INTERACTIVE SCHEMATIC

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 RENR8879-04
April 2010

950H, 962H, and IT62H Wheel Loader

Hydraulic System
950H: 962H: IT62H:
N1A1-UP N4A1-UP M5G1-UP
JAD1-UP M3G1-UP
M1G1-UP J6J1-UP
J5J1-UP K6K1-UP
K5K1-UP MAL1-UP

2010 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2

Machine Part Schematic

Description
Location Number Location
HMU STEERING CIRCUIT
1 Hand Metering Unit 230-4176 A-4
2 Connector - Orifice 122-2340 B-3
3 Cylinder Gp - Steer 163-0324 B-1
4 Valve Gp - Neutralizer 146-7571 B-4
5 Valve Gp - Steer 142-4000 B-2
COMMAND CONTROL STEERING
6 Valve Gp - Neutralizer 8J-1553 D-3
7 Valve Gp - Steer 124-8635 D-1
8 Cylinder Gp - Steer 163-0324 E-1
9 Valve Gp - Check 111-7775 D-3
10 Valve Gp - Pilot 147-1790 D-4
11 Valve Gp - Shuttle 8J-6875 C-3
12 Screen Gp 154-2883 E-2
MAIN SCHEMATIC
13 Pump Gp - Steering 241-9299 A-6
14 Pump Gp - Implement 254-4108 B-7
15 Cylinder - Tilt 242-4220 F-8
15 Cylinder - Tilt (Mid Lift) 247-0497 F-8
15 Cylinder - Tilt (High Lift) 245-7491 F-8
15 Cylinder - Tilt (Logger) 245-7487 F-8
20 Cylinder - Lift (LH) 242-4272 F-7
21 Cylinder - Lift (RH) 242-4271 F-7
22 Valve - Choke Check 276-9072 D-9
23 Valve Gp - Manual Lowering 112-1817 F-9
24 Accumulator - Pilot Oil 245-2975 F-5
25 Pump Gp - Fan 254-5146 B-8
26 Motor Gp - Fan 246-6152 B-8
27 Valve Gp - Cooler Bypass 244-1426 B-9
28 Filter Gp - Return Oil 244-1031 B-9
30 Manifold Gp - Fan And Brake Charge 242-1307 C-8
31 Filter Gp - Case Drain 249-2334 A-8
32 Valve Gp - Breaker Relief 220-0814 A-8
COMPONENT LOCATION
Page 2 of 2

Machine Part Schematic

Description
Location Number Location
33 Tank Gp - Hydraulic Oil 237-2742 A-7
34 Valve Gp - Secondary Steer Diverter 141-2597 B-5
35 Pump Gp - Secondary Steer 275-8544 A-5
36 Valve Gp - Control
261-4171 D-9
(2 Function Standard)
36 Valve Gp - Control
261-3682 D-9
(2 Function W/RC)
Valve Gp - Control
36 261-4172 D-9
(3 Function)
36 Valve Gp - Control
(2 Function W/RC) 261-3683 D-9

36 Valve Gp - Control (Snow Removal)

274-8055 D-9
(3 Function W/RC)
41 Accumulator - Ride Control (RC) 245-2973 F-6
42 Valve Gp - Control And Relief 263-5832 C-7
43 Motor Gp - Reversing Fan 228-8527 C-6
54 Valve Gp - Quick Coupler 180-8585 C-9
55 Cylinder Gp - Quick Coupler 237-0946 C-9
56 Valve Gp - Manual 112-1817 C-9
BRAKE SYSTEM
25 Pump Gp - Fan 254-5146 E-2
30 Manifold Gp - Fan And Brake Charge 242-1307 F-2
45 Control Gp - Foot Brake 193-1448 F-3
46 Switch As - Foot Brake Limit 105-6117 F-3
47 Sensor Gp - Foot Brake 214-4863 F-3
48 Valve Gp - Foot Brake 215-3687 F-3
49 Accumulator - Service Brake 213-8773 F-2
50 Actuator As - Parking Brake 129-8090 F-1
51 Valve Gp - Parking Brake 106-1774 F-2
52 Switch As - Parking Brake Pressure 174-4312 F-1
53 Switch As - Brake Pressure 175-3244 F-3
TAP LOCATION

Tap Schematic
Description
Number Location
AA Fan Pump Discharge Pressure B-8
CC Implement Pump Charge Pressure E-9
DD Implement Pump Load Sense Pressure B-7
EE Steer Pump Pressure B-6
FF Steer Pump Load Sense Pressure A-4,C-4
GG Pilot Supply Pressure E-5
HH Fan Pump Load Sense Pressure B-8
KK Command Control Right Steer Pilot Pressure D-2
LL Command Control Left Steer Pilot Pressure D-2
MM Command Control Steering Neutral Pilot Press D-3
NN Command Control Steering Supply Pressure D-4
PP Service Brake Pressure F-3
QQ Front Service Brake Pressure F-4
RR Rear Service Brake Pressure F-4
XX Tilt Cylinder Rod End Pressure F-8
YY Tilt Cylinder Head End Pressure F-8
SOS Hydraulic Oil Sampling Port B-9
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 9 8 7 6 5 4 3 2 1

(46) SWITCH AS (49) ACCUMULATOR

(41) ACCUMULATOR (30) MANIFOLD GP
FOOT BRAKE LIMIT SERVICE BRAKE
(15) CYLINDER GP RIDE CONTROL (RC) FAN AND BRAKE CHARGE
(20) CYLINDER (21) CYLINDER 105-6117 213-8773 (50) ACTUATOR AS
TILT: 242-4220 245-2973 242-1307
TILT (MID LIFT): 247-0497 TILT XX LIFT (LH) LIFT (RH) (47) SENSOR GP (45) CONTROL GP (53) SWITCH AS
RELEASE
APPLY PARKING BRAKE
242-4272 FOOT BRAKE
TILT (HIGH LIFT): 245-7491 LIFT 242-4271 Port B Lever Rearward
Right Hand Line on Boom
FOOT BRAKE BRAKE PRESSURE 129-8090
(When Viewed From Cab)
(24) ACCUMULATOR 214-4863 193-1448 175-3244
TILT (LOGGER): 245-7487 FRONT AXLE
YY 3RD FUNCTION PILOT OIL
Port A Lever Forward
(23) VALVE GP Left Hand Line on Boom 245-2975
F (ATTACHMENT) (When Viewed From Cab) F
MANUAL LOWERING (51) VALVE GP
TO BRAKE
LIGHTS
A2 A1

112-1817 PS PARKING BRAKE

R H NO
106-1774
Relief: NC (52) SWITCH AS
Relief:
272-2334 QQ TO TRANSMISSION
CONTROL
C C
PARKING BRAKE PRESSURE
272-7003 174-4312
256-2866 Relief:
Relief:
272-2334 PP
272-7003

RAISE
F
RACK HEAD
BACK
END
RR To Fan Motor

LS P T
(48) VALVE GP
FOOT BRAKE (25) PUMP GP
215-3687 FAN
To 254-5146
Relief:
4T-7581
GG Case Drain
Manifold
CC RACK
RAISE REAR AXLE
HYDRAULIC
TANK

BRAKE SYSTEM
BACK PORT
A
E
E
HOLD HOLD HOLD
(8) CYLINDER GP
DUMP Relief: STEER
LOWER PORT 282-4349 163-0324
B (12) SCREEN GP
154-2883
FLOAT
a1
LL KK
(7) VALVE GP
STEER
CROSSOVER
RELIEF 124-8635

CYL PORT "B" CYL PORT "A"

SHUTTLE VLV
LOWER/
DUMP PORT Relief:
FLOAT
B 254-5789
LOAD SENSING
PUMP PORT
LS DR
DIRECTIONAL SPOOL
(36) VALVE GP Relief:
247-8632 PILOT PORT"A"
D CONTROL D
2 FUNCTION STANDARD: 261-4171 (6) VALVE GP
2 FUNCTION W/RC: 261-3682 NEUTRALIZER MAKE UP
CHECK
2 FUNCTION W/RC: 261-3683 8J-1553
PILOT PORT"B"
3 FUNCTION STANDARD: 261-4172
3 FUNCTION W/RC: 274-8055
LINE PATTERNS TANK PORT

Pressure Line (9) VALVE GP

BACK UP
QUICK COUPLER (ATTACHMENT) Pilot / Load Sensing Pressure CHECK RELIEF
(30) MANIFOLD GP (10) VALVE GP 111-7775 PRESSURE
REDUCING
FAN AND BRAKE Drain / Return Lines PILOT
CHARGE TO REAR
147-1790 NN MM VALVE

TO FRONT
Component Group (11) VALVE GP
242-1307 BRAKES BRAKES
b1 SHUTTLE
A1 A2 Attachment 8J-6875
Air Line
a1 REGULATED
PRESS. PORT
TO PILOT VALVE

CALLOUTS e1
PS
YY Taps (Pressure, Sampling,Sensor) by letter d1
FF C
C
c1
(55) CYLINDER GP
QUICK COUPLER
237-0946
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
IMPLEMENT PUMP OUTPUT COMMAND CONTROL STEERING ATTACHMENT
IMPLEMENT PILOT SUPPLY OIL
PRIMARY STEERING PUMP CIRCUIT
STEERING CIRCUIT
(56) VALVE GP
SECONDARY STEERING CIRCUIT
MANUAL IMPLEMENT PUMP LOAD SENSING CIRCUIT
112-1817 PILOT CONTROL SPOOL
MAIN RELIEF VALVE LOAD SENSING CIRCUIT (5) VALVE GP
SUPPLY LINE STEER
F
DRAIN / RETURN LINE
142-4000
LIFT CYLINDER CIRCUIT
TILT CYLINDER CIRCUIT CYL PORT "B"
(4) VALVE GP
(54) VALVE GP AUXILIARY CIRCUIT
NEUTRALIZER
QUICK COUPLER LS P T BRAKE CHARGE VALVE AND FAN CONTROL CIRCUIT
BRAKE CONTROL CIRCUIT 146-7571
180-8585
HH PILOT PORT "B"
(26) MOTOR GP
FAN (2) CONNECTOR
Connection b1 only for Command Control Steering
B
246-6152 b1 ORIFICE
PILOT PORT "A" B
(27) VALVE GP (14) PUMP GP 122-2340
COOLER BYPASS IMPLEMENT (34) VALVE GP
244-1426 EE SECONDARY STEER DIVERTER
254-4108
141-2597 e1 CROSSOVER RELIEF

AA
SOS CYL PORT "A" (3) CYLINDER GP
e1 d1 STEER
(13) PUMP GP DIRECTIONAL SPOOL 230-4176
STEERING
(28) FILTER GP 241-9299
RETURN OIL
244-1031
DD
(1) HAND METERING
(25) PUMP GP PUMP PORT
UNIT BACK-UP RELIEF
FAN (35) PUMP GP
230-4176
254-5146 SECONDARY STEER
275-8544
(31) FILTER GP MAKE-UP CHECKS
CASE DRAIN
249-2334 c1 c1 HMU SUPPLY PORT

A FF A

HMU STEER AND 3PC IMPLEMENT

(33) TANK GP
HYDRAULIC OIL
950H AND 962H WHEEL LOADER HYDRAULIC SYSTEM SCHEMATIC
237-2742
(32) VALVE GP d1 PART #: 241-0475 CHG 09 and BRAKE SYSTEM PART # 244-1398 CHG 00
BREAKER RELIEF Components are shown installed on a fully operable machine.

220-0814 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

9 8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

2 4 6 1 45 46 47 48 11 10 20 21 15 48 47 46 45 1 15 6
32 33 31 32 4
28 33 22 21 2
27 26
24
43 20
42 23
26 41
49 27 2
36 8
43
42 4
50 28 3
34
35 5 6
51 5
35
34 7 3
30 52 7
53 25 14 13 53 12 8
10
30 25 14 13 23
49 8 3 51 50 52 31 9 11 12 22 9 24 36 41

REAR VIEW
FRONT VIEW
COMMAND CONTROL STEERING
VIEW ALL CALLOUTS

10

MM

NN

BOTTOM VIEW

KK

12
LL

RIGHT SIDE MACHINE VIEW

FAN AND BRAKE PUMP
VIEW ALL CALLOUTS

AA HH

FAN AND BRAKE HYDRAULIC SYSTEM

The fan and brake pump (25) is located on the front gear train of the engine, on the right side of the
machine. The fan and brake pump provides oil flow for the electronic demand fan systemand the
brake hydraulic system. The outlet pressure tap (AA) is located on the fan and brake pump.

25 Also located on the engine on the right side of the machine is the fan control and brake accumulator
charging valve (30). The fan pump load sense pressure tap (HH) is located above the brake charging
valve.

30
HMU AND SERVICE BRAKES
VIEW ALL CALLOUTS

RR

48
FF

1
QQ

The following components are located under the front of the cab.

- Hand metering unit (1)

- Foot service brake valve (48)
- Steer pump load sense test port (FF)
- Front sercive brake test port (QQ)
- Rear service brake test port (RR)
IMPLEMENT CONTROL VALVE
VIEW ALL CALLOUTS

A B C
D
K
E
J
F
H
G

GG This photo shows a front view of the implement control valve (36) in the loader frame. The 24
following components can be seen in this view:

- Pilot accumulator (24)

- Pilot supply pressure tap (GG)

The Following components are not referenced on the Hydraulic System Schematic:

- Pressure differential relief valve (A)

- Head end solenoid valve (ride control) (B)
- Signal relief valve (C)
- Tilt anti-drift valve (D)
- Rod end solenoid valve (ride control) (E)
- Ride control balance solenoid valve (F)
- Pilot pressure reducing valve (G)
- Lift cylinder head end pressure tap (H) B
N - Lift cylinder head end pressure sensor for Payload Control System and Autodig (J)
- Hydraulic lockout solenoid valve (K)

C
A
D
M
CC
L
E
K
F
J

H
This photo shows a left rear view of the implement control valve (36). The following components can
be seen in this view:
G
- Implement control valve supply pressure tap (GG)

The Following components are not referenced on the Hydraulic System Schematic:

- Tilt anti-drift valve (A)

- Signal relief valve (B)
- Signal duplication valve (C)
- Return to tank port (D)
- Supply port from pump (E)
- Signal line to pump (F)
- Tank line (G)
- Screen (H)
- Tilt back pilot solenoid valve (J)
- Tilt back pilot (K)
- Tilt cylinder rod end line relief (L)
- Ride control balance solenoid valve (M)
- Rod end solenoid valve (ride control) (N)

CC

DD

This drawing shows a right side view of the wheel loader. The following components can be seen
in this view:

- Implement pump pressure tap (CC)

- Implement pump load Sense pressure tap (DD)
SERVICE CENTER
VIEW ALL CALLOUTS

SOS 28

31

49

The service center is located on the right side of the machine below the cab. The Following
components are located in the service center:

- Case drain filter (31)

- Hydraulic oil fluid sampling valve (SOS)
- Hydraulic systems kidney loop filter (28)
- Brake system accumulators (49)

The Following components are not referenced on the Hydraulic System Schematic:

- Power train oil fluid sampling valve (A)

- Power train oil filter (B)
- Ecology drain for the hydraulic tank (C)

B EE G PP
A

F
M
C
L
E

D K

H J
The following remote pressure taps are located inside the panel on the frontside of the
service center:

- Steering pump outlet pressure (EE)

- Brake system accumulator pressure (PP)

The Following components are not referenced on the Hydraulic System Schematic:

- Transmission reverse clutch (A)

- Transmission forward clutch (B)
- Transmission fourth speed clutch (C)
- Transmission third speed clutch (D)
- Transmission second speed clutch (E)
- Transmission first speed clutch (F)
- Torque converter inlet pressure (G)
- Transmission lubrication pressure (H)
- Transmission pump outlet pressure (J)
- Torque converter outlet pressure (K)
- Steering cylinder rod end grease fittings (L)
- Rear axle oscillation bearing grease fittings (M)
TILT CYLINDER LINES GROUP
VIEW ALL CALLOUTS

15

YY

XX

RIGHT SIDE VIEW

YY

15

XX

VIEW A - A