JOB HAZARD ANALYSIS WORKSHEET

PROJECT B11LQ
MAJOR WORK HYDRO-STATIC TESTING (HT)
ACTIVITY
LOCATION B11 LQ B11DR-A
SIMOPS Production Online Shut down but pressurised Shut down but not pressurised
DESCRIPTION OF
CONCURRENT HYDRO-STATIC TESTING (HT)
ACTIVITIES
BEFORE AFTER ACTION
NO GUIDEWORD CAUSES CONSEQUENCES CONTROLS, BARRIERS RECOMMENDATION
P A E R P A E R PARTY/DATE
1 Increased ignition Hot work activities 3C 2B 1B 3B Explosion Proper ventilation during hot 1B 1B 0 0 Proper job planning and HUC team /
sources work,Fire watcher, fire extinguisher supervision and good Mechanic and
are in placed coordination Millwright

2. Unignited HC N/A
release
Toxic/Asphyxiating
Release

3. High Pressure N/A

Liquid / Gas
Release

4. High / Low Cutting and Welding 3B 3B 3B 2B personnel Injury,Fire Fire extinguisher to be placed & 1B 1B 0 0 Proper job planning and HUC team /
Temperature shall be inspected peroidically. supervision and good Mechanic and
Liquid / Gas All combustible material shall be coordination Millwright
segregated.

5. Dropped Improper handling of spades & 3B 3C 2B 1B Finger, back injury and Proper handling tools and 1B 1B 0 0 Proper job planning and HUC team /
Objects/Swinging blinds during transfer of damage property procedure, access platform to be supervision Mechanic and
loads materials use, proper PPE, handling posture Millwright

6. Ship Impact Improper lifting of of materials 3B 3B 2B 2B Slip Proper Coordination Proper job planning and HUC team /
and coordination supervision Mechanic and
Millwright
7. Structural Failure / corroded structure 3B 3B 2B 3C Damage property Inspect the work area/structure 1B 1B 0 0 Proper Inspection HUC team /
Buoyancy Loss before work commences. Mechanic and
Millwright
Use of weak structure to 3B 2C 1C 2C Personnel Injury Scaffolders and inspectors should 1B 1B 0 0 Proper Inspection
support scafffolding inspect the work area before
errecting of scaffolding.

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 JOB HAZARD ANALYSIS WORKSHEET
PROJECT B11LQ
MAJOR WORK HYDRO-STATIC TESTING (HT)
ACTIVITY
LOCATION B11 LQ B11DR-A
SIMOPS Production Online Shut down but pressurised Shut down but not pressurised
DESCRIPTION OF
CONCURRENT HYDRO-STATIC TESTING (HT)
ACTIVITIES
BEFORE AFTER ACTION
NO GUIDEWORD CAUSES CONSEQUENCES CONTROLS, BARRIERS RECOMMENDATION
P A E R P A E R PARTY/DATE
8. Manual Handling Bring Hydro test equipment 3B 2B 1C 2C Trip, Slip, Fall and Hip Injury Walk steadily, Hold to handrail 1B 1B 0 0 Proper job planning and HUC team /
when using the staircase, Ensure supervision Mechanic and
Hydro test euipment is not too Millwright
heavy, Fire Extinguisher is in
placed

9. Chemical Handling N/A

10 Access / Engress Working at height 3B 2C 2B 2B Personnel Injury Use certified access / scaffold at 1B 1B 0 0 Proper Inspection and HUC team /
all times comply wit scaff. Tag housekeeping Mechanic and
system. Millwright

11. Escape/Evacuation Unfamiliar to escape route 2B 2B 1C 1C Personnel Injury,Trap Limit the personnel working in the 1B 1B 0 0 Proper Inspection and HUC team /
area housekeeping Mechanic and
Millwright

12. Location / H2S area, weather 3B 0 3B 3B Personnel Injury Proper H2S detection & escape 1B 0 0 0 Proper training and provision of HUC team /
Escalation equipment equipment Mechanic and
Millwright
13. Electricity Electric shock 3C 2B 1C 1C Personal Injury Rubber type of gloves shall to be 2B 0 0 0 Proper job planning and HUC team /
use for hand protection.PTW supervision and good Mechanic and
coordination Millwright
Improper Isolation 2C 2B 2C 1C Personal Injury Observed Lock out & tag out. 2B 0 0 0

14. Working Heat from live equipment 1B 1C 1C 1C Barricade the area and sinage in 1B 0 0 0 Proper job planning and HUC team /
Conditions, e.g. place. supervision and good Mechanic and
heat, noise, bad coordination Millwright
Working beside high noise 1C 1C 1C 1C Personal Injury Use of ear muff/ear plug 1B 0 0 0
weather etc
equipment
Raining/windy condition. 1C 3C 1C 1B Stop work. 1B 0 0 0

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PROJECT B11LQ
MAJOR WORK HYDRO-STATIC TESTING (HT)
ACTIVITY
LOCATION B11 LQ
SIMOPS Production Online
DESCRIPTION OF
CONCURRENT HYDRO-STATIC TESTING (HT)
ACTIVITIES
NO GUIDEWORD CAUSES
15. Others Water flushing of process
Install spades & blinds onto
the new pipe spool
Set up Hydrostatic tubings
assembly pressure chart
recorder & gauge onto pipe
spool to be tested
Fill up the pipe lines with
portable water
Pressuring process line up to
required HT pressure
Monitor testing pressure to
agreed holding time
Drain off water (upon
completion) and disconnect
the tubings assembly
Concurrent Activities Not Permitted/Restricted:
JOB HAZARD ANALYSIS WORKSHEET
B11DR-A
Shut down but pressurised Shut down but not pressurised
BEFORE AFTER ACTION
CONSEQUENCES CONTROLS, BARRIERS RECOMMENDATION
P A E R P A E R PARTY/DATE
2B 2B 2B 2B Slip & Fall Walk & work steadily and look for 1B 0 0 0 Proper job planning and HUC team /
tripping hazards / slippery floors supervision Mechanic and
Millwright
Finger trap / pinch, Slip & Fall Wear rigger handglove and watch
where you hand goes, Walk &
work steadily and look for tripping
hazards / slippery floors.
Slip & Fall Follow kinetic lifting & avoid back
twisting, Walk & work steadily and
look out for tripping hazards /
slippery floors
Slip & Fall , Splash jet of Walk & work steadily and look for
water at pressure (body injury) tripping hazards / slippery floors,
Ensure water hoses are in good
condition & fittinga are secured
with safety clips
Tubing / Fitting burst of failure, Barricade & keep clear from the
Slip & Fall , High noise from HT area, check condition of
Hydrotest pump fittings, Walk & work stadily and
look for tripping hazards / slippery
floors
Tubing / Fitting burst or failure, Barricade & keep clear from the
Slip & Fall HT area, Walk & work steadily and
look for tripping hazards / slippery
floors.
Remnant pressure in line , Slip Ensure line is completely
& fall. Water splash onto depressurized before
workers below disconnecting tubing assembly
and have air supply to HT pump
isolated. Walk & work steadily and
look outfor tripping hazards /
slippery floors, Drain water via
proper drainage and clear the wet
floor
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 JOB HAZARD ANALYSIS WORKSHEET
PROJECT B11LQ
MAJOR WORK HYDRO-STATIC TESTING (HT)
ACTIVITY
LOCATION B11 LQ B11DR-A
SIMOPS Production Online Shut down but pressurised Shut down but not pressurised
DESCRIPTION OF
CONCURRENT HYDRO-STATIC TESTING (HT)
ACTIVITIES
BEFORE AFTER ACTION
NO GUIDEWORD CAUSES CONSEQUENCES CONTROLS, BARRIERS RECOMMENDATION
P A E R P A E R PARTY/DATE
1) Restrict rigging and lifting activities when divers are in water.
2) Hot works will be restricted during operation activities which results in hydrocarbon release to atmosphere.

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