Completion Solutions
Completion Solutions
This section describes additional
completion solutions offered by
Halliburton including:
Multilateral well construction
technology
WellDynamics
Fiber optics solutions
Peak completions
Multilateral
Well Construction
Technology
Multilateral technology was developed
to reduce overall field development
costs by using complex drainage
architecture to increase the amount of
reservoir exposure. Sperry Drilling
Services proven multilateral expertise
meets the challenge of producing more
oil and gas while reducing the
customer's cost base. Multilateral wells,
which can be used for both new and re-
entry wells, offer the ability to drain a
Completion Solutions
single reservoir more efficiently and
drain multiple reservoirs. In addition,
using multiple laterals can reduce the
number of surface locations, which, in
turn, lessens environmental impact and
reduces overall project cost.
Multilateral systems enable multiple
reservoirs (or areas within a reservoir)
to be produced simultaneously.
Multilateral technology connects a
lateral wellbore (or a multitude of
lateral wellbores) to the main borehole
at the multilateral junction. The
junction can be designed in a new well
application or created in an existing
wellbore for a re-entry application.
The main and lateral bore designs can
be vertical, directional, or horizontal,
with multilateral system selection
based on the individual requirements
of the reservoir. SperryRite
multilateral systems are fully
compatible with all Halliburton
directional drilling assemblies.
Multilateral systems offer the
opportunity for reduced drilling and
completion costs, increased
production, and more efficient
reservoir drainage. When properly
applied and executed, multilateral
technology can deliver enhanced
reservoir management capabilities and
help increase recoverable reserves with
significant reductions in overall
development expense.
Multilateral drilling and completion
technology is a rapidly emerging
segment of the energy industry with a
great potential for growth in the
coming years. We believe that providing
multilateral services as a reservoir
drainage system, with a comprehensive
approach that involves delivering best-
in-class products and services as a
complete solution, is the best way to
demonstrate our value and help
customers realize the benefits of
multilateral technology. Combining the
experience and technologies developed
by Halliburton Well Completions,
Sperry Drilling Services, and other
product service lines will put us in a
position to deliver a complete
multilateral solution to our customers.
2-1
Multilateral Junction and Completion Systems
Multilateral Pre-Milled Window
Systems
Used in new well applications, these
junction construction systems
incorporate a pre-milled window joint
with a precise exit geometry. No
downhole milling is necessary to
create the lateral exit. A key feature of
these systems is the use of the Sperry
Drilling Services latch coupling as the
primary index, allowing precise depth
control and azimuthal orientation to
ensure guaranteed, repeatable re-entry
of the lateral.
StacRite multiple window
multilateral system uses a pre-
milled window joint with either a
single, double, or triple exit. The
lateral liner is left openhole or with
a drop liner.
Mainbore
MachRite mechanically attached
multilateral system provides
mechanical integrity at the junction
using a pre-milled transition joint.
It provides full gauge lateral access
and near-full gauge mainbore
access.
LatchRite pre-milled window
multilateral system, applicable for
drilling new wells on land or
offshore with a wide range or
potential applications. The lateral
liner can be cemented and washed
over to allow full-gauge access to the
lateral or lower mainbore.
FlexRite isolated tie-back
multilateral system, applicable for
drilling new subsea wells. This
system features full mechanical and
hydraulic integrity across the
junction using a flexible hanger.
Selective through-tubing re-entry to
either the lower mainbore or lateral
can be done with coiled tubing or
wireline.
PaceRite inflatable window
multilateral system for drilling new
multilateral wells. The inflatable
window provides mechanical and
hydraulic integrity across the
junction and features an expandable
liner hanger and expandable tubular
laterals without cementing.
IntegRite preformed window
multilateral system uses a
preformed high-pressure junction
for drilling new multilateral wells.
The preformed junction provides
full mechanical and hydraulic
integrity across the junction using
casing while being fully compatible
with monitoring and flow control.

Opening Latch Coupling

(Full-Bore Access)
PBR
FlexRite
Versa-Trieve Hanger Packer Flexible Hanger
Assembly
Vector Block (Provides Mainbore
And Lateral Access)

LatchRite Pre-Milled Window Joint

Deflector W/ Internal Sealing Element

(Not Shown)

Deflector Packer Sealing Element Lateral Bore

Crossover

Latch Assembly Located In Lateral Liner PoroMax
Sperry Latch Coupling (Blank) Screen
Liner
Bullnose
Openhole

FlexRite Junction
TAML Level 5

Lower Mainbore
C
N
06
61
5

PoroMax is a registered trademark of Purolator Facet.

2-2 Completion Solutions

Multilateral Milled Exit Systems
Used in both new and re-entry well applications, these are MAINBORE
junction construction systems in which all lateral window

exits are milled downhole. These systems may utilize the Versa-Trieve
Sperry Drilling Services latch coupling or an anchor packer Torque-Locked
Single-Bore
with integral latch coupling. Packer
MillRite milled exit multilateral system utilizes a w/Sealbore
Extension
downhole casing milling machine to create a defined
geometry casing window exit. The lateral liner can be
cemented and washed over to allow full-gauge access to Isolation Sleeve
the lateral or lower mainbore. Hydraulic integrity is
supplied using cement.
TEW
PerfRite low-side perforation multilateral system, utilizing Tubing Exit
defined geometry casing window exit construction and Window Whipstock
gravity biased, low-side perforation to re-establish w/ Upper and
Lower Profiles
hydraulic communication with the mainbore.
SetRite milled exit multilateral system, utilizing defined
geometry casing window exit construction for use with
expandable liner technology.
Sperry
Latch
Coupling
Multilateral Completions Systems (Full Bore)

These completion systems are designed specifically for

multilateral applications and allow through-tubing Versa-Trieve
re-entry into the lateral and lower mainbore. All allow Single-Bore LATERAL BORE
through-tubing isolation and flow control of the lateral and Packer w/
lower main zones and can be used in pre-milled or milled Sealbore
Extension
window junctions.

IsoRite isolated multilateral completion system, allows Otis X

through-tubing re-entry or isolation of both the lateral Nipple Profile
and mainbore. Selective re-entry to either the lower Wireline Entry
LOWER MAINBORE
mainbore or lateral can be done with coiled tubing or Guide
wireline.
LocRite self-locating isolated multilateral completion
system, with a self-orienting and self-locating lateral H
AL
re-entry indexing system. The self-locating mechanism 22
81
can be used to locate any conventionally milled window.
Selective through-tubing re-entry to either the lower IsoRite Completion in a LatchRite Junction Level 2, 3, or 4
mainbore or lateral can be done with coiled tubing Through-Tubing Access Both Bores
or wireline.
FloRite multi-string multilateral completion system
allows segregated or commingled production of two
zones, providing full pressure isolation of the
multilateral well junction using completion equipment.
Selective through-tubing re-entry to either the lower
mainbore or lateral can be done with coiled tubing
or wireline.

Completion Solutions 2-3

Multilateral Workover Tools
Used in casing re-entry or through-tubing re-entry
applications, these tools are designed specifically to allow
re-entry into the lateral to perform workover operations.
These tools use a range of installation methods from drill
pipe to coiled tubing or wireline.
LRW-SL self-locating lateral re-entry whipstock has a
self-orienting and self-locating lateral re-entry indexing
system. The indexing system can be used to locate any
conventionally milled window and allow re-entry to the
lateral bore. This tool is installed using drill pipe.

LRW lateral re-entry whipstock can be used in any
Hallibuton multilateral system that uses a Sperry Drilling
Services latch coupling and allows
re-entry to the lateral bore. This tool is installed using
drill pipe.
TEW tubing exit whipstock, a through-tubing re-entry
workover whipstock that can be used in any Halliburton
multilateral completion system to gain access to the lateral.
Selective re-entry to either the lower mainbore or lateral
can be done with coiled tubing or wireline.

MAINBORE
Completion
Tubing

UPPER
MAINBORE

Mainbore Tubing w/
Short Seal Stem
RDH
Dual-Bore
Dual-Bore Packer
Deflector
w/ Short
Sealbore
Lateral Tubing
w/ Seal Stinger

Production
Sperry
Tubing
Latch Coupling
(Full Bore)
LATERAL BORE

Versa-Trieve
Single-Bore Packer HPH
Single-Bore
Packer w/
Sealbore And
Nipple Profile

Otis X
Nipple Profile
Wireline Entry Guide

LOWER MAINBORE
H
AL
22
83

FloRite Segregated Completion Level 5

Through-Tubing Access Both Bores

2-4 Completion Solutions

WellDynamics
WellDynamics is a joint venture between Shell Technology
Ventures and Halliburton and was established as an
independent company in April 2001. WellDynamics was
created to maximize the potential of intelligent well
completions, combining the complementary capabilities and
technologies of Shell's iWell technology and Halliburton's
SmartWell intelligent completion technology. SmartWell
technology was originally developed by Petroleum
Engineering Services (PES), now a wholly-owned
subsidiary of Halliburton.
A SmartWell completion is a system capable of collecting,
transmitting and analyzing completion, production and
reservoir data, and allowing selective zonal control to
optimize the production process.
SmartWell technology can maximize reservoir efficiency by:
Increasing productionSmartWell completions enable
effective commingling of production from different
reservoir intervals to increase and accelerate production
and shorten field life.
Increasing ultimate recoverySmartWell technology
offers the capability to actively manage reservoirs to
increase ultimate recovery. Using selective zonal control,
water injection, gas and water breakthrough and
individual zone productivity can be effectively managed
to increase recovery from the reservoir.
Reducing capital expenditureSmartWell technology
enables production from multiple reservoirs from a
single wellbore. This reduces the number of wells
required for a field development, resulting in lower
capital expenditure for drilling and completion costs.
Additionally, remote zonal control enables effective
water management thus reducing the size and
complexity of surface handling facilities.
Reducing operating expenditureSmartWell
completions enable remote configuration of wells to
optimize production without the requirement for costly
well intervention. Additionally, commingling shortens
field life, further reducing operating expenditure.
Completion Solutions
SmartWell Systems
SCRAMS surface controlled reservoir analysis and
management system is a fully integrated multi-drop
communication, control, and data acquisition system.
The SCRAMS system is designed with reliability being
paramount and provides the highest resolution of
control available to the industry.
Digital Hydraulics is a purely hydraulic control system
that allows for multiple downhole devices to be
controlled with the minimum number of control lines.
This is accomplished by using hydraulic pressure
sequencing and a mechanical decoder downhole.
Direct Hydraulics utilizes two hydraulic lines, one each
for the opening and close function, connected directly to
the device that is to be controlled. When networking
multiple devices, a common close-line can be used to
minimize the number of lines needed.
Mini Hydraulics is a pure hydraulic control system that
uses one control line for each device. This singular line is
used to power the flow control valve to both the open
and closed position. This is accomplished by using
pressure amplitude and venting returns to the tubing.
Control and Monitoring Devices
IV-ICV infinitely variable interval control valve is a
remotely actuated downhole flow control device that
provides unlimited control over zonal inflow or injection
performance. Choke sizes do not need to be pre-selected
prior to manufacture and installation.
Lubricator valve is a high performance, tubing-
retrievable, downhole lubricator system. The valve
provides a means of isolating well pressure above or
below its position in the tubing string.
Pressure and temperature gauges use resonating quartz
pressure and temperature gauges to measure pressure
and temperature in the well.
HF-1 packer is a retrievable packer used in SmartWell
completions to isolate production or injection zones in
cased hole wellbores. The HF-1 packer has the facility to
bypass electrical or hydraulic cables without splicing. It
can be control line or tubing set and has several options
for retrieval mechanisms.
2-5
Completion Accessories
WellDynamics supplies a range of completion accessories to
facilitate completion installation and retrieval.
Control lineThe successful deployment of control line
is an integral part of the success of a SmartWell system.
WellDynamics ensures that the control line supplied is
chosen from leading manufacturers and detailed plans
are provided to ensure strict cleanliness levels from order
through to installation. Our wellsite completion
engineers are highly experienced in the installation of
multiline completions.
FMJHigh performance SmartWell hydraulic and
electric connectors
Control line protectorsProtectors are chosen from a
range of leading suppliers to suit the specific well
environment.
A suite of other completion products are available to facilitate
the installation and retrieval of SmartWell completions.
2-6
Reliability
Reliability is recognized as one of the most important factors
for the SmartWell completion systems industry and is
engineered into all aspects of WellDynamics equipment.
WellDynamics is an IS09001 certified company and has
mature processes in place to guide, monitor, and optimize
system delivery and performance. In addition, WellDynamics
has a dedicated Reliability Assurance department that
manages reliability tools and processes.
WellDynamics maintains a detailed database that tracks the
field performance of each SmartWell systems installation
over time. This data is used to calibrate design predictions
and optimize the design and production process. This track
record also captures the diverse well environments that
WellDynamics SmartWell technology has been successfully
deployed in to date.
For more information on WellDynamics SmartWell systems,
contact your WellDynamics representative.
Completion Solutions
SCRAMS Surface Controlled Reservoir
Analysis and Management System
WellDynamics SCRAMS surface
controlled reservoir analysis and
management system is a fully
integrated control and data
acquisition system. The SCRAMS
SmartWell intelligent completion
system is designed with reliability
being paramount providing the
highest level of control available to the
oil and gas industry.
The link from the control equipment
located outside the well to the
downhole tools is composed of
redundant hydraulic and electrical
buses in the form of control lines and
electrical conductors encapsulated in
flat-pack. The hydraulic control line
provides the hydraulic locomotive force
to the SCRAMS module which in turn,
using solenoid valves, distributes this
force to each side of the interval
control valve piston. The electrical
conductor allows transmission of
power and communication signal
from the 332 well controller to all of
the downhole tools by means of the
multi-drop telemetry system. In order
to simplify and increase the reliability
of the cable to downhole tool interface,
the SCRAMS system adopts a signal
on power telemetry system. To
further enhance the downhole system
survivability, the redundant electric
and hydraulic network is
segmented (SEGNET
communications protocol).
If any failure, either electric or
hydraulic, develops in any section of the
network between surface and the
downhole tools, SEGNET
communications protocol provides the
ability to steer around the failure,
retaining full functionality of the
complete SmartWell system. This
feature has been proven to increase
survivability in SmartWell completions.
Completion Solutions
In the SDACS surface data Flow estimation derived from
acquisition and control system field fundamental metrology
deployment history, there are several Full redundancy allows operator to
examples of the benefits that full steer around fault to provide
system redundancy brings to the continued functionality.
completion. The key feature of the
Enhanced reservoir management
WellDynamics SCRAMS control
capabilities through real-time data
system is to deliver high reliability.
acquisition
Components of the SCRAMS system Multi-drop functionality allows for
include: control of multiple intervals from
one of two redundant hydraulic line
IV-ICV infinitely variable interval and I-wire flat-packs.
control valve (or other
WellDynamics high performance
interval control valve) 01 02
SAM sensor actuation module
HF-1 zonal isolation packer
Flat-pack
03 04
FMJ connectors
SDACS surface data acquisition
and control system
Application 05 06
The SCRAMS system is used for concise
reservoir management and can be used
for onshore, platform, and subsea
07 08
applications.
Features
Can be used to control all 09 0A
WellDynamics flow control
equipment
Full redundancy
Field-proven technology 0C 0C
Interface capabilities with multiple
subsea control vendors
Benefits
Control of multiple reservoir Energized Electric Line
intervals without the requirement De-Energized Electric Line
Active Hydraulic Line
for well intervention
Inactive Hydraulic Line
Infinitely variable control valve
SCRAMS SEGNET
positioning Communications Protocol
2-7
Digital Hydraulics System
Digital Hydraulics system is a SmartWell completion
system that revolutionizes the operation of downhole
hydraulic equipment. SmartWell completions provide value
to the operator by enabling remote, independent control of
reservoir intervals, real-time data acquisition and closed loop
reservoir management.

The Digital Hydraulics system minimizes the number of

control lines required to operate multiple flow control
devices, facilitating completion operations and logistics.

All WellDynamics, field-proven flow control equipment can
be controlled by the Digital Hydraulics system, bringing
simple and reliable zonal control to even the most complex
intelligent well. WellDynamics' Digital Hydraulics system
technology was the winner of the Scottish Offshore
Achievement Award for Innovation 2002 and was also the
recipient of a 2003 Hart's Meritorious Engineering Award.
Application
The Digital Hydraulics system is ideally suited to multi-zone
intelligent well applications that demand the capability of an
electro-hydraulic system but require simple all-hydraulic
control. Digital Hydraulics technology can be used to control
simple open / close interval control valves (ICVs) or
lubricator valves (LVs) to provide on/off flow control from
each zone. Alternatively the model HVC- ICV can be used to
provide variable control of flow when used with
WellDynamics Accu-Pulse system.
Digital Decoder Cross-Section
Benefits
Reduces control line costs
Requires less rig space for multiline spooling
Reduces number of control lines required, facilitating
completion installation and retrieval, reducing rig time
Provides high activation forces for flow control devices
in dual directions
Operates as a closed loop system
System independent of tubing or annulus pressures
No setting depth limitations
Valve sequence is not pressure dependent.

Features
Minimizes number of control lines required to control
multiple downhole devices
All-hydraulic system
To support fail-as-is device types
Can be deployed with non-integrated gauge system
Option for single command/control to open or close all
devices for some applications

2-8 Completion Solutions

Direct Hydraulics System
Direct Hydraulics system is a system
which uses direct hydraulic control
lines from surface to remotely actuate
HF1 Packer
downhole devices. These downhole
devices are typically flow control
devices, such as an interval control Interval Control Valve
valve. SmartWell completions
provide value to the operator by
enabling remote, independent control Casing
of reservoir intervals, real-time data
acquisition and closed loop reservoir Multidrop Gauge Package
management.
The WellDynamics permanent Blast Joint Across Lateral Junction
downhole gauge (PDG) can be used
with the Direct Hydraulics system for Liner Sand Screens
pressure/temperature measurement.
Open Hole
Application
Direct Hydraulics systems can be
used to provide on/off or variable
control of flow into or out of HF1 Packer
Zone 1
reservoir intervals. It can be used for Interval Control Valve
onshore, platform, and subsea
applications.
Features
The Direct Hydraulics system can be Multidrop Gauge Package
used to control all WellDynamics
hydraulic flow control equipment. Blast Joint Across Lateral Junction
Widely field-proven system
Can be used for onshore, platform, Liner Sand Screens
or subsea applications
Open Hole
All hydraulic control
Networking option available to
reduce number of control lines
HF1 Packer
required
Interval Control Valve Zone 2
Benefits
Control of reservoir intervals without
the requirement for well intervention
High positive force applied to open
and close ICV without relying on Zone 3 Multidrop Gauge Package
mechanical or pneumatic spring
Plugged Tail Pipe
return mechanism
Direct Hydraulics Completion
Operates as a closed loop system
System independent of tubing or
annulus pressures
No setting depth limitations

Completion Solutions 2-9

Infinitely Variable Interval Control Valve (IV-ICV)
The IV-ICV infinitely variable interval control valve is a
remotely operated control valve used to control flow into or
out of an isolated reservoir interval. The IV-ICV valve is the
core of SmartWell technology and is used where selective
control over production or injection is required. The IV-ICV
valve allows the operator to alter the flow characteristics of
the zone without mechanical intervention.

Application
Used when selective control over production or injection
is required

Features
Infinitely variable positioning of choke
Metal-to-metal seal locking mechanism eliminates the
requirement for hydraulic pressure to be maintained.
Incremental choke control achieved electronically or
hydraulically
Valid indication of choke position at surface can be
achieved using a SAM sensor actuation module or
Accu-Pulse system.
Mechanical override facility
High integrity metal-to-metal choke sealing
Shrouded version available for stacked zone applications
Optional deflector to divert flow away from the adjacent
casing for injection applications

Benefits
Control of reservoir intervals without the requirement
for well intervention
Ability to alter flow characteristics of each zone
Flow area equivalent to tubing flow area
Flow allocation capability when used in conjunction
with a SAM module or permanent downhole
gauge (PDG)

Operation
The IV-ICV valve is controlled by differential pressure
applied to the actuator piston. A minimum of 250 psi
differential is needed to unlock the metal-to-metal seal and
IV-ICV Infinitely Variable
allow the choke to open. The choke can then be positioned
Interval Control Valve
incrementally between fully closed and fully opened.

2-10 Completion Solutions

HV Interval Control Valve
The HV interval control valve (HV-ICV) has two model
options offering a stepped approach to reservoir
management. The HV-ICV valve has on/off flow control
and a customizable trim set for choking applications.

Features
Cost effective design
Robust metal-to-metal closure seal
Boost piston mechanism tightens closure seal as
differential pressures are applied.
HVC flow trim is easily customized to fit a wide range of
choking applications.
Thermoplastic actuator seals
Mechanical override facility
Shrouded version available for stacked zone applications

Benefits
Control of reservoir intervals without the requirement
for well intervention
Metal-to-metal seal mechanism eliminates the
requirement for hydraulic pressure to be maintained.
Ability to alter flow characteristics of each zone with
HVC model
Flow area equivalent to tubing flow area
Flow allocation capability when used with permanent
downhole gauges
Custom flow trim set allows for high level of well control
in internal gas lift, waterflood, commingled gas flow, and
other applications

Operation
The HV-ICV is controlled by differential pressure applied to
the actuator piston. A minimum of 250 psi differential is HV Interval Control Valve
needed to unlock the metal-to-metal seal and allow the choke (HV-ICV)
to open. The choke can then be fully opened or returned to
the closed position by applying pressure to the close-line.

Completion Solutions 2-11

HF-1 Zonal Isolation Packer
The WellDynamics HF-1 zonal isolation packer is a single-
string, retrievable, high-performance cased hole packer.
The HF-1 zonal isolation packer is designed for
SmartWell applications and has the facility for bypass of
electrical and hydraulic control lines without the
requirement for splicing. The HF-1 packer can be used as
both the top production packer and as one of many lower
packers isolating adjacent zones.

The HF-1 zonal isolation packer is designed for higher load

and greater pressures than standard production packers. This
is accomplished by its unique slip configuration and
additional body lock ring.

Features
Control line or tubing pressure set
Bypass for up to five 1/4 in. control lines
Hydraulic interlock prevents premature setting.
Unique full coverage slip system
NBR element with anti-extrusion system
Premium threaded connections throughout

Benefits
Control line feed-through without splicing
Qualified for high tensile or compressive loads
Tailpipe can be left in tension or compression.
No body movement during setting

HF-1 Zonal Isolation Packer

2-12 Completion Solutions

SDACS Surface Data Acquisition and Control System
The SDACS surface data acquisition and control system is
WellDynamics new generation of surface control equipment
intended to monitor and control the entire range of
SmartWell completions.
SDACS technology has been designed to allow SmartWell
technology users remote control of flow control devices and
monitoring of reservoir data. While implementing the
highest degree of automation, the user has the ultimate
control over each operation being performed. SDACS
capability offers the ability to collect, consolidate, and
distribute SmartWell completion sensor data and surface
facilities equipment related to the management and analysis
of the reservoir.
SDACS technology is based on industry standard, thus
allowing for a flexible deployment to integrate with existing
infrastructures. SDACS technology provides advanced data
storage functionality and connectivity to Data
Management Services which are part of WellDynamics
Asset Management initiative.
In the development of the SDACS system, great
consideration has been given to make the Human
Machine Interface (HMI) user friendly to facilitate
navigation amongst all the components that form a
SmartWell completion.
SCRAMS Tool Configuration
Application
SDACS system is based on distributed control architecture.
This feature and the implementation of industry available
components render SDACS technology suitable for any type
of application from subsea to platform wells, from land or
swamp location to unmanned facilities.
Features
Provides connectivity to WellDynamics data
management capabilities
Based on industry standard technology
Suitable for all installation types (subsea, land,
or platform)
Benefits
Provides the capability to collect, consolidate, and
distribute reservoir management and analysis data
User friendly, point-and-click operation
Different configurations of SmartWell completion in a
development can be controlled by standard SDACS
technology application.
SDACS application can receive data from third-party
equipment.
Monitoring and flow control for a whole field can be
controlled by a single computer.
Tool Serial Number

SCRAMS Tool Configurations

Group Information Well Information
Group Name xxx Well Name 123
Field Location Gulf of Mexico Well Location Gulf of Mexico

Tool Information

This tool is cross plumbed 332 Values New Values

Tool Serial Number
Sleeve Type IV-ICV IV-ICV
Tool MD 0 1000
Tool TVD 0 0
Formation at Tool
AEM-A Hex Address
AEM-A Auto Recalc. Pos. Sensor Lookup Table Status Never Never
AEM-A Auto Recalc. Pos. Sensor Lookup Table Temperature Base 0 0

AEM-B Hex Address

AEM-B Auto Recalc. Pos. Sensor Lookup Table Status Never Never
AEM-B Auto Recalc. Pos. Sensor Lookup Table Temperature Base 0 0
REFRESH SEND

AEM-A Quartz Gauge Number

AEM-A Position Sensor Gauge Number
AEM-A Analog Channel Coefficient File Number
AEM-B Quartz Gauge Number
AEM-B Position Sensor Gauge Number
AEM-B Analog Channel Coefficient File Number
REFRESH SEND

02:08:13: Current Tool Information 17/04/2002 02:08:53

SDACS Surface Data Acquisition and Control System

Completion Solutions 2-13

Accu-Pulse System
The Accu-Pulse system offered in conjunction with
SmartWell completion technology, allows the operator to
incrementally adjust downhole flow control equipment in
Digital Hydraulics or Direct Hydraulics applications.
This capability allows the operator to control produced or
injected fluid rates to the desired quantity, greatly
enhancing reservoir management capabilities.
The Accu-Pulse system is a completely hydraulic control
device that provides for incremental positioning of a
WellDynamics Digital Hydraulics or Direct Hydraulics
interval control valve (ICV). The Accu-Pulse system is used
in conjunction with interval control valves capable of
intermediate positions between fully opened and fully closed.
A predetermined volume of fluid is already stored
in the Accu-Pulse system,
shown here in red.
2-14
Application
The Accu-Pulse system allows the operator to
incrementally position WellDynamics Digital Hydraulics
and Direct Hydraulics flow control equipment to optimize
reservoir performance through manipulation of downhole
architecture.
Features
Can be deployed with Digital Hydraulics and Direct
Hydraulics systems to achieve up to 10 to 15
discrete positions
A non-elastomeric cup-type seal, single dynamic
piston seal
Chemraz seals used throughout for high chemical
resistance.
Incremental flow control in an all hydraulic systems
Benefits
Enhanced reservoir management capabilities through
incremented flow control capability
A predetermined volume of fluid is already stored in the
Accu-Pulse system.
Operation
The Accu-Pulse system may communicate with either side of
the ICV piston (i.e., it can drive the ICV open or closed). A
check valve is used in parallel with the Accu-Pulse system to
allow free flow in the reverse direction. This allows
incremental positioning in one direction with the valve being
driven to a fully open or closed position when pressure is
applied from the other direction.
Chemraz is a registered trademark of Greene, Tweed & Co., Inc.
Completion Solutions
Step 1
As pressure is applied from surface, the piston and stopper
dispense fluid into the ICV as they are driven down.
Step 2
The stopper bottoms out on the housing creating a seal,
stopping additional flow into the ICV.
Step 3
Continuing pressure drives the piston down farther to open
up a bypass across the stopper.
Step 4
As pressure is bled off at surface, the piston and stopper
return to their original position. The bypass that was opened
in Step 3 allows fluid to bypass the piston/stopper during this
action and refill the Accu-Pulse system one direction with
the valve being driven to a fully open or closed position when
pressure is applied from the other direction.

Step 1 Step 2 Step 3 Step 4

Completion Solutions 2-15

Permanent Downhole Gauges
The permanent downhole pressure and temperature gauge
(PDG) system is offered in conjunction with SmartWell
completion technology. The PDG is based on WellDynamics
field proven SCRAMS technology. SmartWell completion
technology allows the operator to remotely actuate downhole
flow control equipment and monitor and record reservoir
data to optimize reservoir performance.

The data acquisition portion of a non-integrated SmartWell

system is the WellDynamics PDG which uses resonating
quartz pressure/temperature gauges with asynchronous data
link (ASDL) communications protocol to communicate
from a platform, land, or subsea control system.

Application
The PDG system allows the operator to monitor reservoir
conditions and trends. Used in conjunction with
WellDynamics flow control equipment, the operator can
manipulate the downhole configuration to optimize
reservoir performance.

A single PDG mandrel (containing up to six Quartzdyne

gauges) can be used in any SmartWell installation to monitor
flowing or shut-in pressure and temperature as well as tubing
pressure and temperature for each zone.

Features
Can be deployed with Direct Hydraulics, Digital
Hydraulics, or Mini Hydraulics systems
Interface capabilities with multiple subsea control
vendors
Multiplexing capability using single electric line for up to
15 gauges per well
Based on field-proven SCRAMS technology

Benefits
Real-time data acquisition without well intervention
Single mandrel to obtain tubing, annulus, and an Permanent Downhole Pressure and
auxiliary pressure and temperature Temperature Gauge (PDG) System
Up to six gauges per mandrel reduces overall length of
bottomhole assemblies.

2-16 Completion Solutions

Fiber Optic Sensor Technology
Distributed Temperature Sensing
Distributed temperature sensing (DTS) is a new temperature
measurement technique that is an outgrowth of fiber optic
technology. Using the effects of optical domain reflectometry
(OTDR) enables temperature to be measured at any point along
the fiber. A portable DTS reading instrument shoots a laser
beam down the fiber optic cable, where the reflection of laser
light is affected by the newly excited atoms of the fiber.
Analyzing the return reflection of light for a frequency shift and
accounting for depth control by measuring the time of the
return signal gives an instantaneous temperature profile.
Pressure Transmission System
Often run in conjunction with DTS, the pressure transmission
system (PTS) utilizes a capillary tube attached to a pressure
chamber within the completion string. The PTS system, which
is filled with an inert gas, does not use fiber optic line, but the
fiber optic line can be encapsulated within the capillary tube to
eliminate exposure to well fluids and reduce the number of
penetrations through sealing equipment. The PTS is capable of
measuring minute fluctuations in pressure.
Portable Monitoring
A portable DTS instrument can be brought to location, optically
coupled to the fiber, and profiles can then be generated
instantaneously. A complete automated system can be
developed to fully automate the process to derive more frequent
data collection if desired. Many wells can be hooked up to one
DTS instrument. The instrumentation includes transducers for
connection to the PTS also, allowing for monitoring of
temperature and pressure simultaneously.
Applications
DTS features both permanent and retrievable applications
including:
Permanent
Deepwater completion and umbilical monitoring
Artificial lift monitoring and optimization
Real-time production and injection profiles
Real-time steamflood management retrievable
Completion Solutions
Retrievable
Production profile surveys
Injection profile surveys
Horizontal well profiles
Steamflood producer breakthrough surveys
Multi-zone drillstem testing
Conventional temperature surveys
Features
Looped system can be temporarily or permanently installed
in a well.
Fiber-equipped well can be profiled at any time.
Fiber acts as the sensorno electronic components in
the well.
Fiber is rated for 572F indefinitely.
Benefits
Isolated wildcat or remote wells can be surveyed quickly by
one technician using the DTS system.
Fiber-equipped wells can be surveyed more frequently for
more data without the added expense incurred by keeping a
conventional logging truck on location. A series of one hour
shut-in temperature runs can be more economically
obtained with less disruption to the well.
Temperature data can be obtained during the early flow
testing of a well when conditions might be too risky to permit
conventional wireline and tools to remain in the well.
Wells with difficult access, such as horizontal or laterals, can
be completed with the looped system for frequent logging.
Fiber can easily be combined with capillary tubing-derived
pressure systems to provide bottomhole pressures at the
same time temperature profiles are obtained.
2-17
 Tubing
Control Line Protector
Control Line Protector
Tubing
Bulkhead Connectors

Tube Capillary Tube

Fiber Optic Tube Fiber Optic Tube

Permanent Hydraulic-Set
THT Packer

Pressure Chamber

Bulkhead Connectors
Landing Nipple

Crossover

Retrievable Hydraulic-Set
AHC Packer Perforated Joint

Tubing

Pressure Chamber

Tubing

Landing Nipple
U-Sub
HAL12829
HAL12828

Wireline Re-entry Guide

Fiber Optic Installation Below

Fiber Optic Installation Above Permanent Packer
Retrievable Packer

2-18 Completion Solutions

 7-, 9 5/8- and 10 3/4-in. Halliburton THT Type Hydraulic-Set Permanent Packers
with Control Line Feed-Through Specifications
Casing End No. of
Size Casing Weight Connections OD ID Length Penetrations Pressure Rating

in. mm lb kg in. in. mm in. mm in. mm psi bar

29- 13.15- 3 1/2 New
7 177.80 5.875 149.23 2.972 75.5 105.00 2,667 3 minimum 7,500 516.8
32 14.52 Vam
5 1/2 New Up to 6
8.310 211.1 4.811 122.2 108.00 2,743.2 6,110 420.98
43.5- 19.73- Vam maximum
9 5/8 244.48
53.5 24.27 7 New Up to 6
8.310 211.1 4.811 122.2 108.00 2,743.2 6,110 420.98
Vam maximum
5 1/2 New Up to 6
9.280 235.71 4.811 122.2 120.00 3,048 5,000 344.5
55.5- 25.17- Vam maximum
10 3/4 273.10
60.7 27.53 7 New Up to 6
9.280 235.71 4.811 122.2 120.00 3,048 5,000 344.5
Vam maximum

7- and 9 5/8-in. Halliburton AHC Type Hydraulic-Set Retrievable Packers

with Control Line Feed-Through Specifications
Casing End No. of
Size Casing Weight Connections OD ID Length Penetrations Pressure Rating

in. mm lb kg in. in. mm in. mm in. mm psi bar

29- 13.15- 3 1/2 New
7 177.80 5.930 136.90 2.750 69.85 83.60 2,123 4 7,500 516.8
32 14.52 Vam
40- 18.14- 4 1/2 New
8.470 215.14 3.860 98.04 57.11 1,450 5 5,000 344.5
47 21.32 Vam
9 5/8 244.48
43.5- 19.73- 5 1/2 New
8.350 212.1 4.84 122.94 114.00 2,895 4 5,000 344.5
53.5 24.27 Vam

Completion Solutions 2-19

Peak Completion Systems
Halliburton Peak completion systems provide everything
you need for a large monobore completion. As the energy
services company with the most large monobore experience,
Halliburton has an established network to bring you a truly
integrated completion system.
The Peak completion concept was developed by a team
representing several major operators from around the
world, Halliburton, and our alliance partners. The goal
was to provide an integrated solution to completing
prolific reservoirs.
Halliburton has the network in place to integrate the drilling,
completion, and well control equipment and operations,
thus requiring shifting of fewer operator resources from
other tasks.
Developing a field with Peak completion systems
dramatically reduces the number of wells needed to produce
the reservoir efficiently. It also means dealing with one
supplier which simplifies logistics, delivery, service, and
quality assurance requirements, and lowers expenses.

Wellhead Plug

Tubing-Retrievable
Safety Valve

Permanent Packer

Auto-Fill Sub

Mirage Plug
Liner Hanger

Tieback Receptacle

Retrievable Bridge Plug

CN
06
440

Peak Completion

2-20 Completion Solutions

Applications
Large monobore completions
Features
Either 9 5/8- or 7-in. production tubing
Can eliminate the need for one intermediate casing
string
Low profile tubing valves allow the 9 5/8-in. valve to be
run inside 13 3/8-in. casing and the 7-in. valve inside
9 5/8-in. casing.
High load capacity design can improve reliability by
eliminating dynamic seals from the completion.
Benefits
Can reduce capital expense and increase the projects net
present value
Involves less complex wellbore design, providing reduced
frictional pressure drops, greater reliability, and wellbore
flexibility. This lowers the total cost of your field
development while increasing the efficiency of the
project as a whole.
Operation
Peak completion systems are designed to be simple, reliable,
and cost effective. The liner is run and cemented in place. A
tieback string is landed in the tieback receptacle and
anchored by a high-load permanent packer. This packer
eliminates the need for an upper dynamic seal stack while
providing superior reliability over liner top systems. At the
top of the completion, a slim profile tubing-retrievable safety
valve (TRSV) is run, ensuring reliable metal-to-metal well
containment if needed. For packer setting, the Mirage
disappearing plug can be run to eliminate any intervention.
For other plugging needs or for running gauges, Monolock
or PES HE3 retrievable bridge plugs have been developed.
Wellhead plugs, either elastomeric or metal-to-metal, and
back pressure valves are available as well.

5-1/2-in. Completions
24 Wells
1.8 TSCFD Field

7-in. Completions
14 Wells
1.7 TSCFD Field

9 5/8-in. Completions
8 Wells
1.8 TSCFD Field

HA
L6
25
1
Monobore Completion System

Completion Solutions 2-21

The following paragraphs describe the features of
Peak completion components.

Tubing-Retrievable Safety Valve

Vastly higher flow rates make well containment a
priority.
Proven SP valve design provides high reliability.
New slim design eliminates one casing size and
downhole crossover9 5/8-in. valve runs inside
13 3/8-in.; 7-in. valve runs inside 9 5/8-in.
Premium metallurgy for long life
Undergoes extensive testing beyond well industry
guidelines established by API Specification 14A

Packer
13 3/8 in. 9 5/8 in. and 9 5/8 in. 7 in.
Barrel slips reduce casing stress.
Simple permanent packer for reliability
High load capacity eliminates upper polished bore
receptacle.
Designed to maximize tensile and compressive load
ratings
Hydraulically set
Contingency cut-to-release
Testing to ISO 14310, V0 requirement
CN04949

CN05138

Tubing-Retrievable Packer
Safety Valve

2-22 Completion Solutions

Bridge Plug
Compact design for ease of running and retrieving
Set/retrieve on slickline, electric line, coiled tubing, or
workstring
Field proven
Full circumferential slips for secure holding capability
Packing element above slips for debris protection
5,000 psi rating
H2S service

VersaFlex Liner Hanger

Liner hanger and liner top isolation packers are packaged
as a single unit.
Packer element design allows for high circulation rates.
Large radial clearance between hanger/packer body and
support casing improves run-in hole speeds and
circulation rates.
Improved fluid flow with the absence of external
components such as slips, hydraulic cylinders, cages, etc.
Less induced stress and more even stress distribution in
supporting casing for a given liner length
No physical damage to the supporting casing; no slip
wickers to cut into the supporting casing
Hanger/packer actuating systems are contained in the
setting tool assembly, eliminating any potential leak path
created by actuating mechanisms.
CN05062

CN06343

Bridge Plug VersaFlex Liner

Hanger

Completion Solutions 2-23

Wellhead Plug
Dual sealing incorporating a primary metal-to-metal
(MTM) seal
PR-2 and vibration tested
Remains completely stationary during production, yet
easily retrieved
Running tool provides positive indication that wellhead
plug is set properly.
Designed and tested to meet API Specification 14A and
built to API Specification 6A and API Specification 17D
where applicable

Mirage Disappearing Plug

Multiple pressure cycle capability allows tubing pressure
testing.
Automatically expends after last pressure cycle
Auto-fill sub allows run-in and circulation with tubing
plugged.
Eliminates costly intervention
CN04404

Wellhead Plug HAL8827

Mirage
Disappearing Plug

2-24 Completion Solutions