi10p 2.5 m
PNOZ msi11p 1.5 m
Cable type CAT6, flexible, silicone-free
Colour coding in accordance with EIA/TIA 568B
Temperature resistance of insulation material max. 60 C
Climatic suitability EN 60068-2-78
Condensation Not permitted
Ambient temperature 0 ... +60 C
Storage temperature -25 ... +70 C
Protection type IP20
Weight
PNOZ msi9p 180 g
PNOZ msi10p 90 g
PNOZ msi11p 75 g

Order reference

Type L Order no.


PNOZ msi9p 5.0 m 773 856
PNOZ msi10p 2.5 m 773 854
PNOZ msi11p 1.5 m 773 855

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-381-2008-08
2.4-6
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Adapter for PNOZ ms1p and PNOZ ms2p


PNOZ msi9p, PNOZ msi10p, PNOZ msi11p

Order reference for accessories

Type Features Order no.


PNOZ msi S09 9-pin 773 870
PNOZ msi S15 15-pin 773 871
PNOZ msi S25 25-pin 773 872

2.4

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-381-2008-08
2.4-7
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Adapter for PNOZ ms1p and PNOZ ms2p


PNOZ msi S09, PNOZ msi S16, PNOZ msi S25

Description The contacts on the female D-SUB cable. (Pilz adapter cable, see order
Adapter
Products
NSG-D-2-390-2006-02
2.4
PNOZ msi
forS09,
PNOZPNOZ
ms1p
msi
and
S16,
S15,
PNOZ
PNOZ
ms2p
msi S25

connector and the male D-SUB con- reference for accessories).


The PNOZ msi connector sets are nector are connected via the PCB and
used to connect frequency converters have the same assignment. The sig- The individual connector set compo-
to the speed monitor PNOZ ms1p or nals that are relevant for the speed nents are assembled as shown in the
PNOZ ms2p. monitor are recorded in parallel and diagram:
are fed to the RJ-45 connector via the

2.4

Supplied with the connector sets

Adapter housing 9, 15 or 25-pin


male D-SUB connector 9, 15 or 25-pin
female D-SUB connector 9, 15 or 25-pin
PCB for adapter housing 9, 15 or 25-pin
Cable clip 1 piece

Technical details

Plug-in connector
Supply voltage in accordance with VDE 0110 125 VAC
Volume resistance 3 mOhm
Test voltage 1000 V, eff
Ambient temperature -55 ... +125 C

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-390-2006-02
2.4-8
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Adapter for PNOZ ms1p and PNOZ ms2p


PNOZ msi S09, PNOZ msi S16, PNOZ msi S25

Plug-in connector
Insulator material PBTP UL 94 V-0
Housing material Steel, Sn over Ni
Dimensions (H x W x D) 44 mm x 30 mm x 17.6 mm Order no.: 773870
52.3 mm x 30 mm x 17.6 mm Order no.: 773871
66.2 mm x 30 mm x 17.6 mm Order no.: 773872
Weight 90 g Order no.: 773870
100 g Order no.: 773871
115 g Order no.: 773872

Adapter housing
Housing material Zinc diecasting
Protection type IP40

Order reference

Type Features Order no.


PNOZ msi S09 9-pin 773 870
PNOZ msi S15 15-pin 773 871
PNOZ msi S25 25-pin 773 872

2.4
Order refer-
ence for acces-
sories

Type Features Order no.


PNOZ msi10p Adapter cable 2.5 m 773 854
PNOZ msi11p Adapter cable 1.5 m 773 855

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-390-2006-02
2.4-9
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Software

2.5
Software
Products

2.5

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
2.5-0
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Software

Contents Page

Software
PNOZmulti Configurator 2.5-2

2.5

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2007-11
2.5-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Software
PNOZmulti Configurator

Description
The PNOZmulti Configurator contains
The PNOZmulti Configurator is a a wide range of test and diagnostic
graphic tool for the configuration and options, such as:
programming of the PNOZmulti modu- ` Dynamic program display
lar safety system. ` Diagnostic word for evaluating the
The elements of the safety circuit are element status
depicted as icons on the Configurator ` Display PNOZmulti error stack
user interface.
The safety circuit can be created The project can be protected through
quickly and easily using drag & drop. passwords.
The PNOZmulti Configurator down-
loads the complete safety circuit to the System requirements
modular PNOZmulti via a chip card or
via the serial interface. ` Operating system: Windows(r) 2000
Software Configurator
Products
NSG-D-2-315-2006-02
2.5
PNOZmulti
The safety circuit can also be upload- or XP or Vista
ed from the modular PNOZmulti to the ` Processor: Min. 800 MHz proces-
PNOZmulti Configurator is a graphic PNOZmulti Configurator for revision. sor
tool for the configuration and pro- ` RAM: Min. 512 MB
gramming of the PNOZmulti modular Safety functions that can be created ` Hard drive: 20 GB; min. 15 GB of
safety system. using the PNOZmulti Configurator in- available disk space
clude, for example: ` Support for Super VGA graphics
Features ` E-STOP ` CD-ROM drive
` Two-hand button
` Graphic configuration of safety cir- ` Enable switch
cuit ` Operating mode selector switch
` Project configuration, configuration ` Press functions
2.5 generation, documentation, com- ` Light beam device
missioning ` Light grid
` Data transfer via serial interface or ` Safety mat
chip card ` Speed monitoring
` User interface in German, English, ` Muting
French, Italian, Spanish, Japanese,
Chinese (selectable) Users can configure fieldbus inputs
` For Windows 2000 and XP and and outputs in conjunction with the
Vista fieldbus modules. These inputs and
outputs can only be used for standard
functions.
Virtual inputs and outputs can be con-
figured via the serial interface. These
inputs and outputs are treated in the
same manner as fieldbus inputs and
outputs.
Inputs and outputs for standard func-
tions are supported.

Order reference

Software licences Features Order no.


PNOZmulti Configurator Software CD and manual 773 000
PNOZmulti Configurator Software CD 773 000D
PNOZmulti Configurator Software Basic Licence 773 010B
PNOZmulti Configurator Software User Licence 773 010K
PNOZmulti Configurator Software Project Licence 773 010G
PNOZmulti Configurator Software Basic Upgrade Licence 773 010U
PNOZmulti Configurator Software User Upgrade Licence 773 010V

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-315-2006-02
2.5-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Software
PNOZmulti Configurator

Software licences Features Order no.


PNOZmulti Configurator Software Project Upgrade Licence 773 010W
PNOZmulti Configurator Software Time Limited Licence, 2 months 773 010S
PNOZmulti Configurator Software Time Limited Licence, 3 months 773 010R
PNOZmulti Configurator Software Time Limited Licence, 4 months 773 010Q

Order guidelines
Basic Licence: Single user licence, is-
sued to one owner (company name
and location/project must be stated)
User Licence Discounted licence for
an additional workstation, issued to
the owner of a basic licence
Basic Upgrade Licence: Discounted
licence enabling owners of a basic li-
cence to change to a newer version of
the software
User Upgrade Licence: Discounted
licence enabling owners of a user li-
cence to change to a newer version of
the software
Time Limited Licence, 2 months: Ba-
sic licence restricted to 2 months
Time Limited Licence, 3 months: Ba-
sic licence restricted to 3 months
Time Limited Licence, 4 months: Ba-
sic licence restricted to 4 months 2.5

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-315-2006-02
2.5-3
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Applications

3.0
Applications

3.0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
3.0-0
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Applications

Contents Page

Applications
Safety assessments 3.0-2
Base unit configuration 3.0-3
Using connection points 3.0-4
E-STOP and light guard, Category 4, EN 954-1 3.0-11
Two-hand with override, Category 4, EN 954-1 3.0-16
Star-delta start-up, Category B, EN 954-1 3.0-23
Motor ON/OFF, Category B, EN 954-1 3.0-27

3.0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2007-11
3.0-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Applications

Safety assessments

Before using a unit it is necessary to


2006-02
3.0
Safety
Applications
assessments

perform a safety assessment in ac-


cordance with the Machinery Direc-
tive. The units as individual
components guarantee functional
safety, but not the safety of the entire
application. You should therefore de-
fine the safety requirements for the
plant as a whole, and also define how
these will be implemented from a tech-
nical and organisational standpoint
(e.g. refer to BIA [BG Institute for Oc-
cupational Safety] Report 6/97).

Base unit configuration

All the applications use the PNOZ


m1p. Details of how the unit is wired
are given just once, at the start of the
chapter.

3.0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2006-02
3.0-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Base
2006-02
Applications
3.0 unit configuration
0 1 2 3 4 5 6 7 8 9

24 VDC F3

0 VDC
Applications

-A1
CHIP-Card 1
... X1 ...8 1
... X2 ...9 .. ..
1 X3 4

I+C -IC O+C O-C T0 T1 T2 T3 O0 O1 O2 3O A0O V42 4V2 0V 0V 31 41 32 42


Base unit configuration

4O 5O

PNOZm1p

LTU LTU
ERW GA LTU AF AF
OP UNR ID AF I O 0I 1I 2I 3I 4I 5I 6I 7I 8I 9I 01I 11I 12I 31I 14I 51I 16I 71I 18I 19I 1A 1A 2A 2A

X4 1
... X5
...8 1
... X6
...12 1
..X7 ..4

Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
PNOZ m1p
773100

24 VDC F1

0 VDC

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
Revision 02.Dez.2002 Date 02.Jul.2002 Directory:
Name WIE Name WIE
PNOZm1p basic unit Pilz GmbH & Co. Application examples PNOZmulti
Felix-Wankel-Str.2
PNOZmulti 73760 Ostfildern Page: 4
Dep. CS

2006-02
3.0-3
3.0
Applications

Using connection points

Configuration, page 1
2006-02
3.0
Using
Applications
Application
connection
examples
points

Features
` 3 E-STOP
` 3 E-STOP buttons Switch type 3 (2 N/C)
` 2 light curtains Detection of shorts between
` Dual-channel with detection of contacts (A1.i0, A1.i2, A1.i4 -
shorts across contacts test pulse 0, A1.i1, A1.i3, A1.i5 -
` 3 instantaneous load shutdowns test pulse 1)
Automatic reset
Description ` 2 connection point elements
Source connection point 1 and
This example illustrates the use of source connection point 2
connection point elements in the ` AND element
PNOZmulti Configurator. Connection 3 inputs
point elements enable you to create ` Output
wiring diagrams that extend over sev- Safety output, semiconductor
eral pages in the PNOZmulti Configu- type
rator. Single-pole
Three E-STOP buttons are AND-
linked. If none of the buttons are oper- Continued overleaf
ated, there will be a high signal at out-
put A1.o0. A connection point is used
to AND-link the result of the AND oper-
ation to the signal from light curtain 2.
The signal at output A1.o2 will only be
high if no E-STOP button has been op-
erated and the light curtain is not inter-
rupted.
A connection point is used to AND-link
3.0 light curtain 1 to E-STOP button 1. The
signal at output A1.01 will only be high
if E-STOP button 1 has not been oper-
ated and the light curtain is not inter-
rupted.

Feedback loop

The feedback loop is not used.

Reset

The unit is ready for operation when


the conditions at the inputs have been
met (automatic reset).

Safety assessment

` A short circuit between 24 VDC and


inputs A1.i0 ... A1.i9 will be detect-
ed as an error. The safety outputs
will carry a low signal.
` A short circuit between 24 VDC and
a safety output will be detected and
the safety outputs will carry a low
signal.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2006-02
3.0-4
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Applications

Using connection points

3.0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2006-02
3.0-5
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Applications

Using connection points

Configuration, page 2

` 2 light curtains
Switch type 3 (2 N/C)
Detection of shorts between
contacts (A1.i6, A1.i8 - test pulse
0, A1.i7, A1.i9 - test pulse 1)
Automatic reset
` 2 connection point elements
Destination connection point 1
and destination connection point
2
` 2 AND elements
2 inputs
` 2 outputs
Safety output, semiconductor
type
Single-pole

3.0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2006-02
3.0-6
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Applications

Using connection points

3.0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2006-02
3.0-7
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
3.0

3.0-8
0 1 2 3 4 5 6 7 8 9

-A1 test pulse 0 -A1 test pulse 1


-A1
Applications

PNOZ m1p PNOZ m1p


PNOZ m1p
T 0 T 1
O 0

-X1 5 -X1 6
-X2 1

pulse 0
Using connection points

pulse 1

21 31 21 31 21 31
-S1.5 .1 -S2.5 .3 -S3.5 .5
22 32 22 32 22 32

Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
-A1 -A1 -A1 -A1 -A1 -A1

-X5 1 -X5 2 -X5 3 -X5 4 -X5 5 -X5 6


A1

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
I 0 I 1 I 2 I 3 I 4 I 5
-K1.5
A2
PNOZ m1p PNOZ m1p PNOZ m1p PNOZ m1p PNOZ m1p PNOZ m1p

E-STOP 1.1 E-STOP 1.2 E-STOP 2.1 E-STOP 2.2 E-STOP 3.1 E-STOP 3.2

0 VDC

Revision 02.Dez.2002 Date 02.Jul.2002 Directory:


Name WIE Name WIE
Application 5 page 1/3 Pilz GmbH & Co. Usage of PNOZmulti Labels
Felix-Wankel-Str.2 in the Configurator
Category 1 EN 954-1 73760 Ostfildern Page: 14
Dep. CS

2006-02
0 1 2 3 4 5 6 7 8 9

24 VDC F2
Applications

-A1
PNOZ m1p

O 1

-X2 2
pulse 0

pulse 1

-A2.5 -A3.5
Using connection points

+24VDC +24VDC

Test 8
13 23
Test
14 24
9

0VDC 0VDC

PE PE

transmitter receiver

Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
light curtain 1
-A1 -A1

-X5 7 -X5 8

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
A1
I 6 I 7
-K2.5
A2
PNOZ m1p PNOZ m1p

light curtain 1.1 light curtain 1.2

0 VDC

Revision 11.Feb.2003 Date 02.Jul.2002 Directory:


Name WIE Name WIE
Application 5 page 2/3 Pilz GmbH & Co. Usage of PNOZmulti Labels
Felix-Wankel-Str.2
Category 1 EN 954-1 73760 Ostfildern Page: 15
Dep. CS

2006-02
3.0-9
3.0
3.0

3.0-10
0 1 2 3 4 5 6 7 8 9

24 VDC F2
Applications

-A1
PNOZ m1p

O 2
pulse 0

-X2 3
pulse 1

-A4.5 -A5.5
Using connection points

+24VDC +24VDC

Test 8
13 23
Test
14 24
9

0VDC 0VDC

PE PE

transmitter receiver

Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
light curtain 2
-A1 -A1

-X6 1 -X6 2

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
A1
I 8 I 9
-K3.5
A2
PNOZ m1p PNOZ m1p

light curtain 2.1 light curtain 2.2

0 VDC

Revision 03.Dez.2002 Date 02.Jul.2002 Directory:


Name WIE Name WIE
Application 5 page 3/3 Pilz GmbH & Co. Usage of Labels
Felix-Wankel-Str.2
Category 1 EN 954-1 73760 Ostfildern Page: 16
Dep. CS

2006-02
Applications

E-STOP and light guard, Category 4, EN 954-1

ed as an error. All the safety outputs


2006-02
3.0
E-STOP
Applications
Application
andexamples
light guard, Category 4, EN 954-1

Features will carry a low signal.


` A short circuit between 24 VDC and
` 1 E-STOP button a safety output will be detected and
` 1 light curtain all the safety outputs will carry a low
` Dual-channel with detection of signal.
shorts across contacts
` 1 PLC enabling signal Configuration
` 1 instantaneous controller enable
` 1 delayed load shutdown ` Light curtain
Switch type 3 (2 N/C)
Description Detection of shorts between
contacts (A1.i0 - test pulse 0,
A light curtain is used to protect a haz- A1.i1 - test pulse 1)
ardous area. The machine's motor will Automatic reset
only be switched on if: Start-up test
` The light curtain is not interrupted ` E-STOP
and Switch type 3 (2 N/C)
` The E-STOP button has not been Detection of shorts between
operated. contacts (A1.i2 - test pulse 2,
If these safety conditions are met, a A1.i3 - test pulse 3)
pulse (not safety-related) at the enable Automatic reset
input will start the motor and the con- ` AND element
troller will be enabled. 2 inputs
If the light curtain is interrupted or the ` Reset element
E-STOP button is operated, the signal Monitored reset
at outputs A1.o0, A1.o4 and A1.o5 will ` Delay element
switch from high to low. The controller 500 ms
enable will be interrupted and the mo- ` Motor output
tor will switch off after a delay of 0.5 s. Safety output, relay type 3.0
Redundant
Feedback loop Use feedback loop
` Controller enable output
The N/C contacts KM1.2 and KM2.2 Safety output, semiconductor
on contactors KM1.2 and KM2.2 are type
connected to the feedback loop input Single-pole
A1.i8.

Reset

If the conditions for starting the motor


have been met and the feedback loop
is closed, the PLC enabling pulse must
be sent. This pulse (monitored reset)
enables plant operation.

Safety assessment

` The PNOZ m1p and contactors


` KM1.2 and KM2.2 must be installed
in a single location.
` If a switch contact (A1.i0 ... A1.i3) is
overridden, this will be detected as
an error at the next operation. Safe-
ty outputs A1.o4 and A1.o5 will car-
ry a low signal.
` A short circuit between 24 VDC and
inputs A1.i0 ... A1.i3 will be detect-

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2006-02
3.0-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Applications

E-STOP and light guard, Category 4, EN 954-1

3.0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2006-02
3.0-12
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
0 1 2 3 4 5 6 7 8 9

24 VDC F2

-A1 test pulse 0 -A1 test pulse 1


Applications

PNOZ m1p PNOZ m1p

T 0 T 1

-X1 5 -X1 6

light curtain

-A2.2 -A3.2

+24VDC +24VDC

Test 8
13 23
Test
14 24
9

0VDC 0VDC

PE PE

transmitter receiver

Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
-A1 -A1

-X5 1 -X5 2

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
I 0 I 1
E-STOP and light guard, Category 4, EN 954-1

PNOZ m1p PNOZ m1p

light curtain 1.1 light curtain 1.2

0 VDC

Revision 02.Dez.2002 Date 02.Jul.2002 Directory:


Name WIE Name WIE
Application 2 page 1/3 Pilz GmbH & Co. Controlled stopping
Felix-Wankel-Str.2
Category 4 EN 954-1 73760 Ostfildern Page: 7
Dep. CS

2006-02
3.0

3.0-13
3.0

3.0-14
0 1 2 3 4 5 6 7 8 9

24 VDC F2

test pulse 2 test pulse 3 enable drive


-A1 -A1 -A1
Applications

PNOZ m1p PNOZ m1p PNOZ m1p

T 2 T 3 O 0
signal from PLC

-X1 7 -X1 8 -X2 1

21 31 21
-S1.2 -KM1.2
22 .1 32 9.7 22

21
-KM2.2
9.8 22

-A1 -A1 -A1 -A1

-X5 3 -X5 4 -X6 3 -X6 1

I 2 I 3 I 10 I 8

Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
PNOZ m1p PNOZ m1p A1 PNOZ m1p PNOZ m1p

E-STOP 1.1 E-STOP 1.2


-K3.2 enable PLC feedback loop
A2

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
0 VDC
E-STOP and light guard, Category 4, EN 954-1

13 14 9.2

Revision 11.Feb.2003 Date 02.Jul.2002 Directory:


Name WIE Name WIE
Application 2 page 2/3 Pilz GmbH & Co. Controlled stopping
Felix-Wankel-Str.2
Category 4 EN 954-1 73760 Ostfildern Page: 8
Dep. CS

2006-02
0 1 2 3 4 5 6 7 8 9

24 VDC F3
400VAC
L1
Applications

L2 relay 1 relay 2
L3 -A1 -A1
PNOZ m1p PNOZ m1p

-F4.2 L1 O 4 L1 O 5
10A max.

-X3 1 -X3 2 -X3 3 -X3 4


-L1.2

-Z1.2

-A4.2
L1 L2 L3 company: KEB
VFD type : F4

U V W 10 14 19 16 17 18

13 13
-Kx -K3.2
14 8.4 14
1 3 5
-KM1.2 -R1.2
.7 2 4 6 3-10k
A1 A1
1 3 5
-KM2.2 -KM1.2 -KM2.2
.8 A2 A2
2 4 6 forward enable setpoint

Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
drive value

PE-Rail 0 VDC

contactor 1 contactor 2

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
-X1 1 2 3 PE
3RT10 16-1BB42 3RT10 16-1BB42
U1 V1 W1
E-STOP and light guard, Category 4, EN 954-1

1 2 .1 1 2 .1
3 4 .1 3 4 .1
-M1.2 3M 5 6 .1 5 6 .1
2.2KW ~ 21 22 8.8 21 22 8.8
conveyor

Revision 02.Dez.2002 Date 02.Jul.2002 Directory:


Name WIE Name WIE
Application 2 page 3/3 Pilz GmbH & Co. Controlled stopping
Felix-Wankel-Str.2
Category 4 EN 954-1 73760 Ostfildern Page: 9
Dep. CS

2006-02
3.0

3.0-15
Applications

Two-hand with override, Category 4, EN 954-1

safety outputs will carry a low sig-


2006-02
3.0
Two-hand
Applications
Applicationwith
examples
override, Category 4, EN 954-1

Features nal.
` A short circuit between 24 VDC and
` 1 operating mode selector switch the reset input A1.i12 will be detect-
` 1 E-STOP button ed.
` 2 two-hand controls ` A short circuit between 24 VDC and
` Dual-channel with detection of the override input A1.i13 or A1.i14
shorts across contacts will be detected.
` 1 instantaneous load shutdown ` A short circuit between 24 VDC and
a safety output will be detected and
Description the safety outputs will carry a low
signal.
A machine can be operated by one or ` It must be possible to protect the
two people. The machine is enabled operating mode selector switch
via two-hand buttons. from unauthorised operation.
The machine's motor is switched on if:
` The E-STOP button has not been Configuration, page 1
operated
and ` E-STOP
` The operating mode selector switch Switch type 3 (2 N/C)
is in position 0 and both two-hand Detection of shorts between
buttons are operated or contacts (A1.i0 - test pulse 0,
The operating mode selector switch A1.i1 - test pulse 1)
is in position 1 and two-hand but- Manual reset (A1.i12 - test pulse
ton 2 is operated. 3)
If one of these conditions is not met, ` Connection point
the signal at output A1.o0 will switch Source connection point 1
from high to low and the motor will be
switched off. The status of the operat-
3.0 ing mode selector switch is signalled
at outputs A1.o1 and A1.o3.

Feedback loop

The N/C contacts KM1.3 and KM2.3


on contactors KM1.3 and KM2.3 are
connected to the feedback loop input
A1.i11.

Reset

E-STOP monitoring must be activated


through the reset button S6.3 (manual
reset). If the conditions for starting the
motor have been met and the feed-
back loop is closed, operation of the
plant is enabled.

Safety assessment

` If a switch contact (A1.i0 ... A1.i14)


is overridden, this will be detected
as an error at the next operation.
Safety outputs A1.o0 and A1.o2 will
carry a low signal.
` A short circuit between 24 VDC and
inputs A1.i0, A1.i1, A1.i3 ... A1.i10
will be detected as an error. The

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2006-02
3.0-16
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Applications

Two-hand with override, Category 4, EN 954-1

3.0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2006-02
3.0-17
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Applications

Two-hand with override, Category 4, EN 954-1

Configuration, page 2

` Two-hand button
Switch type 6 (N/O - N/C)
Detection of shorts between
contacts (A1.i3, A1.i4 and A1.i7,
A1.i8 - test pulse 0A1.i5, A1.i6
and A1.i9, A1.i10 - test pulse 1)
` Operating mode selector switch
Switch type 9
Detection of shorts between
contacts (A1.i13, A1.i14 - test
pulse 2)
` Connection point
Source connection point 1
` OR element
2 inputs
` AND element
3 inputs
` Motor output
Safety output, semiconductor
type
Redundant
Use feedback loop
` Two-hand on output
Safety output, semiconductor
type
3.0 Single-pole
` Two-hand off output
Safety output, semiconductor
type
Single-pole

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2006-02
3.0-18
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Applications

Two-hand with override, Category 4, EN 954-1

3.0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2006-02
3.0-19
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
3.0

3.0-20
0 1 2 3 4 5 6 7 8 9

24 VDC F2
-A1 test pulse 0 -A1 test pulse 1

PNOZ m1p PNOZ m1p


Applications

T 0 T 1

-X1 5 -X1 6

pulse 1

pulse 0

3
5 7 9
X1.3 X1.3 X1.3 X1.3
X2.3 X2.3 X2.3 X2.3
3 5 7 9

21 13 21 13 21 13 21 13
-S1.3 -S2.3 -S3.3 -S4.3
22 14 22 14 22 14 22 14

4 6 8 10
X2.3 X2.3 X2.3 X2.3
X1.3 X1.3 X1.3 X1.3
4 6 8 10

Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
-A1 -A1 -A1 -A1 -A1 -A1 -A1 -A1

-X5 4 -X5 5 -X5 6 -X5 7 -X5 8 -X6 1 -X6 2 -X6 3

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
I 3 I 4 I 5 I 6 I 7 I 8 I 9 I 10
PNOZ m1p PNOZ m1p PNOZ m1p PNOZ m1p PNOZ m1p PNOZ m1p PNOZ m1p PNOZ m1p
Two-hand with override, Category 4, EN 954-1

two-hand L1.1 two-hand L1.2 two-hand R1.1 two-hand R1.2 two-hand L2.1 two-hand L2.2 two-hand R2.1 two-hand R2.2

Revision 02.Dez.2002 Date 02.Jul.2002 Directory:


Name WIE Name WIE
Application 3 page 1/3 Pilz GmbH & Co. Two-hand application
Felix-Wankel-Str.2
Category 4 EN 954-1 73760 Ostfildern Page: 10
Dep. CS

2006-02
0 1 2 3 4 5 6 7 8 9

400VAC
L1
L2
Applications

L3

1 3 5

-Q1.3
7-10A
2 4 6

1 3 5
-KM1.3
11.7 2 4 6
1 3 5
-KM2.3
11.8 2 4 6

PE-Rail

Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
-X1 1 2 3 PE

U1 V1 W1

-M1.3 M

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
4KW 3 ~
Two-hand with override, Category 4, EN 954-1

motor 1

Revision 02.Dez.2002 Date 02.Jul.2002 Directory:


Name WIE Name WIE
Application 3 page 2/3 Pilz GmbH & Co. Two-hand application
Felix-Wankel-Str.2
Category 4 EN 954-1 73760 Ostfildern Page:10.1
Dep. CS

2006-02
3.0

3.0-21
3.0

3.0-22
0 1 2 3 4 5 6 7 8 9

24 VDC F2

test pulse 3 test pulse 2 motor motor


Applications

-A1 -A1 -A1 -A1


PNOZ m1p PNOZ m1p PNOZ m1p PNOZ m1p
pulse 1
T 3 T 2 A1.O0 A1.O1

pulse 0 -X1 8 -X1 7 -X2 1 -X2 2

1 3 5 7 9 11
21 31 21 13
-KM1.3 -S7.3
-S5.3 .1 .7 -S6.3 2 4 6 8 10 12
22 32 22 14 operating
mode switch
21
-KM2.3
.8 22

-A1 -A1 -A1 -A1 -A1 -A1

-X5 1 -X5 2 -X6 4 -X6 5 -X6 6 -X6 7

Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
I 0 I 1 I 11 I 12 I 13 I 14
PNOZ m1p PNOZ m1p PNOZ m1p PNOZ m1p PNOZ m1p PNOZ m1p A1 A1
-KM1.3 -KM2.3
E-STOP 1.1 E-STOP 1.2 feedback loop reset E-STOP override override A2 A2
two-hand on two-hand off

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
0 VDC
3RT10 16-1BB42 3RT10 16-1BB42
Two-hand with override, Category 4, EN 954-1

1 2 10.1.0 1 2 10.1.0
3 4 10.1.1 3 4 10.1.1
5 6 10.1.1 5 6 10.1.1
21 22 .3 21 22 .3

contactor 1 contactor 2

Revision 02.Dez.2002 Date 02.Jul.2002 Directory:


Name WIE Name WIE
Application 3 page 3/3 Pilz GmbH & Co. Two-Hand application
Felix-Wankel-Str.2
Category 4 EN 954-1 73760 Ostfildern Page: 11
Dep. CS

2006-02
Applications

Star-delta start-up, Category B, EN 954-1

2006-02
3.0
Star-delta
Applications
Applicationstart-up,
examples Category B, EN 954-1

Features

` 1 reset module
` 2 logic connections
` 3 semiconductor outputs
` 1 instantaneous load shutdown
` 2 load shutdowns with a 5 s delay

Description

When the motor is switched on, after a


5 second delay it is possible to switch
between a star and a delta connection.
A high signal at input A1.i4 selects a
star connection, a high signal at input
A1.i5 selects a delta connection.

Feedback loop

The feedback loop is not used.

Reset

The PNOZ m1p is ready for operation


once supply voltage is applied. If there
is a high signal at input A1.i0, the ap-
plication can be activated through a
signal change from low to high at input
A1.i1. 3.0
Configuration

` 1 reset element
Non-monitored reset
` 1 delay element
5000 ms
` 2 AND elements
3 inputs
` 2 negation elements
1 input
` 3 outputs
Safety output, semiconductor
type
Single-pole

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2006-02
3.0-23
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Applications

Star-delta start-up, Category B, EN 954-1

3.0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2006-02
3.0-24
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
0 1 2 3 4 5 6 7 8 9

24 VDC F2
Applications

-A1 -A1 -A1


PNOZ m1p PNOZ m1p PNOZ m1p

O 0 O 1 O 2

-X2 1 -X2 2 -X2 3

21 13 21 21
S1.7 S2.7 -KM2.7 -KM3.7
22 14 .6 22 .7 22

-A1 -A1 -A1 -A1

-X5 1 -X5 2 -X5 4 -X5 5

31 31
I 0 I 1 I 3 I 4 -KM3.7 -KM2.7
.7 32 .6 32
PNOZ m1p PNOZ m1p PNOZ m1p PNOZ m1p

motor stop motor start K2M K3M

A1 A1 A1

Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
-KM1.7 -KM2.7 -KM3.7
A2 A2 A2
Star-delta start-up, Category B, EN 954-1

0 VDC

line contactor star contactor delta contactor

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
3RT10 16-1BB42 3RT10 16-1BB42 3RT10 16-1BB42

1 2 19.1 1 2 19.3 1 2 19.2


3 4 19.1 3 4 19.3 3 4 19.2
5 6 19.2 5 6 19.4 5 6 19.3
21 22 .3 21 22 .4
31 32 .7 31 32 .6

Revision 02.Dez.2002 Date 02.Jul.2002 Directory:


Name WIE Name WIE
Application 7 page 1/2 Pilz GmbH & Co. Star Delta connection
Felix-Wankel-Str.2
Category B EN 954-1 73760 Ostfildern Page: 18
Dep. CS

2006-02
3.0

3.0-25
3.0

3.0-26
0 1 2 3 4 5 6 7 8 9

400VAC
Applications

L1
L2
L3

1 3 5
F1.7
2 4 6

1 3 5 1 3 5 1 3 5
-KM1.7 -KM3.7 -KM2.7
18.5 2 4 6 18.7 2 4 6 18.6 2 4 6

1 3 5
Q1.7
2 4 6
PE-Rail

Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
-X1 1 2 3 PE
Star-delta start-up, Category B, EN 954-1

U1 V1 W1
M

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
M1.7 3~
W2 U2 V2

Revision 02.Dez.2002 Date 02.Jul.2002 Directory:


Name WIE Name WIE
Application 7 page 2/2 Pilz GmbH & Co. Star Delta connection
Felix-Wankel-Str.2
Category B EN 954-1 73760 Ostfildern Page: 19
Dep. CS

2006-02
Applications

Motor ON/OFF, Category B, EN 954-1

2006-02
3.0
Motor
Applications
Application
ON/OFF,
examples
Category B, EN 954-1

Features

` 1 E-STOP button
` 1 logic connection
` 2 instantaneous load shutdowns

Description

A motor can be switched on or off if


the E-STOP button has not been oper-
ated. Pressing the E-STOP button
stops the motor immediately.

Feedback circuit

The feedback loop is not used.

Reset

If the E-STOP button has not been op-


erated and there is a high signal at in-
put A1.i2, the application can be
activated through a pulse edge at in-
put A1.i3.

Configuration

` E-STOP
Switch type 3 (2 N/C) 3.0
Automatic reset
` AND element
2 inputs
` Reset element
2 inputs
` 2 outputs
Safety output, semiconductor
type
Single-pole

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2006-02
3.0-27
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Applications

Motor ON/OFF, Category B, EN 954-1

3.0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2006-02
3.0-28
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
0 1 2 3 4 5 6 7 8 9

24 VDC F2
Applications

400VAC
-A1 display -A1 motor
L1
L2
PNOZ m1p PNOZ m1p
L3
O 0 O 1
1 3 5

-X2 1 -X2 2 -Q1.6


7-10A
2 4 6

1 3 5
-KM1.6
.5 2 4 6
21 31 21 13
-S1.6 .1 S2.6 S3.6
22 32 22 14

PE-Rail

-X1.6 1 2 3 PE
-A1 -A1 -A1 -A1
U1 V1 W1
-X5 1 -X5 2 -X5 3 -X5 4
A1 A1
Motor ON/OFF, Category B, EN 954-1

-M1 3M
-KM1.6 -H1.6 4KW ~
I 0 I 1 I 2 I 3 A2 A2

Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
PNOZ m1p PNOZ m1p PNOZ m1p PNOZ m1p

E-STOP 1.1 E-STOP 1.2 stop start

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
0 VDC
3RT10 16-1BB42

1 2 .8
3 4 .8
5 6 .8

motor display

Revision 02.Dez.2002 Date 02.Jul.2002 Directory:


Name WIE Name WIE
Application 6 page 1/1 Pilz GmbH & Co. Motor On/Off
Felix-Wankel-Str.2
Category B EN 954-1 73760 Ostfildern Page: 17
Dep. CS

2006-02
3.0

3.0-29
Accessories

4.0
Accessories

4.0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
4.0-0
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Accessories

Contents Page

Accessories
Software, chip card 4.0-2
Cable, adapter 4.0-3
Connectors, terminals 4.0-4

4.0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2007-11
4.0-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Accessories

Software, chip card

Description Order no.

Tool Kit, chip card


Tool Kit in carry case, consisting of: 779 000
PNOZmulti Configurator software and manual, German (773 000), chip card and set of 10
labels, chip card reader, programming cable, magnetic safety switch, 5 m connection ca-
ble, bracket
Chip card, 8 kByte, x 1 779 201
Chip card, 8 kByte, x 10 779 200
Chip card, 32 kByte, x 1 779 211
Chip card, 32 kByte, x 10 779 212
Chip card holder 779 240
Chip card reader 779 230
Labels for chip card, x 10 779 250
Software, licences
PNOZmulti Configurator, software on CD plus manual 773 000
PNOZmulti Configurator, software on CD 773 000D
PNOZmulti Configurator, Basic Licence 773 010B
PNOZmulti Configurator, User Licence 773 010K
PNOZmulti Configurator, Project Licence 773 010G
PNOZmulti Configurator, Multi User Licence 773 010M
PNOZmulti Configurator, Basic Upgrade Licence 773 010U
PNOZmulti Configurator, User Upgrade Licence 773 010V
PNOZmulti Configurator, Project Upgrade Licence 773 010W
PNOZmulti Configurator, Multi User Upgrade Licence 773 010N
PNOZmulti Configurator, Time Limited Licence, 2 months 773 010S
PNOZmulti Configurator, Time Limited Licence, 3 months 773 010R
PNOZmulti Configurator, Time Limited Licence, 4 months 773 010Q
PNOZmulti Service Tool, Basic Licence 773 011B
PNOZmulti Service Tool, User Licence 773 011K
4.0 PNOZmulti Service Tool, Project Licence 773 011G
PNOZmulti Service Tool, Multi User Licence 773 011M
PNOZmulti Service Tool, Basic Upgrade Licence 773 011U
PNOZmulti Service Tool, User Upgrade Licence 73 011V
PNOZmulti Service Tool, Project Upgrade Licence 773 011W
PNOZmulti Service Tool, Multi User Upgrade Licence 773 011N

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2006-02
4.0-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Accessories

Cable, adapter

Name Order no.

Cable, adapter
PNOZ msi1Ap adapter and cable, 25-pin, 2.5 m for PNOZ ms1p/PNOZ ms2p 773 840
PNOZ msi1Ap adapter and cable, 25-pin, 5,0 m for PNOZ ms1p/PNOZ ms2p 773 844
PNOZ msi1Bp adapter and cable, 25-pin, 2,5 m for PNOZ ms1p/PNOZ ms2p 773 841
PNOZ msi1Bp adapter and cable, 25-pin, 5,0 m for PNOZ ms1p/PNOZ ms2p 773 839
PNOZ msi3Ap adapter and cable, 15-pin, 2.5 m for PNOZ ms1p/PNOZ ms2p 773 842
PNOZ msi3Bp adapter and cable, 15-pin, 2.5 m for PNOZ ms1p/PNOZ ms2p 773 843
PNOZ msi5p adapter and cable, Bos/Rex, 15-pin, 2.5 m for PNOZ ms1p/PNOZ ms2p 773 857
PNOZ msi5p adapter and cable, Bos/Rex, 15-pin, 1.5 m for PNOZ ms1p/PNOZ ms2p 773 858
PNOZ msi6p adapter and cable, Elau, 9-pin, 7.5 m for PNOZ ms2p 773 859
PNOZ msi6p adapter and cable, Elau, 9-pin, 2.5 m for PNOZ ms2p 773 860
PNOZ msi6p adapter and cable, Elau, 9-pin, 1.5 m for PNOZ ms2p 773 861
PNOZ msi7p adapter and cable, SEW, 15-pin, 2.5 m for PNOZ ms1p/PNOZ ms2p 773 864
PNOZ msi7p adapter and cable, SEW, 15-pin, 1.5 m for PNOZ ms1p/PNOZ ms2p 773 865
PNOZ msi8p adapter and cable, Lenze, 9-pin, 2.5 m for PNOZ ms1p/PNOZ ms2p 773 862
PNOZ msi8p adapter and cable, Lenze, 9-pin, 1.5 m for PNOZ ms1p/PNOZ ms2p 773 863
PNOZ msi9p adapter cable, 5.0 m for PNOZ ms1p/PNOZ ms2p 773 856
PNOZ msi10p adapter cable, 2.5 m for PNOZ ms1p/PNOZ ms2p 773 854
PNOZ msi11p adapter cable, 1.5 m for PNOZ ms1p/PNOZ ms2p 773 855
PNOZ msi S09 9-pin adapter for PNOZ ms1p/PNOZ ms2p, connector set 773 870
PNOZ msi S15 15-pin adapter for PNOZ ms1p/PNOZ ms2p, connector set 773 871
PNOZ msi S25 25-pin adapter for PNOZ ms1p/PNOZ ms2p, connector set 773 872

4.0

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2008-08
4.0-3
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Accessories

Connectors, terminals

Description Order no.

Terminator, jumper
Terminator 779 110
Terminator, coated version 779 112
Jumper 774 639
Jumper, coated version 774 640
Connection terminals
1 set of cage clamp terminals for PNOZ m0p, PNOZ m1p, PNOZ m2p 783 100
1 set of screw terminals for PNOZ m0p, PNOZ m1p, PNOZ m2p 793 100
1 set of cage clamp terminals for PNOZ mi1p, PNOZ mi2p, PNOZ ml1p, PNOZ mc0p 783 400
1 set of screw terminals for PNOZ mi1p, PNOZ mi2p, PNOZ ml1p, PNOZ mc0p 793 400
1 set of cage clamp terminals for PNOZ mo1p 783 400
1 set of screw terminals for PNOZ mo1p 793 400
1 set of cage clamp terminals for PNOZ mo2p 783 520
1 set of screw terminals for PNOZ mo2p 793 520
1 set of cage clamp terminals for PNOZ mo3p 783 400
1 set of screw terminals for PNOZ mo3p 793 400
1 set of cage clamp terminals for PNOZ mo4p 783 536
1 set of screw terminals for PNOZ mo4p 793 536
1 set of cage clamp terminals for PNOZ mc1p, PNOZ ma1p 783 700
1 set of screw terminals for PNOZ mc1p, PNOZ ma1p 793 700
1 set of cage clamp terminals for PNOZ ms1p, PNOZ ms2p 783 800
1 set of screw terminals for PNOZ ms1p, PNOZ ms2p 793 800

4.0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2006-02
4.0-4
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Accessories

Connectors, terminals

4.0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2006-02
4.0-5
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference

5.0 reference
Order
5.1

5.0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
5.0-0
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference

Contents Page

Order reference

Products
Alphabetically by type 5.1-2
Numerically by order 5.1-4
number

5.1

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2007-11
5.1-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference

Products
Alphabetically by type

Type Features Order no. Page


PNOZ m0p Base unit 773 110 2.2-2
PNOZ m1p Base unit 773 100 2.2-11
PNOZ m1p Base unit 773 105 2.2-20
coated version
PNOZ m2p Base unit 773 120 2.2-29
PNOZ ma1p Expansion module 2 analogue inputs 773 812 2.3-2
PNOZ mc0p 24 VDC Power supply for fieldbus 773 720 2.3-64
modules
PNOZ mc1p Expansion module 2 semiconductor outputs, 773 700 2.3-68
standard
PNOZ mc1p Expansion module 2 semiconductor outputs, 773 705 2.3-72
coated version standard
PNOZ mc3p Expansion module Fieldbus module, PROFI- 773 721 2.3-77
BUS-DP
PNOZ mc4p Expansion module Fieldbus module, Device- 773 722 2.3-81
Net
PNOZ mc4p Expansion module Fieldbus module, Device- 773 729 2.3-85
coated version Net
PNOZ mc5.1p Expansion module Fieldbus module, INTER- 773 728 2.3-93
BUS FO
PNOZ mc5p Expansion module Fieldbus module, INTER- 773 723 2.3-89
BUS
PNOZ mc6p Expansion module Fieldbus module, CAN- 773 724 2.3-97
open
PNOZ mc6p Expansion module Fieldbus module, CAN- 773 727 2.3-101
coated version open
PNOZ mc7p Expansion module Fieldbus module, CC-Link 773 726 2.3-105
PNOZ mc8p Expansion module Fieldbus module, Ethernet 773 730 2.3-109
IP, Modbus TCP
PNOZ mc9p Expansion module Fieldbus module, PROFI- 773 731 2.3-113
NET IO
PNOZ mi1p Expansion module 8 inputs 773 400 2.3-8
PNOZ mi1p 1 set of cage clamp 783 400 2.3-64
terminals
PNOZ mi1p 1 set of screw termi- 793 400 2.3-64
5.1 nals
PNOZ mi1p Expansion module 8 inputs 773 405 2.3-13
coated version
PNOZ mi2p Expansion module 8 standard inputs 773 410 2.3-18
PNOZ ml1p Expansion module 773 540 2.3-117
PNOZ mli1p Cable 5m With screw terminals 773 890 2.3-117
PNOZ mli1p Cable 10 m With screw terminals 773 891 2.3-117
PNOZ mli1p Cable 50 m With screw terminals 773 892 2.3-117
PNOZ mli1p Cable 5m With cage clamp terminals 773 893 2.3-117
PNOZ mli1p Cable 10 m With cage clamp terminals 773 894 2.3-117
PNOZ mli1p Cable 50 m With cage clamp terminals 773 895 2.3-117
PNOZ mo1p Expansion module 2 or 4 semiconductor out- 773 500 2.3-22
puts, safe
PNOZ mo1p Expansion module 2 semiconductor outputs, 773 505 2.3-28
coated version safe
PNOZ mo2p Expansion module 1 or 2 relay outputs, posi- 773 520 2.3-34
tive-guided
PNOZ mo2p Expansion module 1 or 2 relay outputs, posi- 773 525 2.3-40
coated version tive-guided
PNOZ mo3p Expansion module 2 dual-pole semiconductor 773 510 2.3-46
outputs, safe

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2007-11
5.1-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference

Products
Alphabetically by type

Type Features Order no. Page


PNOZ mo4p Expansion module 2 or 4 relay outputs, posi- 773 536 2.3-52
tive-guided
PNOZ mo4p Expansion module 2 or 4 relay outputs, posi- 773 537 2.3-58
coated version tive-guided
PNOZ ms1p Expansion module Speed monitor 773 800 2.3-124
PNOZ ms2p Expansion module Speed monitor 773 810 2.3-131
PNOZmulti Software CD and manual 773 000 2.5-2
Configurator
PNOZmulti Software User Licence 773 010K 2.5-2
Configurator
PNOZmulti Software Basic Upgrade Licence 773 010U 2.5-2
Configurator
PNOZmulti Software User Upgrade Licence 773 010V 2.5-2
Configurator
PNOZmulti Software Time Limited Licence, 3 773 010R 2.5-2
Configurator months
PNOZmulti Software CD 773 000D 2.5-2
Configurator
PNOZmulti Software Basic Licence 773 010B 2.5-2
Configurator
PNOZmulti Software Project Licence 773 010G 2.5-2
Configurator
PNOZmulti Software Project Upgrade Licence 773 010W 2.5-2
Configurator
PNOZmulti Software Time Limited Licence, 2 773 010S 2.5-2
Configurator months
PNOZmulti Software Time Limited Licence, 4 773 010Q 2.5-2
Configurator months

5.1

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2007-11
5.1-3
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference

Products
Numerically by order number

Order no. Type Features Page


773 000 PNOZmulti Software CD and manual 2.5-2
Configurator
773 000D PNOZmulti Software CD 2.5-2
Configurator
773 010B PNOZmulti Software Basic Licence 2.5-2
Configurator
773 010G PNOZmulti Software Project Licence 2.5-2
Configurator
773 010K PNOZmulti Software User Licence 2.5-2
Configurator
773 010Q PNOZmulti Software Time Limited Licence, 4 2.5-2
Configurator months
773 010R PNOZmulti Software Time Limited Licence, 3 2.5-2
Configurator months
773 010S PNOZmulti Software Time Limited Licence, 2 2.5-2
Configurator months
773 010U PNOZmulti Software Basic Upgrade Licence 2.5-2
Configurator
773 010V PNOZmulti Software User Upgrade Licence 2.5-2
Configurator
773 010W PNOZmulti Software Project Upgrade Licence 2.5-2
Configurator
773 100 PNOZ m1p Base unit 2.2-11
773 105 PNOZ m1p Base unit 2.2-20
coated version
773 110 PNOZ m0p Base unit 2.2-2
773 120 PNOZ m2p Base unit 2.2-29
773 400 PNOZ mi1p Expansion module 8 inputs 2.3-8
773 405 PNOZ mi1p Expansion module 8 inputs 2.3-13
coated version
773 410 PNOZ mi2p Expansion module 8 standard inputs 2.3-18
773 500 PNOZ mo1p Expansion module 2 or 4 semiconductor out- 2.3-22
puts, safe
773 505 PNOZ mo1p Expansion module 2 semiconductor outputs, 2.3-28
coated version safe
5.1 773 510 PNOZ mo3p Expansion module 2 dual-pole semiconductor 2.3-46
outputs, safe
773 520 PNOZ mo2p Expansion module 1 or 2 relay outputs, posi- 2.3-34
tive-guided
773 525 PNOZ mo2p Expansion module 1 or 2 relay outputs, posi- 2.3-40
coated version tive-guided
773 536 PNOZ mo4p Expansion module 2 or 4 relay outputs, posi- 2.3-52
tive-guided
773 537 PNOZ mo4p Expansion module 2 or 4 relay outputs, posi- 2.3-58
coated version tive-guided
773 540 PNOZ ml1p Expansion module 2.3-117
773 700 PNOZ mc1p Expansion module 2 semiconductor outputs, 2.3-68
standard
773 705 PNOZ mc1p Expansion module 2 semiconductor outputs, 2.3-72
coated version standard
773 720 PNOZ mc0p 24 VDC Power supply for fieldbus 2.3-64
modules
773 721 PNOZ mc3p Expansion module Fieldbus module, PROFI- 2.3-77
BUS-DP
773 722 PNOZ mc4p Expansion module Fieldbus module, Device- 2.3-81
Net

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2007-11
5.1-4
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Order reference

Products
Numerically by order number

Order no. Type Features Page


773 723 PNOZ mc5p Expansion module Fieldbus module, INTER- 2.3-89
BUS
773 724 PNOZ mc6p Expansion module Fieldbus module, CAN- 2.3-97
open
773 726 PNOZ mc7p Expansion module Fieldbus module, CC-Link 2.3-105
773 727 PNOZ mc6p Expansion module Fieldbus module, CAN- 2.3-101
coated version open
773 728 PNOZ mc5.1p Expansion module Fieldbus module, INTER- 2.3-93
BUS FO
773 729 PNOZ mc4p Expansion module Fieldbus module, Device- 2.3-85
coated version Net
773 730 PNOZ mc8p Expansion module Fieldbus module, Ethernet 2.3-109
IP, Modbus TCP
773 731 PNOZ mc9p Expansion module Fieldbus module, PROFI- 2.3-113
NET IO
773 800 PNOZ ms1p Expansion module Speed monitor 2.3-124
773 810 PNOZ ms2p Expansion module Speed monitor 2.3-131
773 812 PNOZ ma1p Expansion module 2 analogue inputs 2.3-2
773 890 PNOZ mli1p Cable 5m With screw terminals 2.3-117
773 891 PNOZ mli1p Cable 10 m With screw terminals 2.3-117
773 892 PNOZ mli1p Cable 50 m With screw terminals 2.3-117
773 893 PNOZ mli1p Cable 5m With cage clamp terminals 2.3-117
773 894 PNOZ mli1p Cable 10 m With cage clamp terminals 2.3-117
773 895 PNOZ mli1p Cable 50 m With cage clamp terminals 2.3-117
783 400 PNOZ mi1p 1 set of cage clamp 2.3-117
terminals
793 400 PNOZ mi1p 1 set of screw termi- 2.3-117
nals

5.1

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2007-11
5.1-5
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives

6.0
Standards
6.1 and directives

6.0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
6.0-0
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives

Contents Page

Standards and directives


European directives and position of the standards in Europe 6.1-2
Risk analysis 6.1-4
Legal regulations outside Europe and standards for functional safety 6.1-5
Risk parameters and categories in accordance with EN 954-1 6.1-6
Safety-related parts of control systems - General principles for design in 6.1-7
accordance with EN ISO 13849-1
Functional safety and legal position of EN/IEC 61508 6.1-9
Functional safety in accordance with EN/IEC 62061 6.1-10

6.1

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2007-11
6.1-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives

European directives and position of the standards in Europe

S
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6
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Incorporation of the directives into domestic law (using Germany as an example)

European directives ` Machinery directive states can use their own legal system
98/37/EC for incorporation and manufacturers
The concept of a single European in- ` Medical device directive are free to select the ways in which
ternal market in terms of the New Ap- 93/42/EEC they implement the requirements of
proach can be traced right back to ` Low voltage directive the directive.
the start of the 70s: The low voltage di- 73/23/EEC
rective is the first piece of European ` Personal protective equipment
legislation to take into account the ap- 89/686/EEC
proach towards harmonisation of a ` Safety of toys directive
common single market. 88/378/EEC

Products that are covered by one or The directives are addressed to mem-
more of the following directives have ber states, who are obliged to incorpo-
to apply a CE-mark, i.e. the product rate the European directives into
must be accompanied by a declara- domestic law. In Germany this is nor-
tion of conformity. With a declaration mally achieved through the device
of conformity the manufacturer con- safety law.
firms that his product meets all the re-
quirements of the European directives Position of the standards in Europe
that relate to his product. This means
he can launch and sell his product The legal status of standards is con-
6.1 within the scope of the EU without stantly under discussion. Inside
consideration of any national regula- Europe, i.e. within the scope of the
tions. European directives that are subject to
the CE-
` Lifts makring obligation, a manufacturer is
95/16/EC not bound by standards or other spec-
` Construction products ifications. He simply needs to comply
89/106/EEC with the health and safety require-
` Pressure equipment directive ments of the directive(s). The associat-
97/23/EC ed benefits of a division between
` EMC directive standards and legislation are obvious:
89/336/EEC It is easier for legislators to agree on
` ATEX the essential requirements than on
94/9/EC technical details. Also, the directives
` Appliances burning gaseous fuels do not regularly have to be adapted to
90/396/EEC the state of technology; member

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2004-05
6.1-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives

European directives and position of the standards in Europe

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A standards have priority over all others EN ISO 12100 Safety of machinery
and deal with essential safety require- EN 1050 Risk assessment
ments for machinery
A
B1 standards deal with aspects EN 954-1 Safety-related parts
of safety EN 574 Two-hand controls
B2 standards deal with safety
devices
B1, B2 EN 418 Emergency stop equipment

C standards deal with EN 12415 Turning machines

C
specific types or groups EN 422 Blow moulding machines
of maschinery EN 692 Mech. presses

Standards pyramid

So what are the benefits of applying manufacturer did not meet the legal less the products concerned are highly
the standards? With so-called harmo- requirements. innovative and no harmonised stand-
nised standards with presumption of ards yet exist. The standards for which
conformity, there is a shifting of the However, should a manufacturer devi- this presumption effect applies can
burden of proof, i.e. if manufacturers ate from the harmonised standards, he be researched in the Official Journal of
apply these standards, it is presumed himself must prove how he has met the EU (e.g. on the Internet). Standards
that they will also comply with the spe- the essential safety requirements. This in Europe are subdivided into what are
cific requirements of the European di- is generally done via a hazard analysis. termed A, B, and C standards.
rectives. The regulatory authorities In practice one would endeavour to
would therefore need to prove that a apply the harmonised standards, un-

6.1

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2004-05
6.1-3
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives

Risk analysis

Risk assessment may occur with machines that are in-


2004-05
6.1 analysis
Standards
Risk and directives

terlinked or for machinery that has The hazards emanating from a ma-
Under the terms of the machinery di- been upgraded and substantially chine may be many and varied, so for
rective, a machine manufacturer must modified. example, it is necessary to consider
assess the hazards in order to identify EN 1050 contains Principles for risk not just mechanical hazards through
all the hazards that apply to his ma- assessment on machinery. These ap- crushing and shearing, but also ther-
chine. He must then design and con- proaches can be called upon as part of mal and electrical hazards and haz-
struct the machine to take account of a comprehensive analysis. EN 954-1 ards from radiation. Risk reduction is
his assessment. This requirement also expands on therefore an iterative process, i.e. it is
applies to operators who act as manu- EN 1050 with regard to the assess- carried out before and during the plan-
facturers under the terms of the ma- ment of safety-related parts of control ning phase and after completion of the
chinery directive. For example, this systems. plant or machine.

Start

Determination of the
limits of the machine Lifecycles, limits application area,
training level, other groups of people,
etc.
Hazard identification
Annex A of EN 1050
Risk analysis point 4, EN 292-1
etc.
Risk assessment
Risk estimation
Extent, probability, group of people,
human factors, reliability of the safety
function, possibility of defeat, etc.
Risk evaluation

Hazard removed?
Is the Yes Protective measures appropriate?
User information sufficient?
machinery End
safe?
No
Risk reduction

Iterative process in accordance with EN 1050

6.1

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2004-05
6.1-4
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives

Legal regulations outside Europe and standards for functional


safety

Legal regulations outside Europe inspected. If a technical device falls


2004-05
6.1 regulations
Standards
Legal and directives
outside Europe and standards for functional safety

with the scope of the product list,


The situation is somewhat different in which is subdivided into 19 categories,
the USA: people there are mainly fa- certification is mandatory, otherwise it
miliar with two types of standards: will be necessary to supply a type of
ANSI (American National Standards declaration of no objection from a
Institute) and OSHA (Occupational national notified body.
Safety and Health Administration).
Japan is currently in a transition peri-
OSHA standards are published by the od: The plan is for Japan to adopt the
state and compliance is mandatory. European new approach in other
ANSI standards, on the other hand, words, to keep standards and legisla-
are developed by private organisa- tion separate. At the moment the inter-
tions and their application is generally national ISO and IEC standards are
not absolutely essential. However, being directly incorporated into na-
ANSI standards can still be found in- tional legislation, which is why people
cluded as part of a contract. Beyond are currently confronted with frequent
that ANSI standards are being taken amendments to laws and lengthy im-
over by OSHA. You can also still come plementation periods.
across the NFPA (National Fire Protec-
tion Association), which developed
NFPA 79 as a counterpart to EN Standards for functional safety
60204-1, for example. OSHA stand-
ards can be compared with the Euro- Different standards may be called
pean directives. Unlike the European upon to observe functional safety on
directives, OSHA standards are more control systems, depending on the ap-
involved with formulating technical plication. In the area of machine safe-
specifications than abstract require- ty, EN 954-1 is the main standard
ments. named for safety-related control sys-
tems. Irrespective of the technology,
The legal basis in the USA can be seen this applies for the whole chain from
as a mix of product standards, fire the sensor to the actuator. The risk
codes (NFPA), electrical codes (NEC) graphs and corresponding risk param-
and national laws. Local government eters can be used to estimate the po-
bodies have the authority to monitor tential risk for danger zones on
that these codes are being enforced machinery. The category is then es-
and implemented. tablished without the use of risk-re-
ducing measures.
Russia and the CIS states have imple-
mented GOST-R certification for some
years now, in other words, technical
devices that fall within a specific prod-
uct area must undergo a certain certi- 6.1
fication process. Machinery and any
corresponding technical accessories
undergo a type approval test through a
European notified body, for example.
This test is generally recognised by a
Russian-based approvals body. From
the point of view of safety, the same
requirements apply as in Europe.

China, on the other hand, has intro-


duced CCC certification. Similar to the
position in Russia, technical products
are subject to mandatory certification
through a national approvals body in
China. In addition, production sites are

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2004-05
6.1-5
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives

Risk parameters and categories in accordance with EN 954-1

Risk parameters Example: safety switch with forced- In general Category 2 can be realised
2004-05
6.1 parameters
Standards
Risk and directives
and categories in accordance with EN 954-1

opening contacts. with electronic techniques. The sys-


S = Severity of injury: tem behaviour allows the occurrence
1 = Slight (normally reversible) injury Well-tried safety principles are circuits of a fault to lead to the loss of the safe-
2 = Serious (normally irreversible) inju- that are constructed in such a way that ty function between checks; the loss
ry including death certain faults can be avoided by the of the safety function is detected by
appropriate arrangement or layout of the check.
F = Frequency and/or exposure time components.
to the hazard:? Category 3
1 = Seldom to quite often and/or the Example: avoiding a short circuit
exposure time is short through appropriate separation, Safety-related parts of control sys-
2 = Frequent to continuous and/or the avoiding component failures that re- tems must be designed so that a sin-
exposure time is long sult from over-dimensioning, using the gle fault in any of these parts does not
failsafe principle (on switching off). lead to the loss of the safety function.
P = Possibility of avoiding the hazard: Whenever reasonably practicable, the
1 = Possible under specific conditions Note: The occurrence of a fault can single fault shall be detected at or be-
2 = Scarcely possible lead to the loss of the safety function. fore the next demand upon the safety
function.
Category 2
Starting point for
risk estimation
Categories This does not mean that all faults will
Safety-related parts of control sys- be detected. The accumulation of un-
tems must be designed so that their detected faults can lead to an unin-
safety function(s) are checked at suita- tended output signal and a hazardous
Categories

ble intervals by the machine control situation at the machine.


system. The safety function(s) must be
checked: at the machine start-up and Category 4
prior to the initiation of any hazardous
situation; periodically during opera- Safety-related parts of control sys-
Risk graph from EN 954 tion, if the risk assessment and the tems must be designed so that a sin-
kind of operation show that it is neces- gle fault in any of these parts does not
Categories in accordance with sary. lead to a loss of the safety function;
EN 954-1 the single fault must be detected at or
The initiation of this check may be au- before the next demand upon the
The control system requirements de- tomatic or manual. Automatically, for safety functions (e.g. immediately at
rived from the risk graph are specified example, the check may be initiated switch on, at the end of a machine op-
as follows: by a signal generated from a control erating cycle).
system at suitable intervals. The auto- If this detection is not possible, then
Category B matic test should be provided by pref- an accumulation of faults shall not lead
erence. The decision about the type of to a loss of the safety function.
Basic category with no special re- test depends on the risk assessment
quirements = good industrial stand- and the judgement of the end user or
ard machine builder. If no fault is detected,
6.1 operation may be approved as a result
Category 1 of the test. If a fault is detected, an out-
put must be generated to initiate ap-
Safety-related parts must be designed propriate control action. A second,
and constructed using well-tried com- independent shutdown route is re-
ponents and well-tried safety princi- quired for this.
ples.
Notes: In some cases Category 2 is
Well-tried means: the components not applicable because the checking
have been widely used in the past with of the safety function cannot be ap-
successful results in similar applica- plied to all components and devices.
tions, or they have been manufactured Moreover, the cost involved in imple-
using principles that demonstrate its menting Category 2 correctly may be
suitability and reliability for safety-re- considerable, so that it may make bet-
lated applications. ter economic sense to implement a
different category.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2004-05
6.1-6
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives

Safety-related parts of control systems - General principles for


design in accordance with EN ISO 13849-1
v
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Determination of the required Performance Level (PL r)


Low risk

Required Performance Level PLr


S Severity of injury
S1 = Slight (normally reversible injury)
S2 = Serious (normally irreversible injury, including death)

F Frequency and/or exposure to a hazard


F1 = Seldom to less often and/or the exposure time is short
F2 = Frequent to continuous and/or the exposure time is long
Starting point
P Possibility of avoiding the hazard or limiting the harm for evaluation
P1 = Possible under specific conditions of safety
P2 = Scarcely possible functions
contribution to
risk reduction High risk

Safety-related parts of control sys- Risk assessment in accordance


tems General principles for design with EN ISO 13849-1
in accordance with EN ISO 13849-1
Risk assessment is an iterative proc-
As the successor standard to EN 954- ess, i.e. it will need to be carried out
1, EN ISO 13849-1 is based on the fa- more than once. The risk must be esti-
miliar categories. Equally, it examines mated and the performance level de-
complete safety functions, including fined for each hazard on which the risk
all the components involved in their is to be reduced through control
design. EN ISO 13849-1 goes beyond measures. The risk is estimated
the qualitative approach of EN 954-1 through consideration of the severity
to include a quantitative assessment of injury (S), the frequency and dura-
of the safety functions. A performance tion of exposure to the hazard (F) and
level (PL) is used for this, building upon the possibility of avoiding or limiting
the categories. the harm (P).

Components/devices require the fol- Parameters S, F and P are used on the


lowing safety parameters: risk graph to determine the required
performance level (PLr) for a safety
` Category (structural requirement) function. The selection of parameters
` PL: Performance level is no different to the procedure used in
` MTTFd: Mean time to dangerous EN 954-1 (1996). However, the result
failure Mean Time To Dangerous is no longer a category but a PL.
Failure)
` DC: Diagnostic coverage Diagnos-
6.1
tic Coverage)
` CCF: Common cause failure Com-
mon Cause Failure)

The standard describes how to calcu-


late the performance level (PL) for
safety-related parts of control sys-
tems, based on designated architec-
tures. EN ISO 13849-1 refers any
deviations to IEC 61508.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2007-02
6.1-7
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives

Safety-related parts of control systems - General principles for


design in accordance with EN ISO 13849-1
Standards andparts
2007-02
Safety-related directives
of control systems - General principles for design in accordance with EN ISO 13849-1

Performance level

The performance level (PL) classifies 5 Performance Levels (PL) Probability of a


levels of probability of failure. The ta- in accordance with EN ISO 13849-1 dangerous failure
per hour [1/h]
ble shows the relationship between PL
and the probability of dangerous fail- a 10-5 < PFH < 10-4
ure per hour (PFHD). b 3 x 10-6 < PFH < 10-5111
c 11110-6 < PFH < 3 x 10-6
d 10-7 < PFH < 10-6
e 10-8 < PFH < 10-7

Once the required PL has been estab-


lished, the PL achieved by the safety
function (SRP/CL) is calculated. To do
this the SRP/CL can be divided into
logical blocks, such as input, logic
solving and output for example.

Logic
Input solving Output

When using a designated architecture


or an architecture of similar structure, Relationship between categories DC, MTTFd and PL
the achieved PL can be calculated
PFH/h-1
graphically using the bar chart. To do
10-4
this the architecture of the SRP/CL in
a
Performance Level
divided into categories. MTTFD and
DCavg are also required. From Catego- 10-5

ry 2 onwards, the CCF will also need to b 3 years

be examined. A component's MTTFD 3 x 10-6


value is usually provided by the manu- c
10 years
facturer. The standard provides tables 10-6
and check lists for calculating the oth- d 30 years
er values. 10-7
100
e MTTFoc = low, MTTFoc = medium, MTTFoc = high years
It is also possible to calculate the
10-8
achieved PL of an SRP/CL. The prob- Cat. B Cat. 1 Cat. 2 Cat. 2 Cat. 3 Cat. 3 Cat. 4
DCavg DCavg DCavg DCavg DCavg DCavg DCavg
ability of dangerous failure of all the = none = none = low = med. = low = med. = high
6.1 blocks that combine to form the safety
function is added up:

PFHSystem =
PFHInput + PFHLogic + PFHOutput

The PL achieved by an SRP/CL must


be at least as high as the PL required
by the safety function. If this condition
is not met, the safety function must be
implemented differently.

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2007-02
6.1-8
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives

Functional safety and legal position of EN/IEC 61508

Functional safety with ?EN/IEC currently busy in the areas of machine What is the legal status ?of
2004-05
6.1
Standards
Functional and
safety
directives
and legal position of EN/IEC 61508

61508? safety with EN/IEC 62061, and proc- EN/IEC 61508?


ess safety with EN/IEC 61511. Also
EN/IEC 61508 is regarded as a generic under revision is EN 954, the standard As EN/IEC 61508 is not listed in the
safety standard, which deals with the harmonised under the scope of the Official Journal of the European Com-
functional safety of electrical, elec- machinery directive, which in future munities for implementation as a Euro-
tronic and programmable electronic will be listed as EN ISO 13849. pean directive, it lacks the so-called
systems, irrespective of the applica- presumption effect: so if the stand-
tion. These sector-specific standards are ard is used on its own, a control sys-
intended to continue the principle ap- tem designer cannot presume that the
One of the main tasks of EN/ proaches of EN/IEC 61508 and to im- relevant requirements of the specific
IEC 61508 is to serve as a basis for the plement the requirements for the European directive have been met.
development of application-oriented relevant application area in a suitably
standards. Standards' committees are practical manner.

Machinery sector Medical sector

IEC61
620
IEC04
623

IEC08
615

Transport sector

IEC11
615 IEC13
615

Process sector Power station sector


6.1
Sector standards from EN/IEC 61508

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2004-05
6.1-9
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives

Functional safety in accordance with EN/IEC 62061

v
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F

Risk assessment and determination of required Safety Integrity Level (SIL)

Class Cl Frequency Probability of hzd. Avoidance


Consequences S 3-4 5-7 8-10 11-13 14-15 and duration Fr event Pr P
Death, losing an eye 4 SIL 2 SIL 2 SIL 2 SIL 3 SIL 3 1 hour 5 Very high 5
or arm
Permanent, 3 OM SIL 1 SIL 2 SIL 3 > 1 h 1 day 5 Likely 4
losing fingers
Reversible, 2 OM SIL 1 SIL 2 > 1 day 2 wks 4 Possible 3 Impossible 5
medical attention
Reversible, first aid 1 OM SIL 1 > 2 wks 1 year 3 Rarely 2 Possible 3
> 1 year 2 Negligible 1 Likely 1

AM = Other measures recommended

Functional safety of safety-related examines the overall lifecycle from the control measures. The risk is estimat-
electrical, electronic and program- concept phase through to decommis- ed through consideration of the sever-
mable electronic control systems in sioning. Quantitative and qualitative ity of injury (Se), the frequency and
accordance with EN/IEC 62061 examinations of the safety functions duration of exposure to the hazard (Fr),
form the basis. probability of occurrence of a hazard-
EN/IEC 62061 represents a sector- Risk estimation is an iterative process, ous event (Pr) and the possibility of
specific standard under EN/ i.e. it will need to be carried out more avoiding or limiting the harm (Av).
IEC 61508. It describes the implemen- than once. The risk must be assessed The required SIL is assigned using the
tation of safety-related electrical con- and the SIL defined for each hazard on table above, where Cl = Fr + Pr + Av.
trol systems on machinery and which the risk is to be reduced through

6.1

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2007-02
6.1-10
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Standards and directives

Functional safety in accordance with EN/IEC 62061

1
6
/IC
N
E
h
w
lfy
o
u
F
v
c
ie
rs
d
n
ta
-S
7
0
2

Safety Integrity Level (SIL) Probability of a


in accordance with EN IEC 62061 dangerous failure
per hour [1/h]
No special safety requirement 10-5 < PFH < 10-4
1 (1 failure in 100 000 h) 3 x 10-6 < PFH < 10-5111
1 (1 failure in 100 000 h) 11110-6 < PFH < 3 x 10-6
2 (1 failure in 1 000 000 h) 10-7 < PFH < 10-6
3 (1 failure in 10 000 000 h) 10-8 < PFH < 10-7

SIL assignment T1: Proof test


T2: Diagnostic test interval
The safety integrity level (SIL) classi- DC: Diagnostic coverage
fies three levels of probability of failure. : Common cause failure
The table shows the relationship be-
tween SIL and the probability of dan- The calculated probability of failure
gerous failure per hour (PFHD). (PFHD) of each SRECS must be less
than the probability of failure required
The SRECS (safety-related electrical by the safety function. The required
control system) is divided into subsys- probability of failure, depending on the
tems. The subsystems are assigned to SIL, can be taken from the table. If this
actual devices. condition is not met, the safety func-
tion must be implemented differently.
The probability of a dangerous failure
is calculated by adding the probabili- The achieved SIL can only be as high
ties of failure of all the subsystems of as the lowest SILCL (SIL Claim Limit)
the SRECS: of a subsystem involved in performing
the safety function.
PFHD = PFHD1 + .... + PFHDn

The selection or design of the SRECS


must always meet the following mini- Safe failure Hardware fault Hardware fault Hardware fault
mum requirements: fraction (SFF) tolerance tolerance tolerance
0 1 2
Requirements for hardware safety in- < 60 % Not allowed SIL 1 SIL 2
tegrity, comprising 60 % < 90 % SIL 1 SIL 2 SIL 3
90 % < 99 % SIL 2 SIL 3 SIL 3
` Architectural constraints for hard- 99 % SIL 3 SIL 3 SIL 3
ware safety integrity
` Requirements for the probability of 6.1
dangerous random hardware fail-
ures

plus requirements for systematic safe-


ty integrity, comprising

` Requirements for avoidance of fail-


ures and
` Requirements for the control of sys-
tematic failures.

The following parameters are required


in assessing hardware safety integrity:

D: Dangerous failure rate

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2007-02
6.1-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Service

Service
7.0
7.1

7.0

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany
7.0-0
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Service

Contents Page

Service

Pre-sales/after sales
Services, concepts and so- 7.1-2
lutions

Business terms and conditions


Terms of delivery and pay- 7.1-3
ment

7.1

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2007-11
7.1-1
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Service

Pre-sales/after sales
Services, concepts and solutions

created and the plant and machinery Certificates and approv-


checked. als
Pilz is certified to DIN ISO
Technical support 9001. International approv-
Our engineers can support als and certification from recognised
you in the selection, use test houses confirm our products' suit-
and application of our prod- ability for worldwide use.
ucts. They are in constant contact with
customers from the widest range of ar-
eas and industrial sectors and are hap-
py to answer your queries at any time.

E-mail:
techsupport@pilz.de

2004-05
7.1
Pre-sales/after
Service
Services, concepts
salesand solutions
24-hour hotline:
+49 711 3409-444
We are happy to advise you, in the
configuration phase or during com- Training and education
missioning. A wide range of seminars
and training courses helps
Plant assessment to communicate the funda-
Analysis and assessment of mentals for minimising risk and assur-
the safety-related condition ing your success.
of your plant and machin-
ery. Presentation of basic proposals Worldwide representa-
for improvement. tives
Our worldwide network of
Risk assessment subsidiaries and sales part-
Assessment of the hazards ners ensures comprehensive support
and risks on plant and ma- and assistance with your questions
chinery, based on norms and problems.
and standards.
Internet
Safety concept Our homepage at
Based on the risk analysis, www.pilz.com provides the
appropriate protective latest information, electron-
measures can be selected ic shopping, direct dialogue and en-
and a safety concept drawn up. quiry functions as well as extensive
download options.
Safety design
Pilz undertakes all the tasks E-Business
required to implement a The focus of Pilz's E-Busi-
project: component selec- ness activities is to
tion, preparation of circuit diagrams, strengthen customer orien-
programming, control cabinet, instal- tation through the use of new media
lation, commissioning. and to increase added value via a sup-
7.1 plementary business model for Busi-
CE services ness-to-Business.
Co-ordination and imple-
mentation of all the activi- Supply and repair service
ties necessary for the CE From a fast, economical re-
conformity of plant and machinery. pair through to a long sup-
ply guarantee to safeguard
Safety sign-off your investment - always expect more
All the relevant safety-relat- from Pilz.
ed documents are exam-
ined, check lists are

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2004-05
7.1-2
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Service

Business terms and conditions


Terms of delivery and payment

2002-02
7.1
Business
Service
Terms of delivery
terms andand
conditions
payment

The terms of delivery and of payment


of the respective Pilz company with
whom a sales contract is closed are
applied. As a rule this is the Pilz com-
pany that places the order. Please se-
lect the legal contract partner from the
order confirmation.

7.1

Pilz GmbH & Co. KG, Sichere Automation, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2002-02
7.1-3
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
AT DE IE NZ

2-1-2-2-006, 2008-08 Printed in Germany


Pilz GmbH & Co. KG, 2006
Pilz Ges.m.b.H. Pilz GmbH & Co. KG Pilz Ireland Industrial Automation Pilz New Zealand
Sichere Automation Sichere Automation Cork Business and Technology Park Safe Automation
Modecenterstrae 14 Felix-Wankel-Strae 2 Model Farm Road 5 Nixon Road
1030 Wien 73760 Ostfildern Cork Mangere
Austria Germany Ireland Auckland
Telephone: +43 1 7986263-0 Telephone: +49 711 3409-0 Telephone: +353 21 4346535 New Zealand
Telefax: +43 1 7986264 Telefax: +49 711 3409-133 Telefax: +353 21 4804994 Telephone: +64 9 6345350
E-Mail: pilz@pilz.at E-Mail: pilz.gmbh@pilz.de E-Mail: sales@pilz.ie Telefax: +64 9 6345352
E-Mail: t.catterson@pilz.co.nz

AU DK IT
Pilz Australia Pilz Skandinavien K/S Pilz ltalia Srl PT
Safe Automation Safe Automation Automazione sicura Pilz Industrieelektronik S.L.
Suite C1, 756 Blackburn Road Ellegaardvej 25 L Via Meda 2/A R. Eng Duarte Pacheco, 120
Clayton, Melbourne VIC 3168 6400 Sonderborg 22060 Novedrate (CO) 4 Andar Sala 21
Australia Denmark Italy 4470-174 Maia
Telephone: +61 3 95446300 Telephone: +45 74436332 Telephone: +39 031 789511 Portugal
Telefax: +61 3 95446311 Telefax: +45 74436342 Telefax: +39 031 789555 Telephone: +351 229407594
E-Mail: safety@pilz.com.au E-Mail: pilz@pilz.dk E-Mail: info@pilz.it Telefax: +351 229407595
E-Mail: pilz@pilz.es

BE LU ES JP
Pilz Belgium Pilz lndustrieelektronik S.L. Pilz Japan Co., Ltd. SE
Safe Automation Safe Automation Safe Automation Pilz Skandinavien K/S
Bijenstraat 4 Cam Ral, 130 Shin-Yokohama Fujika Building 5F Safe Automation
9051 Gent (Sint-Denijs-Westrem) Polgono Industrial Palou Nord 2-5-9 Shin-Yokohama Energigatan 10 B
Belgium 08400 Granollers Kohoku-ku 43437 Kungsbacka
Telephone: +32 9 3217570 Spain Yokohama 222-0033 Sweden
Telefax: +32 9 3217571 Telephone: +34 938497433 Japan Telephone: +46 300 13990
E-Mail: info@pilz.be Telefax: +34 938497544 Telephone: +81 45 471-2281 Telefax: +46 300 30740
E-Mail: pilz@pilz.es Telefax: +81 45 471-2283 E-Mail: pilz.se@pilz.dk
E-Mail: pilz@pilz.co.jp
BR
Pilz do Brasil FI TR
Automao Segura Pilz Skandinavien K/S KR Pilz Emniyet Otomasyon
Rua rtico, 123 - Jd. do Mar Safe Automation Pilz Korea Ltd. rnleri ve Hizmetleri Tic. Ltd. ti.
09726-300 Nuijamiestentie 5 A Safe Automation smail Paa Sokak No: 8
So Bernardo do Campo - SP 00400 Helsinki 9F Jo-Yang Bld. 50-10 Kouyolu/Kadky
Brazil Finland Chungmuro2-Ga Jung-Gu 34718 stanbul
Telephone: +55 11 4337-1241 Telephone: +358 9 27093700 100-861 Seoul Turkey
Telefax: +55 11 4337-1242 Telefax: +358 9 27093709 Republic of Korea Telephone: +90 216 5452910
E-Mail: pilz@pilzbr.com.br E-Mail: pilz.fi@pilz.dk Telephone: +82 2 2263 9541 Telefax: +90 216 5452913

Automation Workbench , Pilz, PIT , PMI, PNOZ , Primo, PSS, PVIS , SafetyBUS p, SafetyEYE are registered trademarks of Pilz GmbH & Co. KG.
Telefax: +82 2 2263 9542 E-Mail: pilz.tr@pilz.de
E-Mail: info@pilzkorea.co.kr
CH FR
Pilz lndustrieelektronik GmbH Pilz France Electronic US CA
Gewerbepark Hintermttli 1, rue Jacob Mayer MX Pilz Automation Safety L.P.
Postfach 6 Pilz de Mexico, S. de R.L. de C.V.

Text and graphics in this leaflet are simply intended to give an overview of the system. No responsibility accepted for errors or omissions.
BP 12 7150 Commerce Boulevard
5506 Mgenwil 67037 Strasbourg Cedex 2 Automatizacin Segura Canton
Switzerland France Circuito Pintores # 170 Michigan 48187
Telephone: +41 62 88979-30 Telephone: +33 3 88104000 Cd. Satelite USA
Telefax: +41 62 88979-40 Telefax: +33 3 88108000 C.P. 53100 Telephone: +1 734 354 0272
E-Mail: pilz@pilz.ch E-Mail: siege@pilz-france.fr Naucalpan de Juarez, Edo. de Mexico Telefax: +1 734 354 3355
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Telephone: +52 55 5572 1300
CN GB Telefax: +52 55 5572 4194
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Trading (Shanghai) Co., Ltd. Safe Automation
Safe Automation Willow House, Medlicott Close
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No. 457 Wu Lu Mu Qi (N) Road Corby Pilz Nederland
Shanghai 200040 Northants NN18 9NF Veilige automatisering
China United Kingdom Postbus 186
Telephone: +86 21 62494658 Telephone: +44 1536 460766 4130 ED Vianen
Telefax: +86 21 62491300 Telefax: +44 1536 460866 Netherlands
E-Mail: sales@pilz.com.cn E-Mail: sales@pilz.co.uk Telephone: +31 347 320477
Telefax: +31 347 320485
E-Mail: info@pilz.nl

... www
In many countries we are www.pilz.com
represented by sales partners.

Please refer to our Homepage Technical support


for further details or contact our +49 711 3409-444
headquarters.

Pilz GmbH & Co. KG


Sichere Automation
Felix-Wankel-Strae 2
73760 Ostfildern, Germany
Telephone: +49 711 3409-0
Telefax: +49 711 3409-133
E-Mail: pilz.gmbh@pilz.de2
Supplement

Data sheets

Data sheets
Supplement
2008-10

Pilz GmbH & Co., Felix-Wankel-Strae 2, 73760 Ostfildern, Germany 2009-06


Telephone +49 (7 11) 34 09-0, Telefax +49 (7 11) 34 09-1 33, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ms3p

Unit features The expansion module may only be


connected to a base unit from the
` Monitoring of 2 independent axes PNOZmulti modular safety system.
` Connection per axis The PNOZmulti modular safety system
1 incremental encoder is used for the safety-related interrup-
` Measured variables: tion of safety circuits and is designed
Standstill for use on:
Speed (8 values can be set) ` Emergency stop equipment
Direction of rotation ` Safety circuits in accordance with
` Axis types, reset mode can be se- VDE 0113 Part 1 and EN 60204-1
lected in the PNOZmulti Configura-
tor System requirements
` Status indicators for
Supply voltage ` PNOZmulti Configurator: From Ver-
Speed monitor for connection to a Incremental encoder sion 6.1.0
base unit from the PNOZmulti modular Axis status, standstill and ex- ` Base unit PNOZ m1p: From Version
safety system cess speed 5.7
Faults on the system ` Base unit PNOZ m2p: From Version
` Incremental encoder connection 2.7
Approvals technology: Please contact Pilz if you have an older
RJ-45 female connector version.
` Function to deactivate speed moni-
PNOZ ms3p toring Safety features
` Galvanic isolation between the con-
nections X1, X12 and X22 The relay conforms to the following
` Max. 4 speed monitors can be con- safety criteria:
nected to the base unit ` The circuit is redundant with built-in
self-monitoring.
Unit description ` The safety function remains effec-
tive in the case of a component fail-
The expansion module monitors ure.
standstill, speed and direction of rota-
tion up to Category 3 of EN 954-1.

Block diagram

X1
to previous

Interface
Interface

module
module

to next

X12 X22

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-411-2008-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ms3p

Function description

The speed monitor can independently


monitor two axes for standstill, speed
and direction of rotation. The speed
monitor signals the status of the mon-
itored values to the base unit. Depend-
ing on the safety circuit loaded, the
values can be transferred from the
base unit, e.g. to a relay output on the
safety system. Incremental encoders
can be used to record the values.
The configuration of the speed monitor
is described in detail in the PNOZmulti
Configurator's online help.

Wiring

` Only incremental encoders with a


differential output of the following
type are permitted
Sin/Cos
TTL (RS 422)
HTL (24 V)
` Please note the values stated in the
technical details
Follow the instructions below when
connecting the incremental encoder:
` The incremental encoder can be
connected via an adapter (e.g.
PNOZ msi4p) or can be connected
directly to the speed monitor.
` The incremental encoder on con-
nector X12 monitors axis 1; the in-
cremental encoder on connector
X22 monitors axis 2.
` Only use shielded cables for all
connections
` Always connect 0 V on the incre-
mental encoder and speed monitor.
` Position the terminating resistors
on the signal lines as close as pos-
sible to the input on the speed mon-
itor.
The wiring is defined in the circuit dia-
gram of the PNOZmulti Configurator.
Details of the input type, axis type and
reset mode, plus the values for stand-
still, speed monitoring and direction of
rotation are also defined in the PNOZ-
multi Configurator.
Please note:
` Information given in the "Technical
details" must be followed.
` Use copper wire that can withstand
75 C.

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-411-2008-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-2
Products

Expansion modules
PNOZ ms3p

Preparing for operation

` Incremental encoders

Encoder type 1 Vss, 5 V-TTL


Incremental Speed monitor
Terminate incremental encoder with encoder 8
/B
Zo = 120 Ohm Zo
7
B
5 X12
/A X22
Zo
4
A
2
0V
5V

0V
5 V DC

Encoder type 24 V-HTL


Incremental Speed monitor
Do not terminate incremental encoder with encoder 8
/B
Zo = 120 Ohm
7
B
5 X12
/A X22
4
A
2
0V
24 V

0V
24 V DC

Terminal configuration

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-411-2008-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ms3p

Installation

` The safety system should be in-


stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
mounting positions could destroy
the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position so that the
earthing springs on the safety sys-
tem are pressed on to the DIN rail.
` The ambient temperature of the
PNOZmulti units in the control cab-
inet must not exceed the figure
stated in the technical details, oth-
erwise air conditioning will be re-
quired.
` To comply with EMC requirements,
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Dimensions
121 (4.76")

94 (3.70") 45
(1.77")

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-411-2008-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-4
Products

Expansion modules
PNOZ ms3p

Notice This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage UB DC
5V
Power consumption at UB DC
1.0 W
Residual ripple DC 5%
Status display LED
Times
Configurable switch-off delay 0 - 2,500 ms
Response time
f>100 Hz: configurable switch-off delay + switch-off delay on base 10 ms
unit
f<100 Hz: configurable switch-off delay + switch-off delay on base 10 ms
unit
Supply interruption before de-energisation 20 ms
Incremental encoder input
Number of inputs 2
Phase position for the differential signals A,/A and B,/B 90 30
Overload protection -30 - 30 V
Input resistance 10 kOhm
Input's frequency range 0 - 500 kHz
Configurable monitoring frequency
without hysteresis 0,1 Hz - 500 kHz
with hysteresis 0,2 Hz - 500 kHz
Connection type (incremental encoder) RJ-45-socket, 8-pin
Environmental data
Airgap creepage in accordance with VDE 0110-1
Climatic suitability DIN IEC 60068-2-3
EMC EN 60947-5-1
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability DIN IEC 60068-2-3
Ambient temperature 0 - 60 C
Storage temperature -25 - 70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions
Height 94.0 mm
Width 45.0 mm
Depth 121.0 mm
Weight 220 g

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-411-2008-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ms3p

Order reference

Type Features Order no.


PNOZ ms3p Expansion module Speed monitor 773 820

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-411-2008-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-6
Products

Expansion modules
PNOZ ms4p

Unit features The expansion module may only be


connected to a base unit from the
` Monitoring of 1 axis PNOZmulti modular safety system.
` Connection: 1 incremental encoder
n
The PNOZmulti modular safety system
de
an

` Measured variables: is used for the safety-related interrup-


rh
vo

Standstill tion of safety circuits and is designed


ild

Speed (16 values can be set)


eb

for use on:


t

Direction of rotation ` Emergency stop equipment


er
G

` Axis types, reset mode can be se- ` Safety circuits in accordance with
n
i
Ke

lected in the PNOZmulti Configura- VDE 0113 Part 1 and EN 60204-1


tor
` Status indicators for System requirements
Supply voltage
Speed monitor for connection to a Incremental encoders ` PNOZmulti Configurator: from Ver-
base unit from the PNOZmulti modular Axis status, standstill and ex- sion 5.1.0
safety system cess speed ` Base unit PNOZ m1p: from Version
Faults on the system 5.2
` Incremental encoder connection ` Base unit PNOZ m2p: from Version
Approvals technology: 2.2
RJ-45 female connector Please contact Pilz if you have an older
` Function to deactivate speed moni- version.
PNOZ ms4p toring
` Galvanic isolation between the con- Safety features
nections X1 and X12

` Max. 4 speed monitors can be con- The relay conforms to the following
nected to the base unit safety criteria:
` The circuit is redundant with built-in
Unit description self-monitoring.
` The safety function remains effec-
The expansion module monitors tive in the case of a component fail-
standstill, speed and direction of rota- ure.
tion up to Category 3 of EN 954-1.

Block diagram

X1
to previous

Interface
Interface

module
module

to next

X12

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-412-2008-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ms4p

Function description

The speed monitor can monitor an


axis for standstill, speed and direction
of rotation. The speed monitor signals
the status of the monitored values to
the base unit. Depending on the safety
circuit loaded, the values can be trans-
ferred from the base unit, e.g. to a re-
lay output on the safety system.
Incremental encoders can be used to
record the values.
The configuration of the speed monitor
is described in detail in the PNOZmulti
Configurator's online help.

Wiring

` Only incremental encoders with a


differential output of the following
type are permitted
Sin/Cos
TTL (RS 422)
HTL (24 V)
` Please note the values stated in the
technical details
Follow the instructions below when
connecting the incremental encoder:
` The incremental encoder can be
connected via an adapter (e.g.
PNOZ msi4p) or can be connected
directly to the speed monitor.
` The incremental encoder on con-
nector X12 monitors the axis.
` Only use shielded cables for all
connections
` Always connect 0 V on the incre-
mental encoder and speed monitor.
` Position the terminating resistors
on the signal lines as close as pos-
sible to the input on the speed mon-
itor.
The wiring is defined in the circuit dia-
gram of the PNOZmulti Configurator.
Details of the input type, axis type and
reset mode, plus the values for stand-
still, speed monitoring and direction of
rotation are also defined in the PNOZ-
multi Configurator.
Please note:
` Information given in the "Technical
details" must be followed.
` Use copper wire that can withstand
75 C.

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-412-2008-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-2
Products

Expansion modules
PNOZ ms4p

Preparing for operation

` Incremental encoders

Encoder type 1 Vss, 5 V-TTL


Incremental Speed monitor
Terminate incremental encoder with encoder 8
/B
Zo = 120 Ohm Zo
7
B
5 X12
/A X22
Zo
4
A
2
0V
5V

0V
5 V DC

Encoder type 24 V-HTL


Incremental Speed monitor
Do not terminate incremental encoder with encoder 8
/B
Zo = 120 Ohm
7
B
5 X12
/A X22
4
A
2
0V
24 V

0V
24 V DC

Terminal configuration

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-412-2008-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ms4p

Installation

` The safety system should be in-


stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
mounting positions could destroy
the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position so that the
earthing springs on the safety sys-
tem are pressed on to the DIN rail.
` The ambient temperature of the
PNOZmulti units in the control cab-
inet must not exceed the figure
stated in the technical details, oth-
erwise air conditioning will be re-
quired.
` To comply with EMC requirements,
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Dimensions
121 (4.76")

94 (3.70") 45
(1.77")

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-412-2008-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-4
Products

Expansion modules
PNOZ ms4p

Notice This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-

Technical details

Electrical data
Supply voltage UB DC
5V
Power consumption at UB DC
1.0 W
Residual ripple DC 5%
Status display LED
Times
Configurable switch-off delay 0 - 2,500 ms
Response time
f>100 Hz: configurable switch-off delay + switch-off delay on base 10 ms
unit *
f<100 Hz: configurable switch-off delay + switch-off delay on base 10 ms
unit *
Supply interruption before de-energisation 20 ms
Incremental encoder input
Number of inputs 1
Phase position for the differential signals A,/A and B,/B 90 30
Overload protection -30 - 30 V
Input resistance 10 kOhm
Input's frequency range 0 - 500 kHz
Configurable monitoring frequency
without hysteresis 0,1 Hz - 500 kHz
with hysteresis 0,2 Hz - 500 kHz
Connection type (incremental encoder) RJ-45-socket, 8-pin
Environmental data
Airgap creepage in accordance with VDE 0110-1
Climatic suitability DIN IEC 60068-2-3
EMC EN 60947-5-1
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability DIN IEC 60068-2-3
Ambient temperature 0 - 60 C
Storage temperature -25 - 70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Dimensions
Height 94.0 mm
Width 45.0 mm
Depth 121.0 mm
Weight 220 g

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-412-2008-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ms4p

Order reference

Type Features Order no.


PNOZ ms4p Expansion module Speed monitor 773 831

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-412-2008-11
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-6
Products

Base units
PNOZ m3p

Unit features ` Emergency stop equipment


` Safety circuits in accordance with
` Can be configured in the PNOZmul- VDE 0113 Part 1 and EN 60204-1
ti Configurator The unit is designed to control and
` Designed to monitor and control monitor furnaces in accordance with
furnaces the standards:
` Positive-guided relay outputs: ` EN 298: Automatic gas burner con-
1 safety output in accordance trol systems for gas burners and
with EN 954-1, Cat. 4 gas burning appliances with or
or 2 safety outputs in accord- without fans
ance with EN 954-1, Cat. 2 ` EN 12953-7: Shell boilers
` Semiconductor outputs: ` EN 12952-8: Water-tube boilers
2 safety outputs in accordance and auxiliary installations
with EN 954-1, Cat. 4 ` EN 50156-1: Electrical equipment
Base units from the PNOZmulti modu-
or 4 safety outputs in accord- for furnaces
lar safety system
ance with EN 954-1, Cat. 3 ` EN 61508: SIL 3: Functional safety
1 auxiliary output of safety-related electrical/electron-
Approvals
` 4 test pulse outputs ic/programmable electronic sys-
` 1 cascading input and output; tems
can also be used as standard out- ` EN 230: Automatic burner control
PNOZ m3p
puts systems for oil burners
` 20 inputs for connecting: ` EN 267: Automatic forced draught
E-STOP pushbuttons burners for liquid fuels (draft)
` EN 298: Automatic gas burner con-
SDDEUTSCHLAND
Two-hand buttons
Safety gate limit switches trol systems for gas burners and
Reset buttons gas burning appliances with or
Light beam devices without fans
Scanners ` EN 676: Automatic forced draught
Enable switches burners for gaseous fuels
PSEN ` EN 746-2: Industrial thermo-
Operating mode selector switch- processing equipment
es ` EN 1643: Valve proving systems for
Safety mats automatic shut-off valves for gas
` Muting function burners and gas appliances
` Connectable: These include:
8 expansion modules on the Monitoring of:
right ` Safety chains
1 fieldbus module on the left ` Combustion air pressure
4 expansion modules on the left ` Ignition
` LED for: ` Flame monitoring
Diagnostics ` External compound controller
Supply voltage ` Tightness control
Output circuits And control of:
Input circuits ` Safety valves
` Test pulse outputs used to detect ` Ignition valves
shorts across the inputs ` Exhaust valve
` Monitoring of shorts between the ` Ignition
safety outputs ` External compound controller
` Plug-in connection terminals (either ` Combustion air blower
cage clamp terminal or screw termi- The following oil and gas burner types
nal) can be monitored:
` Master burner with direct ignition
Unit description ` Master burner with indirect ignition
and joint flame monitoring
The PNOZmulti modular safety system ` Master burner with indirect ignition
is used for the safety-related interrup- and separate flame monitoring
tion of safety circuits and is designed ` Slave burner with direct ignition
for use on:

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-413-2009-01
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m3p

` Slave burner with indirect ignition Safety features ` The relay contacts meet the re-
and joint flame monitoring quirements for safe separation
` Slave burner with indirect ignition The relay conforms to the following through increased insulation com-
and separate flame monitoring safety criteria: pared with all other circuits in the
Chip cards are available with memo- ` The circuit is redundant with built-in safety system.
ries of 8 kByte and 32 kByte. For large- self-monitoring. ` The safety outputs are tested peri-
scale projects we recommend the 32 ` The safety function remains effec- odically using a disconnection test.
kByte chip card (see Accessories tive in the case of a component fail-
chapter). ure.

Block diagram

A1 A2 I0 I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 13 23
RS 232 diagnostic chip card
Interface Interface

=
Input
=

expansion
Interface

module
module

O4 O5

Power

Cascading Test pulse


output
24 V 0V

CI+ CI- CO+CO- T0 T1 T2 T3 O0 O1 O2 O3 OA0 24 V 0V 14 24

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-413-2009-01
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-2
Products

Base units
PNOZ m3p

Function description supply). This means that the supply


voltage can be looped through sev-
The function of the safety system's in- eral connections. The current at
puts and outputs depends on the safe- each terminal may not exceed 9 A.
ty circuit created using the PNOZmulti ` Test pulse outputs must exclusively
Configurator. A chip card is used to be used to test the inputs. They
download the safety circuit to the base must not be used to drive loads.
unit. The base unit has 2 microcontrol- Do not route the test pulse lines to-
lers that monitor each other. They gether with actuator cables within
evaluate the input circuits on the base an unprotected multicore cable.
unit and expansion modules and ` Test pulse outputs are also used to
switch the outputs on the base unit supply safety mats that trigger a
and expansion modules accordingly. short circuit.
The LEDs on the base unit and expan- Where test pulses are used for the
sion modules indicate the status of the safety mat, they may not be reused
PNOZmulti safety system. for other purposes.
The online help on the PNOZmulti Safety mats are supported from
Configurator contains descriptions of Version 1.3 of the base unit.
the operating modes and all the func-
tions of the PNOZmulti safety system,
plus connection examples.

Wiring

The wiring is defined in the circuit dia-


gram in the Configurator. There you
can select the inputs that are to per-
form a particular safety function and
the outputs that will switch this safety
function.
Please note:
` Information given in the "Technical
details" must be followed.
` Outputs:
O0 to O5 are safety outputs.
O4 and O5 are relay outputs
O0 to O3 are semiconductor out-
puts
OA0 is an auxiliary output.
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Use copper wire that can withstand
75 C.
` Sufficient fuse protection must be
provided on all output contacts with
inductive loads.
` Power for the safety system and in-
put circuits must always be provid-
ed from a single power supply. The
power supply must meet the regu-
lations for extra low voltages with
safe separation.
` Two connection terminals are avail-
able for each of the supply connec-
tions 24 V and 0 V (semiconductor
outputs), plus A1 and A2 (power

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-413-2009-01
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m3p

Preparing for operation

` Supply voltage

Supply voltage AC DC
For the safety system
A1 + 24 V DC
(connector X7)

A2 0V

For the semiconductor outputs


24 V + 24 V DC
(connector X2)
Must always be present, even if the semi-
conductor outputs are not used 0V
0V

Connection examples

` Input circuit

Input circuit Single-channel Dual-channel


E-STOP S1 S1
without detection of shorts across con- I0 L+ I0 L+
tacts I1 L+

E-STOP S1 S1
with detection of shorts across contacts I0 I0
I1
T1
T0 T0

` Reset circuit

Reset circuit Input circuit without detection of shorts Input circuit with detection of shorts across
across contacts contacts

S3
I5
S3
I5 L+

T0

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-413-2009-01
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-4
Products

Base units
PNOZ m3p

` Semiconductor outputs

Redundant output
K1 L-
O0 (O2)

O1 (O3) K2 L-

Single output

K1 L-
O0 (O2)
K2

K3 L-
O1 ( O3)
K4

` Relay outputs

Redundant output
L1
O4 13
14
23
O5 K1 N
24
K2

Single output

13 L1
O4 K2
14
23
O5 K1 N
24

` Feedback loop

Feedback loop Redundant output


Contacts from external contactors
K1
O0 (O2, O4) L-
K2
O1 (O3, O5) L-

I0 L+

` Key

S1 E-STOP pushbutton
S3 Reset button

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-413-2009-01
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m3p

Terminal configuration

CHIP-Card

Installation Dimensions

` The safety system should be in-


stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
mounting positions could destroy
121 (4.76")

the safety system.


` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position so that the
earthing springs on the safety sys-
tem are pressed on to the DIN rail.
` The ambient temperature of the 94 (3.70") 135 (5.31")
PNOZmulti units in the control cab-
inet must not exceed the figure
stated in the technical details, oth-
erwise air conditioning will be re-
quired.
` To comply with EMC requirements,
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-413-2009-01
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-6
Products

Base units
PNOZ m3p

Notice Service life graph

This data sheet is only intended for use

Corrente di esercizio nominale (A)


during configuration. For installation

Corriente nominal de servicio (A)


10
and operation, please refer to the op- AC1: 230 V DC1: 24 V
AC15: 230 V

Nominale bedrijfsstroom (A)


erating instructions supplied with the

Nominal operating current (A)


unit. DC13: 24 V
Nennbetriebstrom (A)

Courant coup (A) 1


GB

0.1
NL
D

E
F

10 100 1000 10000


I

D Schaltspielzahl x 103 E Nmero de ciclos x 103


GB Cycles x 103 I Numero dei cicli di commutazione x 103
F Nombre de manuvres x 103 NL Aantal schakelingen x 103

Maximum capacitive load C (F)


with load current I (mA) at the semi-
conductor outputs

C (F)
6

0
0 10 50 100 200 400 600 800 1000 1200 1400 1600 1800 2000 I (mA)

Technical details

Electrical data
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+20 %
Power consumption at UB DC
without load 8.0 W
per expansion module 2.50 W
Residual ripple DC 5%
Status display LED
Times
Switch-on delay 5.00 s
Simultaneity channel 1/2/3 3s
Supply interruption before de-energisation 20 ms
Inputs
Number 20
Max. number of live inputs in the area of max. permitted ambient U_B > 26.4 V : 15, U_B <= 26.4 V : 20
temperature (see "Environmental data")

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-413-2009-01
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m3p

Inputs
Voltage and current at input, reset and feedback circuit 24.0 V, 8.0 mA
Galvanic isolation no
Signal level at "0" -3 - +5 V DC
Signal level at "1" 15 - 30 V DC
Min. pulse duration 18 ms
Pulse suppression 0.6 ms
Test pulse outputs
Number of test pulse outputs 4
Voltage and current, 24 V 0.5 A
Off time during self test 5 ms
Galvanic isolation no
Short circuit-proof yes
Semiconductor outputs
Number
for EN 954-1, Cat. 4 2
for EN 954-1, Cat. 3 4
Switching capability
voltage 24 V
current 2A
power 48 W
Max. capacitive load 1 F
External supply voltage 24.0 V
Voltage tolerance -15 %/+20 %
Max. duration of off time during self test 300 s
Galvanic isolation yes
Short circuit-proof yes
Switch-off delay 30 ms
Residual current at "0" 0.5 mA
Signal level at "1" UB - 0.5 V DC bei 2 A
Relay outputs
Number
for EN 954-1, Cat. 4 1
for EN 954-1, Cat. 2 2
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V 6.0 A, 1440 VA
Safety contacts: DC1 at 24 V 6.0 A, 144 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V 3.0 A, 690 W
Safety contacts: DC13 at 24 V (6 cycles/min) 3.0 A, 72 W
Airgap creepage between
relay contacts 3 mm
relay contacts and other safe circuits 5.5 mm
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick 6A
Blow-out fuse, slow 6A
Circuit breaker 24 VAC/DC, characteristic B/C 6A
Switch-off delay 50 ms
Auxiliary outputs
Number 1
Switching capability
voltage 24 V
current 0.5 A
power 12.0 W
Galvanic isolation yes
Short circuit-proof yes
Residual current at "0" 0.5 mA
Signal level at "1" UB - 0.5 V DC bei 0.5 A

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-413-2009-01
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-8
Products

Base units
PNOZ m3p

Cascading output as auxiliary output


Number 1
Switching capability
voltage 24 V
current 0.2 A
power 4.8 W
Galvanic isolation no
Short circuit-proof yes
Residual current at "0" 0.5 mA
Environmental data
EMC EN 60947-5-1
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60664-1
Ambient temperature 0 - 60 C
Storage temperature -25 - 70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Maximum cable runs
per input 1 km
Sum of individual cable runs at the test pulse output 40 km
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
Power supply, inputs, auxiliary output, semiconductor outputs,
test pulse outputs, cascading outputs:
1 core flexible 0.50 - 1.50 mm , 22 - 14 AWG
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.50 - 0.75 mm , 22 - 20 AWG
without crimp connectors or with TWIN crimp connectors 0.50 - 0.75 mm , 22 - 20 AWG
Relay outputs:
1 core flexible 0.5 - 2.5 mm, 22 - 12 AWG
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.50 - 1.25 mm, 22 - 16 AWG
without crimp connectors or with TWIN crimp connectors 0.50 - 1.25 mm, 22 - 16 AWG
Torque setting with screw terminals 0.25 Nm
Cross section of external conductors with spring-loaded termi- 0.50 - 1.50 mm , 26 - 14 AWG
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 1
Stripping length 9 mm
Dimensions
Height 94.0 mm
Width 135.0 mm
Depth 121.0 mm
Weight 490 g

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-413-2009-01
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m3p

Safety characteristic data

EN ISO 13849-1 EN IEC 62061


Unit Operating mode PL Category SIL CL PFH [1/h] tM [year]

Logic
CPU PL e Cat. 4 SIL CL 3 4.90E-09 20
expansion PL e Cat. 4 SIL CL 3 9.20E-09 20
Input
SC inputs single-channel PL d Cat. 2 SIL CL 2 2.50E-09 20
SC inputs dual-channel PL e Cat. 4 SIL CL 3 2.90E-10 20
SC inputs light barrier PL e Cat. 4 SIL CL 3 2.50E-10 20
SC inputs dual-channel pressure PL d Cat. 3 SIL CL 2 1.81E-09 20
sensitive mat
Output
SC outputs 1-pin PL d Cat. 2 SIL CL 2 7.00E-09 20
SC outputs 2-pin PL e Cat. 4 SIL CL 3 8.60E-10 20
relay outputs single-channel PL c Cat. 1 - 2.90E-08 20
relay outputs dual-channel PL e Cat. 4 SIL CL 3 3.00E-10 20
Bus interface
cascading inputs PL e Cat. 4 SIL CL 3 3.10E-10 20
cascading outputs PL e Cat. 4 SIL CL 3 4.91E-10 20

All the units used within a safety function must be considered when calculating the safety characteristic data.

The standards current on 2009-03 apply.

Order reference

Type Features Order no.


PNOZ m3p Base unit 773 125

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-413-2009-01
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-10
Products

Expansion modules
PNOZ mo5p

Unit features tion of safety circuits and is designed


for use on:
` Can be configured in the PNOZmul- ` Emergency stop equipment
ti Configurator ` Safety circuits in accordance with
` Designed to control the safety VDE 0113 Part 1 and EN 60204-1
valves on a burner in accordance The relay outputs are diverse in design
with EN 50156 and are therefore suitable for control-
` Positive-guided relay outputs, di- ling safety valves on a burner in ac-
verse: cordance with EN 50156.
2 safety outputs in accordance
with EN 954-1, Cat. 4 Safety features
or 4 safety outputs in accord-
ance with EN 954-1, Cat. 2 The relay conforms to the following
Expansion module for connection to a ` Status indicators safety criteria:
base unit from the PNOZmulti modular ` Plug-in connection terminals (either ` The circuit is redundant with built-in
safety system cage clamp terminal or screw termi- self-monitoring.
nal) ` The safety function remains effec-
Approvals ` Max. 8 expansion modules and one tive in the case of a component fail-
fieldbus module can be connected ure.
to a base unit- max. 6 of these may ` The relay contacts meet the re-
PNOZ mo5p be expansion modules PNOZ quirements for safe separation
mo5p, PNOZ mo4p, PNOZ mo2p through increased insulation com-
and PNOZ mo1p. pared with all other circuits in the
SDDEUTSCHLAND
safety system.
Unit description ` A defective relay contact will be de-
tected during switching.
The expansion module may only be ` The relay contacts are diverse in
connected to a base unit from the design.
PNOZmulti modular safety system.
The PNOZmulti modular safety system
is used for the safety-related interrup-

Block diagram

13 23 33 43
to previous
Interface

Interface
module

module

O0 O1 O2 O3
to next

14 24 34 44

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-414-2009-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo5p

Function description

The expansion module provides addi-


tional relay outputs.
The function of the outputs on the
safety system depends on the safety
circuit created using the PNOZmulti
Configurator. A chip card is used to
download the safety circuit to the base
unit. The base unit has 2 microcontrol-
lers that monitor each other. They
evaluate the input circuits on the base
unit and expansion modules and
switch the outputs on the base unit
and expansion modules accordingly.
The online help on the PNOZmulti
Configurator contains descriptions of
the operating modes and all the func-
tions of the PNOZmulti safety system,
plus connection examples.

Wiring

The wiring is defined in the circuit dia-


gram in the Configurator.
Please note:
` Information given in the "Technical
details" must be followed.
` Outputs O0 to O3 are relay outputs.
` Use copper wire that can withstand
75 C.

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-414-2009-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-2
Products

Expansion modules
PNOZ mo5p

Preparing for operation

` Relay outputs

Redundant

L1
O0 (2) 13 (33)
14 (34)
23 (43)
O1 (3) K1 N
24 (44)
K2

Single

13 (33) L1
O0 (2) K2
14 (34)
23 (43)
O1 (3) K1 N
24 (44)

` Feedback loop

Feedback loop Redundant output


Contacts from external contactors
I0 L+
L1
O0 (2) 13 (33)
14 (34)
23 (43)
O1 (3) K1 N
24 (44)
K2

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-414-2009-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo5p

` Connection for safety valves on a


burner in accordance with EN
50156

13 23 33 43
to previous
Interface

Interface
module

module
O0 O1 O2 O3

to next
14 24 34 44

230 V AC

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-414-2009-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-4
Products

Expansion modules
PNOZ mo5p

Terminal configuration

77353
5

Installation Dimensions

` The safety system should be in-


stalled in a control cabinet with a
protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
121 (4.76")

mounting positions could destroy


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position so that the
earthing springs on the safety sys-
tem are pressed on to the DIN rail.
` The ambient temperature of the 94 (3.70") 22,5
PNOZmulti units in the control cab- (0.88")
inet must not exceed the figure
stated in the technical details, oth-
erwise air conditioning will be re-
quired.
` To comply with EMC requirements,
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-414-2009-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ mo5p

Notice

This data sheet is only intended for use

Corrente di esercizio nominale (A)


during configuration. For installation

Corriente nominal de servicio (A)


10
and operation, please refer to the op- AC1: 230 V DC1: 24 V
AC15: 230 V

Nominale bedrijfsstroom (A)


erating instructions supplied with the

Nominal operating current (A)


unit. DC13: 24 V
Nennbetriebstrom (A)

Courant coup (A) 1


GB

0.1
NL
D

E
F

10 100 1000 10000


I

D Schaltspielzahl x 103 E Nmero de ciclos x 103


GB Cycles x 103 I Numero dei cicli di commutazione x 103
F Nombre de manuvres x 103 NL Aantal schakelingen x 103

Technical details

Electrical data
Supply voltage UB DC 5V
Power consumption at UB DC
without load 3.5 W
Status display LED
Times
Switch-on delay 5.00 s
Supply interruption before de-energisation 20 ms
Relay outputs
Number
for EN 954-1, Cat. 4 2
for EN 954-1, Cat. 2 4
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V 1.5 A, 360 VA
Safety contacts: DC1 at 24 V 6.0 A, 144 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V 0.6 A, 138 W
Safety contacts: DC13 at 24 V (6 cycles/min) 0.4 A, 9 W
Airgap creepage between
relay contacts 3 mm
relay contacts and other safe circuits 5.5 mm
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick 6A
Blow-out fuse, slow 6A
Circuit breaker 24 VAC/DC, characteristic B/C 6A
Switch-off delay 50 ms
Environmental data
EMC EN 60947-5-1
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Ambient temperature 0 - 60 C
Storage temperature -25 - 70 C

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-414-2009-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-6
Products

Expansion modules
PNOZ mo5p

Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
Relay outputs:
1 core flexible 0.5 - 2.5 mm, 22 - 12 AWG
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.50 - 1.25 mm, 22 - 16 AWG
without crimp connectors or with TWIN crimp connectors 0.50 - 1.25 mm, 22 - 16 AWG
Torque setting with screw terminals 0.40 - 0.50 Nm
Spring-loaded terminals: Terminal points per connection 1
Stripping length 9 mm
Dimensions
Height 94.0 mm
Width 22.5 mm
Depth 121.0 mm
Weight 170 g

Safety characteristic data

EN ISO 13849-1 EN IEC 62061


Unit Operating mode PL Category SIL CL PFH [1/h] tM [year]

relay outputs single-channel PL c Cat. 1 - 2.90E-08 20


relay outputs dual-channel PL e Cat. 4 SIL CL 3 3.00E-10 20

The standards current on 2009-01 apply.

All the units used within a safety function must be considered when calculating the safety characteristic data.

Order reference

Type Features Order no.


PNOZ mo4p Expansion module 2 or 4 relay outputs, positive-guided 773 536

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-414-2009-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ mm0p

Unit features ` Monitors shorts between the safety


outputs
` Can be configured in the PNOZmul- ` Plug-in connection terminals (either
ti Configurator cage clamp terminal or screw termi-
` Semiconductor outputs: nal)
Depending on the application, ` Rotary knob for menu control
up to 4 safety outputs in accord-
ance with EN ISO 13849-1: PL e Unit description
and EN IEC 62061: SIL CL 3
` 4 test pulse outputs The PNOZmulti modular safety system
` 20 inputs for connecting: is used for the safety-related interrup-
E-STOP pushbuttons tion of safety circuits and is designed
Two-hand buttons for use on:
Base units from the PNOZmulti modu- Safety gate limit switches ` E-STOP equipment
lar safety system Reset buttons ` Safety circuits in accordance with
Light beam devices VDE 0113 Part 1 and EN 60204-1
Approvals Scanners
Enable switches Chip card
PSEN
PNOZ mm0p Operating mode selector switch- Chip cards are available with memo-
es ries of 8 kByte and 32 kByte. For large-
` LED for: scale projects we recommend the 32
SDDEUTSCHLAND
Error messages kByte chip card (see Technical Cata-
Diagnostics logue: Accessories).
Supply voltage
Output circuits Safety features
Input circuits
` Display for: The relay conforms to the following
Error messages safety criteria:
Supply voltage status ` The circuit is redundant with built-in
Input/output status self-monitoring.
Status information ` The safety function remains effec-
Unit information tive in the case of a component fail-
` Monitors shorts across the inputs ure.
through test pulse outputs ` The safety outputs are tested peri-
odically using a disconnection test.

Block diagram

T0 T1 T2 T3 O0 O1 O2 O3 24 V 0 V A1 A2

=
Test pulse 24V 0V
output
=
USB

Power

Input

I0 I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-420-2009-06
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ mm0p

Function description lers that monitor each other. They The online help on the PNOZmulti
evaluate the input circuits and switch Configurator contains descriptions of
The function of the safety system's in- the outputs accordingly. the operating modes and all the func-
puts and outputs depends on the safe- The LEDs indicate the status of the tions of the PNOZmulti safety system,
ty circuit created using the PNOZmulti PNOZmulti safety system. plus connection examples.
Configurator. A chip card is used to The LC display indicates the status of
download the safety circuit to the base the inputs/outputs and the supply volt-
unit. The base unit has 2 microcontrol- age.

Wiring

The wiring is defined in the circuit dia-


gram in the Configurator. There you
can select the inputs that are to per-
form a particular safety function and
the outputs that will switch this safety
function.
Please note:
` Information given in the "Technical
details" must be followed.
` Outputs O0 to O3 are semiconduc-
tor outputs
` Use copper wire that can withstand
75 C.
` Sufficient fuse protection must be
provided on all output contacts with
inductive loads.
` Power for the safety system and in-
put circuits must always be provid-
ed from a single power supply. The
power supply must meet the regu-
lations for extra low voltages with
safe separation.
` Test pulse outputs must exclusively
be used to test the inputs. They
must not be used to drive loads.
Do not route the test pulse lines to-
gether with actuator cables within
an unprotected multicore cable.

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-420-2009-06
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-2
Products

Base units
PNOZ mm0p

Preparing for operation

` Supply voltage

Supply voltage AC DC
For the safety system
A1 + 24 V DC

A2 0V

For the semiconductor outputs


24 V + 24 V DC
Must always be present, even if the semi-
conductor outputs are not used
0V 0V

` Connection examples for the input


circuit

Input circuit Single-channel Dual-channel


Emergency stop S1 S1
without detection of shorts across con- I0 L+ I0 L+
tacts I1 L+

Emergency stop S1 S1
with detection of shorts across contacts I0 I0
I1
T1
T0 T0

` Connection examples for reset cir-


cuit

Reset circuit Input circuit without detection of shorts Input circuit with detection of shorts across
across contacts contacts

S3
I5
S3
I5 L+

T0

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-420-2009-06
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ mm0p

` Connection examples for semicon-


ductor outputs

Redundant output
K1 L-
O0 (O2)

O1 (O3) K2 L-

Single output

K1 L-
O0 (O2)
K2

K3 L-
O1 ( O3)
K4

Single output with advanced fault detec- K1


O0 (O2) L-
tion* K2

I0 L+

*Two loads may be connected to each safety output with advanced fault detection, even on applications in accordance
with EN IEC 62061, SIL CL 3. Prerequisite: Feedback loop is connected, shorts across contacts and external power sourc-
es are excluded (e.g. through separate multicore cables). Please note that, in the event of an error in the feedback loop,
the safety system switches to a safe condition and shuts down all the outputs.

` Connection examples for feedback


loop

Feedback loop Redundant output


Contacts from external contactors
K1
O0 (O2, O4) L-
K2
O1 (O3, O5) L-

I0 L+

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-420-2009-06
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-4
Products

Base units
PNOZ mm0p

Terminal configuration

X3 I0 I1 I2 I3 I4 I5 I6 I7 X3 I0 I1 I2 I3 I4 I5 I6 I7
X1 I8 I9 I10 I11 I12 I13 I14 I15 X1 I8 I9 I10 I11 I12 I13 I14 I15

PNOZ mm0p PNOZ mm0p

X2 T0 T1 T2 T3 O0 O1 O2 O3 X2 T0 T1 T2 T3 O0 O1 O2 O3
X4 I16 I17 I18 I19 A1 A2 0V 24 V X4 I16 I17 I18 I19 A1 A2 0V 24 V

Front view with and without cover

Installation Dimensions

` The unit should be installed in a *with spring-loaded terminals


control cabinet with a protection
type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a mounting rail.
` Ensure the unit is mounted securely
120 (4.72")

on a vertical mounting rail (35 mm)


by using a fixing element (e.g. re-
taining bracket or an end angle).
` Push the unit upwards or down-
wards before lifting it from the
mounting rail.

98 (3.86")

* 100 (3,94") 45
(1.77")

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-420-2009-06
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ mm0p

Notice

This data sheet is only intended for use


during configuration. For installation
and operation, please refer to the op-
erating instructions supplied with the
unit.

Maximum capacitive load C (F)


with load current I (mA) at the semi-
conductor outputs

C [F]

20

16

12

0
I [A]
0,2 0,4 0.6 0,8 1 1,2 1,4 1,6 1,8 2

Technical details

Electrical data
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+20 %
Power consumption at UB DC
without load 8.0 W
Residual ripple DC 5%
Status display Display, LED
Times
Switch-on delay 5.00 s
Two-hand circuit 0.5 s
Supply interruption before de-energisation 20 ms
Inputs
Number 20
Voltage and current at input, reset and feedback circuit 24.0 V, 6.0 mA
Galvanic isolation no
Signal level at "0" -3 - +5 V DC
Signal level at "1" 15 - 30 V DC
Min. pulse duration 18 ms
Pulse suppression 0.6 ms

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-420-2009-06
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-6
Products

Base units
PNOZ mm0p

Test pulse outputs


Number of test pulse outputs 4
Voltage and current, 24 V 0.1 A
Off time during self test 5 ms
Galvanic isolation no
Short circuit-proof yes
Semiconductor outputs
Number 4
Switching capability
voltage 24 V
current 2A
power 48 W
Max. capacitive load 1 F
External supply voltage 24.0 V
Voltage tolerance -15 %/+20 %
Max. duration of off time during self test 300 s
Galvanic isolation yes
Short circuit-proof yes
Switch-off delay 30 ms
Residual current at "0" 0.5 mA
Signal level at "1" UB - 0.5 V DC bei 2 A
Environmental data
EMC EN 55011: class A, EN 61000-6-2, EN 61000-6-4, EN 61496-1
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-14, EN 60068-2-1, EN 60068-2-2, EN 60068-2-78
Airgap creepage in accordance with EN 61131-2
Ambient temperature 0 - 60 C
Storage temperature -25 - 70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Maximum cable runs
per input 1 km
Sum of individual cable runs at the test pulse output 2 km
Housing material
Housing PC
Front PC
Cross section of external conductors with screw terminals
Power supply, inputs, auxiliary output, semiconductor outputs,
test pulse outputs, cascading outputs:
1 core flexible 0.25 - 2.50 mm , 24 - 12 AWG
2 core, same cross section, flexible:
without crimp connectors or with TWIN crimp connectors 0.20 - 1.50 mm , 24 - 16 AWG
Torque setting with screw terminals 0.50 Nm
Cross section of external conductors with spring-loaded termi- 0.20 - 2.50 mm , 24 - 12 AWG
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 2
Stripping length 9 mm

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-420-2009-06
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ mm0p

Mechanical data
Dimensions
Height 100.0 mm
Width 45.0 mm
Depth 120.0 mm
Weight 280 g
Si-Kennzahlen_alle

Safety characteristic data

EN ISO 13849-1 EN 954-1 EN IEC 62061


Unit Operating mode PL Category SIL CL PFH [1/h] tM [year]

Logic
CPU PL e (Cat. 4) Cat. 4 SIL CL 3 1.37E-09 20
Input
SC inputs single-channel PL d (Cat. 2) Cat. 2 SIL CL 2 8.41E-10 20
SC inputs dual-channel PL e (Cat. 4) Cat. 4 SIL CL 3 1.75E-10 20
Output
SC outputs single-channel with PL e (Cat. 4) Cat. 4 SIL CL 3 2.13E-09 20
advanced fault detec-
tion
SC outputs single-channel PL d (Cat. 2) Cat. 3 SIL CL 2 2.76E-09 20
SC outputs dual-channel PL e (Cat. 4) Cat. 4 SIL CL 3 9.51E-10 20
Si_Kennzahlen_Erluterung

All the units used within a safety function must be considered when calculating the safety characteristic data.
][Technische Daten_Satz Normen

The standards current on 2009-03 apply.


Bestelldaten

Order reference

Type Features Order no.


PNOZ mm0p Base unit 772 000
Cage clamp ter- 1 set 751 008
minals
Screw terminals 1 set 750 008
Mini USB cable 3m 312 992
Mini USB cable 5m 312 993

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-420-2009-06
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-8
Products

Expansion modules
PNOZ ms2p HTL

Unit features Unit description

` Monitoring of 2 independent axes The expansion module may only be


Drehzahlwaechter_Geraetemerkmale_PNOZ_ms2p Gertebeschreibung_multi_Zusatz_Modul

` Connection per axis connected to a base unit from the


1 incremental encoder PNOZmulti modular safety system.
or The expansion module monitors
Gertebeschreibung_multi_Drehzahlwaechter

2 proximity switches standstill, speed and direction of rota-


or tion in accordance with EN ISO 13849-
1 incremental encoder and 1 1 up to PL e and EN IEC 62061 up to
proximity switch SIL CL 3.
` Measured variables: The PNOZmulti modular safety system
Gertebeschreibung_multi_System

Standstill is used for the safety-related interrup-


Gertebild
Speed (8 values can be set) tion of safety circuits and is designed
Speed monitor for connection to a
Bildunterschrift_multi_Drehzahlwchter Direction of rotation for use on:
base unit from the PNOZmulti modular ` Axis types, input device types and ` E-STOP equipment
safety system reset mode can be selected in the ` Safety circuits in accordance with
PNOZmulti Configurator VDE 0113 Part 1 and EN 60204-1
` Status indicators for
Approvals Supply voltage
System requirements
Incremental encoder
Proximity switch
` PNOZmulti Configurator: From Ver-
Systemvoraussetzungen PNOZ ms2pHTL

PNOZ ms2p HTL Axis status, standstill and ex-


sion 6.4.0
cess speed
` Base unit PNOZ m1p: From Version
Faults on the system
6.0
` Proximity switch connection tech-
` Base unit PNOZ m2p: From Version
nology: Plug-in connection termi-
3.0
nals (either cage clamp terminal or
` PNOZ m3p base unit from Version
screw terminal)
1.0
` Incremental encoder connection
Please contact Pilz if you have an older
technology:
version.
RJ-45 female connector
` Galvanic isolation between the con-
Safety features
nections X1, X12 and X22
Zulassungen ` Max. 4 speed monitors can be con-
The relay conforms to the following
Sicherheitseigenschaften_multi_allgemein

nected to the base unit

Block diagram
il
tb
a
h
s
k
c
lo
B
d

X1
I10 I11 I20 I21 24 V 24 V 24 V 0 V 0 V 0V

Axis 1 Axis 2 24 V 0V
to previous

Interface
Interface

module
module

to next

X12 X22

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-421-2009-06
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ms2p HTL

Function description

The speed monitor can independently proximity switches to be constantly Incremental encoder and proximity
Funktionen_multi_Drehzahlwchter_Inkrementalgeber_Naeherungsschalter

monitor two axes for standstill, speed energised (constant high signal). switch on one axis
and direction of rotation. The speed ` Pay attention to the values in the
monitor signals the status of the mon- technical details In order to increase the availability, a
Drehzahlwaechterr_Naeherungssch_Inkrement_auf_einer_Achse

itored values to the base unit. Depend- Proceed as follows when connecting proximity switch and an incremental
Drehzahlwaechter_Betriebsb_Naeherungssch_PDB

ing on the safety circuit loaded, the proximity switches: encoder can be configured on one axis
values can be transferred from the ` Terminals I10 and I11: connect the for the speed monitor. That way the
base unit, e.g. to a relay output on the proximity switch for axis 1 speed monitor can monitor 3 signals
safety system. Incremental encoders ` Terminals I20 and I21: connect the on one axis: Track A and track B of the
and/or proximity detectors can be proximity switch for axis 2. incremental encoder and the proximity
used to record the values. ` If only one axis is to be monitored, switch:
The configuration of the speed monitor either terminals I10 and I11 or ter- Standstill monitoring
is described in detail in the PNOZmulti minals I20 and I21 will remain free. Standstill is detected when at least
Configurator's online help. ` When connecting incremental en- two of these signals fall below the
coders and proximity switches on standstill frequency.
Wiring one axis: Monitoring for broken shearpins
Terminals I10: connect proximity If the Broken shearpin monitoring op-
The wiring is defined in the circuit dia- switch for axis 1 (I11 is not used) tion is activated, a shearpin break is
Verdrahtung_multi_Drehzahlwaechter

gram of the PNOZmulti Configurator. Terminals I20: connect proximity recognised if


Details of the input type, axis type and switch for axis 2 (I21 is not used) ` both signals of the incremental en-
reset mode, plus the values for stand- ` The proximity switch must always coder fall below the set standstill
still, speed monitoring and direction of be connected to a 0 V terminal of frequency (standstill)
rotation are also defined in the PNOZ- the speed monitor. The 0 V termi- and
multi Configurator. nals are connected internally. ` the proximity switch exceeds the
Please note: ` Connect proximity switch to 24 set standstill frequency (rotating
` Information given in the "Technical VDC of the power supply or the shaft).
details" must be followed. speed monitor (the 24 V terminals The recognised broken shearpin leads
` Use copper wire that can withstand of the speed monitor are connected to safe condition (see status B2 in
75 C. internally) "Signal statuses" table in Chapter 8 of
the operating manual). If individual or
Proximity switch Incremental encoder multiple signals change, the safe con-
dition is cleared again as required (see
` Only proximity switches of type ` Only incremental encoders with a "Signal statuses" table).
Drehzahlwaechter_Naeherungsschalter_Anford_PDB Drehzahlwaechter_Inkrementalgeber_Anford_HTL

"pnp" are allowed to be used (N/O differential output of the following Hazards that can arise through an au-
contact, switching to positive). type are permitted tomatic restart must be excluded with-
` The proximity switches require a 24 HTL (12 V 30 V) in the user program.
VDC supply. ` Pay attention to the values in the
` The proximity switches must be fit- technical details
ted such that at least one is always Follow the instructions below when
Drehzahlwaechter_Betriebsb_Inkremen

activated (provides a high signal). connecting the incremental encoder:


` The proximity switches must be fit- ` The incremental encoder can be
ted so that the recorded signals connected via an adapter (e.g.
overlap. PNOZ msi4p) or can be connected
directly to the speed monitor.
` The incremental encoder on con-
Proximity switch 1
nector X12 monitors axis 1; the in-
cremental encoder on connector
Proximity switch 2
X22 monitors axis 2.
` Only use shielded cables for all
CAUTION! connections
Appropriate installation measures ` Always connect 0 V on the incre-
should be taken to prevent a foreign mental encoder and speed monitor.
body coming between the signal input ` Position the terminating resistors
device and the proximity switch. The on the signal lines as close as pos-
foreign body could cause one of the sible to the input on the speed mon-
itor.

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-421-2009-06
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-2
Products

Expansion modules
PNOZ ms2p HTL

Preparing for operation


Betriebsbereitschaft herstellen

` Proximity switch

L+
L-

I10
I11
I20
0V I21

` Incremental encoder

Encoder type 24 V-HTL


Incremental Speed monitor
Do not terminate incremental encoder with encoder 8
/B
Zo = 120 Ohm
7
B
5 X12
/A X22
4
A
2
0V
24 V

0V
24 V DC

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-421-2009-06
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ms2p HTL

` Connect incremental encoder to the speed monitor via the adapter

Connection via adapter and drive Adapter

Incremental 24 V 24 V DC Drive
encoder
0V 0V
A

/A

/B

1 8

X12
X22

Speed monitor

Connection via adapter Adapter

Incremental 24 V 24 V DC
encoder
0V 0V
A

/A

/B

1 8

X12
X22

Speed monitor

` The adapter (e.g. PNOZ msi6p) is ` The adapter also can be used with- served when connecting the supply
connected between the incremen- out connecting to a drive. voltage.
tal encoder and the drive. The out- ` The signals relevant for the speed ` Supply voltage (12 V 30 V) to in-
put on the adapter is connected to monitor are utilised in parallel by the cremental encoder only.
the RJ-45 female connector on the adapter. The information stated in ` HTL signals may not be fitted with a
speed monitor. section 7.2.2.1 and in the adapter terminating resistor.
operating manual must be ob-

` Proximity switch and incremental encoder

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-421-2009-06
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-4
Products

Expansion modules
PNOZ ms2p HTL

Proximity switch and incremental encoder on various axes L+


Axis 1: L-
Proximity switch at I10, I11
or I10
Incremental encoder at X12 0V
I11
Axis 2:
I20
Proximity switch at I20, I21
I21
or
Incremental encoder at X22 X12

X22
Axis 2

Proximity switch and incremental encoder on one axis L+


Axis 1: L-
Proximity switch at I10 (I11 remains free)
and I10
Incremental encoder at X12 0V Axis 1
I11
Axis 2:
I20
Proximity switch at I20 (I21 remains free)
I21
and
Incremental encoder at X22 X12 Axis 1

X22

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-421-2009-06
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ms2p HTL

Terminal configuration
u
g
b
n
m
le
K

15
HTL

Installation Dimensions

` The safety system should be in-


Montage_multi_allgemein g
n
u
s
e
m
b
A

stalled in a control cabinet with a


protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
121 (4.76")

mounting positions could destroy


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position so that the
earthing springs on the safety sys-
tem are pressed on to the DIN rail.
` The ambient temperature of the 94 (3.70") 45
PNOZmulti units in the control cab- (1.77")
inet must not exceed the figure
stated in the technical details, oth-
erwise air conditioning will be re-
quired.
` To comply with EMC requirements,
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-421-2009-06
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-6
Products

Expansion modules
PNOZ ms2p HTL

Notice This data sheet is only intended for use erating instructions supplied with the
during configuration. For installation unit.
and operation, please refer to the op-
][WICHTIG_PDB ][Technische Daten_multi_Drehzahlwaechter

Technical details

Electrical data
Supply voltage UB DC
via base unit 5 V, 24 V
Voltage tolerance -15 %/+20 %
Power consumption at UB DC
via base unit 1.0 W
Residual ripple DC 5%
Status display LED
Times
Configurable switch-off delay 0 - 2,500 ms
Response time
f>100 Hz: configurable switch-off delay + switch-off delay on base 10 ms
unit *
f<100 Hz: configurable switch-off delay + switch-off delay on base 10 ms + 1/f
unit *
Supply interruption before de-energisation 20 ms
Proximity switch input
Number of inputs 4
Input signal level
Signal level at "1" 11 - 30 V
Signal level at "0" -3 - 5 V
Input resistance 3 kOhm
Input's frequency range 0 - 3 kHz
Configurable monitoring frequency
without hysteresis 0,1 Hz - 3 kHz
with hysteresis 0,2 Hz - 3 kHz
Connection type Spring-loaded terminals, screw terminals
Cross section of external conductors with screw terminals
1 core flexible 0.50 - 1.50 mm , 22 - 14 AWG
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.50 - 0.75 mm , 22 - 20 AWG
without crimp connectors or with TWIN crimp connectors 0.50 - 0.75 mm , 22 - 20 AWG
Incremental encoder input
Number of inputs 2
Input signal level 12.0 - 30.0 Vss
Phase position for the differential signals A,/A and B,/B 90 30
Overload protection -30 - 30 V
Input resistance 10.0 kOhm
Input's frequency range 0 - 200 kHz
Configurable monitoring frequency
without hysteresis 0,1 Hz - 200 kHz
with hysteresis 0,2 Hz - 200 kHz
Connection type (incremental encoder) RJ-45-socket, 8-pin
Environmental data
EMC EN 60947-5-1
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60664-1
Ambient temperature 0 - 60 C
Storage temperature -25 - 70 C

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-421-2009-06
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ms2p HTL

Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Torque setting with screw terminals 0.25 Nm
Dimensions
Height 94.0 mm
Width 45.0 mm
Depth 121.0 mm
Weight 220 g
Si-Kennzahlen_alle

Safety characteristic data

EN ISO 13849-1 EN 954-1 EN IEC 62061


Unit Operating mode PL Category SIL CL PFH [1/h] tM [year]

initiator PL e (Cat. 3) Cat. 3 SIL CL 3 3.68E-09 20


incremental encoder PL e (Cat. 3) Cat. 3 SIL CL 3 6.73E-09 20
Si_Kennzahlen_Erluterung

All the units used within a safety function must be considered when calculating the safety characteristic data.
][Technische Daten_Satz Normen

The standards current on 2009-06 apply.


Bestelldaten

Order reference

Type Features Order no.


PNOZ ms2p HTL Expansion module Speed monitor 773 815

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-421-2009-06
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-8
Products

Base units
PNOZ m1p ETH

Unit features tion of safety circuits and is designed


for use on:
` Can be configured in the PNOZmul- ` E-STOP equipment
Gertemerkmale

ti Configurator ` Safety circuits in accordance with


` 2 Ethernet interfaces VDE 0113 Part 1 and EN 60204-1
` Positive-guided relay outputs:
2 safety outputs Chip card
Depending on the application,
up to PL e in accordance with EN To be able to use the product you will
Bestimmung/Gertebeschreibung_multi_Chipkarte

ISO 13849-1 and up to SIL CL 3 need a chip card.


in accordance with EN IEC Chip cards are available with memo-
62061 ries of 8 kByte and 32 kByte. For large-
Gertebild
` Semiconductor outputs: scale projects we recommend the 32
Base units from the PNOZmulti modu-
Verwendung/Bildunterschrift_multi_Basis
4 safety outputs kByte chip card (see Technical Cata-
lar safety system Depending on the application, logue). Accessories chapter).
up to PL e in accordance with EN
Approvals ISO 13849-1 and up to SIL CL 3 Safety features
in accordance with EN IEC
62061 The relay conforms to the following
Sicherheitseigenschaften_multi_allgemein

PNOZ m1p ETH 1 auxiliary output safety criteria:


` 4 test pulse outputs ` The circuit is redundant with built-in
` 1 cascading input and output self-monitoring.
SDDEUTSCHLAND
can also be used as standard out- ` The safety function remains effec-
put tive in the case of a component fail-
` 20 inputs for connecting: ure.
E-STOP pushbuttons ` The relay contacts meet the re-
Sicherheitseigenschaften_Relais

Two-hand buttons quirements for safe separation


Safety gate limit switch through increased insulation com-
Reset button pared with all other circuits in the
Light barriers safety system.
Scanner ` The safety outputs are tested peri-
Sicherheitseigenschaften_Halbleiter

Zulassungen
Enable switch odically using a disconnection test.
PSEN
Operating mode selector switch
Pressure sensitive mats
` Muting function
` Connectable:
8 expansion modules on the
right
1 fieldbus module on the left
4 expansion modules on the left
` LED indicator for:
Diagnostics
Supply voltage
Output circuits
Input circuits
` Test pulse outputs used to detect
shorts across the inputs
` Monitoring of shorts between the
safety outputs
` Plug-in connection terminals (either
cage clamp terminal or screw termi-
nal)

Unit description

The PNOZmulti modular safety system


Bestimmung/Gertebeschreibung_multi_System

is used for the safety-related interrup-

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-423-2009-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m1p ETH

Block diagram
tbl
h
k
c
lo
H
T
iE
s
a
B
_
d

A1 A2 I0 I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 13 23
chip card
Interface

=
Input
=

expansion
extension
Interface

Interface
fieldbus,
module

module
O4 O5

Power
Ethernet

Cascading Test pulse


output
24 V 0V

CI+ CI- CO+CO- T0 T1 T2 T3 O0 O1 O2 O3 OA0 24 V 0V 14 24

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-423-2009-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-2
Products

Base units
PNOZ m1p ETH

Function description O0 to O5 are safety outputs. rect data line connection internally. It is
O4 and O5 are relay outputs therefore possible to use patch cable
The function of the safety system's in- O0 to O3 are semiconductor out- as the connection cable for both end
Funktionen_multi_Basis

puts and outputs depends on the safe- puts devices and cascading.
ty circuit created using the PNOZmulti OA0 is an auxiliary output. Both Ethernet interfaces use RJ45
Configurator. A chip card is used to ` To prevent contact welding, a fuse technology.
download the safety circuit to the base should be connected before the
unit. The base unit has 2 microcontrol- output contacts (see technical de- Requirements of the connection ca-
lers that monitor each other. They tails). ble and connector
evaluate the input circuits on the base ` Use copper wire that can withstand
unit and expansion modules and 75 C. The following minimum requirements
ETH_Anforderungen an das Verbindungskabel und den Stecker

switch the outputs on the base unit ` Sufficient fuse protection must be must be met:
and expansion modules accordingly. provided on all output contacts with ` Ethernet standards (min. Category
The LEDs on the base unit and expan- inductive loads. 5) 10BaseT or 100BaseTX
sion modules indicate the status of the ` Power for the safety system and in- ` Double-shielded twisted pair cable
PNOZmulti safety system. put circuits must always be provid- for industrial Ethernet use
The online help on the PNOZmulti ed from a single power supply. The ` Shielded RJ45 connectors (indus-
Configurator contains descriptions of power supply must meet the regu- trial connectors)
the operating modes and all the func- lations for extra low voltages with
tions of the PNOZmulti safety system, safe separation.
plus connection examples. ` Two connection terminals are avail-
The product PNOZ m1p ETH has two able for each of the supply connec-
Funktionen_Ethernetschnittstelle_multi

Ethernet interfaces for tions 24 V and 0 V (semiconductor


` Downloading the project outputs), plus A1 and A2 (power
` Reading the diagnostic data supply). This means that the supply
` Setting virtual inputs for standard voltage can be looped through sev-
functions eral connections. The current at
` Reading virtual outputs for stand- each terminal may not exceed 9 A.
ard functions. ` Test pulse outputs must exclusively
Information on diagnostics via the Eth- be used to test the inputs. They
ernet interfaces can be found in the must not be used to drive loads.
Special Applications Technical Cata- Do not route the test pulse lines to-
logue. gether with actuator cables within
The connection to Ethernet is made an unprotected multicore cable.
via the two 8-pin RJ45 sockets. ` Test pulse outputs are also used to
Verdrahtung_multi_Basis_Schaltmatte

Configuration of the Ethernet interface supply safety mats that trigger a


is performed in the PNOZmulti Config- short circuit.
urator and is described in the online Test pulses that are used for the
help of the PNOZmulti Configurator. safety mat may not be reused for
other purposes.
Wiring
Ethernet-Interfaces
The wiring is defined in the circuit dia-
Verdrahtung_multi_Basis

gram in the Configurator. There you RJ45 Interfaces (Ethernet)


can select the inputs that are to per-
form a particular safety function and Two free switch ports are provided as
ETH_RJ45-Schnittstellen ("Ethernet")_Switch

the outputs that will switch this safety Ethernet interfaces via an internal au-
function. tosensing switch. The autosensing
Please note: switch automatically detects whether
CAUTION! data transfer is occurring at 10 Mbit/s
The plug-in connection terminals on or 100 Mbit/s.
the relay outputs that carry mains volt- The switch's automatic crossover
age should only be connected and dis- function means there is no need to dis-
connected when the voltage is tinguish on the connection cable be-
switched off. tween patch cable (uncrossed data
` Information given in the Technical line connection) and crossover cable
details must be followed. (crossover data line connection). The
` Outputs: switch automatically creates the cor-

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-423-2009-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m1p ETH

Interface configuration
ETH_Schnittstellenbelegung_Switch

RJ45 socket PIN Standard Crossover


8-pin

1 TD+ (Transmit+) RD+ (Receive+)

2 TD- (Transmit-) RD- (Receive-)

3 RD+ (Receive+) TD+ (Transmit+)

4 n.c. n.c.

5 n.c. n.c.
8 1
6 RD- (Receive-) TD- (Transmit-)

7 n.c. n.c.

8 n.c. n.c.

RJ45 connection cable


ETH_RJ45 Verbindungskabel

RJ45 connector
8-pin

10BaseT cable or 100BaseTX cable


max. 100 m

NOTICE
With the plug-in connection please
note that the data cable and connector
have a limited mechanical load capac-
ity. Appropriate design measures
should be used to ensure that the
plug-in connection is insensitive to in-
creased mechanical stress (e.g.
through shock, vibration). Such meas-
ures include fixed routing with strain
relief, for example.

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-423-2009-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-4
Products

Base units l
m
fk
iG
w
S
h
c
u
tn
a
d
s
ze
ro
P
_
H
T
E

PNOZ m1p ETH

Process data exchange


Ethernet
The RJ45 interfaces on the internal au-
ETH_Prozessdatenaustausch_Switch

tosensing switch enable process data


to be exchanged with other Ethernet Hub/Switch Hub/Switch
subscribers within a network.
The product PNOZ m1p ETH can
be connected to Ethernet via a hub
(hub or switch). Ethernet subscriber Ethernet subscriber

PC with PNOZmulti
Configurator

PNOZmulti base unit


PNOZ m1p ETH

PNOZmulti base unit


PNOZ m1p ETH

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-423-2009-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m1p ETH

Preparing for operation


Betriebsbereitschaft herstellen

` Supply voltage

Supply voltage AC DC
For the safety system
A1 + 24 V DC
(connector X7)

A2 0V

For the semiconductor outputs


24 V + 24 V DC
(connector X2)
Must always be present, even if the semi-
conductor outputs are not used 0V
0V

` Connection examples for the input circuit

Input circuit Single-channel Dual-channel


E-STOP S1 S1
without detection of shorts across con- I0 L+ I0 L+
tacts I1 L+

E-STOP S1 S1
with detection of shorts across contacts I0 I0
I1
T1
T0 T0

` Connection examples for reset circuit

Reset circuit Input circuit without detection of shorts Input circuit with detection of shorts across
across contacts contacts

S3
I5
S3
I5 L+

T0

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-423-2009-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-6
Products

Base units
PNOZ m1p ETH

` Connection examples for semiconductor outputs

Redundant output
K1 L-
O0 (O2)

O1 (O3) K2 L-

Single output

K1 L-
O0 (O2)
K2

K3 L-
O1 ( O3)
K4

` Connection examples for relay outputs

Redundant output
L1
O4 13
14
23
O5 K1 N
24
K2

Single output

13 L1
O4 K2
14
23
O5 K1 N
24

` Connection examples for feedback loop

Feedback loop Redundant output


Contacts from external contactors
K1
O0 (O2, O4) L-
K2
O1 (O3, O5) L-

I0 L+

` Key

S1 E-STOP pushbutton
S3 Reset button

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-423-2009-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m1p ETH

Terminal configuration
H
T
E
p
1
Z
O
N
P
u
g
b
n
m
le
K

CHIP-Card

MAC ADD_00-02-47-MAC-VAR
LNK

TRF
LNK
ETH

TRF

Installation Dimensions

` The safety system should be in-


Montage_multi_allgemein g
n
u
s
e
m
b
A

stalled in a control cabinet with a


protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
mounting positions could destroy
121 (4.76")

the safety system.


` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position so that the
earthing springs on the safety sys-
tem are pressed on to the DIN rail.
` The ambient temperature of the 94 (3.70") 135 (5.31")
PNOZmulti units in the control cab-
inet must not exceed the figure
stated in the technical details, oth-
erwise air conditioning will be re-
quired.
` To comply with EMC requirements,
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-423-2009-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-8
Products

Base units
PNOZ m1p ETH

Notice Service life graph

This data sheet is only intended for use


][WICHTIG_PDB_alt v
rk
u
a
d
s
n
b
e
L

Corrente di esercizio nominale (A)


during configuration. For installation

Corriente nominal de servicio (A)


10
and operation, please refer to the op- AC1: 230 V DC1: 24 V
AC15: 230 V

Nominale bedrijfsstroom (A)


erating instructions supplied with the

Nominal operating current (A)


unit. DC13: 24 V
Nennbetriebstrom (A)

Courant coup (A) 1


GB

0.1
NL
D

E
F

10 100 1000 10000


I

D Schaltspielzahl x 103 E Nmero de ciclos x 103


GB Cycles x 103 I Numero dei cicli di commutazione x 103
F Nombre de manuvres x 103 NL Aantal schakelingen x 103

Maximum capacitive load C (F)


with load current I (mA) at the semi-
conductor outputs

C (F)
lB
u
m
t_
a
D
is
n
h
c
e
][T

0
0 10 50 100 200 400 600 800 1000 1200 1400 1600 1800 2000 I (mA)

Technical details

Electrical data
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+20 %
Power consumption at UB DC
without load 9.0 W
per expansion module 2.50 W
Residual ripple DC 5%
Status display LED
Times
Switch-on delay 5.00 s
Simultaneity channel 1/2/3 3s
Two-hand circuit 0.5 s
Supply interruption before de-energisation 20 ms
Inputs
Number 20
Max. number of live inputs in the area of max. permitted ambient U_B > 26.4 V : 15, U_B <= 26.4 V : 20
temperature (see "Environmental data")

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-423-2009-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m1p ETH

Inputs
Voltage and current at input, reset and feedback circuit 24.0 V, 8.0 mA
Galvanic isolation no
Signal level at "0" -3 - +5 V DC
Signal level at "1" 15 - 30 V DC
Min. pulse duration 18 ms
Pulse suppression 0.6 ms
Test pulse outputs
Number of test pulse outputs 4
Voltage and current, 24 V 0.5 A
Off time during self test 5 ms
Galvanic isolation no
Short circuit-proof yes
Semiconductor outputs
Number 4
Switching capability
voltage 24 V
current 2A
power 48 W
Max. capacitive load 1 F
External supply voltage 24.0 V
Voltage tolerance -15 %/+20 %
Max. duration of off time during self test 300 s
Galvanic isolation yes
Short circuit-proof yes
Switch-off delay 30 ms
Residual current at "0" 0.5 mA
Signal level at "1" UB - 0.5 V DC bei 2 A
Relay outputs
Number 2
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V 6.0 A, 1440 VA
Safety contacts: DC1 at 24 V 6.0 A, 144 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V 3.0 A, 690 W
Safety contacts: DC13 at 24 V (6 cycles/min) 3.0 A, 72 W
Airgap creepage between
relay contacts 3 mm
relay contacts and other safe circuits 5.5 mm
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick 6A
Blow-out fuse, slow 6A
Circuit breaker 24 VAC/DC, characteristic B/C 6A
Switch-off delay 50 ms
Auxiliary outputs
Number 1
Switching capability
voltage 24 V
current 0.5 A
power 12.0 W
Galvanic isolation yes
Short circuit-proof yes
Residual current at "0" 0.5 mA
Signal level at "1" UB - 0.5 V DC bei 0.5 A
Cascading output as auxiliary output
Number 1

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-423-2009-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-10
Products

Base units
PNOZ m1p ETH

Cascading output as auxiliary output


Switching capability
voltage 24 V
current 0.2 A
power 4.8 W
Galvanic isolation no
Short circuit-proof yes
Residual current at "0" 0.5 mA
Environmental data
EMC EN 60947-5-1
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with IEC 60664-1
Ambient temperature 0 - 60 C
Storage temperature -25 - 70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP 20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Maximum cable runs
per input 1 km
Sum of individual cable runs at the test pulse output 40 km
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
Power supply, inputs, auxiliary output, semiconductor outputs,
test pulse outputs, cascading outputs:
1 core flexible 0.50 - 1.50 mm , 22 - 14 AWG
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.50 - 0.75 mm , 22 - 20 AWG
without crimp connectors or with TWIN crimp connectors 0.50 - 0.75 mm , 22 - 20 AWG
Relay outputs:
1 core flexible 0.5 - 2.5 mm, 22 - 12 AWG
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.50 - 1.25 mm, 22 - 16 AWG
without crimp connectors or with TWIN crimp connectors 0.50 - 1.25 mm, 22 - 16 AWG
Torque setting with screw terminals 0.25 Nm
Cross section of external conductors with spring-loaded termi- 0.50 - 1.50 mm , 26 - 14 AWG
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 1
Stripping length 9 mm
Dimensions
Height 94.0 mm
Width 135.0 mm
Depth 121.0 mm
Weight 520 g

Si-Kennzahlen_alle

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-423-2009-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Base units
PNOZ m1p ETH

Safety characteristic data

EN ISO 13849-1 EN 954-1 EN IEC 62061


Unit Operating mode PL Category SIL CL PFH [1/h] tM [year]

Logic
CPU PL e (Cat. 4) Cat. 4 SIL CL 3 4.90E-09 20
expansion PL e (Cat. 4) Cat. 4 SIL CL 3 9.20E-09 20
Input
SC inputs single-channel PL d (Cat. 2) Cat. 2 SIL CL 2 2.50E-09 20
SC inputs dual-channel PL e (Cat. 4) Cat. 4 SIL CL 3 2.90E-10 20
SC inputs light barrier PL e (Cat. 4) Cat. 4 SIL CL 3 2.50E-10 20
SC inputs dual-channel pressure PL d (Cat. 3) Cat. 3 SIL CL 2 1.81E-09 20
sensitive mat
Output
SC outputs single-channel PL d (Cat. 2) Cat. 3 SIL CL 2 7.00E-09 20
SC outputs dual-channel PL e (Cat. 4) Cat. 4 SIL CL 3 8.60E-10 20
relay outputs single-channel PL c (Cat. 1) Cat. 2 - 2.90E-08 20
relay outputs dual-channel PL e (Cat. 4) Cat. 4 SIL CL 3 3.00E-10 20
Bus interface
cascading inputs PL e (Cat. 4) Cat. 4 SIL CL 3 3.10E-10 20
cascading outputs PL e (Cat. 4) Cat. 4 SIL CL 3 4.91E-10 20

Si_Kennzahlen_Erluterung

All the units used within a safety function must be considered when calculating the safety characteristic data.
Technische Daten_Satz Normen

The standards current on 2009-07 apply.


Bestelldaten

Order reference

Type Features Order No.


PNOZ m1p ETH Base unit 773 103

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-423-2009-09
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-12
Products

Expansion modules
PNOZ ml2p

Unit features System requirements

` Can be configured in the PNOZmul- ` PNOZmulti Configurator: from Ver-


Gertemerkmale_PNOZ ml2p Systemvoraussetzungen PNOZ ml2p

ti Configurator sion 7.0.0


` Max. 4 PNOZ ml2p can be connect- ` Base unit PNOZ m0p: from Version
ed to the base unit 3.0
` Max. 4 decentralised modules ` Base unit PNOZ m1p: from Version
PDP67 F 8DI ION can be connected 6.0
to the link module PNOZ ml2p ` Base unit PNOZ m1p ETH: from
` Plug-in connection terminals (either Version 2.0
Unit not shown cage clamp terminal or screw termi- ` Base unit PNOZ m2p: from Version
nal) 3.0
Gertebild
` LEDs for ` Base unit PNOZ m3p: from Version
Operating status 2.0
Link module to safely connect decen-
Verwendung/Bildunterschrift_multi_Verbindung_dezentral_IO

Fault Please contact Pilz if you have an older


tralised input/output modules to a Connection status version.
safety system PNOZmulti
Unit description Safety features
Approvals
The expansion module is used to con- The relay conforms to the following
Bestimmung/Gertebeschreibung_multi_Verbindunsmod_ml2p Sicherheitseigenschaften_multi_allgemein

nect decentralised input/output mod- safety criteria:


PNOZ ml2p ules to a safety system PNOZmulti. ` The circuit is redundant with built-in
The expansion module may only be self-monitoring.
Bestimmung/Gertebeschreibung_multi_Zusatz_Modul

connected to a base unit from the ` The safety function remains effec-
Pending
SDDEUTSCHLAND
PNOZmulti modular safety system. tive in the case of a component fail-
The PNOZmulti modular safety system ure.
Bestimmung/Gertebeschreibung_multi_System

is used for the safety-related interrup-



tion of safety circuits and is designed
for use on:
` E-STOP equipment
` Safety circuits in accordance with
VDE 0113 Part 1 and EN 60204-1
Zulassungen

Block diagram
il
tb
a
h
s
k
c
o
B
p
l2
m
Z
O
N
P
d

24V 24V 0V 0V CAN+ CAN- VCC GND Shield

=
=
to previous
Interface
Interface

module
module
to next

Power

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-426-2010-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ml2p

Function description Wiring

The link module PNOZ ml2p is used to The wiring is defined in the circuit dia-
Funktionsbeschreibung PNOZ ml2p Verdrahtung_multi_Modul

safely transfer the input information gram of the PNOZmulti Configurator.


from decentralised modules to the Note:
safety system PNOZmulti. ` Information given in the "Technical
The function of the safety system's in- details" must be followed.
Funktionen_multi_Basis

puts and outputs depends on the safe- ` 2 connection terminals are available
Verdrahtung PNOZ ml2p

ty circuit created using the PNOZmulti for each of the supply connections
Configurator. A chip card is used to 24 V and 0 V. This means that the
download the safety circuit to the base supply voltage can be looped
unit. The base unit has 2 microcontrol- through several connections.
lers that monitor each other. They ` Please refer to the technical details
evaluate the input circuits on the base for information on the maximum ca-
unit and expansion modules and ble length. Please also read the
switch the outputs on the base unit section entitled "Voltage drop".
and expansion modules accordingly. ` Shielded cable must be used from a
The LEDs on the base unit and expan- cable length of 30 m.
sion modules indicate the status of the ` Pilz pre-assembled cable can be
PNOZmulti safety system. used to connect the decentralised
The online help on the PNOZmulti modules (see order reference).
Configurator contains descriptions of ` The plug-in connection terminals
the operating modes and all the func- are either designed as cage clamp
tions of the PNOZmulti safety system, terminals or screw terminals (see
plus connection examples. order reference).
CAUTION!
Funktionsbeschreibung PNOZ ml2p_2 Verdrahtung_multi_Modul_Achtung_Kabel_spannungsl_ziehen

Data exchange: Only connect and disconnect the ex-


` Communication with the decentral- pansion module when the supply volt-
ised modules is via a safe data link. age is switched off.
` The link module PNOZ ml2p reads
the input information from the de-
centralised modules as part of each
cycle and then forwards it to the
base unit.
` At the end of a PNOZmulti cycle,
the base unit sends its output data
to its link module. This output data
is immediately sent to the decen-
tralised modules.
Linking several decentralised mod-
ules:
` A maximum of 4 link modules can
be connected to a PNOZmulti base
unit.
` A maximum of 4 decentralised
modules can be connected to a link
module PNOZ ml2p.
` If a decentralised module receives
data intended for a different decen-
tralised module that is connected,
the data is forwarded without being
processed.

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-426-2010-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-2
Products

Expansion modules
PNOZ ml2p

Connection
Betriebsbereitschaft herstellen Anschluss_PNOZ ml2p

` Supply voltage

Supply voltage AC DC

24V + 24 V DC
24V
0V 0V
0V

` Connection to a decentralised input module PDP67

1
PNOZ ml2p CAN+ VCC PDP67 F 8DI ION
2
CAN- CAN-
3
VCC GND
4
GND CAN+
5
Shield Shield

Betriebsbereitschaft herstellen Anschluss - LC-Kabel_PNOZ ml2p

` Connection when using the PSS SB BUSCABLE LC in conjunction with a Pilz self-assembly "PSS67 M12 connector"
(see order reference in the Technical Catalogue)

red 1
PNOZ ml2p CAN+ VCC PDP67 F 8DI ION
brown 2
CAN- CAN-
white 3
VCC GND
green 4
GND CAN+
5
Shield Shield

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-426-2010-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ml2p

Series connection of 4 decentral-


ised modules

You can connect up to 4 decentralised


Anschluss_PDP_DI_4_Module

modules in series to a PNOZmulti link


module.

PNOZ ml2p

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-426-2010-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-4
Products

Expansion modules
PNOZ ml2p

Voltage drop bles. The level of voltage drop is deter- ` Load on the modules
mined by the: To increase the max. cable length, the
The max. cable length depends on the ` Cable resistance on the supply volt- input voltage can be permanently in-
Verdrahtung_PNOZ ml2p_Leitungslnge-Spannungsabfall

voltage drop in the supply voltage ca- age cables creased by the voltage tolerance (see
` Operating current of the modules Technical Details).

Guidelines for various cable types


Verdrahtung_PNOZ ml2p_Leitungslnge-Spannungsabfall-Richtwerte

Cable type Voltage drop per 10 m and per 100 mA

PSS SB BUSCABLE LC 0.1 V

Sensor cable 0.25 mm2 0.15 V

Sensor cable 0.34 mm2 0.11 V

Sensor cable 0.5 mm2 0.07 V

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-426-2010-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ml2p

Calculation example ` The PSS SB BUSCABLE LC is used Voltage drop per 10 m and per 100
in accordance with the pin assign- mA: 0.1 V
ment in section 6.2.2.
Verdrahtung_PNOZ_ml2p_Leitungslnge-Spannungsabfall-Beispiel

Link
Module
PNOZmulti Base Unit
PNOZ
ml2p

4*I0+I1+I2+I3+I4
650 mA 20 m
U = 1,3 V

10 m 20 m 15 m
PDP67 F 8DI ION

PDP67 F 8DI ION

PDP67 F 8DI ION


PDP67 F 8DI ION

I0+I4 2*I0+I3+I4 3*I0+I2+I3+I4

100 mA 250 mA 550 mA


U = 0,10 V U = 0,5 V U = 0,55 V

I0=50 mA I0=50 mA I0=50 mA I0=50 mA

I4 = 50 mA I3 =100 mA I2 = 250 mA I1 = 50 mA

Key:
` I0: Module's consumption.
` I1 ... I5: Load current taken from the
module
` U1 U4: Voltage drop on the re-
spective connection path
Total voltage drop from the link mod-
ule PNOZ ml2p to the final PDP67 F
8DI ION:
Utotal = U1 + U2 + U3 + U4
Utotal = 1.3 V + 0.825 V + 0.5 V + 0.10
V = 2.725 V

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-426-2010-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-6
Products

Expansion modules
PNOZ ml2p

Terminal configuration
u
g
b
n
m
le
K

Installation Dimensions

` The safety system should be in-


Montage_multi_allgemein g
n
u
s
e
m
b
A

stalled in a control cabinet with a


protection type of at least IP54. Fit
the safety system to a horizontal
DIN rail. The venting slots must face
upward and downward. Other
121 (4.76")

mounting positions could destroy


the safety system.
` Use the notches on the back of the
unit to attach it to a DIN rail. Con-
nect the safety system to the DIN
rail in an upright position so that the
earthing springs on the safety sys-
tem are pressed on to the DIN rail.
` The ambient temperature of the 94 (3.70") 22,5
PNOZmulti units in the control cab- (0.88")
inet must not exceed the figure
stated in the technical details, oth-
erwise air conditioning will be re-
quired.
` To comply with EMC requirements,
the DIN rail must have a low imped-
ance connection to the control cab-
inet housing.

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-426-2010-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de
Products

Expansion modules
PNOZ ml2p

NOTICE This data sheet is only intended for use the operating manual for installation
during configuration. Please refer to and operation.
][Wichtig_PDB ][Technische Daten_multi_PNOZ_ml2p

Technical details

Electrical data
Supply voltage UB DC 24 V
Voltage tolerance -15 %/+20 %
Power consumption at UB DC
without load 5.0 W
Residual ripple DC 5%
Status display LED
Times
Switch-on delay 5.00 s
Supply interruption before de-energisation 20 ms
Maximum input delay 15 ms
Switch-off delay 35 ms
Outputs
Maximum output current decentralised module supply 4A
Short-circuit protection of the decentralised module supply ja
Environmental data
EMC EN 60947-5-1
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60664-1
Ambient temperature 0 - 60 C
Storage temperature -25 - 70 C
Mechanical data
Protection type
Mounting (e.g. cabinet) IP54
Housing IP20
Terminals IP20
DIN rail
Top hat rail 35 x 7.5 EN 50022
Recess width 27 mm
Maximum cable run unscreened 30 m
Maximum cable run screened 100 m
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.50 - 1.50 mm , 22 - 14 AWG
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.50 - 0.75 mm , 22 - 20 AWG
without crimp connectors or with TWIN crimp connectors 0.50 - 0.75 mm , 22 - 20 AWG
2 core, same cross section, flexible:
Torque setting with screw terminals 0.25 Nm
Cross section of external conductors with spring-loaded termi- 0.50 - 1.50 mm , 26 - 14 AWG
nals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection 1
Stripping length 9 mm

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-426-2010-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

-8
Products

Expansion modules
PNOZ ml2p

Mechanical data
Dimensions
Height 94.0 mm
Width 22.5 mm
Depth 121.0 mm
Weight 120 g
Si-Kennzahlen_alle

Safety characteristic data

EN ISO 13849-1 EN 954-1 EN IEC 62061


Unit Operating mode PL Category SIL CL PFH [1/h] tM [year]

PL e (Cat. 4) Cat. 4 SIL CL 3 5.35E-09 20


Si_Kennzahlen_Erluterung

All the units used within a safety function must be considered when calculating the safety characteristic data.
Technische Daten_Satz Normen

The standards current on 2009-12 apply.


Bestelldaten PNOZ ml2p

Order reference

Type Features Order no.


PNOZ ml2p Link module 773 602
Set spring term 1 set of cage clamp terminals 783 400
Set spring term 1 set of screw terminals 793 400
PSS SB BUSCABLE LC Cable, shielded 1 - 100 m 311074
PSS67 I/O Cable Cable 1 - 30 m 380 320
PSS67 Cable M8sf M12sm Cable, straight M12 connector, straight M8 socket, 5-pin 3m 380 200
PSS67 Cable M8sf M12sm Cable, straight M12 connector, straight M8 socket, 5-pin 5m 380 201
PSS67 Cable M8sf M12sm Cable, straight M12 connector, straight M8 socket, 5-pin 10 m 380 202
PSS67 Cable M8sf M12sm Cable, straight M12 connector, straight M8 socket, 5-pin 30 m 380 203
PSS67 Cable M8sf M12sm Cable, straight M12 connector, angled M8 socket, 5-pin 3m 380 204
PSS67 Cable M8sf M12sm Cable, straight M12 connector, angled M8 socket, 5-pin 5m 380 205
PSS67 Cable M8sf M12sm Cable, straight M12 connector, angled M8 socket, 5-pin 10 m 380 206
PSS67 Cable M8sf M12sm Cable, straight M12 connector, angled M8 socket, 5-pin 30 m 380 207
PSS67 Cable M12sf M12sm Cable, straight M12 connector, straight M12 socket, 5-pin 3m 380 208
PSS67 Cable M12sf M12sm Cable, straight M12 connector, straight M12 socket, 5-pin 5m 380 209
PSS67 Cable M12sf M12sm Cable, straight M12 connector, straight M12 socket, 5-pin 10 m 380 210
PSS67 Cable M12sf M12sm Cable, straight M12 connector, straight M12 socket, 5-pin 30 m 380 211
PSS67 Cable M12sf M12sm Cable, angled M12 connector, angled M12 socket, 5-pin 3m 380 212
PSS67 Cable M12sf M12sm Cable, angled M12 connector, angled M12 socket, 5-pin 5m 380 213
PSS67 Cable M12sf M12sm Cable, angled M12 connector, angled M12 socket, 5-pin 10 m 380 214
PSS67 Cable M12sf M12sm Cable, angled M12 connector, angled M12 socket, 5-pin 30 m 380 215
PSEN ma adapter Adapter for connection to safety switch PSENmag 380 300
PSEN cs adapter Adapter for connection to safety switch PSENcode 380 301
PSS67 M12 connector Connector, M12, straight, 5-pin, A-coded 380 308
PSS67 M12 connector Socket, M12, straight, 5-pin, A-coded 380 309
PSS67 M12 connector Connector, M12, angled, 5-pin, A-coded 380 310
PSS67 M12 connector Socket, M12, angled, 5-pin, A-coded 380 311
PSS67 M12 connector Connector, M12, straight, 4-pin 380 316
PSS67 M12 connector Socket, M12, straight, 4-pin 380 317
PSS67 M12 connector Connector, M12, angled, 4-pin 380 318
PSS67 M12 connector Socket, M12, angled, 4-pin 380 319

Pilz GmbH & Co. KG, Felix-Wankel-Strae 2, 73760 Ostfildern, Germany NSG-D-2-426-2010-03
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: pilz.gmbh@pilz.de

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