SA01 GENXXX SDIN BSDS 0001 B04 A - Instrumentation Design Basis Sazeh Commented

FEED SERVICE FOR SURFACE FACILITIES
DEVELOPMENT OF SOUTH AZADEGAN PROJECT
Document No. SA01-GENXXX-SDIN-BSDS-0001-B04 Discipline IN

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INSTRUMENTATION DESIGN BASIS
Contract No.: CSA-12S-041SD
Project No.: D-G502-1113
14,15,16,18,20,21,25,26,31
09-Jul-2014 H.GH

04 2013.12.24 Issued for Approval Cao Ying Bao Yu Chen Yan Ren Xinhua
01 2013.03.29 Issued for Comments Cao Ying Bao Yu Chen Yan Ren Xinhua
Rev. Date Description Prepared by Checked by Reviewed by Approved by


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Document Title Instrumentation Design Basis
DOCUMENT REVISION HISTORY
REVISION REVISION REVISION

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TABLE OF CONTENT
1.0 GENERAL...............................................................................................................................................5
1.1 Scope of Work...................................................................................................................................5

1.2 Definitions and Acronyms................................................................................................................5
1.3 Laws and References.......................................................................................................................8
1.4 Order of Precedence......................................................................................................................12
2.0 ENVIRONMENTAL CONDITIONS......................................................................................................12
3.0 INSTRUMENT GENERAL....................................................................................................................13
3.1 General Requirements...................................................................................................................13

3.2 Instrument Protection.....................................................................................................................14
3.3 Hazardous Area Classification......................................................................................................14
3.4 Electromagnetic Compatibility.......................................................................................................15
3.5 NACE Requirements......................................................................................................................16
3.6 Electrical Power...............................................................................................................................16
3.7 Earthing............................................................................................................................................16
3.8 Instrument Air...................................................................................................................................17
3.9 Utility Requirement Summary.......................................................................................................17
3.10 Control Room................................................................................................................................17
3.11 Equipment Noise...........................................................................................................................18
4.0 FIELD INSTRUMENTATION................................................................................................................18
4.1 Flow Instrumentation......................................................................................................................19

4.2 Temperature Instrumentation........................................................................................................19
4.3 Level Instrumentation.....................................................................................................................20
4.4 Pressure Instrumentation...............................................................................................................20
4.5 Control Valves.................................................................................................................................21
4.6 Analyzers..........................................................................................................................................21
5.0 PROCESS CONTROL..........................................................................................................................22
5.1 Monitoring and Control for Entire Oilfield....................................................................................22

5.2 Monitoring and Control for CTEP/GOSPs...................................................................................23
5.3 Monitoring and Control for Manifolds...........................................................................................23
5.4 Monitoring and Control for Crude Well Pads..............................................................................23
5.5 Monitoring and Control for WSP...................................................................................................23
5.6 Monitoring and Control for Water Disposal Well Pads..............................................................23
5.7 Alarms...............................................................................................................................................24


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5.8 System Availability..........................................................................................................................24
5.9 Standard Hardware and Software................................................................................................24
5.10 Signal Types..................................................................................................................................24
5.11 Redundancy...................................................................................................................................25
6.0 EMERGENCY SHUTDOWN................................................................................................................25
6.1 Objective..........................................................................................................................................25
6.2 ESD for CTEP/GOSPs/ Manifolds/ Crude Well Pads................................................................25
6.3 System Requirements....................................................................................................................25
6.4 Reliability..........................................................................................................................................26
6.5 System Availability..........................................................................................................................26
7.0 FIRE AND GAS SYSTEM....................................................................................................................26
7.1 Objective..........................................................................................................................................26
7.2 F&G for field.....................................................................................................................................27
7.2.1 F&G for CTEP/GOSPs/ Manifolds/ Crude Well Pads............................................................27
7.2.2 F&G for WSP................................................................................................................................27
7.2.3 F&G for Water Disposal Well Pads...........................................................................................28
7.3 Fire and Gas Instruments..............................................................................................................28
8.0 CONTROL SYSTEM INTEGRATION..................................................................................................29
9.0 OTHER CRITERIA................................................................................................................................29
9.1 I/E Interface......................................................................................................................................29

9.2 Junction Boxes................................................................................................................................30
9.3 Control & Instrument Cables.........................................................................................................30
9.4 Instrument Air Piping/Tubings.......................................................................................................31
9.5 Package Equipment Instrumentation...........................................................................................31
9.6 Instrument housing.........................................................................................................................31


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1.0 GENERAL
1.1 Scope of Work
This design basis along with specifications, practices, and standards referenced herein,
provides the basis for engineering and design of the instrumentation required for monitoring
and control basis for t the South Azadegan oil field development Project.
1.2 Definitions and Acronyms

1.2.1 Project definitions
Company CNPC International (Iran) Ltd.
PSSC Project Supervision Service Consultancy
Engineering Subcontractor China Petroleum Engineering Company (CPE)
The party who is in charge of awarding agreement on behalf

of Company / Subcontractor for the supply of goods and
Purchaser services in connection with the work
The party to the contract and/or purchase order who will

undertake the obligation to supply the goods and/or
Vendor/Supplier services which are ordered and specified herein
Shall Is used where a provision is mandatory
Should Is used where a provision is advisory only
Is normally used in connection with the action by the

Will "Company" rather than by a contractor, supplier or vendor.
May Is used where a provision is completely discretionary.
1.2.2 Abbreviations
ACRONYM MEANING
AC Alternating Current
CCR Central Control Room
CTEP Central Treatment and Exporting Plant


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ACRONYM MEANING
CCS Compressor Control System
CTMS Custody Transfer Metering System
DC Direct Current
DCS Distributed Control System
ESD Emergency Shut Down
FGMP Fire & Gas Matrix Panel
FSF Field Surface Facilities
F&G Fire and Gas system
GOSP Gas and Oil Separation Plant
Instrument Earth
IE
I/O Inputs/Outputs
LER Local Equipment Room
MCC Motor Control Centre
PE Protection Earth
PLC Programmable Logic Controller
RTD Resistance Temperature Detector
RTU Remote Terminal Unit


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ACRONYM MEANING
SCADA Supervisory Control and Data Acquisition
SIL Safety Integrity Level
SSS Safety & Shutdown System (Integrating ESD and F&G)
UPS Uninterruptible Power Supply system
WSP Water Source Plant
1.2.3 Units
The UNITS shall be based on international standard of units (SI) except for temperatures which
shall be in degrees Celsius instead of Kelvin, and for pipes and fittings threads which shall be in
inches of NPT.
Volume flowrate m3/hr or Sm3/hr (standard cubic meters per hour)
Mass flowrate kg/hr
Temperature Degrees Celsius ()
Pressure (gauge) MPa (G) ,KPa(G)
Pressure (absolute) MPa (A) , KPa(A)
Pressure (differential) kPa
Power Kilowatt (kW)
Viscosity mPas
Level/Length m, mm
Diameter mm
Weight (mass) Kilogram (kg), Metric Ton (t) also Ton


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Volume Cubic meter (m3)
Voltage Volts (V)
Current Amperes (A)
1.2.4 Standard Reference Conditions

In the project, the standard reference conditions shall be as following:
Absolute Pressure: 101.325kPa;
Standard Temperature: 15.6.
1.3 Laws and References

The control system and instruments shall be compliant with the Laws and Regulations of Iran
and shall be designed, built, installed and tested in accordance with the Project Specifications
and Requisitions and with the following Acts, Regulations, Standards, Recommendations, and
Publications:
1.3.1 IPS Standards

IPS
E-IN-100 Engineering Standard for General Instrumentation
C-IN-100 Construction and Installation standard for General Instrumentation
C-IN-110 Construction and Installation standard for Pressure Instruments
E-IN-110 Engineering and design standard for Pressure Instruments
M-IN-110 Material and Equipment Standard for Pressure Instruments
C-IN-120 Construction and Installation standard for Temperature Instruments
M-IN-120 Material and Equipment Standard for Temperature Instruments
E-IN-120 Engineering and design standard for Temperature Instruments
C-IN-130 Construction and Installation standard for Flow Instruments
E-IN-130 Engineering and design standard for Flow Instruments
M-IN-130 Material and Equipment Standard for Flow Instruments
C-IN-140 Construction and Installation standard for Level Instruments
E-IN-140 Engineering and design standard for Level Instruments
M-IN-140 Material and Equipment Standard for Level Instruments
C-IN-160 Construction and Installation standard for control valves


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E-IN-160 Material and Equipment Standard for Control Valves
M-IN-160 Material standard for Control Valves
E-IN-190 Engineering Standard for Transmission Systems
E-PR-830 Process Design of Valves and Control Valves
M-PI-110 Material and Equipment Standard for Valves
G-IN-230 General Standard for Analyzers
G-IN-210 General Standard for Instrument Protection
G-IN-270 General Standard for Instruments of Fire-Fighting and Detection Equipment
G-IN-260 Engineering and Installation Standard for Indicating Lights, Alarms, and Protective
Systems
M-IN-260 Material and Equipment Standard for Alarm and Protective Systems
E-SF-260 Engineering Standard for Automatic Detectors and Fire Alarm Systems
G-SF-310 General Standard for Gas Detectors
M-IN-190 Material and Equipment Standard for Transmission Systems
E-PR-308 Engineering Standard for Numbering System
G-IN-200 General Standard for Instrument Air System
1.3.2 International Standards
ANSI
B16.5 Pipe Flanges and Flanged Fittings
B16.34 Hydraulic test for control valves
B16.36 Orifice Flanges
B 40.1 Gauges and Pressure Indicating Dial Type, Elastic Element
FCI.70-2 Control Valve Seat Leakage
API
RP 551 Process Measurement Instrumentation
RP 552 Transmission Systems
RP 553 Refinery Control Valves
RP 554 Process Instrumentation and Control
(API 550 has been replaced by API RP 551, 552,553,554)
RP 555 Process Analyzers


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RP 556 Instrumentation and Control Systems for Fired Heaters and Steam Generators
RP 557 Guide to Advanced Control Systems
SPEC 6D Pipeline Valves
STD 598 Valve inspection & testing
STD 607 Fire test for soft seated quarter turn valves
SPEC 6FA Specification for fire test for valves
RP 520 Guide for pressure relieving and depressurizing system
STD 670 Machinery Protection Systems
ASME
B31.3 Process Piping
PTC 19.3 Performance Test Code Temperature Measurements
ATEX
100a (95a) European directive 94/9/EC on the approximation of the laws of the Members
states concerning equipment and protective systems intended for use in potentially explosive
atmospheres.
137a (118a) European directive 1999/92/EC on minimum requirements for improving the
safety and health protection of workers potentially at risk from explosive atmospheres
IEC
61000-series Electromagnetic Compatibility (EMC).
60079 Code of Practice for the Selection, Installation and Maintenance of Electrical
Apparatus for use in Potentially Explosive Atmospheres.
60529 Degrees of protection provided by enclosures (IP Code)
60654 Operating conditions for industrial process measurement and control equipment
60751 Industrial Platinum Resistance Thermometer Elements.
60947 Control circuit devices & switching elements.
61000 Electromagnetic Compatibility for Industrial Process Measurement and
Control Equipment
61131 Programmable Controllers
61508 Functional Safety of Electrical / Electronic / Programmable Electronic Safety Related
Equipment
61511 Functional safety Safety instrumented systems for the process industry sector
ISA


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RP 55.1 Hardware Testing of Digital Process Computers
RP 60.3 Human Engineering for Control Centres
RP 60.6 Nameplates, Labels and Tags for Control Centres
S 5.1 Instrument symbols and Identification.
S 5.2 Binary logic diagrams for process operation.
S 5.3 Graphic symbols for distributed control system display instrumentation, logic and
computer system.
S 5.4 Instrument Loop Diagrams
S 5.5 Graphic symbols for process display
S18.1 Annunciator sequences and specifications.
S 20 Specification Forms for Process Measurement and Control Instruments, Primary
Elements and Control Valves
S 51.1 Process Instrumentation Terminology
S 71.04 Environmental Conditions for Control Systems: Airborne Contaminants
S75.01 Flow equations for sizing control valve
ISO
5167 Measurement of fluid flow by means of pressure-differential devices
NACE
MR 0175/ISO 15156 Sulfide Stress Cracking Resistant Metallic Materials for Oilfield Equipment
1.3.3 Associated Project Documentation

SA01-GENXXX-SDIN-SPDS-0001 Specification for General Instrumentation
SA01-GENXXX-SDIN-SPDS-0002 Specification for SCADA System
SA01-GENXXX-SDIN-SPDS-0003 Specification for Distributed Control System
SA01-GENXXX-SDIN-SPDS-0004 Specification for Safety & Shutdown System
SA01-GENXXX-SDIN-SPDS-0005 Specification for Remote Terminal Unit
SA01-GENXXX-SDIN-SPDS-0006 Specification for Programmable Logic Controller
SA01-GENXXX-SDIN-SPDS-0007 Specification for Custody Transfer Metering System
SA01-GENXXX-SDIN-SPDS-0008 Specification for Compressor Control System
SA01-GENXXX-SDIN-SPDS-0009 Specification for C&I of Packaged Equipment
SA01-GENXXX-SDIN-SPDS-0010 Specification for Cabinet


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SA01-GENXXX-SDIN-SPDS-0011 Specification for Instrument_Electrical Interface
SA01-GENXXX-SDIN-SPDS-0012 Specification for F&G Instrument
SA01-GENXXX-SDIN-SPDS-0013 Specification for Control Valve
SA01-GENXXX-SDIN-SPDS-0014 Specification for C&I Cable
SA01-GENXXX-SDIN-SPDS-0015 Specification for Instrumentation Junction Box
SA01-GENXXX-SDIN-SPDS-0016 Specification for C&I Earthing
1.4 Order of Precedence

The priority of the specifications and relevant standards are:
Material Requisition
Datasheets, Drawings, and Specifications
IPS
International Standards
Any deviation from established Codes, Standards, Specifications and Requirements shall be
duly notified in writing and approved by the COMPANY.
2.0 ENVIRONMENTAL CONDITIONS

Table 2.0-1 Meteorological Data
Item Specification
Temperature
Max. Atmospheric Temp. 52 (extreme)
Min. Atmospheric Temp. -4.4 (extreme)
Monthly average Temp. max. 45
Monthly average Temp. min. 7.6
Monthly average Temp. 12.1(January)
Design Temperature for Equipment & Machines
under direct sunlight 85
Ambient Design Temp. for air coolers 45
Design Wet Bulb Temperature(refer to Abadan) 27
Recirculating Cooling Water Supply Temperature 32
Relative Humidity
Max. 76.4%
Min. 25.9 %
Rain Fall
Max. 78 mm in winter season (February)
Min. 0 mm in summer season


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Item Specification
Prevailing Wind
General Direction northwest wind
Maximum: 30 m/s (NW);
Annually average: 2.6 m/s
Monthly average: 2.0 m/s (January), 3.3 m/s (July).
Wind Speed for Design Purpose (refer to Ahwaz) 110km/hr (from IPS-E-CE-500)
Basic Pressure of Wind (refer to Ahwaz) 60.5 dN/m2 (from IPS-E-CE-500)
This occurs on an average 3-7 times each
month, with the highest frequency occurring
Sand Storm
during the summer months and in the early
afternoon
Seismic zone: Zone IV
(from Iranian Code of Practice for Seismic
Seismic Conditions Resistant Design of Buildings Standard No.
2800 3rd Edition)
Design base acceleration value: 0.2g
Soil conditions
Soil temperature in Summer (1m underground) 38
Soil temperature in Winter (1m underground) 15
Natural water content 11.5%-21.3%(0-3m)
Density 16.5-21.3KN/m3
Porosity ratio 0.45-0.85
Soil Resistivity Contract Area: 30~800.cm
CTEP:10~1100.cm
Unconfined compressive strength of CTEP and 85~292kPa and 33~67kPa respectively.
GOSP
Ground water level Contract Area: 2.19-3.95 m
The maximum water level (once in 100 years ) 3.65m AMSL (Above Mean Sea Level)
Average evaporation data l 7 mm/day(July)
Design snow load 0
Thunder days 4.5days/year
3.0 INSTRUMENT GENERAL

3.1 General Requirements
Instruments shall be provided considering the following requirements:
Enable safe and convenient plant start-up, uninterrupted operation and controlled


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shutdown
Provide automatic protective action where deviation of plant variables could result in a
hazard to personnel, environment or equipment
Provide information and controls to enable plant and utilities to meet the specified
requirements for safety, product quality, throughput, efficiency and economic operation
Provide local indication of plant variables at points, which will allow local adjustment of
control and by-pass valves
Equipment shall be selected on the basis of both fields proven ability for the application
and manufacturers support for the product
Below text shall be added:
The accuracy of measurement shall be consistent with both an instrument's functions on
Instrumentation symbols and identification on Piping and Instrumentation Diagrams (P&IDs)
the plant and equipment commercially available. The accuracy and range of measurement
shall be in accordance with ISA S5.1. Instrument tag numbers, consisting of functional
required will be stated on relevant engineering/ procurement documentation e.g.
identification
specifications (letter)
and / or dataand loop identification (number), shall also comply with the requirements
sheets
in ISA S5.1. Basic binary logic symbols shall comply with IPS-E-PR-230 and ISA S5.2.
Suitability to the specified environmental limits
Calibration facilities
Ease of maintenance such as ease of installation, longer stability or low drift, remote
diagnostics.
The instrumentation will be from an internationally recognized brand, using up to date
technology and equipment. The hardware and software to be provided will have been installed
on similar applications within the least 2 years.
3.2 Instrument Protection

The minimum degree of protection for field mounted instrumentation and panels shall be IP65
in accordance with IEC 60529.
Field-mounted instrumentation shall be tropicalised to prevent condensation damage, mould
growth and bug/insect damage. All field equipment shall be suitable for the ambient
temperature and the material and construction shall be resistant to saliferous dust, insect
attacks, and moisture and fungus growth. Field mounted instruments and auxiliary devices
shall be suitable for operation in a dry, hot, dusty, sandy and corrosive environment.
The enclosure material for field instruments shall be aluminium alloy or stainless steel.
Instruments based on electronic principle shall provide the ability for electrical surge protection.
All electronic field instrumentation and panels in direct sunlight shall be provided with sun
shades.
3.3 Hazardous Area Classification

Equipment shall be provided in accordance with IEC 60079.
Field instrumentation shall be ATEX certified (or equivalent IEC) for Zone 1 or 2 Gas Class IIB
or C, Temperature Class T4 as a minimum, even for general service, i.e. also applicable for


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It shall 15 / 31
be removed.
non-hazardous areas.
Flameproof (Ex d) shall be preferred to be used, According to IPS-M-IN-120, temperature
electronic transmitters normally shall be intrinsically safe. Purging (Ex p) shall only be used in
special cases, e.g. analyzers.
The instrument safety classification should be as follow:
The following protection means the electrical apparatus shall be considered for installation
within hazardous areas:
Intrinsic safety i
Flameproof enclosures d
Pressurized enclosures p
Increased safety e
Use of pressurized enclosures shall be kept to an absolute minimum. Inside Zone 0, electrical
instruments shall not be installed.
Enclosure classification shall meet IEC 60529, IP 65 or NEMA type 4X for Non-classified areas.
For classified applications, the instrument shall be certified for relevant area classification by
U.L, BASEEFA, FM, CSA, PTB according to CENELEC EN-50.018 d or NEC as may be
applicable.
Below sentence shall be added:
Wiring in area zones shall be according to IEC-60079-14.
3.4 Electromagnetic Compatibility
Instrumentation shall not be effected by the operation of two way radios (UHF or VHF) or
electromagnetic interference.
Control and instrumentation shall comply with IEC 61000 as follows:
Part 1 - General Introduction
Part 2 - Electrostatic Discharge Requirements
Part 3 - Immunity to Radiated Electromagnetic Field
Part 4 - Immunity against Fast Transients/Burst
Part 5 - Surge Immunity Requirements
Part 6 - Immunity to Conductive Radio Frequency Disturbances
All instruments and microprocessor-based system shall meet the following Radio Frequency
Immunity (RFI) requirements that shall be tested at the acceptance test and performance
checkout stage :
Test System Response:
Test 1 5W hand-held transmitter operated at 1 meter from each side panel/door, with all doors
and covers in place.---> System response: No effect
Test 2 As above with all doors open but internal covers and printed circuit cards in place.


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-----> System response: No damage to equipment.
Analogue values shall not change by more than 1 % Full Scale. No other effects on operation.
Test 3 As above, with a randomly selected input or output module per cabinet on an extender
card, if appropriate, and with all CPU and memory cards and their covers in place. Alternatively,
with one input/output module removed.-----> System response: As test 2.
The transmitters employed for test purposes shall be of the following frequency range: 50 MHz
to 500 MHz. Basic reference standard being IEC 60801 (part 3) for design and manufacturing
considerations.
The above RFI requirements are to be considered as a minimum.
The control and instrument equipment shall guarantee an EMC for an electromagnetic
environment of level 2 as per IEC 61000 4-3 and IEC 61000 4-4.
3.5 NACE Requirements

NACE MR 0175/ISO 15156 requirements should be applied to wet sour service where
sulphides stressBelow
corrosion crackingshall
sentence maybeoccur.
replaced:
AC of
Instrument material power providedshall
construction for the system shall
be suitable for theberequirements
from redundant UPS
of the 110 as
service VAC,
well
as ambient and50environmental
Hz feeders. conditions. The choice of material to be used shall be in
accordance with the Material Selection Philosophy Document and the practical service
condition.
3.6 Electrical Power

Normally all Plant Control systems shall be powered from UPS by electrical.
The UPS quality of supply will be:
110vac.
Voltage 230V AC 1%
Frequency 50Hz 0.5%

Control and instrumentation with AC power supply shall be 230V AC 50Hz UPS with 1 hour
back-up time for general use.
Generally instruments shall be powered by control system such as the Distributed Control
System (DCS), Safety & Shutdown System SSS (ESD and F&G), RTU, package control
system etc. with a control voltage of 24V DC.
Power supplies in excess of 230VAC shall not be allowed in any instrument/control system
panel.
3 Phases 400 V AC 50 Hz power shall be provided for MOVs from the general electrical power
distribution.
It shall be deleted.
3.7 Earthing
The cabinets and consoles shall be provided with three earth bars of hard Copper with a
suitable cross-sectional area.


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Earth bars shall be used as follows:
ISE: A dedicated clean earth shall be provided for earthing IS cable screens, Barriers and
spare cores of intrinsically safe cables. IS earth shall be Insulated from chassis.
IE: A clean earth bar for earthing field cable screens in accordance with Non-IS Device
requirements. Instrument earth bar shall be insulated from chassis.
PE: For electrical supplies. Bond to chassis.
Refer to project specification SA01-GENXXX-SDIN-SPDS-0016 Specification for C&I Earthing
as well as above-mentioned items.
3.8 Instrument Air

The instrument air supply as below:
Max pressure: 0.9~0.95 MPa(G)
Normal pressure: 0.7 MPa(G)
Min : 0.3 MPa(G)
Dew point: -15/1 MPa(G)
The instrument air shall be dust-free, oil-free and dry.
3.9 Utility Requirement Summary

The utility requirement for each facility as follow:
Location Electrical Power UPS Instrument Air
Crude Well Pad Yes Yes No
Water Disposal Well Pad Yes Yes No
WSP Yes Yes No
Manifold Yes Yes No
GOSP Yes Yes Yes
CTEP Yes Yes Yes
3.10 Control Room

Control building shall include central control room (CCR), local control room (LCR) and local


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equipment room (LER).
All control building shall be compliant with IPS-G-IN-220.
Detail Building Conditions refer to chapter building condition in relevant specification.
Central control room should be considered in CTEP, and shall be served as the main
monitoring and control center for plant control system of CTEP and Supervisory Control and
Data Acquisition system (SCADA) of the entire oilfield.
Local control rooms should be considered as requirement in GOSPs and WSP.
Local equipment rooms should be considered as requirements in the plants with large area,
Well Pads, Manifolds, Water Disposal well Pads and WSP water intake.
Control and equipment rooms, will be air-conditioned dust proof.
3.11 Equipment Noise

Noise levels for equipment will comply with the following.
Less than 50 dBA for equipment installed in continuously manned areas.
Less than 60 dBA for equipment installed in all other areas.
Noise measurements tests shall be carried out in accordance with those methods defined in the
applicable international standards.
4.0 FIELD INSTRUMENTATION

All field instruments for remote monitoring and controlling shall be operated by standard
electrical signals. Analog signals shall be in accordance with the standard 4~20mA range. For
actuators which shall be driven and operated through the use of Pneumatic signals shall be in
the rangeBelow sentence
between shall be added:
20~100KPa.
SMART devices with HART protocol which are going to be used for ESD system
Power sources
shall befor instruments
write protected.shall typically be 24V DC.
Transmitters for Safety functions and Process Control functions shall be physically separate.
Those transmitters for differential pressure, pressure, and temperature measurement will be of
SMART-HART protocol type interfacing with the control system by means of 4-20mA 24 VDC
two wire. Flow meters shall interface with the control system by means of 4-20mA current or
Pulse type signal.
Instrument locations shall be considered in order to facilitate ease of access for commissioning,
operation, repair and maintenance. Locations will be accessible so as not to contravene Health
and Safety requirements. When work on the device is in progress. The choice of access will
take into account the ease of work for the personnel, the safety of the personnel involved and
the frequency of intervention required.
Instruments will be installed in such a way to minimise risk of damage and poor performance
due to vibration.
All instruments that need tuning and maintenance will be accessible from the ground, platforms
or fixed ladders. This will also be applicable for control valves.


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Risk of damage caused by falling object or mechanical handling will also be mitigated.
Connections of level gauges and instruments shall be oriented in such a way to eliminate risk of
interference from liquid flow in and out of the device.
Specification API RP 551~554 will be applicable.
4.1 Flow Instrumentation

For flow measurement, several types of instruments can be used such as differential pressure
devices, positive displacement meters, vortex meters, turbine meters, magnetic meters, etc.
D/P type flow measurement will be preferred for safety and control/monitoring applications
having one or more of the following features:
Line size from 2 inches up 24 inches
Reynolds number at minimum flow of 20,000 or more
Standard signal for differential pressure transmitters shall be 4~20 mA.
Orifice plates should be the primary measuring device for differential pressure instruments.
Positive Displacement Meters (PD Meters) should be used for liquid services for measuring
volumetric flow where integrated flowing quantity of high accuracy is required.
Turbine meters should be used in relatively clean liquids, gases and vapour services.
Variable area flow meters (Rotameters) should be used on liquids, gases and vapour services
in vertical pipes.
Magnetic flow meters should be used for volumetric flow of conductive liquids, including slurries
and corrosive or abrasive materials.
Vortex Flow Meters should be utilized, where the required flow meter ranges are very wide and
the orifice-type flow meters cannot be applied.
Coriolis type mass flowmeters shall generally be preferred for critical applications requiring
highly accurate and reliable measurement of mass flow and /or density.
Accuracy of Micro Processor-Based "SMART" Transmitters shall be Better than 0.1% of
calibrated span for analog signal, 0.07% of calibrated span for digital signal.
4.2 Temperature Instrumentation

Temperature measurements mainly will be made by Thermocouple, Resistance Element, or
bimetallic Thermometer.
Temperature transmitters shall be used for all remote temperature measurements.
Where suitable, temperature detection shall be via PT100 Resistance Temperature Detectors
(RTD). Thermocouples may be used where RTDs are not suitable, such as high temperature
range, the presence of high frequency vibration etc.
The thermocouple/RTD to 4-20 mA converters shall use a smart type transmitter HART


Rev. 04 System GEN
communication protocol wherever the temperature is between -200 and + 500C.
Transmitters shall be weatherproof IP 65 minimum with integral digital indicator and shall
generally be integrally mounted with thermowell.
The use of thermocouples or RTDs without integral transmitters shall be restricted to machines
or heaters.
Generally, flanged thermowells shall be provided. Flanges minimum Minumum
rating shall rating
be ANSIfor300
RF. Thermowell lengths and Thermowell insertion are based on vesselthermowell
or pipe size.
shall be
For thermowell installation, the minimum process line size shall be 6.300#.
Elbow installations are
preferred for lines 150mm (6) and smaller in size. Where elbow installation is impossible, it
should be enlarged to 6 for the installation of temperature instruments.
Bi-metallic dial thermometers shall be used for local reading purpose. Bimetallic Thermometers
accuracy shall be Better than 1% of full span; Microprocessor-based "SMART" Transmitters
Accuracy shall be 0.1% of span.
Thermowells are provided for general purpose and standard construction shall be drilled solid
barstock or welded type.
4.3 Level Instrumentation

Each individual level instrument should be supplied with a dedicated process isolation, drain
and vent valves.
Float type instruments should be used for large tanks where only local indication is necessary.
Differential pressure instruments should be used where float type instruments are not suitable
(e.g. viscous fluids or high pressure service).
Magnetic type gages should be two-coloured flaps may be used for vessels and small tanks.
Differential pressure instruments with wet reference legs should be used as the preferred
choice for all level applications except for tanks.
Other types
It shall of measurement, e.g. R.F. admittance, capacitance, radar and ultrasonic may be
be removed.
used where differential pressure instruments or displacers are unsuitable.
Process connections shall be flanged. Minimum flange rating shall be 300# RF.
The preferred tank gauges shall be Radar devices.
Electronic Differential Pressure Level Transmitters Accuracy shall be 0.25% of calibrated
span, or better.
4.4 Pressure Instrumentation

For general local measurement of pressure, bourdon tube type indicating pressure gages shall
be used. Bellows or diaphragm type pressure gages may be specified for very low pressure
applications exceptionally. Siphons shall be designed for all services containing steam with
temperature higher than 100C or liquid with temperature above 100C.
Pressure instruments fall into three groups, transmitters, direct reading instruments and


Rev. 04 System GEN
pressure switches. Electronic pressure instruments shall be solid state strain gauge,
capacitance or resonant wire type.
All pressure devices shall be capable of withstanding up to 1.3 times the design pressure and
test pressure of the equipment on which it will be mounted. Ranges for pressure instruments
shall be approximately 1.5 times the normal operating pressure.
All pressure instruments should be isolated with a 2-way manifold (isolation and vent) and
5-way manifold for differential pressure service.
Oil filled type pressure gauges to be specified for vibration services, such as: compressor, or
other rotating machines.
Gauges for the measurement of differential pressure shall be of the bellows or diaphragm type.
All pressure and differential pressure transmitters used for control and monitoring shall be
It shall be removed.
electronic 4-20 mA, Smart with HART protocol.
Flanges minimum rating shall be ANSI 300 RF. The gasket at interface shall be in accordance
with piping specification.
Pressure range of transmitters shall be selected so that, normal operating pressure will be
within 50% and 85% of calibrated range.
Standard gauges accuracy shall be within 0.6 % of the full scale.
Pressure transmitters should be supported on 2 pipe and should be provided with manifolds or
diaphragm seals.
4.5 Control Valves

For normal regulatory control, globe valves should be preferred.
The valve trim shall be selected on the basis of operating condition, service and control range.
On-off valves should primarily be of the ball valve type equipped with solenoid pilot valves and
limit switches.
Where instrument air could be provided, pneumatic actuators shall be considered for the valves.
Where there shall be no instrument air, electrical or hydraulic actuator should be considered as
requirement.
Hydraulic actuator shall be considered for shutdown valves at well PAD and OGM.
Where on-off valves are used for ESD applications, the actuators shall be of fail safe type.
Shutdown and Blow down valves shall be provided with field reset function.
The leakage class of Shutdown and Blow down valves shall be of ANSI V.
Flanges minimum rating shall be ANSI 300.
4.6 Analyzers
The analyzer system should be the complete package material and service to be supplied by


Rev. 04 System GEN
vendor. It should include the supply of all equipment and activities for online or sample
analysis.
It should be complete mechanical, electrical, instrument package which receive the conditions
of sample, perform the measurement and provide the process variable signal and alarm status.
Sample analyzers should be located in the field and the transmitters shall output 4~20mA
signals to DCS directly.
Complex analyzers should be equipped in a required explosion-proof analyzer house, and the
sampling system and the sample processing system should also be provided.
Refer to project specification SA01-GENXXX-SDIN-SPDS-0001 Specification for General
Instrumentation and SA01-GENXXX-SDIN-SPDS-0013 Specification for Control Valve as well
as above-mentioned items.
5.0 PROCESS CONTROL

Centralizing the control for the entire oilfield shall be considered in order to integrate the
instruments and automation systems to the maximum possible extent.
The Equipment for the Process Control System shall include redundant data servers,
engineering workstations and operator workstations. Typically these will incorporate redundant
controllers, redundant power modules, redundant communication modules, input and output
signals modules, relays, surge protective devices, cabinets, as well as power supply and
distribution.
Long term data storage and reporting capability shall also be inherent in the Process Control
System.
The equipment to be installed will be field proven system utilizing standard hardware and
software. The hardware shall be designed with the purpose of minimizing the requirement for
spare parts stock and to ensure ease of training of operational and maintenance staff.
The hardware to be used will be as much as possible be of a common type.
Typically this will include personal computers, network devices and printers etc. In addition this
will also apply for PC and server operating systems being common across all systems and
being of the vendors latest standard and revision.
5.1 Monitoring and Control for Entire Oilfield

The automatic control function of the entire oilfield shall be realized by a microprocessor-based
SCADA system.
SCADA host system shall be located in the central control room in CTEP.
SCADA host system shall be comprised of Redundant Real Time Data Servers, History Data
Server, WEB server and redundant switches as well as Engineering and Operator workstations.
Software to facilitate all required SCADA functionality will also be configured and installed.
SCADA system shall be capable of handling multiple protocols including OPC, MODBUS RTU,
MODBUS TCP/IP, and IEC 60870-5-104 as a minimum.


Rev. 04 System GEN
Power supply and distribution for the SCADA system will also be provided.
Control system of early production shall be considered to be integrated into SCADA.
5.2 Monitoring and Control for CTEP/GOSPs

At CTEP/GOSPs, DCS shall be used for process control, and shall be served as sub-control
systems within the overall SCADA network.
Central equipment of DCS shall be located in the control room. Based on the plot plan, remote
I/O stations could be considered in the Local Equipment Rooms (LER) for CTEP.
5.3 Monitoring and Control for Manifolds

At each Manifold, Remote Terminal Units (RTU) shall be used for local control, and shall be
served as sub-control systems within the overall SCADA network.
RTU shall communicate with SCADA host system for remote monitoring and control.
RTU shall be installed in the local equipment room on Manifold.
For the manifolds which have been constructed at the phase of early production. The existing
RTU will be expanded for phase I.
5.4 Monitoring and Control for Crude Well Pads

At each Crude Well Pad, Remote Terminal Units (RTU) shall be used for local control, and shall
be served as sub-control systems within the overall SCADA network.
RTU shall be installed in the local equipment room on Crude Well Pad.
For the Pads which have been constructed at the phase of early production. The existing RTU
will be expanded for phase I.
5.5 Monitoring and Control for WSP

At WSP, Programmable Logic Controller (PLC) shall be used for process control, and shall be
served as sub-control systems within the overall SCADA network.
PLC shall communicate with SCADA host system for remote monitoring and control.
PLC shall be located in the Local control room of WSP. The remote I/O stations could be
considered in the Local Equipment Rooms (LER) for WSP water intake.
5.6 Monitoring and Control for Water Disposal Well Pads

Water Disposal Well Pad 87, Remote Terminal Units (RTU) shall be used for local control, and
shall be served as sub-control systems within the overall SCADA network.
RTU shall be installed in the local equipment room on Water Disposal Well Pad 87.


Rev. 04 System GEN
5.7 Alarms
All process alarm conditions and emergency alarm conditions which are used as part of a
sequence or interlock function within the SSS including those of packaged equipment shall be
visually and audibly annunciate.
The alarm displays shall list tags that are currently in alarm condition in chronological order and
according to priority level. Process alarms shall be audibly identified and presented to the
operator at all times. At least two distinct audible signal alarms shall be available with a different
audible signal specific to each alarm level, being provided.
After occurrence of each alarm, a return-to-normal operation shall be possible only after
manual acknowledgement or reset of the safeguarding system, which has been activated. The
possibility of uncontrolled reset shall not be possible. Therefore manual intervention to perform
acknowledges and reset functions will be mandatory.
For every trip initiating device, an alarm shall be provided. On measurements that can lead to a
trip, pre-alarms shall be implemented which will allow the operator sufficient response time to
take corrective action.
5.8 System Availability

All Process Control System equipment shall meet an availability of 99.9%with an assumed
minimum mean time to Repair (MTTR).
5.9 Standard Hardware and Software

Vendors standard field-proven system and network hardware, software subassemblies, racks,
and components shall be used. The hardware shall be designed and supplied to minimize
spare parts stock, and to simplify the training of operational and maintenance staff.
Where possible, common hardware components shall be used across the control system, e-g.
personal computer (PC), network devices, printers, etc.
PC and server operating systems shall be common across all systems and to vendors latest
standard and revision.
All servers, PC based workstations, and similar equipment shall be provided with antivirus
software and licenses.
Application software shall be fully established and proven with revision/version agreed at time
of contract award. Programming shall adhere to the requirement IEC 61131.
5.10 Signal Types

The instruments shall utilize electronic signals. The control system shall utilize electronic
field-sensing devices, interfaced with the I/O cards by means of marshalling cabinets. Field
instruments shall be powered from the interface cabinets through the control system cards and
shall be 2-wired signals at 24 VDC supply. For those instruments where pulse signals are used,
and where a standard 4 to 20mA output is considered not suitable, interface equipment will be
provided to condition and convert the signal to one which is compatible with the Process
Control System.


Rev. 04 System GEN
5.11 Redundancy
The Process Control System shall be arranged as follows:
Analog I/O for control loops should be redundant with hot back up configuration.
Processor, communication modules and power modules shall be redundant, with hot back
up configuration.
Operators stations shall be duplicated to split plant operations between each station, whilst
at the same time have the capability for either station to take full control.
The data communications bus shall be duplicated with hot backup configuration.
The power feeders and power supply units shall be redundant. The power supply unit will
be either in hot back up or with n+2 configurations.
6.0 EMERGENCY SHUTDOWN
6.1 Objective
The purpose of ESD is to facilitate a safety protection of facilities in the case of a potentially
hazardous situation or event. The primary key objectives of the shutdown are as follows:
Protection and safety of personnel
Eliminating and/or minimizing the risk of environmental pollution
Protection of equipment and facilities
Eliminating or minimizing the risk of hydrocarbon losses
Bringing the equipment back to a safe condition
It shall be removed.
According to IEC 61508 and IEC 61511 and the risk analysis, the proposed ESD system shall
have adequate TUV SIL Certification and approval.
6.2 ESD for CTEP/GOSPs/ Manifolds/ Crude Well Pads

At CTEP/GOSPs/ Manifolds/ Crude Well Pads, ESD system shall be used for the plant
safeguarding. Central equipment of ESD system shall be installed in the control room (central
control room for CTEP, local control room for GOSPs, Local equipment rooms for Manifolds/
Crude Well Pads), remote I/O station could be considered in the local equipment room for
CTEP.
6.3 System Requirements

The system will be based on a microprocessor-type programmable logic controller, shall be
fail-safe, fault tolerant, and self-testing, and designed as a dedicated stand-alone system.
System adopted shall be field-proven and have a reliable safe design.
The system shall have TUV SIL3 Certification and approval..
The system shall be supplied and engineered to achieve the required reliability and integrity


Rev. 04 System GEN
with the objective that a non-occurrence shutdown shall be avoided. The cycle time for the ESD
function shall not be more than 1 second.
For critical functions where operation will cause major plant shutdown, primary sensing
elements could operate on a 2 out of 3 voting basis in order to improve integrity and reliability.
In case of emergency, the ESD shall automatically activate a General Alarm system capable of
alerting all personnel in the plant.
In order to minimize the effect of a failure, those parts of the Facility will be allowed to continue
to operate when their safety and operability is not affected by the failure. In the meantime the
shutdown will be executed through a multilevel hierarchical layer system.
The system shall facilitate an effective operational sequence that shall ensure the plant returns
to a safe condition upon occurrence of a hazardous event.
The shutdown logic shall initiate all pertinent shutdown actions in a predetermined logical
manner. Upon activation, the shutdown sequence shall transmit commands to each of the
components affected by the shutdown logic sequence.
Hard-wired Console and engineering workstation shall be considered for CTEP/GOSPs.
At manifolds and Crude Well Pads, the necessary function of Hard-wired Console could be
integrated on the front of the system and marshalling cabinet.
6.4 Reliability
The system shall be fault tolerant microprocessor base design which protects the controlled
process from intermittent transit and permanent system fault. Any single ESD fault shall not
degrade system safety or functionality or impact operation of controlled process.
Interruptions due to loss of power to the system beyond the period protected by battery backup
and subsequent restoration of power shall result in automatic rebooting of the system.
However, the interlocks configured in the system shall require a manual reset after the
automatic rebooting of the system.
Designs, which require manual reloading of configurations prior to resuming operations, are not
F&G system shall be fault tolerant and fail safe ,designed to satisfy
acceptable.
the requirements of safety availability of Safety Integrity Level SIL3,
(however
Any fault resulting in system shallSIL rate shall
be such befailure
that all finalized and
mode areconfirm
fail safeatstate.
the detail
design stage).
6.5 System Availability
F&G system will generally follow the principle of energize to trip
Safety Shutdown System for systems.
equipmentAllshall
inputmeet
or an availability of 99.99% with an assumed
minimum mean time tooutputs, which are not configured to be fail-safe, shall be line
Repair (MTTR).
monitored.
7.0 FIRE AND GAS SYSTEM
7.1 Objective
The protection of personnel, the plant and the environment from the effects of toxic gas, fire
and explosion is a primary objective.


Rev. 04 System GEN
The fire and gas system shall be designed to increase the plant safety and to give early alarm
in case of accidental event.
The basis philosophy of the design of fire and gas detection system inside plant area is:
For toxic gas detection, to give early warning to plant operators to permit a safe and early
escape from the areas involved in the gas release.
For combustible gas detection, to give a reliable alarm signal to protect plant equipment.
For fire detection, to give a reliable alarm/signal to activate fire fighting systems and fire
fighting teams.
This could best be achieved by the prevention of liquid spillage, the release of gas to
atmosphere (combustible or toxic), and by minimizing the consequences (fire, explosion,
combustible/toxic gas dispersion) which can occur from such events.
To minimize accidents, the safety systems shall be designed to provide automatic warning
alarms, and a means to mitigate the consequences of an incident.
7.2 F&G for field

Fire and gas detection & alarm shall be considered for the oil and gas process facilities as
requirement where flame or gas leakage is possible.
The Combustible and Toxic gas detectors shall be considered for HVAC air inlet at GOSPs and
CTEP.
The H2 detectors shall be considered for battery room.
7.2.1 F&G for CTEP/GOSPs/ Manifolds/ Crude Well Pads

At each place, the Fire and Gas Detection system (F&G) should be integrated with Emergency
Shut Down system (ESD) to construct a dedicated Safety & Shutdown System (SSS) system.
ESD and F&G functionality shall be shared across SSS controllers with the I/O Modules being
physically separate for ESD and F&G signals.
For normal alarm application, single detector could be considered.
Fire and gas signals shall be transmitted to SSS and then shall be transmitted to SCADA host
system for monitoring and alarm.
FGMP for fire and gas alarm shall be considered.
At manifolds and Crude Well Pads, the necessary function of FGMP could be integrated on the
front of the system and marshalling cabinet.
Portable gas detectors shall be taken into account for patrol inspection by operator.
7.2.2 F&G for WSP

There is no hazardous fluid to be handled, so fire and gas detections will not be considered for
WSP.


Rev. 04 System GEN
7.2.3 F&G for Water Disposal Well Pads
There is no hazardous fluid to be handled, so fire and gas detections will not be considered for
Water Disposal Well Pads.
7.3 Fire and Gas Instruments
7.3.1 Gas Detectors

The location of detectors shall reflect a combination of two philosophies, primarily the gas shall
be detected near the probable sources of leakage, and secondly any gas approaching areas
where possible ignition sources are located shall be detected.
Combustible Gas Detectors on fixed installations shall normally be with a measuring range of
0~100% Low Explosive Level (LEL).
Combustible Gas Detectors with the principle of catalytic combustion shall be preferred.
Thermal conductivity sensors shall be used for detection of specified single gases of relatively
high thermal conductivity with respect to air, e.g., hydrogen, methane, etc. at concentration
above the Low Explosive Level (LEL).
Infrared sensors may be used for the detection of specified combustible gases in a specified
range of concentrations up to 100% gas and where smoke and heat detector limitation does not
permit this application.
Semiconductor sensor is normally only used for the detection of a specified gas in a nominated
range of concentrations.
Toxic gas (H2S) Gas detectors shall be of electrochemical principle.
Detector Setting combustible gas detection
20% Low Explosive Limit (LEL) Alert Level
50% Low Explosive Limit (LEL) Danger Level
Detector Setting - Toxic gas (H2S) detection
10 ppm is considered as alert level
15 ppm is considered as danger level
7.3.2 Flame Detectors

Flame Detectors shall be of UV/IR, single UV or IR signal as requirement.
UV or combined UV/IR fire detectors shall be used in general area where flame are expected to
one of the prime indications of fire, such as open outdoor areas, hydrocarbon areas and fuel
areas. IR fire detectors shall be used in enclosed areas where the smoke and heat detector
limitation does not permit their application. The number and location of fire detectors shall be
based on their coverage pattern in a manner that there is no blind corner left undetected.


Rev. 04 System GEN
7.3.3 Manual Call Point
The manual call point should be located on exit routes, exits to open air and possibly other
areas depending upon the layout.
A zone will usually consist of an area protected by several manual call points and/or detectors,
and is separately indicated to assist in location of the fire, evacuation of the building and fire
fighting.
7.3.4 Audio and Visual Alarm Device

Audible alarm devices should be considered in the process facilities as requirement with two
different tones:
For gas detection alarm, the tones shall be discontinuous.
For fire detection, the tones shall be continuous.
Visual alarm devices shall be considered in noisy areas, the color shall be as follows:
For fire and combustible gas detection alarm, the color shall be red.
For toxic gas detection alarm, the color shall be blue.
Refer to project specification SA01-GENXXX-SDIN-SPDS-0012 Specification for F&G
Instrument as well as above-mentioned items.
8.0 CONTROL SYSTEM INTEGRATION

All control system shall be integrated to constitute an integral automation system.
ESD and F&G shall be integrated into a safety & shutdown system (SSS). SSS at each place
shall be integrated to construct an integral safety system for the whole oil field.
SSS shall be communicated with DCS/RTU via RS485/Modbus RTU serial link. DCS/RTU is
master and SSS is slave.
RTU at each Manifold and DCS at GOSPs shall communicate with SCADA host at CTEP for
centralized supervision and monitoring via fiber optic transmission system. Communication
between DCS at CTEP and SCADA shall be by communication network, because they are in
the same room.
For each control equipment or system, communication ports shall be physically redundant.
9.0 OTHER CRITERIA

9.1 I/E Interface
All instrument / electrical interface signals shall be hardwired via instrument/electrical interface
cabinets or chambers consisting of suitable interface relays or current-to-current isolators, as
required.
For each motor/starter, the interface signals shall be considered as minimum:


Rev. 04 System GEN
Start
Stop
ESD Trip
Run Indication
Fault
Other signals shall be considered as required, e.g. analog interfaces or serial link.
9.2 Junction Boxes

There shall be not more than one multicore-cable per junction box.
Junction boxes and their associated multi-pair cable shall be dedicated to one system and one
signal type.
Intrinsically safe circuits and non-intrinsically safe circuits shall not be marshalled in the same
junction box.
Signals of different voltage levels shall not be marshalled in the same junction box.
Cables shall enter junction boxes from the bottom via double compression type cable glands.
Junction boxes shall be sized to suit their associated multi-pair cable.
Junction boxes shall be built in accordance with safety requirements EEx e, and weather
proof IP 65 in accordance with IEC 60529.
The Material of the junction boxes are Cast aluminum alloy (0.4% copper maximum).
Junction boxes shall be ATEX certified for Zone 1 or 2, Gas Class IIB, Temperature Class T4,
even for general service, i.e. also applicable for non-hazardous areas.
Refer to project specification SA01-GENXXX-SDIN-SPDS-0015 Specification for
Instrumentation Junction Box as well as above-mentioned items.
9.3 Control & Instrument Cables

Control & Instrument cables shall be suitable for installation above or below ground in industrial
plant areas with hazardous atmospheres.
All cables shall be water, oil, UV resistant, gas vapour tight.
All cables shall comply with the relevant applicable IEC recommendations and with the
regulation of the country of installation.
Cables used for external installation shall be armoured. Armour type shall be round steel wire.
All underground cables should be of lead sheath type.
Flame retardant cables according to IEC 60332 shall be used for outside and inside as a
minimum requirement. All cables for safety application shall be of fire resistant type.


Rev. 04 System GEN
Refer to project specification SA01-GENXXX-SDIN-SPDS-0014 Specification for C/I Cable as
well as above-mentioned items.
9.4 Instrument Air Piping/Tubings

316SS tubing and fittings should be used for local pneumatic loops, between control valves and
I/P transducers and after pressure regulators on air supply to instruments.
Air supply headers and subheaders materials should be as per piping specifications.
Tube unions should only be used on long runs when necessary. Continuous runs should be
preferred.
Tubing shall be adequately supported and protected.
9.5 Package Equipment Instrumentation

Below text shall be added:
The packages Theshall
sub-distribution
be classified branch headers
into three shallP1,
types beP2,
made
P3:by means of 1 pipes, threaded fittings and
isolating valve (at the end) which are connected to 6 or 12 ways (valves) stainless steel Air
P1: Package with only
Distribution field instrumentation.
Manifolds. 2 ways (valves) of air manifold shall be allowed as spare.
P2: PackageInstrument
with air will
field be distributed from
instrumentation andthe Instrument
junction air manifolds to each pneumatic user, via
boxes.
1/4 or 1/2 O.D. stainless steel tubing and compression fitting. Each pneumatic user shall be
P3: Package with
provided field
with instrumentation
1/4 or 1/2 stainlessand
steeljunction boxes
valve and and
one air its own
filter control
regulator withsystem.
pressure gauge
(pressure gauge in case of control valves shall be installed on the positioned).
Control system for the type P3 package shall be based on PLC technology, and be required to
interface with the plant control system for remote control and/or data transmission via
RS485/Modbus RTU serial link.
For the instruments in the package equipment, their specification, installation drawing, manuals,
parts lists, etc., shall be in accordance with the project specification, because the
standardization should be taken into account.
Refer to project specification SA01-GENXXX-SDIN-SPDS-0009 Specification for C&I of
Packaged Equipment as well as above-mentioned items.
9.6 Instrument housing

The housing dimensions shall be suitable for normal operation and maintenance. Housings shall
provide sufficient clearance for maintenance operations and shall be fitted with quick-opening
device. Good thermal insulation is required.
All metallic parts shall be corrosion proof.
Instrument housings shall be designed and installed in order to be easily removed, for repair or
maintenance purpose.
The detailed content refer to SA01-GENXXX-SDIN-SPDS-0001 Specification for General
Instrumentation.
Below sentence shall be added:

Painting of instrumentation equipment and the color of final finish shall be in accordance with project
painting procedure & Specification.

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FEED SERVICE FOR SURFACE FACILITIES

DEVELOPMENT OF SOUTH AZADEGAN PROJECT

Document No. SA01-GENXXX-SDIN-BSDS-0001-B04 Discipline IN

INSTRUMENTATION DESIGN BASIS

Contract No.: CSA-12S-041SD

Project No.: D-G502-1113

Rev. Date Description Prepared by Checked by Reviewed by Approved by

Document No. SA01-GENXXX-SDIN-BSDS-0001-B04 Discipline IN

REVISION REVISION REVISION

Document No. SA01-GENXXX-SDIN-BSDS-0001-B04 Discipline IN

1.1 Scope of Work...................................................................................................................................5

2.0 ENVIRONMENTAL CONDITIONS......................................................................................................12

3.0 INSTRUMENT GENERAL....................................................................................................................13

3.1 General Requirements...................................................................................................................13

4.0 FIELD INSTRUMENTATION................................................................................................................18

4.1 Flow Instrumentation......................................................................................................................19

5.0 PROCESS CONTROL..........................................................................................................................22

5.1 Monitoring and Control for Entire Oilfield....................................................................................22

Document No. SA01-GENXXX-SDIN-BSDS-0001-B04 Discipline IN

6.0 EMERGENCY SHUTDOWN................................................................................................................25

7.0 FIRE AND GAS SYSTEM....................................................................................................................26

8.0 CONTROL SYSTEM INTEGRATION..................................................................................................29

9.0 OTHER CRITERIA................................................................................................................................29

9.1 I/E Interface......................................................................................................................................29

Document No. SA01-GENXXX-SDIN-BSDS-0001-B04 Discipline IN

1.2 Definitions and Acronyms

Company CNPC International (Iran) Ltd.

PSSC Project Supervision Service Consultancy

Engineering Subcontractor China Petroleum Engineering Company (CPE)

The party who is in charge of awarding agreement on behalf

The party to the contract and/or purchase order who will

Shall Is used where a provision is mandatory

Should Is used where a provision is advisory only

Is normally used in connection with the action by the

May Is used where a provision is completely discretionary.

CCR Central Control Room

CTEP Central Treatment and Exporting Plant

Document No. SA01-GENXXX-SDIN-BSDS-0001-B04 Discipline IN

CCS Compressor Control System

CTMS Custody Transfer Metering System

DCS Distributed Control System

ESD Emergency Shut Down

FGMP Fire & Gas Matrix Panel

FSF Field Surface Facilities

F&G Fire and Gas system

GOSP Gas and Oil Separation Plant

LER Local Equipment Room

MCC Motor Control Centre

PLC Programmable Logic Controller

RTD Resistance Temperature Detector

RTU Remote Terminal Unit

Document No. SA01-GENXXX-SDIN-BSDS-0001-B04 Discipline IN

SCADA Supervisory Control and Data Acquisition

SIL Safety Integrity Level

SSS Safety & Shutdown System (Integrating ESD and F&G)

UPS Uninterruptible Power Supply system

WSP Water Source Plant

Volume flowrate m3/hr or Sm3/hr (standard cubic meters per hour)

Mass flowrate kg/hr

Temperature Degrees Celsius ()

Pressure (gauge) MPa (G) ,KPa(G)

Pressure (absolute) MPa (A) , KPa(A)