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www.atos.

com Table C010-22/E

Cartridge pressure relief valves type CART


screw-in mounting

CART are direct operated pressure relief


valves for screw-in mounting.
They are used to limit the max pressure in
Nameplate only the hydraulic systems or to protect part of
for /PED option the circuit from overpressure.
They are available in six sizes for different
flow and pressure range.

X
XXX
The cartridge execution is specifically
designed to reduce the dimension of
blocks and manifolds, without penalizing
the functional characteristics.
The following safety options are available
with factory preset regulation, not adjusta-
ble (lead sealed regulation):
/RS conforming to the Machine Directive
(2006/42/CE). The factory preset regula-
tion required by the costumer corre-
sponds to the valves cracking pressure.
/PED certified by ConCert according to
PED Directive (2014/68/UE). The valves
are factory set at the pressure level requi-
red by the costumer with a flow trough the
valve as shown in section .
CART M-5/*** CART M-6/***/PED
For this version, the P/Q limits are shown
/RS
in section .
Max flow: 150 l/min
Max pressure: up to 420 bar
1 MODEL CODE

CART M-6 / 350 / PED / * ** / *


Seals material,
Screw-in see section :
relief cartridges - = NBR
PE = FKM
BT = HNBR (4)

Series number

Size: Only for RS, PED options:


M-3 = G1/2 (1) 280 = factory pressure setting to be defined
M-4 = M14x1 depending to the customer requirement
M-5 = M20x1,5 min step: 1 bar - min pressure setting: 25 bar
M-6 = M33x1,5 (1) (example 280 = 280 bar)
ARE-15 = M32x1,5 Options:
ARE-20 = M35x1,5 (1) see section for options availability and combination:
R = reduced leakage for special application
(standard code for CART M-4 and CART ARE-20) (2)
RS = as /R, plus conforming to 2006/42/CE
PED = as /R, plus certified by ConCert according to 2014/68/CE
Only for standard and /R option (3):
V = regulating handwheel
VF = regulating knob
Max pressure setting:
see section for available setting VS = regulating knob with safety locking

(1) Available also in stainless steel execution, see technical table E135
(2) Standard execution of CART M-4 and CART ARE-20 provides the reduced leakage feature, then the /R is always present in the valve model
code
(3) For handwheel and knob features, see sections 10 , 11 . For their availability, see section
(4) Not available for PED certified valves

2 HYDRAULIC SYMBOLS

CART
CART **/RS
CART **/R
CART **/PED

C010
3 HYDRAULIC CHARACTERISTICS

Valve model CART M-3 CART M-4 CART M-5 CART M-6 CART ARE-15 CART ARE-20
/50 /100 /210 /50 /100 /210 /50 /100 /210 /15 /50 /75
STANDARD /150 /250 /350
/350 /420 /100 /210 /250 /350 /350 /500 /420 /50 /100 /210

/R
/350 /420 /50 /100 /210 /15 /50 /75 /315 /400
Max
/350 /500 /150 /250 /420
pressure
setting /220 /270
/RS
/220 /270 /150 /190
[bar]
/350 /330 /350 /230

/PED
/50 /100 /210 /100 /210 /100 /210 /100 /210 /75 /150 /250 /100 /210

/350 /350 /350 /350 /350 /315 /400


3100 5210 250 3100 8210 215 350 475
STANDARD
450 6100 7210 250
8150 8250 8350
(1) 8350 15420 6100 7210 7250 8350 15350 15500 15420 350 5100 6210

/R
8350 15420 250 3100 10210 215 350 475 8315 10400

(1)
Pressure 15350 15500 8150 8250 15420
range

/RS
[bar] 210260 260300 200250 250290 130170 170210

(1) 300370 290350 310370 210250

/PED
2550 50100 25100 100210 25100 100210 25100 100210 2575 75150 25100 100210
100210 210350 210350 210350 210350 150250 250350 210315 315400

Max pressure
on port T 50 50 50 50 50 50
[bar]

Max flow [l/min]


STANDARD 2,5 15 35 40 75 120
/RS, /PED 2,5 15 50 60 100 150

(1) The values correspond to the min and max regulation of the valves craking pressure

4 MAIN CHARACTERISTICS, SEALS AND FLUIDS - for other fluids not included in below table, consult our technical office

Assembly position Any position


Standard execution = -30C +70C
Ambient temperature /PE option = -20C +70C
/BT option = -40C +70C
NBR seals (standard) = -20C +60C, with HFC hydraulic fluids = -20C +50C
Seals, recommended fluid temperature FKM seals (/PE option) = -20C +80C
HNBR seals (/BT option) = -40C +60C, with HFC hydraulic fluids = -40C +50C
Recommended viscosity 15100 mm2/s - max allowed range 2,8 500 mm2/s
Fluid contamination class ISO 4406 class 21/19/16 NAS 1638 class 10, in line filters of 25 mm (b25 >
_ 75 recommended)
Hydraulic fluid Suitable seals type Classification Ref. Standard
Mineral oils NBR, FKM, HNBR HL, HLP, HLPD, HVLP, HVLPD DIN 51524

Flame resistant without water FKM HFDU, HFDR


ISO 12922
Flame resistant with water NBR, HNBR HFC

5 OPTIONS AVAILABILITY

Valve model CART M-3 CART M-4 CART M-5 CART M-6 CART ARE-15 CART ARE-20
/R STANDARD STANDARD
/RS
/PED
/V
Option

/VF
/VS
Combinated /RV
option /RVF
(1) /RVS
(1) RV = reduced leakage and regulating handwheel
RVF = reduced leakage and regulating knob
RVS = reduced leakage and regulating knob with safety lock
6 SETTING OF VALVES WITH /PED OPTION 6.1 EXAMPLE OF NAMEPLATE FOR /PED OPTION
The /PED valves are factory set at the pressure level required by
the costumer (min step: 1bar - min pressure setting: 25 bar) at the
following flow shown in the table. CART ARE -15/250/PED/190
The set pressure is marked on the valve nameplate, see section 6.1
350
FLOW FOR FACTORY PRESSURE SETTING
VALVE MODEL
(l/min)
CART M-3 1 XXXX
CART M-4 1
Notified body reference number
CART M-5 12
Valve code Max working pressure
CART M-6 12
CART ARE-15
Set pressure
12
CART ARE-20 23

7 REGULATED PRESSURE VERSUS FLOW DIAGRAMS (based on mineral oil ISO VG 46 at 50C)

CART M-3 CART M-4 **/R CART M-5


Min. regulated pressure Min. regulated pressure Min. regulated pressure
Regulated pressure [bar]

Regulated pressure [bar]

Regulated pressure [bar]


Flow [l/min] Flow [l/min] Flow [l/min]

CART M-6 CART ARE-15 CART ARE-20 **/R


Min. regulated pressure Min. regulated pressure Min. regulated pressure
Regulated pressure [bar]
Regulated pressure [bar]
Regulated pressure [bar]

Flow [l/min] Flow [l/min] Flow [l/min]

CART M-4 **/RS CART M-6 **/RS CART ARE-15 **/RS


Regulated pressure [bar]

Regulated pressure [bar]

Regulated pressure [bar]

Flow [l/min] Flow [l/min] Flow [l/min]

C010
8 REGULATED PRESSURE VERSUS FLOW DIAGRAMS (based on mineral oil ISO VG 46 at 50C)

CART M-3 **/PED CART M-4 **/PED CART M-5 **/PED

Regulated pressure [bar]


Regulated pressure [bar]

Regulated pressure [bar]


Flow [l/min] Flow [l/min] Flow [l/min]

CART M-6 **/PED CART ARE-15 **/PED CART ARE-20 **/PED


Regulated pressure [bar]

Regulated pressure [bar]


Regulated pressure [bar]

Flow [l/min] Flow [l/min] Flow [l/min]

9 PERMITTED WORKING RANGES shaded area (based on mineral oil ISO VG 46 at 50C)

CART M-3 **/PED CART M-4 **/PED CART M-5 **/PED


Regulated pressure [bar]

Regulated pressure [bar]


Regulated pressure [bar]

Flow [l/min] Flow [l/min] Flow [l/min]

CART M-6 **/PED CART ARE-15 **/PED CART ARE-20 **/PED


Regulated pressure [bar]

Regulated pressure [bar]


Regulated pressure [bar]

Flow [l/min] Flow [l/min] Flow [l/min]


10 CAVITY AND DIMENSIONS FOR CART M-3, M-4 AND M-5 [mm]

CART M-3

Standard Option /PED Option /V

20 max
26 30

~41.25 max
27

XXXX
60 Nm

42.5

42.5
G1/2

11min
1.6
12.5
1

22max
31.25min

36min
24
32

1x30

BONDED SEAL 400-513


5min
15H8

CART M-4
Standard Option /RS
/PED Nameplate only

20max
14.5 H8 25 for /PED option
M14x1
1.6

13 H9

25 11 H8

XXXX
25 Nm
1.1

41
36
6
14.5
13
17
25
26
40min

1.6

1.6
5
0.8

10.8
min

Cavity drawing not in scale


with the cartridge

CART M-5
Standard Option /PED
20 max

24
XXXX

30 Nm

30 21 H7
59

59
1.6

M20x1.5-6H
0.6

17 min
7

29 max
23
33

1.6

R0.3

13
18.5

C010

5
11 CAVITY AND DIMENSIONS FOR CART M-6, CART ARE-15 AND ARE-20 [mm]

CART M-6
Standard Option /RS Option /V Option /VF
/PED /VS
Nameplate only

20max
for /PED option
33 32 39

XXXX
43

~72max
M33x1.5-7H

71.5
70
70
15 30 H8
55 Nm
1.6

25.5min
26min

14
19
35

54min

1.6

R0.5

13.5
9min

Standard Option /RS Option /V Option /VF


CART ARE-15 /PED /VS
20max Nameplate only
for /PED option
M32x1.5 32 39

XXXX

~62.3max
15
43

61.5
M32x1.5-7H
60

60

65 Nm
29 H7
1.6

34.5 min
26.5

20
35 min

56.5 max
60

85.5min

1.6
R0.
25
0.25x45

BONDED SEAL 400-025


20

29

Standard Option /PED Option /V


CART ARE-20
20max

48
XXXX

140 Nm
51

15
79.3

79.3

75.8

M35x1.5-7H
32 H9
18
23

41.5
35
52

67.5

1.6
15

80
10
0.5x45

BONDED SEAL 400-324

10min 15max
18.5
1.6

31.9

06/17

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