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Scenario
You are responsible for the delivery of a Handling station purchased by a customer in the world to be
used in the partial automation of its production process.
Task
Assemble, wire and tube the Handling station on the profile plate according to the following guidelines
and the technical information.
The system will be sent to the customer as soon as you are finished. You will have no opportunity to
make improvements later.
Initial position:
Handling Station (HS):
Stack magazine ejecting arm retraced (cylinder extended)
Gripper unit in position slide 2
Gripper closed
Gripper up
Positions of:
Multipol I/O module
Motor controller
Valve terminal
Optical Sensor
Reset Lamp
Reset Button Q1 Q2
Auto Man
1
3 Green 2 not used but switch for manual use is ON (--)
9
2
10 4 Yellow 3 4 Ejecting arm push out Workpiece
3
11
4
12
5 5-13
13
6
14
7 14 Brown-green 0V
15
8
15 White-yellow 0V
9-12
14 Brown-green 0-7 / 3 0V
15 White-yellow 0-7 / 3 0V
Team:
Verification of acceptance by experts (names, signatures): _______________
Description Evaluation
Function to be checked using simulation box and wiring of the Done Max points
I/O Terminal for the station
Preparation: Connect the simulation box to the I/O terminal (Output 0 7: signal 1 or 0); (Input 0 7: signal 1 or 0)
DI 4 Gripper is up 0,4
DI 7 Not used
Preparation: Connect the PLC board with the I/O terminal and the control panel, switch key to the position AUTO, start the PLC, no
programming cable and no communication between PC and PLC, valve for air opened, Handling linear between Magazine and slide 1
position. Magazine is empty.
RED Signal lamp flashing with 1 Hz and Reset lamp ON mark aspect 0,3
Switch key to the position MAN (Handling Station) then YELLOW signal lamp ON** 0,3
Press Reset button (Handling Station) then system moves to initial position 0,5
If the system is in the initial position then Reset lamp OFF 0,4
Switch key to the position AUTO (Handling Station) then GREEN signal lamp ON ** mark aspect
and Start lamp ON 0,3
**At any time only one lamp of the signal column is on** 0,2
Competitor selects one work piece for the evaluation and puts it into the magazine. Handling Station in initial position
Press the START button (Handling station) then distribute Work piece out of the mark aspect 2,4
magazine and transport work piece to the slide 1 or 2 and place Work piece on the
slide 1 or 2.
Put 3 work pieces into the magazine of the Handling station*. Start from initial position.
Attention: When the function stops with one of the work pieces then the evaluation is finished. (no manual help allowed)
Transport work piece to the slide 1 and Q2 signal lamp ON mark aspect
Work piece placed on slide 1 and after placing Q2 signal lamp OFF ==> B: mark aspect
If a workpiece is silver:
Transport work piece to the slide 2 and Q1 signal lamp ON mark aspect
Work piece placed on slide 2 and after placing Q1 signal lamp OFF ==> B: mark aspect
If a workpiece is red:
Transport work piece to the slide 2 and Q1 signal lamp ON mark aspect
Work piece placed on slide 2 and after placing Q1 signal lamp OFF ==> B: mark aspect
B: After each process the system moves to initial position mark colour
If the system is in initial position then Start lamp ON mark colour
Green Signal lamp ON **
* Red, black or silver work piece will be chosen by the evaluation team
** At any time only one lamp of the signal column is on
The Stop button is not used
* -0,4
* -0,4
* -0,4
* -0,4
* -0,4
* -0,4
* -0,4
* -0,4
* -0,4
* -0,4
Operation based on PLC board: Function Operation mode and signals _____ 2,0
Operation based on PLC board: Function of sensors and actuators _____ 3,0
Operation based on PLC board: Function Quality of production and signals _____ No evaluation