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Test procedures used The low molecular weight naphthenic acids contain alkylated
cyclopentane carboxylic acids with smaller amounts of
Determination of the pH value for naphthenate dissociation. cyclohexane derivatives:
1g samples of various distillation cuts from DALIA 3 crude
(CH2)n COOH (C H 2 )n C OOH
were mixed with 50g of distilled water. Increasing amounts of
KOH were then added to each sample up to two times the
stoechiometry, in terms of the naphthenic acid content. The
samples were then shaken from time to time and let to settle at 1500 acids were identified in a single California crude7 with
ambient temperature during 48H. At the end of the boiling points ranging from 250 to 350C. They are fully
experiment, we measured the pH value of the separated water. soluble in organic solvents and quite insoluble in water. Figure
The pH values are plotted as a function of the added potassium 4 shows the mass spectrometer of the naphthenic acids
hydroxide. extracted from DALIA 3 by anionic resin.
Bottle Test. Emulsions were prepared using a Rayneri turbine The naphthenic acids of the crude will respect acid-base
equipped with a 45mm diameter mixer. The procedure equilibrium reactions in a multiphase system,
consists in mixing the oil to be tested with 20% reconstituted The acid partitioning between oil and water phases:
formation water brought to the suitable pH at 2000rpm during
3 minutes and then checking the percentage of water settled at
( Ri COOH aq )
a temperature of 60C versus time. = K part
( Ri COOH hc )
Dynamic separation test. An emulsion is created on line with The acid dissociation with a dissociation constant:
a Dispax turbine by mixing the crude at 60C with 20%
reconstituted formation water. The de-watering capacity of the ( Ri COO )( H + )
= K diss
dehydration cell is increased using an electric field. At the ( Ri COOH aq )
outlet, water cut, TAN and calcium are measured on the oil
whereas pH value and interfacial activity are measured on the
water. The flow sheet of the unit is presented in figure 3. Only the low molecular weight aliphatic naphthenic acids are
slightly soluble in water, thus, for a given constant of
Theoretical background dissociation and at the same pH value, the lightest acids are
able to produce more naphthenate groups than the heavy acids.
Calcium carbonate scale. The reservoir waters are naturally The increase in the pH value associated with carbon dioxide
saturated with carbon dioxide which produces carbonic acid, degassing will cause the acids to dissociate, depending on their
H2CO3. At bottom hole conditions, the water is in equilibrium pKa.
with the rock and the gas of the reservoir. A number of studies have attempted to determine the pKa8,9 of
On the other hand, during the production, the water is drained the various families of naphthenic acids a complicated task
to the surface and suffers from a significant pressure drop and in view of the number of different acids present in a given
temperature variations: in the tubing, downstream the choke at crude. However, this pKa value does not take into account the
the well head, in the exchangers or in the separators. very low solubility of these organic acids in the water phase.
The successive pressure drops lead to degassing of the carbon When acids are not fully dissolved in the water phase, the
dioxide with an increase in the pH value of the produced amount of dissociated acids depends not only on the pKa
water. This pH increase favours the formation and the value, but also on their partitioning coefficient. The higher the
precipitation of calcium carbonate which has very low pH value the heavier the naphthenates, even if the pKa values
solubility, thereby generating undesirable deposits which plug of light and heavy acids are close. The potential power for a
the chokes or fill the separators. naphthenic acid to create stable emulsions depends on its
The chemical relation between carbon dioxide, pH value and partitioning coefficient, which may be correlated to its
calcite solubility is as follows: molecular weight. In a report published in 1969, Seifert and
Howells say that the average molecular weights of the
CO2 + H2O HCO3 - + H+ interfacially active acids range from 300 to 40010.
Ca++ + HCO3- CaCO3 + H+ The cations in the reservoir water can react with RCCO-
naphthenate groups to form salts, commonly named soaps,
Calcium naphthenate scale. The so-called "naphthenic acids" essentially sodium and calcium naphthenates, which will
are mainly carboxylic acids with saturated cyclic structures, distribute between oil and water depending on their affinity for
represented by a general formula CnH2n-zO2 where n indicates either phase.
the carbon number and z specifies a homologous series, 0 for Low molecular-weight sodium naphthenates tend to pass
saturated acyclic acids to 8 in tetracyclic acids6. into the water phase. Calcium, as a divalent cation, is
associated with two naphthenate groups,
SPE 68307 CALCIUM CARBONATE AND NAPHTHENATE MIXED SCALE IN DEEP-OFFSHORE FIELDS 3
calcium naphthenate is more lipophilic and preferentially goes bicarbonate, which determines the potential quantity of
to the oil phase or to the oil & water interface. hazardous acids. ORQUIDEA crude seems to be the worst
case.
When the soap concentration exceeds the solubility, the Carbonate scale can be combined with naphthenates.
precipitation of a solid deposit or in some cases the formation Carbonates produce deposits whereas naphthenates can form
of an intermediate third phase between the oil and the water emulsions or deposits at the interface. None of the models on
phases is observed. the market take into account this potential formation of mixed
scale with acidic crudes. As a result, the precipitable quantities
Thus, it is understood that carbon dioxide degassing during the of calcium carbonate are systematically overestimated.
production can form both strong emulsions and/or mixed
calcium carbonate and naphthenate scale:
Experimental results
RCOO- emu lsion
As for water: its pH value at process conditions as well as Emulsion and acidity
the level of bicarbonate and calcium content at reservoir To shed light on the effect of the acidity on the ability to
conditions. produce stable emulsions, we partially deacidified a crude by
As for oil: the amount of available naphthenic acids. adsorbing the acids on an anionic resin. We then conducted a
set of standard Bottle Tests. The results are given in figure 6.
On the basis of a 20% water cut (4Kg of crude and 1Kg of This figure clearly shows that the efficiency of separation
formation water), we have summarised in table 3, the values depends on the level of acid content. The sample with the
pertaining to some crudes in West Africa. lowest TAN separates very quickly without the help of any
As regards the crudes studied, the level of calcium is never the additive, after 2 hours 80% of the water is separated from the
limiting factor but this is not the case for the level of crude. On the other hand, the water starts to settle from the
4 GUY ROUSSEAU, HONGGANG ZHOU, CHRISTIAN HURTEVENT SPE 68307
original crude slowly after 10 minutes and at the end of the Results obtained with different cuts also confirm this
experiment only 30% of free water remains. hypothesis. Acids in the heavier cuts are less soluble in water
and therefore require higher pH values to dissociate.
Emulsion and pH Figure 5 shows that for a pH value of 6.5, only acids contained
The pH effect of the formation water on the stabilisation of in the 150-230 and 230-350 cuts are reactive. The behaviour
emulsions was demonstrated using the standard Bottle Test of crudes in terms of emulsion and deposits are strongly
procedure previously described. The results are presented dependent on acids contained in these cuts.
figure 7. The crudes mentioned above contain a significant amount of
For the DALIA 1 crude, no emulsion problems occur for a pH acids in these cuts. However, some differences can be
value of 6.1 or 6.8, but when the pH value is 7.2, a high observed: Only DALIA 1 and CAMELIA, which have the
stabilisation of the emulsion is observed, resulting from the lowest TAN, contain acids in the 150-230 cut (figure 10).
formation of a large quantity of interfacially active Consequently, for these crudes, the carbonate scaling potential
naphthenates. is very limited as explained earlier.
The Bottle Tests show an incidence of TAN (figure 6), of
Comparison of emulsion stability for different crudes formation water pH value (figure 7), and of acid distribution
Using the standard Bottle Test procedure, we compared the on the stabilisation of the emulsion. The distribution of the
Oil & Water separation of the previous crudes emulsified with acids in the distillation cuts is specific to one crude. This
20% synthetic formation water. The results are illustrated in explains the differences in behaviour observed between oils.
figure 8. The relation between acid distribution and surfactant effect is
DALIA 1, with a low TAN, has the best separation efficiency, not yet clearly established and will be the aim of further work.
but ORQUIDEA and DALIA 2, with the highest TAN, exhibit The only calcium naphthenate deposits observed were in
better results than CAMELIA. It seems that there is no direct dynamic dehydration test with an electric field. The conditions
correlation between TAN and the separation efficiency when for soap deposit accumulation appear to be reached only at
comparing the different crudes. very low water cuts.
Deposits Prevention
Calcium naphthenate deposits were isolated in a dehydration
test of ORQUIDEA crude under dynamic conditions. The pilot The problems associated with the processing of acidic crudes
used for this experiment is schematised in figure 3. We used are due to the formation of naphthenates, which result from an
20% synthetic formation water at an initial pH value of 7.4. increase in the pH value of the formation water. All
The emulsion was created using a DISPAX turbine at a speed procedures which can prevent the pH from increasing should
above 8000rpm. The temperature was set to 60C. An electric be effective in avoiding naphthenate formation.
field was employed to improve oil & water separation. The
electrical field makes it possible to obtain a water cut lower Addition of acids
than 1%. The addition of a mineral or organic acid is the most obvious
After several hours, we noticed the build-up of a viscous idea, but this depends on the bicarbonate buffer in the
interface which increased with time, associated with a formation water. Batch injection should be preferred over
degradation in the separation efficiency as shown figure 9. continuous injection because a significant important part of
At the end of the experiment, the interface was isolated. The acid is used to consume the bicarbonate buffer. However, even
TAN of the interface was measured at 12 compared to 3.73 for injection by batch has its shortcomings as the cost is high and
the crude. This interface was then centrifuged at 9000rpm and it can lead to safety problems. Hydrochloric acid is preferred
yielded a third solid phase between oil and water, identified as due to its efficiency and its lower cost, but when corrosion is
calcium naphthenate soaps. an issue, operators replace HCl by acetic or formic acid.
The average molecular weight of the naphthenic acids
extracted from these soaps was evaluated by titration at 300. Specific additives
Some demulsifiers or dispersants give encouraging results but
Discussion they need to be adapted to the specificity of the crude. An
additive which works well with one crude can be inefficient
For carboxylic monoacids, the pKa value can probably not with another.
vary over several units. The key point, which determines the
amount of dissociated acids, is their coefficient of partitioning Crude processing modifications
between the water and oil phases. On block 17, the pH value of the reservoir water is 6.5 at a
This partitioning coefficient can be correlated to the molecular pressure of 10 bar, and it can reach 7.5 at atmospheric
weight of the acids. The lower the molecular weight the higher pressure. Processing the oil and water separation under
the solubility in water, and the higher the amount of pressure hinders the formation of surface active naphthenates,
dissociated acids at a given pH value. which are inevitable when the pH value equals 7.5. Once most
SPE 68307 CALCIUM CARBONATE AND NAPHTHENATE MIXED SCALE IN DEEP-OFFSHORE FIELDS 5
of the water is separated from the oil, the carbon dioxide can 6. James A. Brient, Peter J. Wessner, Mary Noon Doyle,
be released without any risk to the rest of the process line. Naphthenic acids , Kirk Othmer encyclopaedia,
Vol.16, 1017-1029.
Conclusions 7. W. Seifert, in W. Herz, H. Grisebach, and G. Kirby,
Progress in the chemistry of Organic Natural
1. During the production of acidic crudes, increases in the Products , 1975, 32 1-49.
pH value due to CO2 degassing leads to the formation of 8. Niyazov, A.N. ; Amanov, K.B.; Trapeznikova, V.F. ;
potentially surface-active naphthenates. Depending on the Chirkova, B.V., Solubility and dissociation constants of
nature of the acids in the crude this induces the formation some alicyclic acids , Khim. Geol. Nauuk, 1975 , (4),
of strong emulsions difficult to break with conventional 121-123.
additives or causes the precipitation of mixed calcium 9. Maria Lupe Marquez, Interfacial activity of native acids
carbonate and calcium naphthenate scale. in heavy crude oils , AICHE Spring National Meeting
2. Efficient prevention methods must be developed. The Session T6005, March 14-18, 1999.
modification of the crude processing by operating the 10. Seifert, W.K. ; Howells, W.G., Analytical chemistry,
wateroil separation under pressure can be an alternative 1968, 41 (4) 554-562.
to chemical treatments. The main goal is to keep the pH
value of the formation water below the threshold of
interfacially-active naphthenate production.
3. The laboratory experiments required to investigate the
potential problems related to the processing of an acidic
crude require heavy equipment. Also, it is not easy to find
a reliable correlation with the analytical results.
4. The potential formation of mixed calcium carbonate and Crude Country TAN
calcium naphthenate scale is not taken into account by the (mg KOH/g)
existing models which thus overestimate the precipitable
quantities of carbonate in case of acidic crude. CAMELIA Angola 1.90
DALIA 2 Angola 2.37
Acknowledgements
ORQUIDEA Angola 3.73
The authors would like to thank TOTALFINAELF for the
MOHO Congo 0.87
permission to publish this paper.
BILONDO Congo 1.80
References
UKOT Nigeria 1.01
1. RF-Rogaland Research Institute, The relationship AFIA Nigeria 1.20
between biodegradation, total acid number (TAN) and
IME Nigeria 2.08
metals in oils , American Chemical Society. Division of
Petroleum Chemistry, 1998, 43 (1) 142-145. ALBA North Sea 1.83
2. Tseng-pu Fann, Characterization of naphthenic acids in
CAPTAIN North Sea 2.32
petroleum by fast atom bombardment mass
spectrometry , Energy & fuels, 1991, 5 (3) 371-375. HEIDRUN North Sea 2.60
3. Koike, L. ; Reboucas, L. ; Marsaioli, A. ; Richnow, H. ;
Michaelis, W., Naphthenic acids from crude oils of LAGOTRECO Venezuela 1.18
Campos Basin , Organic geochemistry, 1992, 18 (6) 851- MEREY Venezuela 1.24
860.
LAGUNA Venezuela 4.10
4. Robbins W. K., EXXON research & Eng Co,
Challenges in the characterisation of naphthenic acids in
petroleum , ACS Petrol Chem Div preprint, 1998, 43 (1) Table 1 : TAN of crudes from different fields
137-140.
5. Nascimento, L. ; Reboucas, L. ; Koike, L. ; Reis, F. ;
Soldan, A. ; Cerqueira, J. ; Marsaioli, A., Acidic
biomarkers from Albacora oils, Campos Basin, Brazil ,
Organic geochemistry, 1999, 30 (9) 1175-1191.
6 GUY ROUSSEAU, HONGGANG ZHOU, CHRISTIAN HURTEVENT SPE 68307
Table 2 : Paraffin level, API degree and TAN values for acidic crudes from block 17
-
Crude TAN Acids HCO3 Calcium Potentially hazardous acids
(mg KOH/g) (meq) (meq) (meq) (meq)
DALIA 1 1.59 113 18 150 18
AFIA 1.20 0.22 6.00 0.24 0.53 13.00 1.23 1.20 16.00 3.42 0.99 38.00 6.71
ALBA 1.83 0.00 0.00 0.00 0.40 5.00 0.36 1.50 10.00 2.67 2.30 85.00 34.85
DALIA 3 1.37 0.86 9.00 1.38 1.70 20.00 6.06 2.70 22.00 10.59 0.17 7.00 0.21
HEIDRUN 2.60 0.13 1.00 0.02 1.60 11.00 3.14 4.60 23.00 18.86 3.90 63.00 43.80
D e e p w a te r W e s t A fr ica
2 .0
1 .8
1 .6
1 .4
TAN (mg KOH/g)
1 .2
1 .0
0 .8
0 .6
0 .4
0 .2
0 .0
0 1 2 3 4 5 6 7
% P a ra ffi n
SPE 68307 CALCIUM CARBONATE AND NAPHTHENATE MIXED SCALE IN DEEP-OFFSHORE FIELDS 7
2.0
10
1.8
1.6 9
final pH value
1.4
TAN (mg KOH/g)
8
1.2
1.0 7
150-230
0.8 230-350
6 350-400
0.6 400-550
0.4 5 crude
0.2
4
0.0 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8
22 24 26 28 30 32 34
added KOH (mmole/l)
API
Figure 2 : Correlation between API and TAN values Figure 5 : Acid dissociation versus distillation cuts
90
80
70
Free Water (%)
60
TAN = 3.43
50
TAN = 1.16
40 TAN = 0.18
30
20
10
0
0 40 80 120
Time (mn)
80
70
Free water (%)
60
50 DALIA 1-pH= 6.1
40 DALIA 1-pH= 6.8
30 DALIA 1-pH= 7.2
20
10
0
0 40 80 120
Time (mn)
Figure 4 : Mass spectrometer values for acids from Figure 7 : Incidence of pH on separation efficiency
DALIA 3
8 GUY ROUSSEAU, HONGGANG ZHOU, CHRISTIAN HURTEVENT SPE 68307
S e p a r a t i o n e f f i c i e n c y o f v a r i o u s c r u d e s - f i n a l p H = 6 .7
90
80
70
Free Water (%)
60
D A L IA 1
50 D A L IA 2
O R C H ID E A
40
C A M E L IA
30
20
10
0
0 40 80 120
T im e (m n )
W a te r C u t v e rs u s T im e
2
Water Cut (%)
0
0 5 10 15 20 25 30 35
T i m e (H )
18
16
14
Acids (meq)
12 ORQUIDEA
10 DALIA 2
8 DALIA 1
6 CAMELIA
4
2
0
150-230 cut 230-350 cut 350-400 cut 400-550 cut 550+ cut