Wind Load Calculations for Steel Roof Panel

NTPC DRG NO: 9578-001-572-PVC-U-0909
Larsen & Toubro Ltd. Rev No: 2

NTPC-Khargone STPP (2X660MW) Date: 12-01-2017
TATA Bluescope Steel Ltd.
WIND LOAD CALCULATIONS:

Panel profile considered = LYSAGHT TRIMDEK 1072
Thickness of profile, BMT = 0.5 mm
Basic wind speed,(Vb) = 39.00 m/sec (As per Specification)
As pre IS 875_3 (CL:5.3.1 TABLE-1), K1 = 1.06 (As per Specification)
As per IS 875_3 (CL:5.3.2.2 TABLE-2), K2 = 1.17 CATEGORY 2 CLASS A
As per IS 875_3 (CL:5.3.3), K3 = 1.00
Therefore, Design Wind Speed, (Vz)= Vb x K1 x K2 x K3
= 48.37 m/sec
Design Wind Pressure, (Pz) = 0.6Vz2
= 1.50 kN/m2 (As per specification)
1.Sheeting panel:
1.External pressure co-efficient ,(Cpe)
For Internal Zone, (Cpe) = 0.80 IS 875_3 ( Table-5 )
2.Internal Pressure Co-efficient ,(Cpi) = +/- 0.50 IS 875_3 ( Clause 6.2.3 )
Wind load on panel per m2, p= (Cpe- Cpi) x Pz (REFERENCE:IS875-1987(PART-3) (CL:6.2.1)
THEREFORE,
Wind load for internal zone, p1 = 1.95 kN/m2
Self weight of panel, dl = 0.0480 kN/m2 (Weight Per Square meter for the
designed Trimdek 0.5BMT)
Cover width of panel, c = 1.015 m
Therefore, UDL on panel

1.Wind Load (WL)
Wind load for internal zone, WL = p1 x c = 1.98 kN/m UPWARD
2.Dead Load (DL)
Self weight of panel, DL = 0.0487 kN/m DOWNWARD
Combined load,W = (DL+WL)
Therefore, for internal zone, W = 1.93 kN/m UPWARD
Live Load, LL = 0.75 kN/m2 (As per Code)
Live Load, LL = 0.76 kN/m

Combined Gravity load,W = (DL+LL)
0.81 kN/m
Page 1
NTPC DRG NO: 9578-001-572-PVC-U-0909
Client Larsen & Toubro Ltd. Rev No: 2
Project NTPC-Khargone STPP (2X660MW) Date: 12-01-2017
Supplier TATA Bluescope Steel Ltd.
DESIGN CALCULATIONS FOR TRIMDEK 1072, 0.50 BMT, 550Mpa PANEL
Step 1 : Calculations of Gross Sectional Properties of Trimdek Panel
Assumptions made in Calculations
1. Gross Sectional Properties are calculated for one module of panel (Module width will be 203 mm)
2. Trimdek Panel is considered as simple line element neglecting smooth edges caused due to profiling
3. For calculating gross sectional properties, the Panel has been broaken into 4 Triangles
& 3 Rectangles as shown in Fig
Area of Rectangle 2892.75 mm
Area of Segment 1 125.45 mm
Now Area of Trimdek Segment 58.64 mm
Area of Overlap Rib both side 20.78 mm
Total Gross Area of Trimdek Panel 607.18 mm
Page 2
NTPC DRG NO: 9578-001-572-PVC-U-0909
Calculation of Location of Neutral Axis for Panel
Neutral Axis (From bottom) 8.21 mm
Neutral Axis (From Top) 20.29 mm
MOI of Rectangle about Neutral Axis 301492.29 mm
MOI of Segment 1 about Neutral Axis 5538.03 mm
Moment of Inertia Overlap rib portion 589.17 mm
Now MoI of Trimdek Panel Segment about Neutral Axis 5413.63 mm
Therefore MoI of Full (1015 mm Cover Width) Trimdek Panel , Ix = 54725.52 mm
Sectional Modolus Zx from Top 2696.57 mm
Sectional Modolus Zx from Bot 6669.37 mm
Step 3 : Calculations of Effective Sectional Properties at Loading Conditions
Assumption made in Calculations
1. Under Gravity Loads,wind loads Section below the Neutral Axis the section is Considered
fully effective. Top and bottom flange & Web Member will be in Compression
and has to be checked for Local Buckling.
2. Since we have taken only Half of the Top Flange for Computation, for Effectve width
will be calculated for full top flange width and it is distributed equally to both sides of flange
i.e Local Buckling width will be distributed equally to both sides of flange
Actual Top Flange width, W= 19.34 mm
2. For Moment / Strength determination are done for one Full Panel (width of 1072 mm)
3. For First Itteration, Effective Stress is taken as Allowable Stress (i.e f = 0.6 * 550 = 330 Mpa)
First Itteration
f = 330 Mpa
Page 3
NTPC DRG NO: 9578-001-572-PVC-U-0909
As per IS:801-1975, Clause 5.2.1.1, for Stiffened Elements, limiting w/t is given by
(w/t) lim 1435 / sqrt (f) MKS Units
(w/t) lim 446 / sqrt (f) SI Units
(w/t) lim 24.55
For Top Flange of Trimdek Panel
Actual (w/t) for Flange 38.68 > 24.55 Local Buckling Occurs
Reduced Width as per IS:801-1975, Clause 5.2.1.1
(w/t) = (2120/sqrt(f)) * (1 - (465/((w/t)*sqrt(f)) MKS Units
(w/t) = (658/sqrt(f)) * (1 - (145/((w/t)*sqrt(f)) SI Units
(w/t) 28.75
Therefore,w= 28.75 * t = 14.37 mm
Locally buckled width,wb = W-w= 4.97 mm
Hence Each Side = wb / 2 = 2.48 mm
For Web of Trimdek Panel
Web will be in Compression, and neutral axis is towords bottom of Panel

hence entire web will be considered for effective width calculations
Actual width of web, W= 30.14 mm
Actual (w/t) for Web = 60.28 > 24.55 Local Buckling Occurs
(w/t) 31.43
Therefore,w= 31.43 * t = 15.71 mm

Locally buckled width = 30.14-15.71 = 14.43mm
For Bottom Flange of Panel
Actual width of bottom flange, W= 137.93 mm

Actual (w/t) for Flange 275.86
(b/t) = (658/sqrt(f)) * (1 - (145/((w/t)*sqrt(f))
b/t = 35.17
be/t = (b/t)-0.1x((w/t)-60)
Therefore, be/t = 13.59
Page 4
NTPC DRG NO: 9578-001-572-PVC-U-0909
For Curved Elements of Trimdek Panel
Since the Flat width of Curved Elements are very small, it is assumed that No Local Buckling occurs in
these elements.
Calculation of Effective Section Properties
Effective Area of Segment 49.54 mm
Effective Area of Whole Trimdek Panel 495.42 mm
MOI of Segment 8 about Neutral Axis 574.3 mm Locally Buckled Segment
Therefore MoI of Full (1015 mm Cover Width) Trimdek Panel , Ix = 58935.89 mm
Eff Sectional Modolus (Zxe) from Top 2709.03 mm
Eff Sectional Modolus (Zxe) from Bot 8738.21 mm
Strength Check
Total UDL on panel, W = 1.93 kN/m
Live Load on panel, LL = 0.81 kN/m
Panel has to Checked for 2 Span Beam Condition. Moments, Shear & Deflection Eqns
is Attached in Appendix
Spacing of support, L = 1.5 m (Girt / Runner Spacing)
Two Span Condition Max Support Moment,WL = 0.125 W L = 0.54 kNm
Two Span Condition Max Support Moment, LL = 0.125 W L = 0.23 kNm
Moment Capacity , WL =0.6 fy Zx(t) = 0.89 kNm > 0.54 kNm

Hence OK
Moment Capacity , LL =0.6 fy Zx(t) = 0.89 kNm > 0.23 kNm
Hence OK
Stress at Top Fibres of Panel (M/Zxe) 200.43 N/mm
Page 5
NTPC DRG NO: 9578-001-572-PVC-U-0909
Second Iteration
Now for the second Itteration, we will calculate Effective Sectional Properties for the
Stress,f = 200.43 N/mm
(w/t) lim 31.50
For Top Flange the Total Effective Width Calculated for First Itteration = 14.37 mm
Actual (w/t) for Flange 28.75 < 31.50 No Local Buckling Occurs
For Web the Total Effective Width Calculated for First Itteration = 15.71 mm
Actual (w/t) for Web 31.43 < 31.50 No Local Buckling Occurs
these elements.
Since the Actual & Limiting w/t Ratios are almost matching it can be considered that futrthur there
will not be any Local Buckling and the Actual Stress in Top Fibre of Flange
Page 6
NTPC DRG NO: 9578-001-572-PVC-U-0909
DEFLECTION DETERMINATION
Assumption made in Calculations
1. Under Gravity Loads,wind loads Section below the Neutral Axis the section is Considered
fully effective. Top and bottom flange & Web Member will be in Compression
and has to be checked for Local Buckling.
2. Since we have taken only Half of the Top Flange for Computation, for Effectve width
will be calculated for full top flange width and it is distributed equally to both sides of flange
i.e Local Buckling width will be distributed equally to both sides of flange
Actual Top Flange width, W= 19.34 mm
2. Strength & Serviceability Calculations are done for one Full Panel (width of 1072 mm)
3. For First Itteration, Effective Stress is calculated at Allowable Stress (i.e f = 0.6 * 550 = 330 Mpa)
First Itteration
f = 330 Mpa
(w/t) lim 31.60
Actual (w/t) for Flange 38.68 > 31.60 Local Buckling Occurs
(w/t) = (2710/sqrt(f)) * (1 - (600/((w/t)*sqrt(f)) MKS Units
(w/t) 34.08
Therefore,w= 34.08 * t = 17.04 mm
Page 7
NTPC DRG NO: 9578-001-572-PVC-U-0909
Web will be in Compression, and neutral axis is towords bottom of Panel

hence entire web will be considered for effective width calculations
Actual width of web, W= 30.14 mm
Actual (w/t) for Web 60.28 > 31.60 Local Buckling Occurs
(w/t) 38.48
Therefore,w= 38.48 * t = 19.24 mm
these elements.
Calculation of Effective Section Properties
Effective Area of Segment 58.07 mm
Effective Area of Whole Trimdek Panel 580.65 mm
Therefore MoI of Full (1015 mm Cover Width) Trimdek Panel, Ix = 62787.7 mm
Page 8
NTPC DRG NO: 9578-001-572-PVC-U-0909
Deflection Check
Spacing of support, L = 1.5 m
Total External Load Acting on Panel, W= 1.93 kN/m
Gravity Load Acting on Panel , (DL+LL) 0.81 kN/m
E= 205000 N/mm
I= 62788 mm
Two Span Beam Conditions Max Deflection = (W*L) / (185 * E* Iex)
= 4.10 mm
Two Span Beam Conditions Max Deflection DL+LL = (W*L) / (185 * E* Iex)
= 1.72 mm
Allowable Deflection of Panel = Span / 250
= 6.00 mm > 4.10 mm
Hence OK
= 6.00 mm > 1.72 mm
Hence OK
Page 9
NTPC DRG NO: 9578-001-572-PVC-U-0909
APPENDIX 1
Two Span Beam Condition - Moment, Shear & Deflection Values
Page 10

Wind Load Calculations for Steel Roof Panel

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NTPC DRG NO: 9578-001-572-PVC-U-0909

Larsen & Toubro Ltd. Rev No: 2

WIND LOAD CALCULATIONS:

Therefore, UDL on panel

Live Load, LL = 0.76 kN/m

DESIGN CALCULATIONS FOR TRIMDEK 1072, 0.50 BMT, 550Mpa PANEL

Step 1 : Calculations of Gross Sectional Properties of Trimdek Panel

Assumptions made in Calculations

Area of Rectangle 2892.75 mm

Area of Segment 1 125.45 mm

Area of Segment 2 125.50 mm

Area of Segment 3 1154.60 mm

Area of Segment 4 552.16 mm

Area of Segment 5 292.46 mm

Area of Segment 6 292.46 mm

Area of Segment 7 291.48 mm

Now Area of Trimdek Segment 58.64 mm

Area of Overlap Rib both side 20.78 mm

Total Gross Area of Trimdek Panel 607.18 mm

Neutral Axis (From bottom) 8.21 mm

Neutral Axis (From Top) 20.29 mm

MOI of Rectangle about Neutral Axis 301492.29 mm

MOI of Segment 1 about Neutral Axis 5538.03 mm

MOI of Segment 2 about Neutral Axis 2573.35 mm

MOI of Segment 3 about Neutral Axis 140199.00 mm

MOI of Segment 4 about Neutral Axis 57951.40 mm

MOI of Segment 5 about Neutral Axis 47876.47 mm

MOI of Segment 6 about Neutral Axis 13110.27 mm

MOI of Segment 7 about Neutral Axis 28830.14 mm

Moment of Inertia Overlap rib portion 589.17 mm

Now MoI of Trimdek Panel Segment about Neutral Axis 5413.63 mm

Therefore MoI of Full (1015 mm Cover Width) Trimdek Panel , Ix = 54725.52 mm

Sectional Modolus Zx from Top 2696.57 mm

Sectional Modolus Zx from Bot 6669.37 mm

Step 3 : Calculations of Effective Sectional Properties at Loading Conditions

Assumption made in Calculations

(w/t) lim 1435 / sqrt (f) MKS Units

(w/t) lim 446 / sqrt (f) SI Units

(w/t) lim 24.55

For Top Flange of Trimdek Panel

Reduced Width as per IS:801-1975, Clause 5.2.1.1

(w/t) = (2120/sqrt(f)) * (1 - (465/((w/t)*sqrt(f)) MKS Units

(w/t) = (658/sqrt(f)) * (1 - (145/((w/t)*sqrt(f)) SI Units

Therefore,w= 28.75 * t = 14.37 mm

Locally buckled width,wb = W-w= 4.97 mm

Hence Each Side = wb / 2 = 2.48 mm

For Web of Trimdek Panel

Web will be in Compression, and neutral axis is towords bottom of Panel

Reduced Width as per IS:801-1975, Clause 5.2.1.1

(w/t) = (658/sqrt(f)) * (1 - (145/((w/t)*sqrt(f)) SI Units

Therefore,w= 31.43 * t = 15.71 mm

Actual width of bottom flange, W= 137.93 mm

Locally buckled width,wb = W-w= 124.34 mm

Hence Each Side = wb / 2 = 62.17 mm

Calculation of Effective Section Properties

Effective Area of Segment 49.54 mm

Effective Area of Whole Trimdek Panel 495.42 mm

Calculation of Location of Neutral Axis for Panel

Neutral Axis (From bottom) 6.74 mm

Neutral Axis (From Top) 21.76 mm

MOI of Rectangle about Neutral Axis 358753.88 mm

MOI of Segment 1 about Neutral Axis 3409.04 mm

Two Span Beam Conditions Max Deflection = (WL) / (185 E* Iex)