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Integral Railway Bridges in Germany
Steffen Marx, Prof. Dr.-Ing., Jacobs School of Engineering, University of California, San Diego, USA and Gnter Seidl, Dr, Eng.,
SSF Ingenieure, Berlin, Germany. Contact: gseidl@ssf-ing.de
DOI: 10.2749/101686611X12994961034534
Abstract 4,000
Steel
In Germany, integral bridges for rail- 3,500 Arched bridges
way lines take a higher level of rele- Filler beam deck
Number of bridges ()
vance. This paper describes the recent 3,000
Frame
development of structures with inte- 2,500 Concrete
gral abutments and gives an outlook on
large bridges currently in the making Pre-stressed concrete
2,000
on newly built railway lines.
1,500
In the German railway network, rein-
forced concrete frames for spans up 1,000
to 20 m have been used for more than
25 years. Lateral launching of frame 500
bridges into existing railway links are
0
an economical option. Following the 1840 1860 1880 1900 1920 1940 1960 1980 2000
good experience with frame construc- Year
tion, even longer frame bridges with
integral abutments were implemented Fig. 1: Bridge types built in Germany from the 1840s (reverence period 10 years)
as an economical variant. The advan-
tages are highlighted by the examples
Introduction and T-beams for medium spans
of viaduct Rednitztal, the flying junc-
(Fig. 2b). In the case of larger span
tion Dresdner Bahn and the composite In Germany, frame bridges have been widths and difficult to access traffic
bridge over River Saaleflut. built since the beginning of railway routes that undercross, such as water
On the basis of these successful expe- traffic. Integral arched bridges have ways, motorways or railway lines, com-
riences, especially regarding low-cost been replaced by frame bridges made posite prefabricated element girders3,4
construction, robust construction of concrete since the 1960s (Fig. 1). were used; these have low weight and
type and simple maintenance, these During the second peak of construc- are easy to integrate in the framing
bridges are also integrated into newly tion of new railway lines between 1970 effect (Fig. 2c).
built railway lines. The starting point and 1990, superstructures with bear- Double-track cross sections were
for the construction of frame bridges ings were mainly designed to satisfy the bridged by pre-stressed concrete
was the very high-quality design of requirements of railway line operators superstructures or multiple web com-
the frames compared with the single- in order to replace the superstructure posite cross sections (Fig. 2d and e).
span girder bridges implemented until independently from the substruc-
then. The bridges on the railway line ture. Construction with uninterrupted
from Erfurt to Halle/Leipzig, which railway links, that is, with only short Requirements on Railway
are currently in progress, are good interruptions to traffic on existing
examples for this implementation.
Bridges
lines to replace bridges, required new
The viaducts Scherkonde, Unstruttal, construction methods with respect Functional requirements such as load-
Gnsebachtal and Stbnitztal por- to bridge fabrication. In Germany, in bearing capacity and stiffness of the
tray in detail the design and con- the 1980s, integral frame bridges were superstructure are much higher for
struction principles for long frame developed, consisting of superstruc- railway bridges than for road bridges.
bridges. ture and substructure, launched from The vertical loads reach double or four
In conclusion, the advantages of the side into the existing lines.1 The times the valuedepending on the
frame bridges, such as high stiff- launching of the whole bridge necessi- bridge length (Fig. 3).
ness, favourable transmission of tated a monolithic connection between The probability of an event of the pass-
horizontal loads and simple con- the abutment and the superstructure.2 ing of a train with maximum admissible
struction without bearings, are dis- Starting with these structures, the tonnage is relatively strong. On some
cussed comprehensively and quality is frame construction gained acceptance railway links in Germany, more than
assessed on the basis of the gathered as an economically efficient method 300 passenger trains and 100 freight
experience. for short and medium span widths. trains pass per day, subjecting the rail-
The materials used were reinforced way bridges to very high fatigue loading.
Keywords: integral bridges, semi- concrete, pre-stressed concrete and
integral bridges, frame bridges, railway steelconcrete composite. In Germany, Horizontal loads are, however, much
bridges, high speed railway, composite typical cross sections are reinforced more severe than vertical loads.
structures. concrete slabs for short spans (Fig. 2a) Especially, forces from braking and
Frame Bridges
These high demands lead to some par-
ticularities in the design of integral
and semi-integral railway bridges. On
the whole, the integral load-bearing
(d) behaviour proves itself to be extraor-
dinarily advantageous compared with
superstructures on bearings, as the
bridges complete load-bearing behav-
iour is activated and participates dur-
ing load distribution and reduction of
deformation and vibration.
With regard to the longitudinal load-
bearing behaviour, in Germany, inte-
(e) gral and semi-integral bridges are
distinguished.
Fully integral bridges are monolithi-
cally connected to the supports and
abutments in all axes of the substruc-
ture. The temperature dilatations have
to be entirely compensated by cen-
tric tensile or compressive forces in
the superstructure (eges = eT eel = 0).
Through the almost complete defor-
Fig. 2: Typical cross sections for railway frame bridges: (ac) Single-track cross sections;
mation dilatation under constraint, the
(a) made of reinforced concrete for short spans; (b) for medium span widths; (c) for span
occurring forces are independent of
widths over 30 m using composite prefabricated element girders; (d and e) double-track
cross section for span widths up to 45 m; (d) double T-beam with pre-stressed concrete; (e) the bridge length but depend linearly
using composite prefabricated element girders construction method on the axial stiffness of the superstruc-
ture. Tensile and compressive forces
introduced by the superstructure are
25
absorbed by the abutments, whereas
in the longitudinal direction of the
20 bridge almost no loads are exerted on
Axle load limit (t)
Fig. 6: Viaduct Rednitztal, longitudinal section of frame system with a total length of approximately 170 m
viaducts are discussed in detail in sec- Huge horizontal forces, especially from with a rectangular end section. By
tion Valley Bridges. braking trains, required a foundation introducing transverse frames mono-
with low deformation and pile supports lithically coupled to the superstructure
Reinforced Concrete Frame and difficult bearing constructions, and double piles at the end of a fram-
Structures including connections (Fig. 7). The ing module (see Fig. 10), enormous
decisive horizontal forces are directly material quantities were saved during
In the following, the construction meth-
transferred into the ground with small the construction compared with the
ods and load-bearing behaviour are
deformation paths by a monolithic usual structure types.
explained on recently built examples
connection of the substructures to the
of the first long-frame bridges with a When only low construction heights
superstructure (Figs. 8 and 9). For slow
total length over 100 m in Germany. are possible for superstructures, the
stresses such as temperature and sup-
The advantages of a closed frame sys- clearance of the undercrossing route
port settlement, the simple subgrade
tem become very clear when looking can be achieved by a vault in the longi-
reaction modulus was applied, and
at the example of the railway bridge tudinal section. An example of this is a
for horizontal traffic loads, a dynamic
Rednitztal near Nuremberg, which frame structure in Berlin, as part of the
subgrade reaction modulus up to three
has been under operation since 1999. railway line over the Glienicker Weg.
times higher was applied.
Initially planned as continuous gird- The cross section is a T-beam as repre-
ers on bearings, a frame system with Other examples of this type of con- sented in Fig. 2b. The superstructure is
seven spans and a total length of 18,00 struction are the viaducts Mainbachtal slender, with a span width of 26,20 m
+ 26,96 + 26,98 + 26,77 + 26,58 + 26,36 and Schwabachtal.7 An extraordinary and a variable construction height of
+ 18,00, circa. 170 m was designed as an example in this context is the junc- 1,00 to 1,75 m to L/26 at the centre
alternative (Fig. 6). tion bridge Dresdner Bahn in Berlin. of the span and L/15 at the abutment
The extremely oblique crossing was (Fig. 11). The frame was founded on
resolved by a long fly-over structure spread footings because of the good
Fig. 8: Distribution of braking forces by a direct activation of substructures in the frame system
Valley Bridges
Frame-like, integral or semi-integral
bridge constructions gain more and
more acceptance on German high-
speed railway lines of the DB AG as
they provide good functionality, long
service life and at the same time low
maintenance costs and high aesthetic
design.5 Currently, on the newly built
line between Erfurt and Leipzig/Halle, 1,75
several viaducts are constructed in
accordance with new design concepts. Fig. 12: River Saale bridge with 2 32,50 m span (a) longitudinal section, (b) cross section
They are described in the following. (unit [m])
2,00
3,50
Fig. 14: Longitudinal and cross section of the viaduct Scherkondetal (unit [m])
(a) 05 06 07 08
6 f120 cm
L = 14,00 m 8 f120 cm 8 f120 cm 8 f120 cm
Fig. 15: Viaduct Scherkondetal L = 14,50 m L = 8,00 m L = 8,00 m
(b) 06 07 08
spans, with a regular span width of 05
Fig. 19: Structural concept of the integral bridge in several standard modules
0,92 m
accurately conceived on the whole, that
is, well harmonised stiffness relations.
3,00 m
3,00 m
2,08 m
2,08 m