www.swagelok.

com

O r b i t a l We l d i n g S y s t e m
We l d H e a d , F i x t u re B l o c k s ,
Side Plates, Plenum, and Collets

Series 20
Is available for outside diameters ranging from 1/2 to 2 in. and 12 to 52 mm

Offers versatility for use in a variety of industries

Weld head includes arc gap gauge, tool package, and tungsten electrodes
2 Orbital Welding SystemSeries 20

Series 20 Weld Head Series 20 Fixture Blocks, Side Plates,

Is for outside weld joint diameters of 1/2 to 2 in. and
and Plenum
12 to 52 mm Are for outside diameter weld joints of 1/2 to 2 in.
Offers optical speed controlno tachometer or calibration and 12 to 52 mm
required Offer improved productivity from the ability to set up one
Has polarized power connectors to ensure proper weld fixture while welding with another fixture
head/power supply connection Modular design provides multiple fixture combinations.
Is suitable for prototypes. Fixture block includes centering gauge.

Ordering Information and Dimensions

Weld Head Fixture Block

6 in. 1.45 in.

(152 mm) (36.8 mm)

6 in.
4.13 in. (152 mm)
(105 mm)

4.6 in.
(117 mm) 2.25 in.
(57.1 mm) 4 in.
(102 mm)
0.95 in. 3.4 in. 2.89 in.
(24.1 mm) (86.3 mm) 3.6 in. (73.4 mm)
(1.4 mm)
5.5 in.
(140 mm)

Fixture Side Plates and Plenum Thin Side Plate

0.96 in. 0.29 in.

(24.4 mm) (7.37 mm)

8.6 in. 0.97 in.

(218 mm) (24.6 mm)

Side Plate Side Plate

Left Right

R 4.5 in.
5.5 in. (114 mm)
(140 mm)
Shown with fixture
attached Plenum

Description Ordering Number Description Ordering Number

Weld Head SWS-20H-C Fixture Block SWS-20TFB-A
Fixture Side PlateLeft SWS-20TSPL-A
Fixture Side PlateRight SWS-20TSPR-A
Thin Fixture Side PlateLeft SWS-20FSP1L
Thin Fixture Side PlateRight SWS-20FSP1R
Plenum SWS-20BPLEN
 Orbital Welding System 3

Tube Collets Thin Collets

For use with thin side plates only.
Are removable to allow for easy size changes
Hold components rigidly during welding
Unique universal collet design holds components with Collet Collet Half Collet Collet Half
a 0.005 in. (0.13 mm) tube outside diameter variation Size, in. Ordering Number Size, mm Ordering Number
1/2 SWS-20UCI-08TN 12 SWS-20UCI-12MMTN
3/4 SWS-20UCI-12TN 18 SWS-20UCI-18MMTN
1 SWS-20UCI-16TN 20 SWS-20UCI-20MMTN
Ordering Information and Dimensions
1 1/4 SWS-20UCI-20TN 22 SWS-20UCI-22MMTN
Two collet halves are required per side plate.
1 1/2 SWS-20UCI-24TN 25 SWS-20UCI-25MMTN
2 SWS-20UCI-32TN 28 SWS-20UCI-28MMTN
Tube Collets 35 SWS-20UCI-35MMTN
52 SWS-20UCI-52MMTN

Collet Collet Half Collet Collet Half

Size, in. Ordering Number Size, mm Ordering Number
1/2 CWS-20UCI-08 12 CWS-20UCI-12MM
3/4 CWS-20UCI-12 18 CWS-20UCI-18MM
1 CWS-20UCI-16 20 CWS-20UCI-20MM
1 1/4 CWS-20UCI-20 22 CWS-20UCI-22MM
1 1/2 CWS-20UCI-24 25 CWS-20UCI-25MM Ferrule Mandrels
2 CWS-20UCI-32 28 CWS-20UCI-28MM
Position and hold short tangent sanitary (Swagelok TS series)
35 CWS-20UCI-35MM
ferrules on-center in the weld fixture.
52 CWS-20UCI-52MM
Are for 1/2 to 2 in. fittings with ferrules 0.5 in. (12 mm) in
overall length

Ordering Information
Select an Ordering Number.
Pipe Collets
Ferrule Size, in. Ordering Number
1/2 and 3/4 SWS-32MANDREL-812
Collet Collet Half Collet Collet Half
1 and 1 1/2 SWS-32MANDREL-1624
Size, in. Ordering Number Size, mm Ordering Number
1/4 CWS-20UCI-04P 10.2 CWS-20UCI-10.2MMP 2 SWS-32MANDREL-32
Ferrule mandrels must be used with fixture block
1/2 CWS-20UCI-08P 13.5 CWS-20UCI-13.5MMP
SWS-20TFB-A or with fixture side plate SWS-20TSPL-A
3/4 CWS-20UCI-12P 17.2 CWS-20UCI-17.2MMP or SWS-20TSPR-A. Special collets are required to hold
the mandrel in the fixture. Two collet halves are required.
1 CWS-20UCI-16P 21.3 CWS-20UCI-21.3MMP
1 1/4 CWS-20UCI-20P 26.9 CWS-20UCI-26.9MMP Collet Half
Description Ordering Number
1 1/2 CWS-20UCI-24P 33.7 CWS-20UCI-33.7MMP
Mandrel Collet SWS-20UCI-MC
For JIS pipe sizes, add J to 42.4 CWS-20UCI-42.4MMP
the ordering number.
Example: CWS-20UCI-04PJ 48.3 CWS-20UCI-48.3MMP
NOTE: Welding of pipe is limited
to a maximum wall thickness of
0.109 in. (2.8 mm).
Examples of Fixture Side Plate Combinations
and Configurations That Can Be Welded
1.45 in. 1.45 in. 0.77 in. 1.45 in.
Tube to Short (36.8 mm) (36.8 mm) Short Sanitary (19.6 mm) (36.8 mm)

Sanitary Ferrule Tubing

Ferrule
Mandrel
Ferrules and Ferrule
Mandrel
Standard fixture block Standard
SWS-20TFB-A with Tangent Elbow
SWS-32MANDREL Standard side plate
SWS-20TSPR-A
and thin side plate Alignment
SWS-20FSP1L using Adjustment
Screws
2.89 in.
SWS-32MANDREL 2.22 in.
(73.4 mm) (56.3 mm)

1.45 in. 1.45 in. 0.77 in. 0.77 in.

Tube to Tube (36.8 mm) (36.8 mm) Standard Tangent (19.6 mm) (19.6 mm)

Standard fixture block Tubing Tubing

Elbow to Standard
SWS-20TFB-A Tangent Tee
Thin side plate fixture
block SWS-20FSP1L
and SWS-20FSP1R

2.89 in. 1.55 in.

(73.4 mm) (39.4 mm)

Options and Accessories

Weld Head Electrodes
Extension Cable Swagelok electrodes, available in packages of 10, provide
Swagelok weld head exten- consistent, repeatable welds. Electrodes consist of 2 % ceriated
sion cables, in combination tungsten, axially ground to rigid specifications.
with the standard weld head,
L
provide weld head operation
up to a maximum of 50 ft
D
(15.2 m) away from the power supply. Cables are available in
lengths of 12.5 and 37.5 ft (3.8 and 11.4 m).
Nominal Outside
Extension Cable, ft (m) Ordering Number Diameter Diameter Length
(D) (L)
12.5 (3.8) SWS-WHEC-B-12.5FT in. mm in. (mm) in. (mm) Ordering Number
37.5 (11.4) SWS-WHEC-B-37.5FT 1/2, 5/8, 12, 14, 16, 1.630 CWS-C.062-1.630-P
3/4, 7/8 18, 20, 22 (41.1)
1, 1 1/8, 1.380
23, 25, 28 CWS-C.062-1.380-P
1 1/4 0.062 (35.1)
(1.5) 1.105
1 1/2 35 CWS-C.062-1.105-P
(28.1)

1 3/4, 2 40, 52 0.855 CWS-C.062-.855-P

(21.7)

Safe Product Selection

When selecting a product, the total system design must
be considered to ensure safe, trouble-free performance.
Function, material compatibility, adequate ratings,
proper installation, operation, and maintenance are the
responsibilities of the system designer and user.
SwagelokTM Swagelok Company
2001, 2003 Swagelok Company
Caution: Do not mix or interchange parts with those of Printed in U.S.A., GLL
other manufacturers. June 2003, R1
MS-02-128