2 - DPD00212V006 General Instruction

vacon 100
ac drives
service manual
general instructions
table of contents vacon 1
TABLE OF CONTENTS
Document ID: DPD00212
Revision: V006
Revision release date: 31.12.2013
1. Warranty terms and service policy.............................................................................. 2

1.1 Warranty terms.............................................................................................................................. 2
1.2 Service policy ................................................................................................................................. 2
1.3 Spare parts .................................................................................................................................... 2
1.3.1 Ordering spare parts.............................................................................................................. 2
1.4 Disposal.......................................................................................................................................... 5
2. Control unit service instructions ................................................................................. 6
2.1 Control units .................................................................................................................................. 6
2.2 Control boards ............................................................................................................................... 6
2.3 Replacing the control unit ............................................................................................................. 8
2.4 Replacing the control board ........................................................................................................ 10
2.4.1 Replacing the Vacon 100 control board ............................................................................ 10
2.4.2 Replacing the Vacon 100 HVAC control board .................................................................. 11
2.4.3 Vacon 100 HVAC control board jumper modification........................................................ 12
3. Vacon 100 software ................................................................................................. 13
4. Service tools.............................................................................................................. 14
4.1 Information .................................................................................................................................. 14
4.1.1 Weights of the AC drives ...................................................................................................... 14
4.1.2 Lifting frames MR8 and MR9 ............................................................................................... 14
4.2 Vacon Loader............................................................................................................................. 15
4.3 Vacon Live .................................................................................................................................... 15
4.4 Vacon Service Report Tool (VSRT) ............................................................................................... 15
5. Start-up after repair.................................................................................................. 16
5.1 DC bus testing without motor...................................................................................................... 16
5.2 Drive testing with AC supply........................................................................................................ 17
6. Tables........................................................................................................................ 18
6.1 MR4 torque specifications ........................................................................................................... 18
6.7 Temperature tables ..................................................................................................................... 38
24-hour support +358 (0)201 212 575 Email: service@vacon.com

vacon 2 Warranty terms and service policy
1. WARRANTY TERMS AND SERVICE POLICY

1.1 Warranty terms
Vacon warranty terms are available on Vacon Service extranet at www.extra.vacon.com:
Vacon Service
- Warranty
1.2 Service policy

Vacon service policy information is available on Vacon Service extranet at www.extra.vacon.com:
Vacon Service
- Service tools
- Service and commissioning charges
- Global customers
- Return instructions
Vacon Service bulletins
1.3 Spare parts

Vacon spare part lists are available on Vacon Service extranet at www.extra.vacon.com:
Vacon Service
- Spare parts
Spare parts can be ordered from Vacon Sales at www.intra.vacon.com.
1.3.1 Ordering spare parts

To ensure the ordering of correct spare parts, it is necessary to check some technical details of the
serviced drive. All the necessary information can be found on the Drive stock code and Module
factory code stickers attached to the drive.
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Warranty terms and service policy vacon 3
1.3.1.1 Drive stock code

The Drive stock code sticker is located on the side of the drive (MR4-MR7) or in the top part of the
drive next to the mounting holes (MR8-MR9).
MR4 B.ID: 121018

Code: 70-AB3L00314W0
5B520BM1A-0001
0031
S/N: V00000200794
MR8
S/N: V00000200794
Code: 70-AB3L00314W05B520BM1A-00010031
B.ID: 121018
S/N: V00000200794
B.ID: 121018
Code: 70-AB3L00314W05B520BM1A-00010031
13497.eps
Figure 1.1. Drive stock code sticker

Example of a Drive stock code:
70-AB3L0031 4W05B520 BM1A-00010031
The bolded characters are important when ordering spare parts.
0031: Current rating, in this case 31A
4: Voltage rating (2 = 230V, 4 = 480V, 5 = 500V)
05: Frame size (04 = MR4, 05 = MR5 etc.)
0: Brake option (0 = no brake, 1 = with brake)
BM1A: Part customization, see Table 1.1 below
The Batch ID (marked B.ID on the sticker) is a six digit code, which consists of the year, month and
day (yymmdd, for example 121018) when the drive was assembled.
Table 1.1. Part customization codes

Code Customization
+BM1A Vacon 100 HVAC
+BM2H Vacon 100 FLOW
+BM26 Vacon 100
+BM1D Eaton H-Max, USA
+BM1E Eaton H-Max, EU
+BM1F Honeywell SmartDrive, EMEA
+BM1G Honeywell SmartVFD, USA
+BM1H Trend VSD2H
+BM1S VEM Motors
1
vacon 4 Warranty terms and service policy
1.3.1.2 Module factory code

The Module factory code sticker is located under the control unit on the power unit cover.
Power module
P.ID: 70CPA04B3X25X
-MFP1C
B.ID: 121018
S/N:V00000240293
Power module
P.ID: 70CPA04B3X25X-MFP1C
B.ID: 121018 S/N:V00000240293

13498.eps
Figure 1.2. Module factory code sticker

There are different revisions of Vacon 100 power units with different hardware. The power unit
revision can be seen from the last character of the Module factory code (marked in Figure 1.2).
B: First revision of Vacon 100 HVAC power units (Gen1), drive sizes MR4-MR9
C: Updated revision of the power units for the Vacon 100 series (Gen2), drive sizes MR4-MR9
D: Enhanced power unit for the Vacon 100 series, drive size MR9 only
There are some differences in the spare parts available for different power unit versions. For
example, there are Gen1 and Gen2 versions of MR7-MR9 measurement boards. Check the spare
part lists for the correct spare part codes.
1 Tel. +358 (0) 201 2121 Fax +358 (0)201 212 285
Warranty terms and service policy vacon 5
1.4 Disposal
When the device reaches the end of its operating life do not dispose of it as a part of
standard household garbage. Main components of the product can be recycled, but
some need to be fragmented to separate different types of materials and
components that need to be treated as special waste from electrical and electronic
components. To ensure environmentally sound and safe recycling treatment, the
product can be taken to appropriate recycling center or returned to the
manufacturer.
13064.emf
Observe local and other applicable laws as they may mandate special treatment for
specific components or special treatment may be ecologically sensible.
1
vacon 6 Control unit service instructions
2. CONTROL UNIT SERVICE INSTRUCTIONS

2.1 Control units
There are two different control units available:
SPR-CMB01154, Vacon 100 HVAC Control module
SPR-CMB06633, Vacon 100 Control module
13145.eps
Figure 2.1. Vacon 100 control units: Vacon 100 (left) and Vacon 100 HVAC (right)
2.2 Control boards

Table 2.1. Vacon 100 control boards
Drive
Board Part code Spare part code
compatibility
Vacon 100 HVAC Control board 70CVB01015* Vacon 100 HVAC
Vacon 100 HVAC Control board 70CVB01418** SPR-CMB05946 Vacon 100 HVAC
Vacon 100
Vacon 100 Control board 70CVB01582 SPR-CMB06634
Vacon 100 FLOW
* Replaced by 70CVB01418 on 03.02.2012.
** Requires modification, see the instructions in Chapter 2.4.3.
Accessing the control board

Remove the drive main cover and release the control unit from the drive. See the instruc-
tions in Chapter 2.3.
Release the control board from the control unit. See the instructions in Chapter 2.4.
Visual checking
First check the board visually. If the board is clearly broken or has burn marks, replace the
control unit.
Measurements
The pins and corresponding signals for the powerbus connector are shown in the figures
below.
For more specific measuring instructions, see the Technical Analysis Service Manual.
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Control unit service instructions vacon 7
V19
+24V
X7-1
+24_FAN
X7-9
X7-2 1
+3V3 TXD+ X7-10 9
2
TXD- X7-3 10
X7-11 3
R157 RXD+ X7-4 11
TP7 4
RXD- X7-12
V16
12
X7-5 5
SAFE-OFF1 X7-13 13
6
SAFE-OFF2 X7-6 14
I2C_SCL X7-14 7
POWER_24V I2C_SDA X7-7 15
8
R158 X7-15
X7-8
13146.emf
Figure 2.2. Powerbus connector pins and signals for Vacon 100 HVAC control board 70CVB01015
TP28
V1 +24V
X2-16
X2-17 R80
X2-1
X2-9 470k
X2-2
MURS340T3
C217 C86
TP63
X2-10 TXD+ +3V3
X2-3 TXD- R5 1n0 1n0
X2-11 100k R83
X2-4 RXD+ 2 470k
X2-12 RXD- TP1
X2-5
X2-13 STO1 POWER_24V
X2-6 STO2 3 V2
X2-14 BAV99
X2-7 TP360
X2-15 TP361 R6
X2-8 TP362 15k
1
13147.emf
Figure 2.3. Powerbus connector pins and signals for Vacon 100 HVAC control board 70CVB01418
TP343
TP344
TP23
TP24
TP352
V1 R3
X1-16
470k
X1-17
X1-1 MURS340T3 TP25
X1-9 +24V
X1-2 C7 C9
X1-10 TXD+
X1-3 TXD- R1 1n0 1n0
X1-11 100k +3V3 R4
X1-4 RXD+ 2 470k
X1-12 RXD- TP1
X1-5
X1-13 STO1 POWER_24V
X1-6 STO2 3 V2
X1-14 BAV99
TP351
TP350
TP349
TP348
TP347
X1-7
X1-15 TP26 TXD+
X1-8 R2 TP27 TXD-
15k 1 TP28 RXD+
TP29 RXD-
TP30 STO1
13148.emf TP31 STO2
Figure 2.4. Powerbus connector pins and signals for Vacon 100 control board 70CVB01582
2
2.3 Replacing the control unit

To gain access to the control unit the drive main cover needs to be removed.
1 More detailed instructions can be found in the MR4-MR6 and MR7-MR9 service
manuals.
In MR9 only, lift off the control cover from the control unit. Push the sides of the cover
to release it.
13149.emf
Figure 2.5. MR9 control cover

In MR4-MR5 IP54 drives the internal fan needs to be removed from the control unit
before replacing the unit.
In MR6-MR8 drives the internal fan wire needs to be disconnected from the control
3 unit before replacing the unit.
More detailed instructions can be found in the MR4-MR6 and MR7-MR9 service
manuals.
2 Tel. +358 (0) 201 2121 Fax +358 (0)201 212 285
Release the control unit from the drive by removing the four mounting screws:
MR4: M4x8 screws (MC00031), use bit Pz2 and torque 0.8Nm.
MR8: 4x8 Pz screws (MC00036), use bit Pz2 and torque 0.8Nm.
13150.emf
Figure 2.6. Control unit mounting

NOTE! When attaching the control unit, make sure the five grounding points are in the
right places and the control flat cable connects properly to the bottom of the control
unit.
Replace the control unit with a new one.
5 Attach the parts and re-assemble the drive by following the instructions in reversed
order.
2
2.4 Replacing the control board
2.4.1 Replacing the Vacon 100 control board
1 First release the control unit from the drive. See the instructions in Chapter 2.3.
Open the control unit and disconnect the adapter flat cable from connector X16.
X16
13489.emf
Figure 2.7. Adapter flat cable on the Vacon 100 control board
Release the control board by removing the three PT3x8 mounting screws (MC00473).
Use bit Pz1 and torque 0.3Nm.
X
13490.emf
Figure 2.8. Vacon 100 control board mounting screws (X)

Replace the control board with a new one.
NOTE! Make sure the grounding springs are attached properly on the control board.
13491.emf
Figure 2.9. Vacon 100 control board grounding springs

Attach the control board by following the instructions in reversed order.
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2.4.2 Replacing the Vacon 100 HVAC control board
1 First release the control unit from the drive. See the instructions in Chapter 2.3.
Release the control board by removing the two PT3x8 mounting screws (MC00473).
Use bit Pz1 and torque 0.3Nm.
13492.emf
Figure 2.10. Vacon 100 HVAC control board mounting screws

Carefully take out the control board as shown in the figure below. Notice the guiding
studs and the panel adapter board.
13493.emf
Figure 2.11. Vacon 100 HVAC control board mounting

Replace the control board with a new one. NOTE! See Chapter 2.4.3.
Make sure the grounding springs are attached properly on the control board.
13494.emf
Figure 2.12. Vacon 100 HVAC control board grounding springs

Attach the control board by following the instructions in reversed order.
2
2.4.3 Vacon 100 HVAC control board jumper modification

The Vacon 100 HVAC control board 70CVB01418 requires modification depending on if the board is
used with a new power unit or installed to an old power unit to replace the older Vacon 100 HVAC
control board 70CVB01015.
New Vacon 100 HVAC power unit:
Place a 3-pin jumper in connector X8 (short circuit pins 1-3-5)
Old Vacon 100 HVAC power unit:
Place two 2-pin jumpers in connector X8 (short circuit pins 1-2 and 5-6)
NOTE! If this modification is not done, the drive will give out an STO fault. This fault also appears in
Vacon 100 HVAC drives, even though there is no STO function in Vacon 100 HVAC.
NEW
JMP OLD
JMP
STO
STO
5 3 1 5 3 1
6 4 2 6 4 2
X8 X8
13481.emf
Figure 2.13. Vacon 100 HVAC control board 70CVB01418 jumper modification
2 Tel. +358 (0) 201 2121 Fax +358 (0)201 212 285
Vacon 100 software vacon 13
3. VACON 100 SOFTWARE

Loadable software to Vacon 100 drive is available on Vacon internet page at www.vacon.com:
Vacon 100 software, FW0072
Vacon 100 HVAC software, FW0065
Vacon 100 FLOW software, FW0159
3
vacon 14 Service tools
4. SERVICE TOOLS
4.1 Information
4.1.1 Weights of the AC drives

The weights of the AC drives vary greatly according to the drive size. A piece of special lifting
equipment may have to be used to move the drive from its package. Note the weights of each
individual drive size in Table 4.1 below.
If lifting equipment is used, see Figure 4.1 below for recommendations for lifting the drive.
Table 4.1. Drive weights

Weight IP54/IP21 Weight IP00 Weight IP54/IP21 Weight IP00
Frame
[kg] [kg] [lb.] [lb.]
MR4 6.0 13.2
MR5 10.0 22.0
MR6 20.0 44.1
MR7 37.5 82.7
MR8 66.0 62.0 145.5 136.7
MR9 119.5 103.0 263.5 227.1
4.1.2 Lifting frames MR8 and MR9
Max. 45
9012.emf
Figure 4.1. Lifting bigger frames

Place the lifting hooks symmetrically in at least two holes. The lifting device must be able to
carry the weight of the drive.
Remove the drive from the base to which it has been fastened.
Tighten the bolts of the drive before releasing the lifting hooks.
The maximum allowed lifting angle is 45 degrees.
4 Tel. +358 (0) 201 2121 Fax +358 (0)201 212 285
Service tools vacon 15
4.2 Vacon Loader

Vacon Loader is integrated into the same software package as Vacon Live and is used for
downloading firmware and applications to the drive.
Vacon Loader is available on the Vacon internet pages at www.vacon.com:
Vacon AC drives software
Direct software download for Vacon 10 & 100
Vacon Loader
4.3 Vacon Live
Vacon Live is available on the Vacon internet pages at www.vacon.com:
Vacon support & downloads
Vacon AC drives software
Direct software download for Vacon 10 & 100
Vacon Live
4.4 Vacon Service Report Tool (VSRT)
All service cases are to be reported with the Vacon Service Report Tool.
Follow the link for instructions on, how to access VSRT via Vacon Portal.
http://portal.vacon.com
The old link will lead to Vacon Portal login page also:
http://www1.vacon.com/vsrt
Vacon service bulletins are available on Vacon Service Extranet:
Vacon Service
Vacon Service Bulletins
More instructions are available in Vacon service bulletin SBU00119_1037 Warranty reporting
instructions (go to: Vacon Service - Vacon Service Bulletins - Vacon Drives Finland - PC Tools).
4
vacon 16 Start-up after repair
5. START-UP AFTER REPAIR

5.1 DC bus testing without motor
Before proceeding to test the drive, check visually, that the parts, wiring and motor
connections are correct. There will be dangerously high voltage present during the
9000.emf
test.
All the covers and shields must be tightened to their correct places before powering
up the unit!
13006.emf
Connection:
Switch OFF the DC power supply
Connect DC plus of the power supply to the main terminal R+ (old B+) of the drive
Locate an internal place of DC plus connection, if the terminal does not exist in the drive
Connect DC minus of the power supply to the DC minus inside the drive. Locate an internal
place of DC minus connection, if the terminal does not exist in the drive
Power supply to the drive:
Set the power supply voltage setting to zero (0V) and switch ON the DC power supply
Increase the voltage slowly to the units nominal DC voltage, 1.35 x Un, e.g. 230VAC=310VDC,
400VAC=540VDC, 500VAC=675VDC
Check the monitoring and system information values:
The supplied DC voltage value on the monitoring page is the same as the supplied DC
voltage
The unit temperature is the same as the environmental temperature
The software version is the same, as the software, which has been loaded to the unit
See the Vacon 100 Application manual for more information
Check, if the drive is in ready state or not:
It is not necessary to disable the input line supervision on a Vacon 100 drive, when testing
the DC- link
Set the drive to RUN state
Change the reference frequency from 0Hz to 50Hz. Check the output frequency from the
monitoring page
Increase the DC voltage to the tripping limit. Check, if there is the overvoltage fault (F2)
indication on the display
NOTE! Do not exceed the overvoltage tripping limit!

Set the DC power supply voltage to zero (0V) and wait until the DC bus has discharged!
When the DC bus has been discharged to the value 0V, disconnect the cables from the
terminals in the DC bus.
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Start-up after repair vacon 17
5.2 Drive testing with AC supply

Before proceeding to test the drive, check visually, that the parts, wiring and motor
connections are correct. There will be dangerously high voltage present during the
9000.emf
test.
All the covers and shields must be tightened to their correct places before powering
up the unit!
13006.emf
Connect the main cables, motor cables and earth connections

Switch on the AC supply
Set the correct parameters from the motor name plate, e.g. motor name plate values,
current limit, minimum frequency, maximum frequency, acceleration time, deceleration
time
Run the motor without load between minimum and maximum frequency and measure the
output current with current clamp meter. Compare the value on the current clamp meter to
the unit's monitoring value of the drive
Load the motor to the nominal value, if it is possible, and compare the value on the current
clamp meter to the monitoring value of the drive
Check that the fan operates properly. Follow the unit temperature from the monitoring page
5
vacon 18 Tables
6. TABLES
6.1 MR4 torque specifications
The screw and torque specifications are listed according to the latest factory assembly instructions.
Table 6.1. MR4 screw torques

Screw
Part name Screw Pcs. Torque
number
70CTC1104025 M4x40 TX20 Zn DIN7985 2
DC choke to backplate 1.5Nm
70CTC1104024 M4x8 TX20 Zn DIN7985 1
PT 3.5x10-WN1452-Plasto-
DC capacitor to frame 70CMC00755 2 1.5Nm
fast-Zn-TX-Pan Head
Frame to backplate 70CMC00755 2 0.8Nm
fast-Zn-TX-Pan Head
70CMC00755 1
fast-Zn-TX-Pan Head
GND plate 1 1.5Nm
M4x16-DIN6900-3-Combi-
70CMC00361 5
4,8-Zn-Tx
M4x6-DIN7500CE-Thread
GND plate 2 MC00043 2 1.5Nm
Forming-Zn-Pz
0.8Nm
M4x30-DIN7991-10.9-Flat
Skiip cover MC00680 1 ->
Socket Head Cap
2.2Nm
70CMC00755 2
fast-Zn-TX-Pan Head
Power board M4x8-DIN6900-3-Combi- 1.5Nm
MC00032 2
Delta-Tx
70CMC03429 M4x8-ZN-1/4"Hex-Combi 1
Capacitos connector strips to power M4x8-DIN6900-3-Combi-
MC00032 2 1.1Nm
board Delta-Tx
Control flat cable to power unit 4-40x5/16-DIN7985-4.8-Zn-
70CMC00104 2 0.8Nm
cover Pz
Power unit cover 70CMC00755 4 1.5Nm
fast-Zn-TX-Pan Head
Control unit mounting on the power M4x8-DIN7500CE-Thread
MC00031 4 0.8Nm
unit Forming-Zn-Pz
MR4 Gland plate MC00031 2 1.3Nm
Forming-Zn-Pz
MR4 Connector cover MC00031 2 1.3Nm
Forming-Zn-Pz
Earthing plate MC00031 2 1.3Nm
Forming-Zn-Pz
Profibus grounding bracket MC00049 M4x10-DIN7985-4.8-Zn-Pz 1 1.3Nm
M4x55-15-"DIN7985-
MR4 Main cover 70CMC00086 4 1.3Nm
based"-4.8-Zn-Pz
6 Tel. +358 (0) 201 2121 Fax +358 (0)201 212 285
Tables vacon 19


Screw
number
70CTC1104029 M5x45 TX Zn DIN7985 2
DC choke to backplate 1.5Nm
70CTC1104026 M5x8 TX25 Zn DIN7985 1
fast-Zn-TX-Pan Head
Frame to backplate 70CMC02373 2 0.8Nm
fast-Zn-TX-Pan Head
70CMC02373 2
fast-Zn-TX-Pan Head
GND plate 1 1.5Nm
70CMC00361 2
4.8-Zn-Tx
Frame to heatsink 70CMC00361 4 1.5Nm
4,8-Zn-Tx
Forming-Zn-Pz
0.8Nm
M4x30-DIN7991-10.9-Flat
Skiip cover MC00680 1 ->
Socket Head Cap
2.2Nm
70CMC02373 1
fast-Zn-TX-Pan Head
MC00032 1
Delta-Tx
Capacitos connector strips to power M4x8-DIN6900-3-Combi-
MC00032 2 1.5Nm
board Delta-Tx
RE plus and RE minus wires to M4x8-DIN6900-3-Combi-
MC00032 2 1.5Nm
power board Delta-Tx
DC plus and DC minus wires to M4x8-DIN6900-3-Combi-
MC00032 2 1.5Nm
70CMC00104 2 0.8Nm
cover Pz
fast-Zn-TX-Pan Head
Control unit mounting on power unit MC00031 4 1.1Nm
Forming-Zn-Pz
Control unit IP54 internal fan (HVAC PT 4x16-WN1442-Plasto-
MC00513 2 0.6Nm
control unit) fast-Zn-Pz-Pan Head
Gland plate and connector cover MC00031 2 1.3Nm
Forming-Zn-Pz
Forming-Zn-Pz
6
vacon 20 Tables

Screw
number
M4x55-15-"DIN7985-
MR5 Main cover 70CMC00086 4 1.3Nm
based"-4.8-Zn-Pz
6 Tel. +358 (0) 201 2121 Fax +358 (0)201 212 285
Tables vacon 21


Screw
number
70CTC1104029 M5x45 TX Zn DIN7985 2
DC choke to backplate 4Nm
70CTC1104026 M5x8 TX25 Zn DIN7985 1
fast-Zn-TX-Pan Head
70CMC02373 2 1.1Nm
fast-Zn-TX-Pan Head
Frame to backplate
70CMC00362 3 1.5Nm
4.8-Zn-Tx
70CMC02373 2
fast-Zn-TX-Pan Head
GND plate 1 1.5Nm
70CMC00362 5
4.8-Zn-Tx
Forming-Zn-Pz
0.8Nm
M4x30-DIN7991-10.9-Flat
Skiip covers MC00680 3 ->
Socket Head Cap
2.2Nm
70CMC02373 3
fast-Zn-TX-Pan Head
MC00032 2
Delta-Tx
RE plus and RE minus wires to M5x12-DIN6900-3-Combi-
MC00039 2 3.5Nm
0.8Nm
U, V, W cables to main terminals Connector screws 3
-> 10Nm
DC plus and DC minus wires to M5x12-DIN6900-3-Combi-
MC00039 2 3.5Nm
DC plus (R plus) and DC minus 0.8Nm
Connector screws 2
wires to main terminals -> 10Nm
0.8Nm
R minus wire to main terminal Connector screw 1
-> 10Nm
L1, L2, L3 cables from common M5x12-DIN6900-3-Combi-
MC00039 3 3.5Nm
mode filter to power board Delta-Tx
0.8Nm
L1, L2, L3 cables to main terminals Connector screws 3
-> 10Nm
Main fan 70CMC00088 1 1.4Nm
fast-Zn-Pz-Pan Head
70CMC00104 2 0.8Nm
cover Pz
6
vacon 22 Tables

Screw
number
fast-Zn-TX-Pan Head
Control unit mounting on power M4x8-DIN7500CE-Thread
MC00031 4 0.8Nm
unit Forming-Zn-Pz
Internal fan replacement plate M4x8-DIN7500CE-Thread
MC00031 2 0.8Nm
(IP21 only) Forming-Zn-Pz
Control unit IP54 internal fan (old M4x20-DIN6900-3-Combi-
70CMC00091 2 0.6Nm
fan holder) 4.8-Zn-Pz
Gland plate and connector cover MC00031 2 1.3Nm
Forming-Zn-Pz
Forming-Zn-Pz
M4x55-15-"DIN7985-
Main cover 70CMC00086 4 1.3Nm
based"-4.8-Zn-Pz
6 Tel. +358 (0) 201 2121 Fax +358 (0)201 212 285
Tables vacon 23

Part name Screw number Screw Pcs. Torque

Heatsink assembly to frame MC00037 12 1.5Nm
Delta-Tx
Back hatch MC00466 M4x8-DIN965-4.8-Zn-Pz 4 0.9Nm
DC busbar support and heatsink M4x12-DIN6900-3-Combi-
MC00037 2 0.8Nm
insulator Delta-Tx
M5x16-DIN6900-3-Combi- 0.8Nm
Semix 151GB12E4s 1200V 150A MC00040 6
Delta-Tx -> 4Nm
Dioretyr. mod SKKH 92/16E MC00041 6
Delta-Tx -> 4Nm
Brake chopper, Semix 151GB12E4s M5x16-DIN6900-3-Combi- 0.8Nm
MC00040 2
1200V 150A (optional) Delta-Tx -> 4Nm
DC choke to holder rail 70CTC1104169 M5x10 Combi TX Zn DIN7985 4 3.5Nm
PT 4x10-WN1442-Plastofast-
DC choke to frame MC00556 4 0.6Nm
Zn-Pz-Pan Head
M4x6-DIN7500CE-Thred
Frame sides and ends 70CMC00407 20 1.8Nm
Forming-ZN-TX
Busbar DC+/DC- 70CMC00074 2 0.6Nm
fast-Zn-Tx-Pan Head
Brake snubber capacitor 100nF M6x16-DIN6900-3-Combi-
2000VDC (optional) MC00041 2 0.8Nm
Delta-Tx
Semix1 brake driver board (optional) 70CMC00074 4 0.6Nm
fast-Zn-Tx-Pan Head
70CMC03447 M5x8 Combi Delta TX 2 2.2Nm
Choke DC cables M5x12-DIN6900-3-Combi-
MC00039 2 2.2Nm
Delta-Tx
70CMC00407 2 1.1Nm
Forming-ZN-TX
Filter board M0100 MR07 380/500V
MC00039 6 2.2Nm
Delta-Tx
Input phases L1, L2, L3 to rectifiers MC00039 3 2.2Nm
Delta-Tx
Semix1s triple driver board 70CMC00074 12 0.6Nm
fast-Zn-Tx-Pan Head
Fan plate MC00558 4 0.9Nm
Zn-Pz-Pan Head
Main fan mounting MC00043 4 0.9Nm
Forming-Zn-Pz
6
vacon 24 Tables

70CMC00394 5 1.8Nm
Forming-ZN-TX
Fan scoop assembly
MC00556 2 1.8Nm
Zn-Pz-Pan Head
Fan plug holder MC00556 1 1.8Nm
Zn-Pz-Pan Head
Rectifier board M0100 230-690V MC00556 6 1.8Nm
Zn-Pz-Pan Head
MC00032 2 1.1Nm
Delta-Tx
Measurement board
M4 Male-Female Hexagonal
70CMC00464 4 1.1Nm
Steel Spacer L=10
Power supply board MC00032 4 1.1Nm
Delta-Tx
Capacitor brackets, right and left 70CMC00407 10 1.8Nm
Forming-ZN-TX
M6x16-DIN6900-3-Combi- 1.8Nm ->
Brake cable to brake module MC00041 1
Delta-Tx 3Nm
Capacitor Busbar DC+ MC00165 2
Delta-Tx -> 3Nm
Capacitor Busbar DC- MC00165 2
Delta-Tx -> 3Nm
Capacitor assembly mounting 70CMC00407 4 1.8Nm
Forming-ZN-TX
Snubber capacitor 100nF 2000VDC M6x16-DIN6900-3-Combi- 1.1Nm

MC00041 6
Delta-Tx -> 3Nm
Busbars U, V, W to busbar support 70CMC03775 5 1.4Nm
Zn-Tx-Pan Head
M6x40 Combi Delta TX30 1.1Nm
U, V, W busbar assembly mounting 70CMC00206 3
HEX10 -> 3Nm
Brake Busbars to capacitor busbars MC00041 2
Delta-Tx -> 3Nm
Terminal plate 70CMC00407 4 1.8Nm
Forming-ZN-TX
70CMC00407 1 1.1Nm
Filter capacitor board and DC- GND Forming-ZN-TX
busbar PT 4x10-WN1452-Plastofast-
70CMC03775 2 1.4Nm
Zn-Tx-Pan Head
Screw M4x25-DIN6900-3-
70CMC00416 1 1.8Nm
Combi-4.8-Zn-Pz
Clamp rail
70CMC00394 2 1.8Nm
Forming-ZN-TX
OL6-70M Ouneva connectors and M6x20-DIN6900-3-Combi- 1.8Nm
MC00042 11
EMC PCB busbars Delta-Tx -> 8Nm
6 Tel. +358 (0) 201 2121 Fax +358 (0)201 212 285
Tables vacon 25

70CMC00407 3 0.8Nm
Forming-ZN-TX
Screw M4x25-DIN6900-3-
EMC board M0100 MR07 70CMC00416 1 1.8Nm
Combi-4.8-Zn-Pz
MC00031 1 1.7Nm
Forming-Zn-Pz
4-40x5/16-DIN7985-4.8-Zn-
Control flat cable to cover plate 70CMC00104 2 0.5Nm
Pz
Cover plate 70CMC00407 8 1.8Nm
Forming-ZN-TX
Control unit mounting on power unit MC00043 4 1Nm
Forming-Zn-Pz
Control unit internal fan (IP54 only) 70CMC01581 Wing Nut M5 DIN 315 1
EMC PCB cover plate MC00043 2 1.7Nm
Forming-Zn-Pz
Forming-Zn-Pz
Profibus grounding MC00049 M4x10-DIN7985-4.8-Zn-Pz 1 0.5Nm
Lead-in plate IP21 MC00031 2 1.7Nm
Forming-Zn-Pz
Lead-in plate IP54 MC00031 2 1.7Nm
Forming-Zn-Pz
Terminal cover plate MC00031 2 1.7Nm
Forming-Zn-Pz
M4x55-15-"DIN7985-based"-
Main cover 70CMC00086 4 1Nm
4.8-Zn-Pz
6
vacon 26 Tables

Screw
number
Heatsink frame to heatsink MC00037 9 1.1Nm
Delta-Tx
Semix 302GB12T4s MC00040 12
Delta-Tx -> 4Nm
Semix 302GB12T4s Brake (optional) MC00040 4
Delta-Tx -> 4Nm
Diodetyr SKKH 162/16E MC00041 6
Delta-Tx -> 4Nm
Semix 3-4 insulator support MC00040 2
Delta-Tx -> 4Nm
LEM current sensors 70CMC00394 6 1.9Nm
Forming-ZN-TX
Choke busbars plus and minus MC00065 6 4Nm
Delta-Tx
Motor busbars U/T1, V/T2, W/T3 MC00065 6 4Nm
Delta-Tx
Semix2s driver boards 70CMC00074 12 0.6Nm
fast-Zn-Tx-Pan Head
Brake Semix2s driver board (optional) 70CMC00074 4 0.6Nm
fast-Zn-Tx-Pan Head
Brake cable to brake module MC00065 2 4Nm
Delta-Tx
Snubber Capacitors and DC busbar M6x14-DIN6900-3-Combi-
MC00065 8 4Nm
assembly Delta-Tx
70CMC00394 3 2.5Nm
Forming-ZN-TX
DC bus capacitor assembly
M4x8-DIN7500ME-Thred
70CMC00720 2 2.5Nm
Forming-ZN-TX
Current sensor bracket 70CMC00394 4 2.5Nm
Forming-ZN-TX
Charging resistor 100R MC00037 1 1.7Nm
Delta-Tx
M6x14-DIN6900-3-Combi- 2.5Nm ->
MC00065 4
Delta-Tx 4Nm
Busbars DC + and DC-
M6x16-DIN6900-3-Combi- 2.5Nm ->
MC00041 4
Delta-Tx 4Nm
PT 5x14-WN1452-Plastofast- 2.5Nm ->
Busbar no brake 70CMC00229 2
Zn-Tx-Pan Head 4Nm
6 Tel. +358 (0) 201 2121 Fax +358 (0)201 212 285
Tables vacon 27
Screw
number
Bridge busbars L1, L2, L3 to rectifiers MC00065 3 4Nm
Delta-Tx
DC plus Bridge busbars to DC bus- M8x20-Combi-Delta-
70CMC00112 2 2.5Nm
bars 6k13+Tx
Capacitor support 70CMC00394 8 1.9Nm
Forming-ZN-TX
Filter board M0100 MC00032 9 1.1Nm
Delta-Tx
70CMC00464 4 1.1Nm
Steel Spacer L=10
Measurement board
MC00032 2 1.1Nm
Delta-Tx
Delta-Tx
Circuit board assembly 70CMC00394 6 0.8Nm
Forming-ZN-TX
Circuit board DC power supply wire to M4x8-DIN6900-3-Combi-
MC00032 2 0.8Nm
DC busbars Delta-Tx
Heatsink service lid 70CMC00720 2 1.2Nm
Forming-ZN-TX
DC choke 70CMC00229 4 1.7Nm
Zn-Tx-Pan Head
Fan air inlet panel 70CMC00720 2 1.9Nm
Forming-ZN-TX
M8x20-Combi-Delta- 2.5Nm
70CMC00112 2
6k13+Tx -> 20Nm
Frame air inlet panel
M4x8-DIN7500ME-Thred 1.9Nm/
70CMC00720 8
Forming-ZN-TX 2.5Nm
Taptite DIN 7500C TX ZN
Plastic end 70CMC05272 8 2.5Nm
M4x10
Ground busbar MC00039 2 1.9Nm
Delta-Tx
Upper short busbars MC00038 6 1.7Nm
Delta-Tx
Motor output busbars 70CMC00229 3 1.7Nm
Zn-Tx-Pan Head
M8x20-Combi-Delta- 2.5Nm
70CMC00112 13
6k13+Tx -> 20Nm
Power module mounting
70CMC00839 M5x17-Delta-1/4"Hex-Combi 8 2.5Nm
Fan to fan cover panel 70CMC00720 4 1.9Nm
Forming-ZN-TX
6
vacon 28 Tables
Screw
number
Fan mounting MC00046 4 1.9Nm
Forming-Zn-Pz
Fan power board MC00402 3 0.6Nm
Zn-Pz-Pan Head
Fan power internal fan MC00513 2 0.8Nm
Zn-Pz-Pan Head
Fan power housing 70CMC00707 4 0.8Nm
Zn-Tx-Flat Head
70CMC00394 2 0.8Nm
Forming-ZN-TX
Fan power assembly mounting
MC00032 2 0.8Nm
Delta-Tx
EMC board M0100 MC00032 5 0.8Nm
Delta-Tx
4-40x5/16-DIN7985-4.8-Zn-
Control flat cable to control plate 70CMC00104 2 0.7Nm
Pz
Control plate 70CMC00394 6 0.8Nm
Forming-ZN-TX
On-top EMC cover MC00036 M4x8-DIN7985-4.8-Zn-Pz 4 1.7Nm
Earthing plate MC00036 M4x8-DIN7985-4.8-Zn-Pz 2 1.7Nm
Profibus grounding MC00049 M4x10-DIN7985-4.8-Zn-Pz 1 0.5Nm
Frame IO-plate MC00575 3 1Nm
Zn-Pz-Pan Head
Fan hole cover plate (IP00 and IP21) MC00031 2 1.1Nm
Forming-Zn-Pz
Frame IP54 hole cover MC00036 M4x8-DIN7985-4.8-Zn-Pz 2 1.4Nm
Internal fan (IP54 only) MC00409 M4x50-DIN7985-4.8-Zn-Pz 2 1Nm
Control unit mounting MC00036 M4x8-DIN7985-4.8-Zn-Pz 4 1Nm
MC00123 M4x25-DIN7985-4.8-Zn-Pz 2 1.7Nm

Extension box frame mounting (IP21
and IP54) M4x8-DIN7500ME-Thred
70CMC00720 6 1.9Nm
Forming-ZN-TX
Ground busbar to extension box MC00490 1 3.7Nm
Zn-Tx
Ground busbars together MC00057 M8-DIN934-8-Zn 2 20Nm
6 Tel. +358 (0) 201 2121 Fax +358 (0)201 212 285
Tables vacon 29
Screw
number
Earthing covers MC00057 M8-DIN934-8-Zn 4 20Nm
70CMC00141 M5x8-Din7985-4.8-Zn-Pz 1 1.7Nm
MR8 connector EMC cover (IP21 and M4x10-DIN7500CE-Thread

MC00154 2
IP54) Forming-Zn-Pz
70CMC01581 Wing Nut M5 DIN 315 1
Extension box gland plate (IP21 and

MC00466 M4x8-DIN965-4.8-Zn-Pz 2 1.9Nm
IP54)
Extension box cover (IP21 and IP54) MC00031 4 1.7Nm
Forming-Zn-Pz
Main cover MC00409 M4x50-DIN7985-4.8-Zn-Pz 6 1Nm
6
vacon 30 Tables

Table 6.6. MR9 screw torques (power unit revision D)
Screw
number
LEM current sensors 70CMC00394 6 1Nm
Forming-ZN-TX
Insulator, connection busbars 70CMC00394 2 1Nm
Forming-ZN-TX
2MBI600VJ-120-50 600A 1200V MC00040 12
Delta-Tx -> 3.5Nm
2MBI600VJ-120-50 600A 1200V, brake M5x16-DIN6900-3-Combi- 0.8Nm
MC00040 4
module (optional) Delta-Tx -> 3.5Nm
Semix 3-4 insulation support (units M5x16-DIN6900-3-Combi-
MC00040 2 1.3Nm
without brake) Delta-Tx
Heatsink frame assembly MC00037 18 1.3Nm
Delta-Tx
Diodetyr SKKH 330/16E G2 MC00041 12
Delta-Tx -> 5Nm
Discharging resistors MC00030 M3x8-DIN7985-4.8-Zn-Pz 2 0.5Nm
PT 2.5x8-WN1442-Plastofast-
Zn-Tx-Pan Head
Semix3s driver board, brake (optional) 70CMC00074 5 0.5Nm
Zn-Tx-Pan Head
MC00065 6 4Nm
Delta-Tx
Busbars U, V, W
M6x12-DIN6900-3-Combi- 1.3Nm ->
MC00490 3
Delta-Tx 4Nm
MC00065 2 4Nm
Delta-Tx
Brake busbar
M6x12-DIN6900-3-Combi- 1.3Nm ->
MC00490 1
Delta-Tx 4Nm
1.3Nm
Busbars L1, L2, L3 70CMC00112 M8x20-Combi-Delta-6k13+Tx 3
-> 9Nm
Charging resistor 100R 70CMC00394 2 1.3Nm
Forming-ZN-TX
1.3Nm
Bridge busbars 70CMC00112 M8x20-Combi-Delta-6k13+Tx 6
-> 9Nm
Capacitor holder plate MC00037 4 1.3Nm
Delta-Tx
M4x8-DIN7500CE-Thred 0.9Nm/
Capacitor assembly mounting 70CMC00394 6
Forming-ZN-TX 1.3Nm
Capacitor cover plate 70CMC00394 4 0.9Nm
Forming-ZN-TX
Capacitor busbars to capacitors MC00065 12 4Nm
Delta-Tx
6 Tel. +358 (0) 201 2121 Fax +358 (0)201 212 285
Tables vacon 31
Screw
number
Snubber capacitor 470nF 2000VDC M6x14-DIN6900-3-Combi-
MC00065 2 4Nm
(brake option only) Delta-Tx

MC00065 6 4Nm
Delta-Tx
Discharging resistor wires MC00032 2 1.3Nm
Delta-Tx
DC busbars to capacitor busbars MC00065 4 4Nm
Delta-Tx
Filter board MC00032 10 1.1Nm
Delta-Tx
Circuit board assembly base plate 70CMC00394 4
Forming-ZN-TX 1.3Nm
MC00032 2 1.1Nm
Delta-Tx
Measurement board
70CMC00464 4 1.1Nm
Steel Spacer L=10
Delta-Tx
Power module frame plate 70CMC00720 12 1.3Nm
Forming-ZN-TX
DC power supply wires to capacitor M4x8-DIN6900-3-Combi-
MC00032 2 1.3Nm
busbars Delta-Tx
Power module control base plate 70CMC00394 6 1.3Nm
Forming-ZN-TX
Capacitor shield plate 70CMC00394 7 1.3Nm
Forming-ZN-TX
Control grounding base plate 70CMC00394 4 1.3Nm
Forming-ZN-TX
Control flat cable to control grounding
70CMC00104 4-40x5/16-DIN7985-4.8-Zn-Pz 2 0.5Nm
base plate
EMC board MC00032 8 1.1Nm
Delta-Tx
MC00708 2 1.8Nm
Forming-Zn-Tx
DC-choke M4x8-DIN7500ME-Thred
70CMC00720 6 1.3Nm
Forming-ZN-TX
MC00057 M8-DIN934-8-Zn 4 20Nm
Frame inlet cone plate 70CMC00720 7 1.3Nm
Forming-ZN-TX
70CMC00720 4 1.3Nm
Forming-ZN-TX
Frame top plate 70CMC00394 6 1.3Nm
Forming-ZN-TX
MC00708 3 2.7Nm
Forming-Zn-Tx
6
vacon 32 Tables
Screw
number
Frame corner plates 70CMC00407 8 1.8Nm
Forming-ZN-TX
Terminal connector bodies 70CMC00394 18 1.8Nm
Forming-ZN-TX
Fan to fan cover plate MC00040 4 1.8Nm
Delta-Tx
Fan assembly mounting MC00031 12 1.3Nm
Forming-Zn-Pz
Zn-Pz-Pan Head
70CMC00394 2 1.1Nm
Forming-ZN-TX
MC00032 2 1.1Nm
Delta-Tx
Zn-Pz-Pan Head
Fan power internal fan cover MC00575 4 1.3Nm
Zn-Pz-Pan Head
Fan power cable holder 70CMC00394 1 1.3Nm
Forming-ZN-TX
Power module mounting 70CMC00839 M5x17-Delta-1/4"Hex-Combi 6 1.8Nm
1.3Nm
Busbars to terminal connectors 70CMC00112 M8x20-Combi-Delta-6k13+Tx 9
-> 20Nm
1.3Nm
Choke terminals to choke connector 70CMC00112 M8x20-Combi-Delta-6k13+Tx 4
-> 20Nm
Power module cover plate 70CMC00394 2 1.3Nm
Forming-ZN-TX
Forming-Zn-Pz
GND wires to EMC board MC00032 2 0.8Nm
Delta-Tx
Internal fan replacement plate (IP00 M4x8-DIN7500CE-Thred
70CMC00394 2 1Nm
and IP21) Forming-ZN-TX
Internal fan (IP54 only) MC00409 M4x50-DIN7985-4.8-Zn-Pz 2 0.8Nm
Internal fan shield plate (IP54 only) MC00031 2 0.9Nm
Forming-Zn-Pz
Side cover plate 70CMC00720 2 1.9Nm
Forming-ZN-TX
1.9Nm
70CMC00112 M8x20-Combi-Delta-6k13+Tx 2
Extension box mounting (IP21 and IP54) -> 20Nm
MC00057 M8-DIN934-8-Zn 2 20Nm
Extension box sealing plate (IP21 and M4x8-DIN7500CE-Thred
70CMC00394 9 1.9Nm
IP54) Forming-ZN-TX
M4x8-DIN7500CE-Thread 0.9Nm/
EMC shield plate MC00031 3
Forming-Zn-Pz 1.8Nm
6 Tel. +358 (0) 201 2121 Fax +358 (0)201 212 285
Tables vacon 33
Screw
number
Frame IO-plate 70CMC00720 4 1.2Nm
Forming-ZN-TX
Control unit mounting MC00031 4 1.9Nm
Forming-Zn-Pz
IO-grommet plate 70CMC00394 2 1.9Nm
Forming-ZN-TX
M4x10-DIN7500ME-Thread
Stop plate 40 (IP21 and IP54) 70CMC00235 5 1.2Nm
Forming-Zn-WAXED-Pz
Extension box gland plate (IP21 and MC00362 M5x10-DIN964-4.8-Zn-Slotted 2 1.2Nm
IP54) MC00036 M4x8-DIN7985-4.8-Zn-Pz 2 1.2Nm
Main cover MC00036 M4x8-DIN7985-4.8-Zn-Pz 8 1.2Nm
Extension box cover plate (IP21 and
MC00036 M4x8-DIN7985-4.8-Zn-Pz 4 1.2Nm
IP54)
Table 6.7. MR9 screw torques (power unit revision C)
Screw
number
M5x16-DIN6900-3-Combi- 1Nm
2MBI600VJ-120-50 600A 1200V MC00040 12
Delta-Tx -> 3.5Nm
2MBI600VJ-120-50 600A 1200V, brake M5x16-DIN6900-3-Combi- 1Nm
MC00040 4
module (optional) Delta-Tx -> 3.5Nm
Heatsink frame assembly MC00037 18 1.1Nm
Delta-Tx
M6x16-DIN6900-3-Combi- 1Nm
Diodetyr SKKH 330/16E G2 MC00041 12
Delta-Tx -> 5Nm
Semix 3-4 insulation support (units M5x16-DIN6900-3-Combi-
MC00040 2 0.8Nm
without brake) Delta-Tx
Insulator, connection busbars 70CMC00394 2 1.9Nm
Forming-ZN-TX
LEM current sensors 70CMC00394 6 1.9Nm
Forming-ZN-TX
Charging resistor 100R 70CMC00394 2 1.9Nm
Forming-ZN-TX
MC00065 6 4Nm
Delta-Tx
Busbars U, V, W
M6x12-DIN6900-3-Combi- 1.3Nm ->
MC00165 3
Delta-Tx 4Nm
4Nm
Busbars L1, L2, L3 70CMC00112 M8x20-Combi-Delta-6k13+Tx 3
-> 9Nm
Zn-Tx-Pan Head
Semix3s driver board, brake (optional) 70CMC00074 5 0.5Nm
Zn-Tx-Pan Head
6
vacon 34 Tables
Screw
number
Bridge busbar support 70CMC00394 3 1.9Nm
Forming-ZN-TX
Insulator, choke cables 70CMC00394 2 1.9Nm
Forming-ZN-TX
Capacitor holder plate MC00037 4 1.1Nm
Delta-Tx
EMC and thyristor gate wires to L1, L2 M4x8-DIN6900-3-Combi-
MC00032 3 1.3Nm
and L3 busbars Delta-Tx
4Nm ->
9Nm
Bridge busbars
M6x8-DIN965-4.8-Zn-Pz-
70CMC00204 2 4Nm
Flat Head
EMC wire X77 to bridge plus busbar MC00032 1 1.3Nm
Delta-Tx
EMC board MC00032 3 1.3Nm
Delta-Tx
EMC wire X509 to input busbars MC00032 3 1.3Nm
Delta-Tx
EMC level and GND wires to EMC board M4x8-DIN6900-3-Combi-
MC00032 1 0.8Nm
connector X141 Delta-Tx
MR9 busbar brake 1 MC00065 2 4Nm
Delta-Tx
4Nm ->
9Nm
MR9 busbar brake 2
M6x12-DIN6900-3-Combi- 2Nm ->
MC00165 1
Delta-Tx 4Nm
M4x8-DIN6900-3-Combi- 1.3Nm/
Filter board MC00032 2
Delta-Tx 0.5Nm
Capacitor cover plate 70CMC00394 4 1.9Nm
Forming-ZN-TX
Capacitor busbars to capacitors MC00065 12 4Nm
Delta-Tx
DC power supply wires to capacitor M4x8-DIN6900-3-Combi-
MC00032 2 1.3Nm
busbars Delta-Tx
Capacitor assembly mounting 70CMC00394 6 1.9Nm
Forming-ZN-TX
Capacitor busbars to semix insulation PT 5x14-WN1452-Plastofast-
70CMC00229 2 1.9Nm
support Zn-Tx-Pan Head
MC00065 2 4Nm
(brake option only) Delta-Tx

MC00065 6 4Nm
Delta-Tx
DC busbars to capacitor busbars MC00065 4 4Nm
Delta-Tx
6 Tel. +358 (0) 201 2121 Fax +358 (0)201 212 285
Tables vacon 35
Screw
number
Filter capacitor board MC00032 5 0.8Nm
Delta-Tx
Filter capacitor board assembly 70CMC00394 2 1.9Nm
Forming-ZN-TX
EMC wire X78 to capacitor minus bus- M4x8-DIN6900-3-Combi-
MC00032 1 1.3Nm
bar Delta-Tx
MC00032 2 1.3Nm
Delta-Tx
Measurement board
Spacer screw M4/M4x10 (SIUL
MC00070 4 1.3Nm
MSNI M4/8X10 AV7 EI-PU)
Delta-Tx
Circuit board assembly base plate 70CMC00394 3 1.9Nm
Forming-ZN-TX
Choke cables to bridge and capacitor 3Nm ->
busbars 20Nm
Control base plate MC00581 3 3Nm
Forming-Zn-Tx
Power module lifting lugs MC00581 4 3Nm
Forming-Zn-Tx
70CMC00394 6
Forming-ZN-TX 1.9Nm
Capacitor shield plate
MC00581 1 3Nm
Forming-Zn-Tx
Control flat cable to control grounding
70CMC00104 4-40x5/16-DIN7985-4.8-Zn-Pz 2 0.7Nm
base plate
Control grounding base plate 70CMC00394 4 1.9Nm
Forming-ZN-TX
3Nm ->
DC-choke 70CMC00112 M8x20-Combi-Delta-6k13+Tx 4
20Nm
70CMC00229 4 1.8Nm
Zn-Tx-Pan Head
Choke grommet plate
MC00031 4 1.8Nm
Forming-Zn-Pz
Frame inlet cone plate 70CMC00394 8 1.8Nm
Forming-ZN-TX
Fan to fan cover plate MC00040 4 1.9Nm
Delta-Tx
Fan assembly mounting MC00031 8 1.9Nm
Forming-Zn-Pz
Zn-Pz-Pan Head
6
vacon 36 Tables
Screw
number
70CMC00394 2 0.8Nm
Forming-ZN-TX
MC00032 2 0.8Nm
Delta-Tx
Zn-Pz-Pan Head
Fan power internal fan cover MC00575 4 1.3Nm
Zn-Pz-Pan Head
Fan power cable holder 70CMC00394 1 0.8Nm
Forming-ZN-TX
Terminal connector bodies 70CMC00394 18 1.9Nm
Forming-ZN-TX
Frame insulator holders 70CMC00394 4 1.9Nm
Forming-ZN-TX
Power module mounting 70CMC00839 M5x17-Delta-1/4"Hex-Combi 6 1.9Nm
3Nm
Busbars to terminal connectors 70CMC00112 M8x20-Combi-Delta-6k13+Tx 9
-> 20Nm
3Nm
Choke cables to choke connector 70CMC00112 M8x20-Combi-Delta-6k13+Tx 4
-> 20Nm
Insulator, choke connector 70CMC00229 2 1.9Nm
Zn-Tx-Pan Head
Forming-Zn-Pz
GND wires to EMC board MC00032 2 0.8Nm
Delta-Tx
Internal fan replacement plate (IP00 M4x8-DIN7500CE-Thred
70CMC00394 2 1Nm
and IP21) Forming-ZN-TX
Internal fan (IP54 only) MC00409 M4x50-DIN7985-4.8-Zn-Pz 2 0.8Nm
Internal fan shield plate (IP54 only) MC00031 2 0.9Nm
Forming-Zn-Pz
Side cover plate 70CMC00720 2 1.9Nm
Forming-ZN-TX
1.9Nm
Extension box mounting (IP21 and IP54) -> 20Nm
MC00057 M8-DIN934-8-Zn 2 20Nm
Extension box sealing plate (IP21 and M4x8-DIN7500CE-Thred
70CMC00394 9 1.9Nm
IP54) Forming-ZN-TX
M4x8-DIN7500CE-Thread 0.9Nm/
EMC shield plate MC00031 3
Forming-Zn-Pz 1.8Nm
Frame IO-plate 70CMC00720 4 1.2Nm
Forming-ZN-TX
Control unit mounting MC00031 4 1.9Nm
Forming-Zn-Pz
IO-grommet plate 70CMC00394 2 1.9Nm
Forming-ZN-TX
6 Tel. +358 (0) 201 2121 Fax +358 (0)201 212 285
Tables vacon 37
Screw
number
M4x10-DIN7500ME-Thread
Stop plate 40 (IP21 and IP54) 70CMC00235 5 1.2Nm
Forming-Zn-WAXED-Pz
Extension box gland plate (IP21 and MC00362 M5x10-DIN964-4.8-Zn-Slotted 2 1.2Nm
IP54) MC00036 M4x8-DIN7985-4.8-Zn-Pz 2 1.2Nm
Main cover MC00036 M4x8-DIN7985-4.8-Zn-Pz 8 1.2Nm
Extension box cover plate (IP21 and
MC00036 M4x8-DIN7985-4.8-Zn-Pz 4 1.2Nm
IP54)
6
vacon 38 Tables
6.7 Temperature tables

Table 6.8. Unit temperature vs resistance values. Measurements on the disconnected MiniSkiiP.
Unit temperature value is seen on the monitoring page M2.2.11, ID 8. Maximum measuring
tolerance is 3% at 25C and 2% at 100C on Semikron MiniSkiiP.
Unit temperature Resistance Unit temperature Resistance

[ C ] [] [ C ] []
-40 577 45 1160
-35 604.5 50 1202
-30 632 55 1245
-25 661.5 60 1288
-20 691 65 1355.5
-15 722.5 70 1379
-10 754 75 1425.5
-5 787 80 1472
0 820 85 1520.5
5 854.5 90 1569
10 889 95 1619.5
15 925.5 100 1670
20 962 105 1722
25 1000 110 1774
30 1039 115 1828
35 1078.5 120 1882
40 1118
6 Tel. +358 (0) 201 2121 Fax +358 (0)201 212 285
Tables vacon 39
Table 6.9. MR7-MR8: Semix module temperature coefficients

Unit temp [C] Min. [k] Standard [k] Max.[k]
-50 246.791 295.224 352.280
-40 126.451 149.217 175.642
-30 68.455 79.774 92.732
-20 38.899 44.811 51.493
-10 23.075 26.300 29.901
0 14.221 16.049 18.068
10 9.069 10.142 11.313
20 5.964 6.613 7.313
25 4.888 5.397 5.945
30 4.032 4.435 4.866
40 2.795 3.051 3.323
50 1.982 2.148 2.323
60 1.435 1.545 1.660
70 1.058 1.133 1.209
80 0.794 0.845 0.897
90 0.605 0.641 0.676
100 0.468 0.493 0.518
110 0.367 0.385 0.402
120 0.291 0.304 0.316
130 0.234 0.243 0.251
140 0.190 0.196 0.202
150 0.156 0.160 0.164
6
vacon 40 Tables
Table 6.10. Semix1, Semix2 sensor data. Resistance values and tolerance as given.
Temperature Resistance Value Tolerance
Minimum Standard Maximum Maximum deviation
[C]
[k] [k] [k] [%]
-50 148.183 177.265 211.525 20.2
-40 83.924 99.034 116.572 18.5
-30 49.348 57.508 66.850 16.2
-20 30.019 34.582 39.738 14.9
-10 18.832 21.465 24.404 13.7
0 12.151 13.713 15.438 12.6
10 8.044 8.995 10.034 11.6
20 5.452 6.045 6.685 10.6
30 3.776 4.153 4.557 9.7
40 2.668 2.913 3.172 8.9
50 1.920 2.082 2.251 8.1
60 1.406 1.514 1.626 7.4
70 1.046 1.119 1.195 6.8
80 0.789 0.840 0.891 6.1
90 0.604 0.639 0.675 5.6
100 0.468 0.493 0.518 5.0
110 0.364 0.385 0.406 5.5
120 0.286 0.304 0.322 6.0
130 0.227 0.243 0.258 6.5
140 0.183 0.196 0.209 7.0
150 0.148 0.159 0.171 7.4
6 Tel. +358 (0) 201 2121 Fax +358 (0)201 212 285
Tables vacon 41
Table 6.11. MR9: Fuji module temperature coefficient

Unit temp [C] Min. [k] Standard [k] Max. [k]
-50 179.096 224.525 260.061
-40 94.886 113.051 133.995
-30 52.968 62.334 72.911
-20 30.962 36.024 41.627
-10 18.852 21.706 24.800
0 11.904 13.572 15.346
10 7.764 8.773 9.824
20 5.214 5.842 6.483
25 4.316 4.816 5.322
30 3.595 3.996 4.397
40 2.538 2.800 3.057
50 1.831 2.006 2.174
60 1.347 1.466 1.578
70 1.009 1.091 1.167
80 0.768 0.826 0.878
90 0.593 0.635 0.671
100 0.465 0.495 0.520
110 0.369 0.391 0.409
120 0.296 0.312 0.325
130 0.241 0.253 0.261
140 0.197 0.206 0.212
150 0.163 0.170 0.174
6
vacon 42 Tables
Table 6.12. Resistance and B value for thermistor KG3B-35

Temp. Rtyp Rmin Rmax B value Temp. Rtyp Rmin Rmax B value
(C) [k] [k] [k] (K) (C) [k] [k] [k] (K)
-40 99.09 84.46 116.0 3194 60 1.515 1.408 1.625 3389
-35 75.17 64.46 87.44 3207 65 1.300 1.212 1.391 3395
-30 57.54 49.63 66.55 3220 70 1.120 1.047 1.194 3402
-25 44.44 38.54 51.10 3233 75 0.9683 0.9082 1.030 3408
-20 34.60 30.18 39.58 3245 80 0.8404 0.7903 0.8914 3414
-15 27.16 23.81 30.91 3256 85 0.7319 0.6902 0.7743 3420
-10 21.48 18.92 24.32 3268 90 0.6397 0.6047 0.6749 3425
-5 17.11 15.14 19.28 3279 95 0.5608 0.5316 0.5903 3431
0 13.72 12.20 15.39 3288 100 0.4933 0.4687 0.5179 3436
5 11.08 9.895 12.37 3299 105 0.4352 0.4125 0.4580 3441
10 9.001 8.074 10.01 3309 110 0.3851 0.3642 0.4063 3446
15 7.357 6.627 8.147 3318 115 0.3418 0.3225 0.3614 3450
20 6.048 5.470 6.671 3326 120 0.3042 0.2864 0.3223 3454
25 5.000 4.539 5.494 - 125 0.2714 0.2550 0.2882 3459
30 4.156 3.787 4.549 3342 130 0.2428 0.2277 0.2584 3463
35 3.472 3.175 3.786 3351 135 0.2178 0.2038 0.2323 3467
40 2.914 2.675 3.168 3361 140 0.1959 0.1829 0.2093 3470
45 2.458 2.264 2.663 3368 145 0.1765 0.1645 0.1890 3474
50 2.083 1.924 2.249 3375 150 0.1595 0.1483 0.1711 3477
55 1.773 1.643 1.908 3381
6 Tel. +358 (0) 201 2121 Fax +358 (0)201 212 285
Find your nearest Vacon service centre
on the Extranet at:
www.extra.vacon.com
Manual authoring:
documentation@vacon.com
Document ID:
Vacon Plc.
Runsorintie 7
65380 Vaasa
Finland
Subject to change without prior notice

2013 Vacon Plc. Rev. V006

2 - DPD00212V006 General Instruction

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vacon 100

1. Warranty terms and service policy.............................................................................. 2

24-hour support +358 (0)201 212 575 Email: service@vacon.com

1. WARRANTY TERMS AND SERVICE POLICY

1.2 Service policy

1.3 Spare parts

1.3.1 Ordering spare parts

1.3.1.1 Drive stock code

MR4 B.ID: 121018

Figure 1.1. Drive stock code sticker

Table 1.1. Part customization codes

1.3.1.2 Module factory code

B.ID: 121018 S/N:V00000240293

Figure 1.2. Module factory code sticker

2. CONTROL UNIT SERVICE INSTRUCTIONS

2.2 Control boards

Accessing the control board

2.3 Replacing the control unit

Figure 2.5. MR9 control cover

Figure 2.6. Control unit mounting

2.4 Replacing the control board

2.4.1 Replacing the Vacon 100 control board

Figure 2.8. Vacon 100 control board mounting screws (X)

Figure 2.9. Vacon 100 control board grounding springs

2.4.2 Replacing the Vacon 100 HVAC control board

Figure 2.10. Vacon 100 HVAC control board mounting screws

Figure 2.11. Vacon 100 HVAC control board mounting

Figure 2.12. Vacon 100 HVAC control board grounding springs

2.4.3 Vacon 100 HVAC control board jumper modification

3. VACON 100 SOFTWARE

4.1.1 Weights of the AC drives

Table 4.1. Drive weights

4.1.2 Lifting frames MR8 and MR9

Figure 4.1. Lifting bigger frames

4.2 Vacon Loader

5. START-UP AFTER REPAIR

NOTE! Do not exceed the overvoltage tripping limit!

5.2 Drive testing with AC supply

Connect the main cables, motor cables and earth connections

Table 6.1. MR4 screw torques

6.2 MR5 torque specifications

Table 6.2. MR5 screw torques

Table 6.2. MR5 screw torques

6.3 MR6 torque specifications

Table 6.3. MR6 screw torques

Table 6.3. MR6 screw torques

6.4 MR7 torque specifications

Table 6.4. MR7 screw torques

Part name Screw number Screw Pcs. Torque

Table 6.4. MR7 screw torques

Part name Screw number Screw Pcs. Torque

Snubber capacitor 100nF 2000VDC M6x16-DIN6900-3-Combi- 1.1Nm

Table 6.4. MR7 screw torques

Part name Screw number Screw Pcs. Torque

6.5 MR8 torque specifications

Table 6.5. MR8 screw torques

Table 6.5. MR8 screw torques

Table 6.5. MR8 screw torques

On-top EMC cover MC00036 M4x8-DIN7985-4.8-Zn-Pz 4 1.7Nm

Earthing plate MC00036 M4x8-DIN7985-4.8-Zn-Pz 2 1.7Nm

Profibus grounding MC00049 M4x10-DIN7985-4.8-Zn-Pz 1 0.5Nm

Frame IP54 hole cover MC00036 M4x8-DIN7985-4.8-Zn-Pz 2 1.4Nm

Internal fan (IP54 only) MC00409 M4x50-DIN7985-4.8-Zn-Pz 2 1Nm