Documente Academic
Documente Profesional
Documente Cultură
L_900 Series
nash_elmo Industries GmbH All rights reserved. Order No.: A1B 3327 EN
Katzwanger Strae 150 Edition 04/2003
90461 Nrnberg English
Germany
Transmittal, reproduction, dissemination and/or editing of this document as well as utilization of its contents and
communication thereof to others without express authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or design patent are reserved.
Contents
Contents
1 Glossary.............................................................................................................................................. 7
2 Safety.................................................................................................................................................. 8
2.1 Definitions................................................................................................................................. 8
2.1.1 Safety alert symbol ...................................................................................................... 8
2.1.2 Signal words ................................................................................................................ 8
2.2 General safety precautions ...................................................................................................... 9
2.3 Residual risks ......................................................................................................................... 15
3 Intended Use .................................................................................................................................... 17
4 Technical Data.................................................................................................................................. 18
4.1 Mechanical data ..................................................................................................................... 18
4.2 Operating conditions............................................................................................................... 31
5 Description of Vacuum Pump/Compressor ...................................................................................... 39
5.1 Design .................................................................................................................................... 39
5.2 Operating method................................................................................................................... 39
5.3 Structure ................................................................................................................................. 40
5.4 Housing .................................................................................................................................. 40
5.5 End shields ............................................................................................................................. 40
5.6 Operating liquid ...................................................................................................................... 41
5.6.1 Tasks ......................................................................................................................... 41
5.6.2 Properties .................................................................................................................. 41
5.6.3 Feed and discharge ................................................................................................... 41
5.6.4 Conversion................................................................................................................. 42
5.7 Sealing liquid .......................................................................................................................... 43
5.7.1 Tasks ......................................................................................................................... 43
5.7.2 Properties .................................................................................................................. 43
5.7.3 Feed and discharge ................................................................................................... 43
5.8 Shaft seals.............................................................................................................................. 44
5.8.1 Types of shaft seals................................................................................................... 44
5.8.2 Stuffing boxes ............................................................................................................ 45
5.8.3 Mechanical seals ....................................................................................................... 47
5.8.3.1 General information.................................................................................... 47
5.8.3.2 Single-acting mechanical seals (single mechanical seals) ........................ 49
5.8.3.3 Double-acting mechanical seals (double mechanical seals), arrangement
"back to back"............................................................................................. 51
5.8.3.4 Notes .......................................................................................................... 52
5.9 Bearings ................................................................................................................................. 53
6 Transport and Handling .................................................................................................................... 54
7 Installation......................................................................................................................................... 56
7.1 Delivery scope ........................................................................................................................ 56
7.2 Connection variants................................................................................................................ 56
7.3 Installation .............................................................................................................................. 60
7.3.1 Installing on base frame ............................................................................................ 60
7.3.2 Installing on foundation blocks .................................................................................. 62
7.4 Drive (drive motor, gear unit, coupling) .................................................................................. 64
7.5 Connection:general information ............................................................................................. 66
7.5.1 Connection variants of piping and partial draining .................................................... 66
7.5.2 Requirements for pipes and pipe connections .......................................................... 69
7.6 Connecting pipes/hoses (vacuum pump/compressor) ........................................................... 70
7.6.1 Inlet connection.......................................................................................................... 71
7.6.2 Discharge connection ................................................................................................ 71
7.6.3 Operating-liquid port .................................................................................................. 74
7.6.4 Sealing liquid connection........................................................................................... 75
7.6.5 Connection for draining and flushing ......................................................................... 79
7.6.6 Notes ......................................................................................................................... 80
7.7 Accessories ............................................................................................................................ 80
7.8 Final measures ....................................................................................................................... 81
8 Commissioning ................................................................................................................................. 83
8.1 Preparations for commissioning ............................................................................................. 85
8.2 Start-up................................................................................................................................... 87
8.3 Shut-down .............................................................................................................................. 89
9 Operation .......................................................................................................................................... 90
9.1 Start-up................................................................................................................................... 90
9.2 Shut-down .............................................................................................................................. 90
10 Shutting down and longer standstill.................................................................................................. 91
10.1 Draining .................................................................................................................................. 92
10.2 Preparing for longer standstill................................................................................................. 95
10.2.1 Shutting down and securing machine........................................................................ 95
10.2.2 Special preparations for longer standstill .................................................................. 95
10.3 Storage conditions.................................................................................................................. 97
11 Servicing ........................................................................................................................................... 98
11.1 Inspection ............................................................................................................................. 100
11.2 Maintenance ......................................................................................................................... 102
11.2.1 Cleaning................................................................................................................... 103
11.2.2 Decalcifying ............................................................................................................. 105
11.2.3 Neutralizing.............................................................................................................. 107
11.2.4 Stuffing boxes .......................................................................................................... 108
11.2.4.1 Adjusting stuffing boxes ........................................................................... 108
11.2.4.2 Adding to stuffing box packing ................................................................. 112
11.2.4.3 Replacing stuffing box packing ................................................................ 114
11.2.5 Lubricating bearings ................................................................................................ 117
11.3 Repairs/troubleshooting........................................................................................................ 122
11.4 Spare parts ........................................................................................................................... 126
11.4.1 Ordering manufacturer's spare parts....................................................................... 126
11.4.2 Ordering standardized parts .................................................................................... 127
11.4.3 Important spare parts .............................................................................................. 127
11.5 Service/After-sales service ................................................................................................... 127
11.6 Decontamination and Declaration of Clearance................................................................... 128
12 Disposal .......................................................................................................................................... 129
12.1 General information .............................................................................................................. 129
12.2 Components with lining ........................................................................................................ 129
13 Accessories..................................................................................................................................... 130
13.1 Liquid separator.................................................................................................................... 130
13.2 Y-pipe ................................................................................................................................... 131
14 Exploded View and Cross-Sectional Diagram with Parts List ........................................................ 132
14.1 Parts list................................................................................................................................ 132
14.2 Exploded view ...................................................................................................................... 133
14.3 Cross-sectional diagram....................................................................................................... 135
15 Manufacturer's Declaration............................................................................................................. 137
16 Form for Declaration of Clearance ................................................................................................. 138
List of Illustrations
Fig. 1: Dimensions............................................................................................................................. 18
Fig. 2: Dimensions of welding neck flange for partial draining .......................................................... 24
Fig. 3: Forces and torques on flanges............................................................................................... 28
Fig. 4: Design and operation of liquid-ring vacuum pumps/compressors (cross-section of operating
chamber) ................................................................................................................................ 39
Fig. 5: Model with one-part housing (without partition), longitudinal section..................................... 40
Fig. 6: Model with divided housing (with partition), longitudinal section............................................ 40
Fig. 7: Stuffing box............................................................................................................................. 45
Fig. 8: Mechanical seal, single-acting, with internal sealant supply(a) or with external sealant supply49
Fig. 9: Mechanical seal, double-acting, with external sealant supply................................................ 51
Fig. 10: Lifting machine sets or machines mounted on base plates ................................................... 55
Fig. 11: Lifting individual machines ..................................................................................................... 55
Fig. 12: Connection with top-mounted liquid separator....................................................................... 57
Fig. 13: Connection without liquid separator ....................................................................................... 57
Fig. 14: Connection with top-mounted liquid separator and self-regulating operating-liquid circuit.... 58
Fig. 15: Connection with side separator .............................................................................................. 58
Fig. 16: Connection for several machines with shared liquid tank ...................................................... 59
Fig. 17: Connection for several machines with raised liquid tank ....................................................... 59
Fig. 18: Installing on foundation blocks ............................................................................................... 62
Fig. 19: Discharge connection at bottom, inlet connection at top........................................................ 67
Fig. 20: Discharge connection at bottom, inlet connection at bottom.................................................. 67
Fig. 21: Discharge connection at top, inlet connection at top.............................................................. 67
Fig. 22: Discharge connection at top, inlet connection at bottom........................................................ 67
Fig. 23: Pipe/hose connections of vacuum pump / of compressor (side view: end shield)................. 70
Fig. 24: Welding neck flange for partial draining ................................................................................. 72
Fig. 25: Sight glass (connection for partial draining) ........................................................................... 73
Fig. 26: Funnel (connection for partial draining).................................................................................. 73
Fig. 27: Stuffing box............................................................................................................................. 75
Fig. 28: Connection of pipes/hoses: Mechanical seal, single-acting, with internal sealant supply(a) or
with external sealant supply ................................................................................................... 77
Fig. 29: Connection of pipes/hoses: Mechanical seal, double-acting, with external sealant supply... 77
Fig. 30: Sight glass (connection for draining and flushing) ................................................................. 79
Fig. 31: Funnel (connection for draining and flushing) ........................................................................ 79
Fig. 32: Connection with top-mounted liquid separator....................................................................... 84
Fig. 33: Draining: Mechanical seal, single-acting, with internal sealant supply(a) or with external
sealant supply......................................................................................................................... 94
Fig. 34: Draining: Mechanical seal, double-acting, with external sealant supply ................................ 94
Fig. 35: Stuffing box........................................................................................................................... 108
Fig. 36: Sealing-water distribution ring (15.02).................................................................................. 115
Fig. 37: Bearing insert on drive side.................................................................................................. 118
Fig. 38 Bearing insert on non-driving side........................................................................................ 118
(a)
Internal sealant supply = removal of the sealing liquid from the interior of the machine
1 Glossary
In these instructions the following technical terms with the specified meaning are used:
Designation: Definition:
Machine set Two or more machines that are interconnected with couplings and mounted on a
common base frame.
Inlet pressure Pressure of the pumped gases/vapors at the inlet connection of the machine.
Discharge pressure, Pressure of the pumped gases/vapors at the discharge connection of the machine.
compression pressure
Test pressure Pressure to which the machine is subjected when testing for leaks.
Qualified personnel Persons who, based on their training, experience and instruction, as well as their
knowledge of the pertinent standards, regulations, accident protection regulations
and operating conditions, are capable of carrying out certain tasks (e.g. start-up,
operation, maintenance, repair) and can recognize and avoid possible dangers in
the process. The required knowledge includes a knowledge of first aid and of the
on-site emergency equipment.
These persons must be authorized by the person responsible for system safety to
perform the required tasks.
2 Safety
2.1 Definitions
WARNING
Improper use of the machine can result in serious
or even fatal injuries!
These operating instructions
must have been read completely and understood before beginning any work with or at the
machine,
must be strictly observed,
must be available at the operating location of the machine.
WARNING
Improper use of the machine can result in serious
or even fatal injuries!
This machine may only be operated
for the purposes indicated under "Intended Use"!
with the fluids indicated under "Intended Use"!
with the values indicated under "Technical Data"!
WARNING
Improper use of the machine can result in serious
or even fatal injuries!
All work on and with the machine (transport, installation, commissioning, shut-down, maintenance,
disposal) may only be carried out by trained, reliable qualified personnel!
WARNING
When working on the machine, there is a danger of injury,
e.g. in the form of cuts/cutting off, crushing and burns!
During all work on and with the machine (transport, installation, commissioning, shut-down,
maintenance, disposal) always wear personal safety equipment (safety helmet, protective gloves,
safety boots)!
WARNING
Hair and clothing can be pulled into the machine or caught and wound up
by moving parts!
Do not wear long, loose hair or loose-fitting clothes!
Use a hair net!
WARNING
Danger from rotating parts (impeller, shaft):
Cutting/cutting off of extremities,
grabbing/winding up of hair and clothing!
Danger due to gauge pressure and vacuum:
sudden escaping of fluid (skin and eye injuries),
sudden pulling in of hair and clothing!
Danger due to escaping fluid:
Burns/scalding! Slipping and falling!
Commissioning and operation should only be carried out under the following conditions:
In the completely mounted state.
In particular:
With connected lines on inlet and discharge connections.
Keep unused connections closed with blind flanges.
With closed inspection covers on the end shields.
With mounted lines and fittings on the connections in the end shield.
Keep unused connections closed with the sealing devices provided (plugs, covers).
WARNING
Danger from rotating parts (impeller, shaft):
Cutting/cutting off of extremities,
grabbing/winding up of hair and clothing!
Danger due to gauge pressure and vacuum:
sudden escaping of fluid (skin and eye injuries),
sudden pulling in of hair and clothing!
Danger due to escaping fluid:
Burns/scalding! Slipping and falling!
Before beginning work on the machine or dismantling, take the following measures:
Shut down machine and secure against being switched on again.
Hang a warning sign on the system controller and on the control elements for the machine:
"DANGER! Maintenance work on vacuum pump/compressor!
Do not switch on!"
Wait for the machine to come to a complete stop.
Watch run-on time.
Shut off lines.
Carry out pressure relief.
Drain off excess liquid.
Make sure that no gauge pressure or vacuum is present in the lines, tanks etc. to be opened.
In particular, do not remove the following components until after the machine has come to a complete
stop, the lines have been shut-off and the pressure has been released:
The lines and blind flanges on the inlet and discharge connections.
The inspection covers on the end shields.
The lines, fittings and closures (plugs, covers) on the connections in the end shield.
WARNING
Danger from rotating parts (impeller, shaft):
Cutting/cutting off of extremities,
grabbing/winding up of hair and clothing!
Danger due to gauge pressure and vacuum:
sudden escaping of fluid (skin and eye injuries),
sudden pulling in of hair and clothing!
Danger due to escaping fluid:
Burns/scalding! Slipping and falling!
Restarting only under the following conditions:
After completing all work on the machine.
After complete reassembly.
In particular:
With connected lines on inlet and discharge connections.
Keep unused connections closed with blind flanges.
With closed inspection covers on the end shields.
With mounted lines and fittings on the connections in the end shield.
Keep unused connections closed with the sealing devices provided (plugs, covers).
WARNING
Danger due to gauge pressure and vacuum:
sudden escaping of fluid (skin and eye injuries),
sudden pulling in of hair and clothing!
Danger due to escaping fluid:
Burns/scalding! Slipping and falling!
For inlet and discharge side, as well as for the feed and discharge of operating liquid and sealing
liquid the following applies:
Use connections, lines fittings and containers with sufficient freedom from leaks and strength for the
resulting pressures.
Before commissioning, following dismantling and reassembly, as well as at regular intervals, check
the connections of the pipe/hose connections, lines, fittings and containers for strength, leaks and
firm seating.
Check connection elements and tighten if necessary.
DANGER
Danger due to gauge pressure and vacuum:
Impermissibly high pressures lead to bursting of parts, abrupt escaping of fluids (skin and eye
injuries), and sudden drawing in of hair and clothing!
Extreme danger!
The machine may not be operated with a blocked inlet or discharge side!
Before putting into operation, ensure the following:
The closures of the inlet and discharge connections used must be removed.
All pipes must be connected.
The shut-off device (e.g. valves, gate valves etc.) in the lines must be open.
The connections and lines may not be or become clogged with deposits or solid materials.
When feeding fluids containing solid materials, suitable screens or filters must be connected
upstream of the machine.
WARNING
Danger of burns/scalding by hot fluids and by hot surfaces
of the machine (shaft bearings)!
Do not touch during operation!
Allow to cool after shut-down!
This especially applies to inlet and pressure lines and the surface of the shaft bearings!
WARNING
Danger from rotating parts
(exposed shaft ends, drive [drive motor, gear unit, coupling]):
Injuries from rubbing (scrapes, burns),
crushing of extremities,
grasping/winding up of hair and clothing!
For the attachment of the drive (drive motor, gear unit, coupling) and the exposed shaft end, the
following applies:
Rotating parts must be protected against touching.
Provide safety device (e.g. cover).
For the machine design with a second shaft end:
Mount provided protective hood for the second shaft end.
WARNING
Openings in bearing bracket/shaft mounting of end shields:
Danger from rotating parts (shaft):
Injuries from rubbing (scrapes, burns),
cutting on shaft shoulders,
grasping/winding up of hair and clothing!
Danger from fluids spraying out:
Skin and eye injuries!
For the openings in the bearing bracket/shaft mounting of the end shields, the following applies:
Do not look or reach into the openings in the bearing bracket/shaft mounting of the end shields
while the machine is running.
Always only conduct work in this area after the shaft has come to a complete stop.
Watch run-on time.
When conducting work in this area that must be carried out with the machine running, wear
personal safety equipment (protective gloves, hair net, protective goggles).
WARNING
Danger from flammable or explosive substances:
Fire, explosion!
Danger from aggressive or toxic substances:
Irritations and caustic burns, poisoning, injuries to the eyes!
In the case of dangerous fluid (operating liquid, sealing liquid, pumped gases/vapors):
Inquire with Service Department!
Take the following measures:
Make sure that the fluids cannot escape.
Use suitable shaft seals (e.g. mechanical seals with external sealant supply).
Provide closed systems for the feed and discharge of the fluids.
Equip fluid feed pipes and discharge pipes with shut-off fittings.
Before start-up, flush entire system with inert gas.
Before working on the machine or system, drain and decontaminate.
When working on the machine or system, wear personal safety equipment (protective gloves,
protective goggles, breathing protection)!
Observe safety data sheets of fluid manufacturer!
Immediately neutralize and dispose of escaped fluids.
WARNING
Danger of injuries from tilting or falling parts!
When the mountings of some parts are released, they are only held by their centering device, their
seat or not at all, enabling them to tilt or fall.
Only carry out start-up and operation in the completely assembled state.
Check mounting elements regularly for secure seating.
Exercise appropriate caution during removal and mounting.
Check following each removal and remounting whether all mounting elements have been
remounted and tightened.
WARNING
Danger of injuries from tilting or falling of the machine!
Take the following measures:
The machine must be installed on a level surface.
The machine must be anchored to the installation surface with the fixing lugs in the feet.
Check mounting elements regularly for secure seating.
Check following each removal and remounting whether all mounting elements have been
remounted and tightened.
CAUTION
Danger of slipping and falling due to escaping liquid!
Before start-up and operation, following removal and remounting as well as at regular intervals:
Check shaft seal for leaks.
If necessary, readjust or replace.
Wipe up escaped liquid immediately.
WARNING
Danger zone:
Openings in bearing bracket/shaft mounting of end shields:
rotating shaft, fluids spraying out.
Hazard:
Injuries from rubbing (scrapes, burns).
Cutting on shaft shoulders.
Grasping/winding up of hair and clothing.
Skin and eye injuries!
Protective measures:
Do not look or reach into the openings in the bearing bracket/shaft mounting of the end shields while
the machine is running.
Always only conduct work in this area after the shaft has come to a complete stop.
Watch run-on time.
When conducting work in this area that must be carried out with the machine running, wear personal
safety equipment (protective gloves, hair net, protective goggles).
Do not wear long, loose hair or loose-fitting clothes!
Use a hair net!
WARNING
Danger zone:
Exposed shaft end.
Drive (drive motor, gear unit, coupling),
attached by operator.
Hazard:
Injuries from rubbing (scrapes, burns).
Crushing of extremities.
Grasping/winding up of hair and clothing.
Protective measures:
Rotating parts must be protected against touching.
Provide safety device (e.g. cover).
Only start up and operate with safety device mounted.
Before removing the safety device, wait for the rotating parts to come to a complete stop.
Watch run-on time.
Do not wear long, loose hair or loose-fitting clothes!
Use a hair net!
WARNING
Danger zone:
Discharge connection.
Connections in end shield.
Inspection covers on end shields.
Hazard:
In the case of aggressive or toxic fluids (operating liquid, sealing liquid, pumped gases/vapors):
Danger of irritation and caustic burns, poisoning, injuries to the eyes.
Protective measures:
In the case of aggressive or toxic fluids (operating liquid, sealing liquid, pumped gases/vapors):
When working on the machine or near the machine, wear personal safety equipment (protective
gloves, protective goggles, breathing protection)!
Attach warning sign(s) on the machine if necessary:
"Warning, caustic substances"
"Warning, hazardous or irritating substances"
"Warning, toxic substances"
WARNING
Danger zone:
Hot fluids (pumped gases/vapors).
Hazard:
Burns/scalding.
Protective measures:
At fluid temperatures (pumped gases/vapors) from 60 C:
Attach warning sign to the machine:
"Warning, hot liquids and vapors/gases"
WARNING
Danger zone:
Hot surface of shaft bearing.
Hazard:
Burns/scalding.
Protective measures:
Do not touch during operation!
Allow to cool after shut-down!
During mounting and removal, wear personal safety equipment (protective gloves)!
3 Intended Use
These operating instructions When operating the L_900 2BE3, the limits
apply to liquid-ring vacuum pumps of the listed in Chapter 4, "Technical Data", Pg. 18 ff.
series L_900, types 2BE3 30. to 2BE3 72., must always be complied with.
contain instructions bearing on transport
and handling, installation, commissioning,
operation, shut-down, storage, servicing
and disposal of the L_900 2BE3, Foreseeable Misuse
must be completely read and understood by
all operating and servicing personnel before It is prohibited
beginning to work with or on the L_900 to use the L_900 2BE3 in applications other
2BE3, than industrial applications
must be strictly observed, unless the necessary protection is provided
must be available at the site of operation of on the system,
the L_900 2BE3. e.g. guards suitable for children's fingers,
to use the device in rooms in which
About the operating and servicing personnel of explosive gases can occur if the L_900
the L_900 2BE3: 2BE3 is not expressly intended for this
These persons must be trained and purpose;
authorized for the work to be carried out. to extract, to deliver and to compress
Work on electrical installations may be explosive, flammable, corrosive or toxic
carried out by trained and authorized fluids
electricians only. unless the L_900 2BE3 is specifically
designed for this purpose,
The L_900 2BE3s to operate the L_900 2BE3 with values
are machines for generating a vacuum. other than those specified in Chapter 4,
are used to extract and transport the "Technical Data", Pg. 18 ff.
following Working with or on the L_900 2BE3 by
pumped gases/vapors: unqualified persons.
dry and moist gases without
dangerous properties. Any unauthorized modifications of the L_900
For gases/vapors that differ, an inquiry 2BE3 are prohibited for safety reasons.
must be made with the Service Maintenance and repair work by the operator
Department. are only permitted in the scope described in
are designed for operation with the these operating instructions.
following Any maintenance and repair work going
operating liquids: beyond this may only be conducted by
liquids that are not flammable, explosive, companies authorized by the manufacturer
aggressive or toxic, (inquiry with the Service Department
generally water. necessary).
The operating liquid must be free of solid
materials (such as sand).
For operating liquids that differ, an
inquiry must be made with the Service
Department.
are designed for operation with the
following
sealing liquids:
liquids that are not flammable, explosive,
aggressive or toxic,
generally water.
For sealing liquids that differ, an inquiry
must be made with the Service
Department.
exist in the following models:
2BE3 30. to 2BE3 72.
are intended for industrial applications.
are designed for continuous operation.
N8.7
Subject to changes
(AS) 7
(BS) N3.2 7
9
N2.0 8
2
DE
DE
N1.01
DA
DA
HD
HE
DN
GA N4.6 d4
k
H
LK 6
HF
N4.3 D
HK
5
KA BA N4.2 N3.0
HA
HH
HC
E C B 4 3
LM AA AC K
BB A
LC AB
AF AD
18 / 144
Fig. 1: Dimensions
1 Inlet connection, top (N1.0) and bottom (N1.01) Items 1 to 9 are present on both end shields.
2 Discharge connection, bottom (N2.0) and top (N2.01)
3 Connection for operating-liquid feed pipe The holes of the flanges (10) are arranged symmetrically relative to the
(operating-liquid port) (N3.0) main axes.
4 Connection for draining and flushing (N4.2)
5 Connection for discharge pipe of exiting sealing liquid For design as per DIN (all except "F62"):
(seepage liquid) (N4.3) Connections N1.0 (N1.01), N2.0 (N2.01), N3.0 and N4.2 are drilled as
6 2 Connections for complete draining (N4.6), sealed with plug per DIN.
7 Connection for feed pipe of sealing liquid (N3.2) Connections N3.2, N4.3, N4.41 and N4.6 with female thread as per
8 2 Inspection cover ISO 7/1.
9 2 Connections for pressure gauge (N8.7), sealed with plug
10 Connection for removing operating liquid from the interior of the machine For design as per ANSI ("F62"):
for use as sealing liquid (N4.41) Connections N1.0 (N1.01) and N2.0 (N2.01) are drilled as per ANSI.
Edition 04/2003
11 Flange holes Connections N3.0 and N4.2 with counter flanges (not shown) for
welding on pipes with an outside diameter R1.
D, AS Driving side Connections N3.2, N4.3, N4.41 and N4.6 with female thread as per
Specifications in mm
Type 2BE3 ... 30. 32. 40. 42. 50. 52. 60. 62. 67. 72.
A 620 620 875 875 1120 1120 1320 1320 1400 1600
AA 180 180 215 215 250 250 300 300 320 340
AB 800 800 1090 1090 1370 1370 1620 1620 1740 1900
AC 122.5 122.5 160 160 175 175 200 200 200 200
AD 500 500 660 660 790 790 915 915 980 1070
AE 217.5 217.5 300 300 385 385 435 435 460 490
AF 470 470 625 625 750 750 875 875 935 1025
B 842 1078 1103 1392 1490 1740 1747 2042 2200 2390
BA 170 170 220 220 250 250 300 300 300 340
BB 992 1228 1314 1603 1723 1973 2043 2338 2480 2730
C 305 305 377 377 411 411 398 398 423 427
DA 110 110 130 130 160 160 180 180 200 200
DE 117 117 137 137 167 167 187 187 217 217
E 210 210 250 250 300 300 300 300 350 350
F 28 28 32 32 40 40 45 45 45 45
GA 116 116 137 137 169 169 190 190 210 210
H 475 475 620 620 775 775 900 900 975 1060
HA 20 20 30 30 35 35 45 45 45 45
HC 158 158 209 209 227 227 249 249 261 273
HD 935 935 1195 1195 1490 1490 1760 1760 1900 2030
HE 905 905 1160 1160 1450 1450 1720 1720 1855 1985
HF 429.5 429.5 560 560 698 698 809 809 877 952
HH 83.5 83.5 104 104 112 112 124 124 131 133
HK 231 231 332 332 451 451 539 539 576 663
K 36 36 42 42 42 42 48 48 48 48
KA 42 42 50 50 50 50 58 58 58 58
L 1660 1896 2102 2391 2603 2853 2837 3132 3389 3587
LC 1873 2109 2359 2648 2913 3163 3144 3439 3748 3946
Specifications in mm
Type 2BE3 ... 30. 32. 40. 42. 50. 52. 60. 62. 67. 72.
LD 490 490 594 594 672 672 650 650 733 722
LE 892 1128 1169 1458 1568 1818 1843 2138 2280 2500
LK 54 54 55 55 59 59 62 62 64 66
LM 902 1138 1179 1468 1578 1828 1853 2148 2290 2510
Dimension Tolerance
A 2 mm
H if < 630 mm: - 1 mm
if < 1000 mm: - 1.5 mm
if > 1000 mm: - 2 mm
LE + 3.2 mm
- 2.9 mm
DA Tolerance class m6 as per DIN ISO 286-2
GA / F As per DIN 6885
Specifications in inches
Type 2BE3 ... 30. 32. 40. 42. 50. 52. 60. 62. 67. 72.
A 24.41 24.41 34.45 34.45 44.09 44.09 51.97 51.97 55.12 62.99
AA 7.09 7.09 8.46 8.46 9.84 9.84 11.81 11.81 12.60 13.39
AB 31.50 31.50 42.91 42.91 53.94 53.94 63.78 63.78 68.50 74.80
AC 4.82 4.82 6.30 6.30 6.89 6.89 7.87 7.87 7.87 7.87
AD 19.69 19.69 25.98 25.98 31.10 31.10 36.02 36.02 38.58 42.13
AE 8.56 8.56 11.81 11.81 15.16 15.16 17.13 17.13 18.11 19.29
AF 18.50 18.50 24.61 24.61 29.53 29.53 34.45 34.45 36.81 40.35
B 33.15 42.44 43.43 54.80 58.66 68.50 68.78 80.39 86.61 94.09
BA 6.69 6.69 8.66 8.66 9.84 9.84 11.81 11.81 11.81 13.39
BB 39.06 48.35 51.73 63.11 67.83 77.68 80.43 92.05 97.64 107.48
C 12.01 12.01 14.84 14.84 16.18 16.18 15.67 15.67 16.65 16.81
DA 4.33 4.33 5.12 5.12 6.30 6.30 7.09 7.09 7.87 7.87
DE 4.61 4.61 5.39 5.39 6.57 6.57 7.36 7.36 8.54 8.54
E 8.27 8.27 9.84 9.84 11.81 11.81 11.81 11.81 13.78 13.78
Specifications in inches
Type 2BE3 ... 30. 32. 40. 42. 50. 52. 60. 62. 67. 72.
F 1.10 1.10 1.26 1.26 1.57 1.57 1.77 1.77 1.77 1.77
GA 4.57 4.57 5.39 5.39 6.65 6.65 7.48 7.48 8.27 8.27
H 18.70 18.70 24.41 24.41 30.51 30.51 35.43 35.43 38.39 41.73
HA 0.79 0.79 1.18 1.18 1.38 1.38 1.77 1.77 1.77 1.77
HC 6.22 6.22 8.23 8.23 8.94 8.94 9.80 9.80 10.28 10.75
HD 36.81 36.81 47.05 47.05 58.66 58.66 69.29 69.29 74.80 79.92
HE 35.63 35.63 45.67 45.67 57.09 57.09 67.72 67.72 73.03 78.15
HF 16.91 16.91 22.05 22.05 27.48 27.48 31.85 31.85 34.53 37.48
HH 3.29 3.29 4.09 4.09 4.41 4.41 4.88 4.88 5.16 5.24
HK 9.09 9.09 13.07 13.07 17.76 17.76 21.22 21.22 22.68 26.10
K 1.42 1.42 1.65 1.65 1.65 1.65 1.89 1.89 1.89 1.89
KA 1.65 1.65 1.97 1.97 1.97 1.97 2.28 2.28 2.28 2.28
L 65.35 74.65 82.76 94.13 102.48 112.32 111.69 123.31 133.43 141.22
LC 73.74 83.03 92.87 104.25 114.69 124.53 123.78 135.39 147.56 155.35
LD 19.29 19.29 23.39 23.39 26.46 26.46 25.59 25.59 28.86 28.43
LE 35.12 44.41 46.02 57.40 61.73 71.57 72.56 84.17 89.76 98.43
LK 2.13 2.13 2.17 2.17 2.32 2.32 2.44 2.44 2.52 2.60
LM 35.51 44.80 46.42 57.80 62.13 71.97 72.95 84.57 90.16 98.82
Dimension Tolerance
A 0.08"
H If < 24.80": - 0.04"
if < 39.37": - 0.06"
if > 39.37": - 0.08"
LE + 0.13"
0.11"
DA Tolerance class m6 as per DIN ISO 286-2
GA / F As per DIN 6885
Type 2BE3 ... 30. 32. 40. 42. 50. 52. 60. 62. 67. 72.
Flanges as per
DIN 2501 PN 10
N1.0 (N1.01) /
N2.0 (N2.01)
DN 150 150 250 250 300 300 350 350 350 400
d4 212 212 320 320 370 370 430 430 430 482
K 240 240 350 350 400 400 460 460 460 515
d 285 285 395 395 445 445 505 505 505 565
d 22 22 22 22 22 22 22 22 22 26
z 8 8 12 12 12 12 16 16 16 16
Flanges as per
DIN 2501 PN 16 / *PN6
N3.0 / N4.2
DN 32 32 50 50 50 50 *80 *80 *80 *80
K 100 100 125 125 125 125 150 150 150 150
d M16 M16 M16 M16 M16 M16 M16 M16 M16 M16
z 4 4 4 4 4 4 4 4 4 4
Type 2BE3 ... 30. 32. 40. 42. 50. 52. 60. 62. 67. 72.
N3.2 Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp
N4.3 Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp
N4.41 Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp
N4.6 Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp
Specifications in inches
Type 2BE3 ... 30. 32. 40. 42. 50. 52. 60. 62. 67. 72.
Flanges as per
ANSI B16.5 150 lbs
N1.0 (N1.01) /
N2.0 (N2.01)
DN 6 6 10 10 12 12 14 14 14 16
d4 8 8 12 12 15 15 16 16 16 18
K 9 9 14 14 17 17 18 18 18 21
d 11 11 16 16 19 19 21 21 21 23
7 7
d /8 /8 1 1 1 1 1 1 /8 1 1 /8 1 1 /8 1 1 /8
z 8 8 12 12 12 12 12 12 12 16
N3.0 / N4.21
DN 1 1 2 2 2 2 3 3 3 3
R1 1 5 /8 1 5 /8 2 3 /8 2 3 /8 2 3 /8 2 3 /8 3 3 3 3
Connections with female
thread as per ISO 7/1
N3.2 Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp
N4.3 Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp
N4.41 Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp
N4.6 Rp Rp Rp Rp Rp Rp Rp Rp Rp Rp
1
Connections N3.0 and N4.2 with counter flange (not shown) for welding on pipes with outside
diameter R1.
D N N4.21 D
1
D
H
A B C
When ordering from the factory with the discharge connection at the top, Item 1 may be connected to the lower
discharge connection on the non-driving side if necessary (model "F68").
For a detailed description of this model, see Chapter 7.5.1, "Connection variants of piping and partial draining",
Pg. 66 ff.
Specifications in mm
Type 2BE3 ... 30. 32. 40. 42. 50. 52. 60. 62. 67. 72.
A 490 490 594 594 672 672 650 650 733 722
B 892 1128 1169 1458 1568 1818 1843 2138 2280 2500
C 541 541 689 689 819 819 944 944 1004 1094
E 1041 1041 1349 1349 1609 1609 1859 1859 1984 2164
H 429.5 429.5 560 560 698 698 809 809 877 952
D 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3 60.3
Specifications in inches
Type 2BE3 ... 30. 32. 40. 42. 50. 52. 60. 62. 67. 72.
A 19.3 19.3 23.4 23.4 26.5 26.5 25.6 25.6 28.9 28.4
B 35.1 44.4 46.0 57.4 61.7 71.6 72.6 84.2 89.8 98.4
Specifications in inches
Type 2BE3 ... 30. 32. 40. 42. 50. 52. 60. 62. 67. 72.
C 21.3 21.3 27.1 27.1 32.2 32.2 37.2 37.2 39.5 43.1
E 41.0 41.0 53.1 53.1 63.3 63.3 73.2 73.2 78.1 85.2
H 16.9 16.9 22.0 22.0 27.5 27.5 31.9 31.9 34.5 37.5
D 2 3 /8 2 3 /8 2 3 /8 2 3 /8 2 3 /8 2 3 /8 2 3 /8 2 3 /8 2 3 /8 2 3 /8
Weight
Type 2BE3 ... 30. 32. 40. 42. 50. 52. 60. 62. 67. 72.
Weight (individual
machine)
without operating liquid
... without accessories
in tons 1.5 t 1.9 t 2.9 t 3.3 t 5.4 t 6.0 t 8.2 t 9.1 t 11.4 t 14.2 t
in short tons 1) 1.7 2.1 3.3 3.6 6.0 6.6 9.0 10.0 12.6 15.7
sh tn sh tn sh tn sh tn sh tn sh tn sh tn sh tn sh tn sh tn
... with separator and
Y-pipe
in tons 1.8 t 2.3 t 3.4 t 3.9 t 6.2 t 6.8 t 9.2 t 10.2 t 12.7 t 15.7 t
in short tons1) 2.0 2.5 3.8 4.3 6.8 7.5 10.1 11.2 14.0 17.3
sh tn sh tn sh tn sh tn sh tn sh tn sh tn sh tn sh tn sh tn
1)
1 sh tn = 2,000 lbs
Filling amount
Type 2BE3 ... 30. 32. 40. 42. 50. 52. 60. 62. 67. 72.
in gal (US) 67 86 160 200 355 420 575 670 815 1080
Materials
See catalog and separately supplied, detailed parts list ("Teileliste / Parts List").
If in doubt, the Service Department must be asked.
Speeds
Type 2BE3 ... 30. 32. 40. 42. 50. 52. 60. 62. 67. 72.
Permissible speed range 453 rpm 294 rpm 229 rpm 194 rpm 179 rpm 164 rpm
- - - - - -
809 rpm 612 rpm 477 rpm 405 rpm 373 rpm 341 rpm
Output
The required output of the drive is dependent on various factors (machine size, system conditions,
desired operating point etc.).
It must be determined jointly by nash_elmo and the system builder.
Noise level
During normal operation between 70 and 80 dB(A).
Under extreme operating conditions it may also be higher.
CAUTION
Danger from noise emissions!
The machines are generally approved for a broad range of installation and operating conditions.
These conditions have a major influence on the noise emissions, e.g.:
Foundation rigid or vibration-isolated,
Drive connected directly or via a gear unit,
Type, insulation and routing of the connection lines,
Compression and speed ratios.
The actual noise values at the workplace can only be measured locally on the assembled machines
taking all these factors into account. If the values measured locally exceed the maximum permissible
values, they must be reduced with suitable measures:
By changing the installation and operating conditions,
With noise insulation.
3 MT
1 1
MB F
F F
MB
2 2
Specifications in N and Nm
Type 2BE3 ... 30. / 32. 40. / 42. 50. / 52. 60. / 62. 67. 72.
Flange 1
DN 150 250 300 350 350 400
Type 2BE3 ... 30. / 32. 40. / 42. 50. / 52. 60. / 62. 67. 72.
Flange 1 14 16
DN 6 10 12 14
Shaft seals
Stuffing boxes
Type 2BE3 ... 30. 32. 40. 42. 50. 52. 60. 62. 67. 72.
Length of individual
packing ring
in mm 560 mm 710 mm 850 mm 940 mm 1,000 mm 1,040 mm
Cross-section of packing
rings
in mm 12 mm 14 mm 16 mm 16 mm 16 mm 18 mm
x x x x x x
12 mm 14 mm 16 mm 16 mm 16 mm 18 mm
Pumped gases/vapors
Type Dry and moist gases without
dangerous properties
Inlet temperature Min. 0 C [Min. 32 F]
Max. 80 C [Max. 176 F]
Operating liquid
Type See Chapter 5.6, "Operating liquid", Pg. 41.
Temperature Nominal value: +15 C [59 F]
Limits: Min. 0 C [Min. 32 F]
Max. 60 C [Max. 140 F]
Feed pressure In start-up state
(i.e. pressures at inlet connection and discharge connection are still nearly
equal):
approx. 1.0 bar abs. (= 0 bar gauge pressure)
[approx. 14.5 psia (= 0 psi gauge pressure)]
In operation
(in dependence on the internal operating liquid circuit):
approx. 0.2 bar vacuum to 0.1 bar gauge pressure
[approx. 2.9 psi vacuum to 1.45 psi gauge pressure]
Volumetric flow
With normal cooling,
as described in Chapter 5.6, "Operating liquid", Section "Normal cooling", Pg. 42:
Specifications in m/h
Type 2BE3 ... 30. 32. 40. 42. 50. 52. 60. 62. 67. 72.
250 mbar 5.5 7.0 9.7 13.2 17.7 21.6 24.7 30.1 35.5 42.2
300 mbar 5.6 7.1 9.9 13.5 18.3 22.2 25.4 30.9 36.4 43.5
400 mbar 5.1 6.5 9.0 12.3 16.6 20.2 23.0 28.0 33.0 39.4
500 mbar 4.4 5.6 7.9 10.7 14.4 17.6 20.1 24.4 28.7 34.3
600 mbar 3.7 4.7 6.6 9.0 12.1 14.8 16.9 20.5 24.1 28.9
700 mbar 3.0 3.8 5.3 7.3 9.9 12.0 13.7 16.7 19.7 23.5
800 mbar 2.4 3.0 4.2 5.8 7.8 9.5 10.9 13.2 15.5 18.6
Type 2BE3 ... 30. 32. 40. 42. 50. 52. 60. 62. 67. 72.
3.63 psia 1,450 1,850 2,560 3,490 4,680 5,710 6,530 7,950 9,380 11,150
4.35 psia 1,480 1,880 2,620 3,570 4,830 5,870 6,710 8,160 9,620 11,500
5.8 psia 1,350 1,720 2,380 3,250 4,390 5,340 6,080 7,400 8,720 10,410
7.25 psia 1,160 1,480 2,090 2,830 3,800 4,650 5,310 6,450 7,580 9,060
8.7 psia 980 1,240 1,740 2,380 3,200 3,910 4,470 5,420 6,370 7,640
10.15 psia 790 1,000 1,400 1,930 2,620 3,170 3,620 4,410 5,200 6,210
11.6 psia 630 790 1,110 1,530 2,060 2,510 2,880 3,490 4,100 4,910
CAUTION
At a feed pressure of > 0.3 bar [> 4.35 psi] above discharge
pressure, liquid spray can escape.
Danger of damage to machine by escaping liquid spray!
The feed pressure of the sealing liquid may not exceed 0.3 mbar [4.35
psi] above the discharge pressure!
CAUTION
An incorrect feed pressure of the sealing liquid can lead to faults
and damage!
If the feed pressure is too low:
Sealing off is insufficient so that fluids can enter into the sealing
space and into the surrounding area.
The mechanical seal may be damaged.
If the feed pressure is too high:
Wearing of the mechanical seal is extreme.
Make sure that the feed pressure of the sealing liquid is always properly
adjusted!
Volumetric flow With stuffing box (with external liquid feed [external sealant supply]):
See below.
NOTICE
For stuffing boxes and mechanical seal the following applies:
The specified volumetric flows of the sealing liquid must be fed in both
on the driving side and on the non-driving side of the machine!
Volumetric flow
for mechanical seals, single and double-acting, (with external sealant supply)
Types 2BE3 ... 3.. 4.. 5.. 60. 62. 67. 72.
Mean speed nm
in l/min
in gal (US)/min
in l/min
CAUTION
Running dry will cause the mechanical seal to be destroyed within a matter of seconds!
Tolerance for the volumetric flow of the sealing liquid: 10%
The lower limit may not be dropped below, as otherwise the mechanical seal will be destroyed.
The upper limit may be exceeded by up to approx. twice the nominal value.
This is even an advantage due to the improved cooling.
However, the unnecessarily high consumption when using fresh water is a disadvantage. To protect
the environment, this should be avoided.
The specified volumetric flows of the sealing liquid apply for the following operating conditions:
With different operating conditions, the volumetric flow of the sealing liquid must be corrected as
follows:
Different permissible tm tm
warming of sealing Vx = Vsp in l / min Vx = Vsp in gal (US) / min
tx tx
liquid tx
H2O H2O
Vx = m x in l / min Vx = m x in gal (US) / min
x 60 x 60
Example:
Vacuum pump 2BE1 252-0 with double-acting mechanical seals
Variable Value
in metric units: in f p s units:
Sealing liquid Methanol with Methanol with
density H4O = 791 kg/m density H4O = 49.4 lbs/ft3
Thermal capacity cp H4O Thermal capacity cp H4O
= 2.51 kJ/kg K = 0.599 btu / (lbs F)
Speed nx 880 rpm (60-Hz operation) 880 rpm (60-Hz operation)
Permissible warming 15 K 27 F
of sealing liquid tx
nx tm H2O cp H2O
Vsp H4O = Vsp in l / min
nm tx H4O cp H4O
880 10 1000 4.2
Vsp H4O = 2.0 in l / min
740 15 791 2.51
Vsp H4O = 3.35 l / min
... in f p s units:
nx tm H2O cp H2O
Vsp H4O = Vsp in gal (US) / min
nm tx H4O cp H4O
880 18 62.45 0.998
Vsp H4O = 0.53 in gal (US) / min
740 27 49.4 0.599
Vsp H4O = 0.86 gal (US) / min
Legend
Symbol Designation Unit
of Physical Variable
metric fps
Density of sealing liquid kg/m lbs/ft
Ambient conditions
Ambient temperature 40 C [ 104 F]
Relative humidity < 80 %
Ambient air Nearly neutral
(e.g. no solvent vapors, no salty air, no sandy or dusty air)
5 6
Fig. 5: Model with one-part housing (without Fig. 6: Model with divided housing (with
partition), longitudinal section partition), longitudinal section
CAUTION
Danger of subsequent damage in case of
calcification!
Hard lime layers can break open over time and
separate. This can cause damage to
components.
Take measures for the continuous prevention
of lime deposits or for regular removal of lime
deposits.
Also see Chapter 11.2.2, "Decalcifying",
Pg. 105.
The following types of seals are used for To determine which shaft seal is installed in
sealing off the shaft: your machine, see the type designation (on the
rating plate).
Stuffing boxes See Chapter 4.1, "Mechanical data", Section
with internal liquid wetting "Types of shaft seals", Pg. 29.
with external liquid feed (external
sealant supply)
The sealing sections of the shaft have
Mechanical seals replaceable shaft bushings.
single-acting
(single mechanical seal)
... with internal sealant supply
... with external sealant supply
double-acting
(double mechanical seal)
... with external sealant supply
WARNING
Danger from flammable, aggressive or toxic
substances!
During operation with dangerous substances
(pumped gases/vapors or operating liquid),
make sure that these cannot escape!
Use suitable shaft seal (e.g. mechanical seal
with external sealant supply).
15.01
15.01 Stuffing box gland
15.02 Sealing-water distribution ring
15.03 Stuffing box packing
15.04 Hexagon bolt for adjustment
15.05 Washer
15.06 Plug on connection for feed pipe of sealing
liquid
15.07 Thread sealing compound
22.01 Shaft bushing
40.01 End shield
15.04
15.05
22.01 40.01 (1)
The stuffing box packings installed in the During operation the stuffing boxes are flushed
machine by the manufacturer can be of various with sealing liquid
materials (e.g. cotton, ramie fibers). This is (see Chapter 5.7, "Sealing liquid", Pg. 43).
dependent on the machine model. See the
separate, detailed parts list for further Stuffing boxes with impregnated, self-
information. lubricating cotton packings are suitable for
sealing liquid with a pH of approx. 6 to 8.
The stuffing box packings can be added or If you use sealing liquids with other pHs,
replaced without dismantling the entire packings of other materials must be used. Ask
machine. the packing manufacturer.
See Chapter 11.2.4.2, "Adding to stuffing box
packing", Pg. 112 or Chapter 11.2.4.3,
"Replacing stuffing box packing", Pg. 114.
In this case the liquid can escape as "seepage ... from model with external liquid feed
liquid". This is discharged via the connection (external sealant supply) to model with
for the discharge pipe of the escaping internal liquid wetting:
sealing liquid (seepage liquid).
Operation without escaping liquid is also This is only permissible when the stuffing box
possible. packings used are suitable for this variant.
Suitable:
Stuffing box packings installed by the
With external liquid feed (external sealant manufacturer with material variant "B" of
supply) the machine (see type designation on the
rating plate).
(Type designation 2BE3...-2..3) OR:
Clean sealing liquid is fed to the stuffing boxes Cotton packings installed by the operator,
externally via the connection for the feed soaked with grease.
pipe of the sealing liquid. Unsuitable:
Part of the sealing liquid flows to the inside into All other types of stuffing box packings.
the working area of the machine. The rest
escapes as "seepage liquid". This is If your stuffing box packings are suitable for
discharged via the connection for the dry running,
discharge pipe of the escaping sealing proceed as follows:
liquid (seepage liquid). Also see Fig. 7, Pg. 45.
The feed pipe for the sealing liquid is
mounted on the connection Rp " (15.06).
The location of the connections for the feed This is located on the center axis of the end
pipe and discharge pipe of the sealing liquid is shield just above the stuffing box gland.
shown in Fig. 23, Pg. 70 and Fig. 7, Pg. 45. Remove the feed pipe for the sealing liquid.
Close the connection with a plug.
WARNING
Danger of environmental damage!
If the sealing liquid is harmful to the
environment, it may not be drained off into the
open. In this case it must be routed in a circuit
with forced circulation.
Types:
NOTICE
Depending on the design and layout, a
Please also observe distinction is made between the following types
the spare parts lists of the machine, of mechanical seals:
the instructions and catalog specifications
Standard designs:
of the mechanical seal manufacturer,
single-acting mechanical seals
the control and instrumentation plans of the
(individual mechanical seals),
system.
Fig. 8, Pg. 49
Differing or special specifications from the double-acting mechanical seals
documentation of the mechanical seal (double mechanical seal),
manufacturer always have precedence over Fig. 9, Pg. 51
the general information from this nash_elmo
manual! Special designs:
Special mechanical seal designs,
e.g. gas-lubricated mechanical seals
1 End shield
2 Seal housing
3 Shaft
4 Rotating sliding ring
5 Fixed sliding ring
6 Connection for feed pipe of sealing liquid,
either at bottom (as shown) or top
(a)
Internal sealant supply =
removal of the sealing liquid from the interior of
the machine
Single-acting mechanical seals have only one Operating liquid from the interior of the
sliding/sealing surface. machine is always used as sealing liquid (i.e.
The sealing space is only sealed off to the operating liquid already in the process).
outside (to the surrounding area, atmospheric Therefore, this operating liquid must meet the
side, A). above conditions (see Section "Sealing liquid",
Pg. 48).
With single-acting mechanical seals flushing
can be carried out with sealing liquid in two The sealing liquid (6) can be routed into the
different ways: seal housing (2) either from above or below.
Internal sealant supply or external sealant (Fig. 8, Pg. 49 shows an example of the
supply. feeding from below.)
2
Design with internal sealant supply designed
in accordance with API 681 / API 682 Plan 11.
3
Design with external sealant supply designed
in accordance with API 681 / API 682 Plan 32.
1 End shield
2 Seal housing
3 Shaft
4 Rotating sliding rings
5 Fixed sliding rings
6 Connection for feed pipe of sealing liquid
7 Connection for discharge pipe of sealing liquid
Double-acting mechanical seals have two The operating liquid is never used as the
sliding/sealing surfaces. sealing liquid, but instead always a different,
The sealing space is sealed off to the outside suitable liquid from a separate source.
(to the surrounding area, atmospheric side, A)
and to the inside (to the interior of the The sealing liquid is routed in from below (6).
machine, product side, B). The sealing liquid is routed out upward (7).
4
In accordance with API 681 / API 682
Plan 54.
5
In accordance with API 681 / API 682
Plan 53.
6
In accordance with API 681 / API 682
Plan 52.
5.8.3.4 Notes
NOTE WARNING
Details on the mechanical seal are contained Danger from flammable, explosive,
in the documentation of the mechanical seal aggressive or toxic substances!
manufacturer.
During operation with dangerous substances
This is included in the "nash_elmo Product (pumped gases/vapors or operating liquids)
Documentation / Erzeugnisdokumentation" mechanical seals are usually used for sealing!
binder provided with the machine in the
documents on the mechanical seal. In this case:
Observe the applicable regulations for
handling dangerous substances!
NOTICE Should the mechanical seals fail, take
additional suitable preventative measures
Differing or special specifications from the to protect persons, the environment and the
documentation of the mechanical seal system!
manufacturer always have precedence over Monitor measures or check regularly!
the general information from this nash_elmo
The design and arrangement of the
manual!
mechanical seals must be suitable for the
fluids used!
CAUTION Inquire with the Service Department or with
the mechanical seal manufacturer!
Running dry of the machine will cause the
mechanical seal to be destroyed within a
matter of seconds!
DO NOT put into operation as long as the
sealing space is not filled with sealing liquid,
not even briefly (e.g. to check the rotating
direction)!
If necessary, bleed sealing space!
5.9 Bearings
The shaft bearings of the machine are
designed as two-row taper roller bearings on
both sides.
WARNING
Improper use of the machine can result in serious
or even fatal injuries!
Have you read the safety precautions in Chapter 2, "Safety", Pg. 8 f.?
Otherwise you may not carry out any work with or on the machine!
WARNING
Danger from tipping or falling loads!
Prior to transport and handling make sure that all components are securely assembled and secure or
remove all components the fasteners of which have been loosened!
Manual handling:
WARNING
Danger from lifting heavy loads!
Manual handling of the unit is only permitted within the following limits:
max. 30 kg [max. 66 lbs] for men
max. 10 kg [max. 22 lbs] for women
max. 5 kg [max. 11 lbs] for pregnant women
For the machine weight, see Chapter 4.1, "Mechanical data", Section "Weight", Pg. 25.
For weights above the given values use suitable lifting appliances and handling equipment!
WARNING
Danger from tipping or falling loads!
When transporting with lifting equipment, observe the following basic rules:
Only use suitable lifting gear (e.g. belts or ropes/cables) and transport equipment (e.g. forklift
truck, low-lift platform truck, crane).
The lifting capacity of lifting equipment and lifting gear must be at least equal to the machine's
weight.
For the machine weight, see Chapter 4.1, "Mechanical data", Section "Weight", Pg. 25.
The machine must be secured so that it cannot tip or fall.
Do not stand or walk under suspended loads!
CAUTION
The machine must never be set down or stored on uneven floors or surfaces!
Transport with a crane and lifting belts, with The lifting belts must be routed (e.g. in
forklift truck or with low-lift platform truck. undercuts) so that the machine cannot slip
out or tip
Secure the lifting belts as shown in Fig. 10, (see Fig. 10, Pg. 55 and Fig. 11, Pg. 55).
Pg. 55 and Fig. 11, Pg. 55.
Observe the following: Make sure that no damage is caused to any
attached fittings.
The lifting belts must be sufficiently long However, the lifting belts may be routed
(spread angle smaller than 90). over attached Y-pipes or separators.
Spreading devices are not required here.
The lifting belts must be protected against
damage (e.g. by rubbing through on
edges). Therefore, use lifting belt with a
rugged edge protection.
The lifting belts must be attached at
suitable attachment points
(see Fig. 10, Pg. 55 and Fig. 11, Pg. 55).
Suitable attachment points are, for
example:
the bearing housing,
the lower inlet/discharge connections,
Openings and lifting pins on base plates.
WARNING
Never secure the lifting belt to the following
points:
Shaft ends,
Attached individual components or fittings, Fig. 10: Lifting machine sets or machines
Attachment points of individual mounted on base plates
components,
as these are only designed for the separate
transport of the individual component.
7 Installation
WARNING
Improper use of the machine can result in serious
or even fatal injuries!
Have you read the safety precautions in Chapter 2, "Safety", Pg. 8 f.?
Otherwise you may not carry out any work with or on the machine!
A21
C10 Inlet pipe D13 D14 D11 D10
A20 PI FI
C11 Shut-off fitting
C12 Non-return fitting A27
C13 Pressure gauge D51
C16 Y-pipe D56
E30 D50
C30 Discharge pipe (gas)
D10 Feed pipe for operating Fig. 12: Connection with top-mounted liquid separator
liquid The flange connection for partial draining must be connected to the
D11 Shut-off fitting discharge pipe for separated operating liquid (D30) via the line for partial
D13 Pressure gauge draining (A21).
D14 Volume flow meter
With this connection variant automatically actuated shut-off fittings (A41) for
D30 Discharge pipe for ensuring partial draining are required.
separated operating liquid Adjust the shut-off fittings (A41) as follows:
Open at standstill,
D50 Discharge pipe for draining Closed during operation (close after machine is switched on),
and flushing as otherwise liquid and gas constantly escape during operation.
D51 Shut-off fitting
D56 Funnel or sight glass
C16 C13 C12 C11 C10
E10 Feed pipe for sealing liquid PI
(only for design with
external sealant supply)
E11 Shut-off fitting
E13 Pressure gauge
E14 Volume flow meter A28
A20 E13 PI FI E14 E11 E10
E30 Discharge pipe for seepage
C30
liquid of shaft seal
D13 D14 D11 D10
PI FI
A27
D51
D56
E30 D50
E30 Discharge pipe for seepage The flange connection for partial draining must be connected to the
liquid of shaft seal separator via the line for partial draining (A21).
With this connection variant automatically actuated shut-off fittings (A41) for
ensuring partial draining are required.
Adjust the shut-off fittings (A41) as follows:
Open at standstill,
Closed during operation (close after machine is switched on),
as otherwise liquid and gas constantly escape during operation.
The supply with operating liquid and with sealing liquid is not shown.
D40 Discharge pipe for excess Fig. 16: Connection for several machines with shared liquid tank
operating liquid Liquid level in tank: max. equal to shaft center.
With this connection variant automatically actuated shut-off fittings (A41) for
ensuring partial draining are required.
Adjust the shut-off fittings (A41) as follows:
Open at standstill,
Closed during operation (close after machine is switched on),
as otherwise liquid and gas constantly escape during operation.
The supply with operating liquid and with sealing liquid is not shown.
B30 B30
D30
B40
A20 A20
A21 A21
D40
A41 A41
A46 A46
Fig. 17: Connection for several machines with raised liquid tank
Liquid level in tank: higher than shaft center.
With this connection variant automatically actuated shut-off fittings (A41) for
ensuring partial draining are required.
Adjust the shut-off fittings (A41) as follows:
Open at standstill,
Closed during operation (close after machine is switched on),
as otherwise liquid and gas constantly escape during operation.
NOTICE:
Partial draining via the feed pipe for operating liquid as in Fig. 14, Pg. 58 is
not possible with this connection.
The supply with operating liquid and with sealing liquid is not shown.
7.3 Installation
Installing on a foundation:
NOTICE
Proceed as follows:
Normal concrete shrinks during hardening
Measure out foundation.
and is therefore not suitable for
When doing so, the inaccuracies of the
underpouring the base frame!
foundation are determined based on a
horizontal plane. Use only foundation concrete!
For this purpose a leveling device, a hose
level, a laser alignment device etc. can be
used. Set foundation concrete and allow to
harden.
Compensate for uneven spots.
When doing so, the determined uneven Secure the base frame with anchor bolts or
spots must be corrected using shims (e.g. stone bolts.
metal plates) so that a level contact surface If the machine and base frame have been
with a maximum permissible tolerance T delivered separately
results. (i.e. the machine was not premounted on
Calculate the value T as follows: the base frame):
Place the machine on the base frame.
T = 0.0005 (L + W)
If the machine does not stand evenly on
T = Flatness tolerance (ISO 1101) all four feet:
L = Total length of base frame Compensate the remaining distance
W = Total width of base frame between the foot and base frame. Use
suitable shims (e.g. metal plates) to do
Values in mm or in inches this. The remaining gap may be a
maximum of 0.5 mm [0.02"].
Screw the machine feet to the base
Mount base frame, frame.
depending on condition on delivery
either separately or with machine mounted.
Grout base frame with foundation concrete.
If necessary, (with base frame in box form)
also pour out base frame with foundation
concrete.
(Observe specifications of base frame
manufacturer.)
Mount the foundation blocks on the Place the machine on the foundation
alignment frame. blocks.
When doing so, the foundation block must If the machine does not stand evenly on all
already be aligned as exactly as possible. four feet:
Place the alignment frame on the Compensate the remaining distance
foundation. between the foot and foundation block. Use
When doing so, guide the foundation block suitable shims (e.g. metal plates) to do this.
into the holes in the foundation. The remaining gap may be a maximum of
0.5 mm [0.02"].
Measure later contact surface.
When doing so, the inaccuracies of the later Screw the machine feet to the foundation
contact surface are determined based on a blocks.
horizontal plane. Proceed in the same manner for the drive
For this purpose a leveling device, a hose elements (drive motor, gear unit, coupling).
level, a laser alignment device etc. can be
used.
Compensate for uneven spots. CAUTION
When doing so, the determined uneven
spots must be corrected using shims (e.g. Danger of damage to the machine and the
metal plates) so that a level contact surface drive elements!
with a maximum permissible tolerance T If the heights of the foundation blocks cannot
results. be exactly equalized, the machine and drive
Calculate the value T as follows: elements can twist. This can lead to damage.
T = 0.0005 (L + W)
Values in mm or in inches
Shaft bearings:
WARNING
The bearing of the non-driving side is the
guide bearing of the machine. It absorbs radial Danger from rotating parts
and axial forces. (exposed shaft ends, drive [drive motor,
The bearing of the driving side absorbs gear unit, coupling]):
radial forces.
Injuries from rubbing (scrapes, burns),
Bearing load, axial: crushing of extremities,
grasping/winding up of hair and clothing!
The guide bearing of the machine is designed
to absorb normal axial forces from operation For the attachment of the drive (drive motor,
with elastic couplings. gear unit, coupling) and the exposed shaft end,
Higher axial forces (e.g. due to twisting with the following applies:
rigid couplings and additional heat expansion Rotating parts must be protected against
etc.) result in damage to the guide bearing. touching.
Provide safety device (e.g. cover).
Bearing load, radial For the machine design with a second shaft
(belt pretension): end:
Particularly with a drive via a belt gear unit, Mount provided protective hood for the second
high radial forces can act on the shaft end. The shaft end.
radial forces and the length of the shaft end
form a lever arm. To keep this as low as
possible, the belt pulley must be mounted as
close as possible to the machine bearing. This
reduces bearing load and shaft deflection.
Required measures:
None.
Required measures:
Provide possibility for draining off of operating
liquid.
NOTE
When ordering from the factory with the
discharge connection at the top a possibility
for draining off of the operating liquid is already
integrated if necessary (model "F68"):
The bottom discharge connection not required
is provided with a blind flange with a passage
hole to which a so-called welding neck flange
(flange connection for partial draining) is
connected.
Weld on the discharge pipe for the operating
liquid here.
Observe the following when connecting the Mount the pipes free of mechanical tension.
pipes: Forces and torques attaching the flanges
may not exceed the specified limits
The materials, dimensions and properties of (see Chapter 4.1, "Mechanical data",
the pipes, fittings, connection elements and Section "Forces and torques on flanges",
seals must be matched to the conditions of Pg. 28).
the system or the process, and in particular If necessary, (e.g. with long pipes), provide
to: supports or, if necessary, expansion joints
Temperatures (see below).
Pressures,
Types and properties of the fluids. When installing the machine and drive
If in doubt, please contact our Service elements (drive motor, gear unit, coupling)
Department for assistance. on vibration dampers, all pipe connections
must be designed to be movable,
The pipes must be as short as possible. i.e. must be provided with expansion joints
Their cross-section must be at least equal (see below).
to the cross-section of the connections on
the machine.
With long pipes and simultaneous high flow NOTE
speeds, the pipe cross-sections must be
Expansion joints are flexible pipe and hose
larger
pieces of fibrous material.
(generally by one nominal diameter step).
They are mounted between the connections of
If possible, do not use pipe bends in which the machine and the pipe.
liquid can collect.
They are used to absorb forces, torques and
Arrange the lines with a downhill slope if
vibrations.
possible so that liquid can drain off.
1 2
10
11
3 4
5
12
6 7
8 9
Fig. 23: Pipe/hose connections of vacuum pump / of compressor (side view: end shield)
NOTICE
When connecting the pipes, observe the specifications in Chapter 4.1, "Mechanical data",
Section "Tightening torques for screw connections", Pg. 27,
Section "Forces and torques on flanges", Pg. 28.
7
Exception:
Connection with self-regulating operating-liquid
circuit.
In this case no overflow is required on the
discharge connection.
Required measures: None.
Procedure:
See Fig. 24, Pg. 72. 48.01
The welding neck flange (48.02) (flange 48.03 /
DIN 2633-C50x60.3) is screwed onto the 48.06
blind flange (48.01).
Remove hexagon nuts (48.04) from welding
neck flange (48.02). Fig. 24: Welding neck flange for partial draining
Pull welding neck flange (48.02) off
48.01 Blind flange for partial draining
hexagon bolts (48.03) to remove it from
(with through hole)
blind flange (48.01). 48.02 Welding neck flange
Lay aside existing gasket (48.05). It is still 48.03 Hexagon bolt
required. 48.04 Hexagon nut
Select steel pipe as discharge pipe for 48.05 Gasket
operating liquid which is suitable for this 48.06 Sealing and locking compound
connection,
i.e. suitable diameter, suitable material N2.0 Connection for blind flange on bottom
discharge connection
(steel type),
N4.21 Connection for welding neck flange for
e.g. DIN 2448-60.3x2.9. partial draining
Weld pipe onto welding neck flange (48.02).
Screw welding neck flange (48.02) (with
welded-on pipe) together with gasket
(48.05) onto blind flange (48.01) again.
CAUTION
Danger of slipping and falling due to
escaping liquid!
With design with welding neck flange for partial
draining on bottom discharge connection:
Provide pipe and, if necessary, catch container
for excess operating liquid.
1
2
Fig. 25: Sight glass (connection for partial Fig. 26: Funnel (connection for partial draining)
draining)
1 Pipe section 1 Welding neck flange
2 Plexiglas insert 2 Pipe section
3 Funnel
15.01
15.01 Stuffing box gland
15.02 Sealing-water distribution ring
15.03 Stuffing box packing
15.04 Hexagon bolt for adjustment
15.05 Washer
15.06 Plug on connection for feed pipe of sealing
liquid
15.07 Thread sealing compound
22.01 Shaft bushing
40.01 End shield
15.04
15.05
22.01 40.01 (1)
The connection for the feed pipe of the sealing The connection for the discharge pipe of the
liquid is located on the center axis of the end escaping sealing liquid (seepage liquid) is
shields just above the stuffing box gland. located on the end shields below the stuffing
(Fig. 23, Pg. 70, Item 11) box.
(Fig. 23, Pg. 70, Item 12;
Fig. 27, Pg. 75, Item 15.06)
1 End shield
2 Seal housing
3 Shaft
1 End shield
2 Seal housing
3 Shaft
The connection for draining and flushing is For design as per ANSI ("F62"):
located in the center at the lowest point of the A welding neck flange is screwed onto the
end shield. connection for draining and flushing.
(Fig. 23, Pg. 70, Item 9) Screw off welding neck flange.
Weld pipe onto welding neck flange .
Connect the drain pipe to the valve for draining Screw welding neck flange with pipe onto
and flushing the machine here. connection for draining and flushing again.
Procedure:
For design as per DIN (all except "F62"):
Provide a suitable flange for the pipe.
CAUTION
Remove closure from connection for Danger of slipping and falling due to
draining and flushing. escaping liquid!
Mount pipe to connection for draining and
flushing via flange. Provide pipe and, if necessary, catch container
for drained operating liquid.
2 2 1
Fig. 30: Sight glass (connection for draining and Fig. 31: Funnel (connection for draining and
flushing) flushing)
1 Pipe section 1 Welding neck flange
2 Plexiglas insert 2 Pipe section
3 Funnel
7.6.6 Notes
7.7 Accessories
Liquid separator
Y-pipe
Rotating parts:
Make sure that rotating parts are properly
protected against touching (e.g. with
covers, safety distances as per EN 294).
Pipes:
Thoroughly clean all pipes (especially on WARNING
inlet side),
as no foreign bodies (e.g. welding beads, Improper operation can lead to
scale, flaked-off rust) may get into the malfunctions!
machine. Malfunction can result in serious damage
and injuries!
Pipes and fittings:
Make sure that the pipes and fittings are Depending on the connection variant and
properly arranged in accordance with the system conditions, it may be necessary to add
system installation diagram, are mounted to the above list of final measures!
free of mechanical tension and have been Observe instructions for additional components
pressure-tested. and for the entire system!
Liquid separator:
Make sure that any installed liquid
separator has the proper installation height
and the specified fittings.
Heat exchangers:
Make sure that any installed heat
exchangers have been bled.
Booster pumps:
Make sure that any installed booster pumps
are ready for operation.
8 Commissioning
WARNING
Improper use of the machine can result in serious
or even fatal injuries!
Have you read the safety precautions in Chapter 2, "Safety", Pg. 8 f.?
Otherwise you may not carry out any work with or on the machine!
WARNING
Danger from rotating parts (impeller, shaft):
Cutting/cutting off of extremities,
grabbing/winding up of hair and clothing!
Danger due to gauge pressure and vacuum:
sudden escaping of fluid (skin and eye injuries),
sudden pulling in of hair and clothing!
Danger due to escaping fluid:
Burns/scalding! Slipping and falling!
Commissioning and operation should only be carried out under the following conditions:
In the completely mounted state.
In particular:
With connected lines on inlet and discharge connections.
Keep unused connections closed with blind flanges.
With closed inspection covers on the end shields.
With mounted lines and fittings on the connections in the end shield.
Keep unused connections closed with the sealing devices provided (plugs, covers).
DANGER
Danger due to gauge pressure and vacuum:
Impermissibly high pressures lead to bursting of parts, abrupt escaping of fluids (skin and eye
injuries), and sudden drawing in of hair and clothing!
Extreme danger!
The machine may not be operated with a blocked inlet or discharge side!
Before putting into operation, ensure the following:
The closures of the inlet and discharge connections used must be removed.
All pipes must be connected.
The shut-off device (e.g. valves, gate valves etc.) in the lines must be open.
The connections and lines may not be or become clogged with deposits or solid materials.
When feeding fluids containing solid materials, suitable screens or filters must be connected
upstream of the machine.
B30
D30
A28
E13 PI FI E14 E11 E10
A41
A21
D13 D14 D11 D10
A20 PI FI
A27
D51
D56
E30 D50
A20 Vacuum pump/compressor D10 Feed pipe for operating E10 Feed pipe for sealing liquid (only
A21 Line for partial draining liquid for design with external sealant
A27 Plug for complete draining D11 Shut-off fitting supply)
A28 Plug for connection of D13 Pressure gauge E11 Shut-off fitting
pressure gauges D14 Volume flow meter E13 Pressure gauge
A41 Shut-off fitting E14 Volume flow meter
(for ensuring partial draining) D30 Discharge pipe for
separated operating liquid E30 Discharge pipe for seepage
B30 Liquid separator (installed) liquid of shaft seal
D50 Discharge pipe for draining
C10 Inlet pipe and flushing
C11 Shut-off fitting D51 Shut-off fitting
C12 Non-return fitting D56 Funnel or sight glass
C13 Pressure gauge
C16 Y-pipe
The machine in the connection as per Fig. 32, Pg. 84 is commissioned as follows:
8.2 Start-up
Leakage:
Make sure that no impermissible
quantities of liquid escape. Minimal
leakage quantities at the sealing points
are normal depending on the operating
conditions.
8.3 Shut-down
With mechanical seal, single-acting, See Chapter 10.1, "Draining", Pg. 92.
with external sealant supply:
Close shut-off fitting for sealing liquid, If a longer period is to be expected until the
i.e. shortly after the machine has been system is started up again:
switched off. Take measures for a longer standstill.
This prevents both the mechanical seal See Chapter 10.2, "Preparing for longer
from running dry and standstill", Pg. 95.
the liquid level in the machine from
becoming too high.
9 Operation
9.1 Start-up
See Chapter 8.2, "Start-up", Pg. 87.
9.2 Shut-down
See Chapter 8.3, "Shut-down", Pg. 89.
WARNING
Improper use of the machine can result in serious
or even fatal injuries!
Have you read the safety precautions in Chapter 2, "Safety", Pg. 8 f.?
Otherwise you may not carry out any work with or on the machine!
WARNING
Danger from rotating parts (impeller, shaft):
Cutting/cutting off of extremities,
grabbing/winding up of hair and clothing!
Danger due to gauge pressure and vacuum:
sudden escaping of fluid (skin and eye injuries),
sudden pulling in of hair and clothing!
Danger due to escaping fluid:
Burns/scalding! Slipping and falling!
Before beginning work on the machine or dismantling, take the following measures:
Shut down machine and secure against being switched on again.
Hang a warning sign on the system controller and on the control elements for the machine:
"DANGER! Maintenance work on vacuum pump/compressor!
Do not switch on!"
Wait for the machine to come to a complete stop.
Watch run-on time.
Shut off lines.
Carry out pressure relief.
Drain off excess liquid.
Make sure that no gauge pressure or vacuum is present in the lines, tanks etc. to be opened.
In particular, do not remove the following components until after the machine has come to a complete
stop, the lines have been shut-off and the pressure has been released:
The lines and blind flanges on the inlet and discharge connections.
The inspection covers on the end shields.
The lines, fittings and closures (plugs, covers) on the connections in the end shield.
10.1 Draining
CAUTION
Danger of slipping and falling due to escaping liquid!
Provide suitable catch containers when draining the machine.
1 End shield
2 Seal housing
3 Shaft
1 End shield
2 Seal housing
3 Shaft
A longer standstill of the machine can, for 10.2.2 Special preparations for longer
example, occur during operation or between a standstill
brief test run and actual commissioning.
The additional, special preparations to be
made for a longer standstill are dependent on
You have two options for the standstill:
the material variant of the machine.
Either the machine remains connected in the
The material variant of the machine is specified
system,
by the 9th position of the type designation on
or the machine is removed for storage.
the rating plate.
Proceed as follows:
For stainless-steel machines (material
variant H):
No special preparations required.
10.2.1 Shutting down and securing
machine
Shut down machine For machine with parts not corrosion-
as described in Chapter 8.3, "Shut-down", resistant (all other material variants):
Pg. 89.
Proceed as follows:
Make sure that the drive motor is Neutralize machine
electrically deenergized. as described in Chapter 11.2.3,
Secure against being switched on again. "Neutralizing", Pg. 107.
To do this use a fluid that is both harmless
Hang a warning sign on the system controller to the machine and to the process,
and on the control elements for the machine: generally clean water.
"DANGER! Maintenance work on vacuum
pump/compressor! Drain machine
Do not switch on!" as described in Chapter 10.1, "Draining",
Pg. 92.
Depressurize machine and lines.
Dry machine.
To do this, connect a vacuum pump to the
discharge connection and run for approx.
30 minutes.
This chapter applies in the following cases: The environment in which the machine is
stored must have the following characteristics:
New machines,
dry,
Machines prepared for a longer standstill,
vibration-free.
as described in Chapter 10.2, "Preparing for
longer standstill", Pg. 95.
CAUTION
All openings on the machine to which lines can
be connected (connections, connections in end The machine must never be set down or stored
shield) must be closed off. on uneven floors or surfaces!
11 Servicing
WARNING
Improper use of the machine can result in serious
or even fatal injuries!
Have you read the safety precautions in Chapter 2, "Safety", Pg. 8 f.?
Otherwise you may not carry out any work with or on the machine!
WARNING
Danger from rotating parts (impeller, shaft):
Cutting/cutting off of extremities,
grabbing/winding up of hair and clothing!
Danger due to gauge pressure and vacuum:
sudden escaping of fluid (skin and eye injuries),
sudden pulling in of hair and clothing!
Danger due to escaping fluid:
Burns/scalding! Slipping and falling!
Before beginning work on the machine or dismantling, take the following measures:
Shut down machine and secure against being switched on again.
Hang a warning sign on the system controller and on the control elements for the machine:
"DANGER! Maintenance work on vacuum pump/compressor!
Do not switch on!"
Wait for the machine to come to a complete stop.
Watch run-on time.
Shut off lines.
Carry out pressure relief.
Drain off excess liquid.
Make sure that no gauge pressure or vacuum is present in the lines, tanks etc. to be opened.
In particular, do not remove the following components until after the machine has come to a complete
stop, the lines have been shut-off and the pressure has been released:
The lines and blind flanges on the inlet and discharge connections.
The inspection covers on the end shields.
The lines, fittings and closures (plugs, covers) on the connections in the end shield.
WARNING
Danger from rotating parts (impeller, shaft):
Cutting/cutting off of extremities,
grabbing/winding up of hair and clothing!
Danger due to gauge pressure and vacuum:
sudden escaping of fluid (skin and eye injuries),
sudden pulling in of hair and clothing!
Danger due to escaping fluid:
Burns/scalding! Slipping and falling!
Restarting only under the following conditions:
After completing all work on the machine.
After complete reassembly.
In particular:
With connected lines on inlet and discharge connections.
Keep unused connections closed with blind flanges.
With closed inspection covers on the end shields.
With mounted lines and fittings on the connections in the end shield.
Keep unused connections closed with the sealing devices provided (plugs, covers).
11.1 Inspection
NOTICE
Log the results of the inspections.
Based on these results, specify the required intervals for the further inspection and maintenance of
the machine, the drive elements (drive motor, gear unit, coupling) and the system.
Prepare your system-specific inspection and maintenance schedule with these intervals.
NOTE
During normal inspections it is generally not necessary to dismantle the machine.
5 operating hours after Belt gear unit Check belt tension and correct if necessary.
commissioning (if installed)
At regular intervals
At regular intervals Working space of Visual inspection for soiling and lime deposits.
machine
Proceed as follows:
Shut down machine.
See Chapter 8.3, "Shut-down", Pg. 89.
Drain machine.
See Chapter 10.1, "Draining", Pg. 92.
Remove inspection cover (Fig. 23, Pg. 70,
Item 5) on end shields of machine.
Conduct visual inspection for soiling and lime
deposits.
Remount inspection cover.
Clean machine if necessary.
See Chapter 11.2.1, "Cleaning", Pg. 103.
Decalcify machine if necessary.
See Chapter 11.2.2, "Decalcifying", Pg. 105.
WARNING
Improper operation can lead to malfunctions!
Malfunction can result in serious damage and injuries!
Depending on the connection variant and system conditions, it may be necessary to add to the above
list of inspection work!
Observe instructions for additional components and for the entire system!
WARNING
Improper operation can lead to malfunctions!
Malfunction can result in serious damage and injuries!
Immediately rectify defects determined during inspection!
Also see Chapter 11.3, "Repairs/troubleshooting", Pg. 122.
11.2 Maintenance
Contamination/Problem Remedy
Fine-grain dirt (e.g. sand) get Flush out machine during operation.
into the vacuum see Chapter 11.2.1, "Cleaning", Section "Inside: Flushing during operation",
pump/compressor with the Pg. 103.
operating liquid or pumped
gases/vapors.
11.2.1 Cleaning
Option 1:
CAUTION See Fig. 32, Pg. 84.
The machine must be operating.
Danger from compressed air! Open shut-off fitting for draining and
Danger from water or steam jets! flushing (D51).
Take protective measures for the use of This is located in the discharge pipe for
compressed air or for the use of water or draining and flushing (D50).
Observe exiting liquid. If installed, the
steam jets:
funnel or sight glass (D56) are used for
Provide suitable extraction (with this purpose.
compressed air), Allow to drain off until clean liquid flows
Block off surrounding area, out.
Remove objects lying around, Close shut-off fitting for draining and
Wear personal safety equipment (protective flushing again.
goggles, breathing protection, protective
gloves). Option 2:
See Fig. 23, Pg. 70.
The machine must be operating.
CAUTION Set up sufficiently large catch container
below end shields of machine.
Danger of damage to shaft bearings!
Screw out plug for complete draining (8)
The exposed shaft end and the bearing on end shields.
housings may not be cleaned with water or Observe exiting liquid.
steam jets! Allow to drain off until clean liquid flows
out.
Close plug for complete draining again.
WARNING
Danger from flammable, caustic or toxic
substances!
When using chemical substances (cleaning
agent, decalcifier etc.):
Observe safety data sheets of manufacturer!
CAUTION
When using chemical substances (cleaning
agent, decalcifier etc.):
Make sure that the substances do not attack
the material of components of the machine,
pipes, seals, fittings etc.!
11.2.2 Decalcifying
If extremely limy water is used as an operating B) Removal of the lime deposits: Flushing
liquid or as sealing liquid, lime deposits occur with decalcifier
in the machine.
If lime deposits form, the machine must be
flushed regularly with decalcifier as part of
In this case two different procedures are
maintenance.
possible:
Prevention of lime deposits with continuous The required intervals are dependent on the
addition of water softener during operation lime content of the operating liquid and of the
sealing liquid.
Removal of lime deposits by regularly
flushing with decalcifier as part of
maintenance Information on decalcifier:
Type:
CAUTION Ethanoic acid (crystalline form):
Solution of 20 parts by weight of acid and
Danger of subsequent damage in case of 100 parts by weight of water
calcification!
OR:
Hard lime layers can break open over time and
separate. This can cause damage to Phosphoric acid (commercially available
components. form):
Solution of 15 - 17 parts by weight of acid
Take measures for the continuous prevention and 100 parts by weight of water
of lime deposits or for regular removal of lime
deposits.
Filling amount:
Filling amount/volume of entire machine:
See Chapter 4.1, "Mechanical data", Section
A) Prevention of lime deposits: Addition of "Filling amount", Pg. 25.
water softener
To prevent the development of lime deposits Procedure:
from the outset, we recommend adding water
softener to the operating liquid, and if Proceed as follows:
necessary to the sealing liquid. Shut down machine
as described in Chapter 8.3, "Shut-down",
This means a continuous dosing of the water Pg. 89.
softener must be provided for operation.
Make sure that the drive motor is
It is necessary to ask the manufacturer of the electrically deenergized.
water softener or the Service Department for Secure against being switched on again.
the required quantity. Hang a warning sign on the system
controller and on the control elements for
the machine:
"DANGER! Maintenance work on vacuum
pump/compressor!
Do not switch on!"
Depressurize machine and lines.
Calculate required amount of decalcifier Close line for draining and flushing
(see above). again.
WARNING
Danger from flammable, caustic or toxic
substances!
When using chemical substances (cleaning
agent, decalcifier etc.):
Observe safety data sheets of manufacturer!
11.2.3 Neutralizing
The machine can come into contact with non- Leave dangerous substances, substances
neutral substances and even dangerous etc. used beforehand in machine.
substances. These can be: Do not drain machine.
the fluids used (pumped gases/vapors,
operating liquid, sealing liquid) Shut off following connections and lines:
chemical substance with which the machine Feed pipe of operating liquid
is treated (cleaning agent, decalcifier) Feeding of sealing liquid
(with external sealant supply)
In such cases it may be necessary to Discharge pipe of operating liquid
neutralize the machine. (connection for partial draining on
bottom discharge connection) if installed
OR:
The fluid used for neutralizing must have the Bottom discharge connection (close off
following characteristics: with blind flange)
It must be harmless for the machine and
the process. Open following connections (disconnect
It must chemically neutralize the effect of lines):
the dangerous substances, substances etc. either: top inlet connection
used beforehand. or: top discharge connection
Pour in fluid.
Proceed as follows:
Allow fluid to soak.
Shut down machine
as described in Chapter 8.3, "Shut-down",
Drain machine completely
Pg. 89.
as described in Chapter 10.1, "Draining",
Pg. 92.
Make sure that the drive motor is
If required due to chemical properties, catch
electrically deenergized.
fluid when doing so.
Secure against being switched on again.
Dispose of fluid in accordance with the
Hang a warning sign on the system controller
manufacturer's specifications.
and on the control elements for the machine:
"DANGER! Maintenance work on vacuum
pump/compressor!
Do not switch on!"
WARNING
Depressurize machine and lines.
Danger from flammable, caustic or toxic
substances!
When using chemical substances (cleaning
agent, decalcifier etc.):
Observe safety data sheets of manufacturer!
15.01
(The illustration shows the non-driving side. The
driving side is designed mirror-reversed. Also see
Fig. 41, Pg. 133).
15.05
22.01 40.01 (1)
Stuffing boxes with internal liquid wetting: After adjusting the stuffing boxes, please
observe:
In this case the stuffing boxes must be
adjusted in the depressurized state, i.e. with Temperature increase:
the machine at a standstill. After machine is started up, temperature of
During operation the adjustment of the stuffing stuffing boxes will briefly increase
boxes may not be changed. somewhat. This is normal.
Check temperature of stuffing boxes.
Proceed as follows: At a temperature of over 60 C [140 F]:
(See Fig. 35, Pg. 108.) Slightly loosen stuffing box glands again.
Shut down machine
as described in Chapter 8.3, "Shut-down",
Pg. 89. CAUTION
Make sure that the drive motor is Danger of damage to machine due to
electrically deenergized. overheated stuffing box packings!
Secure against being switched on again.
If the temperature continues to increase
Hang a warning sign on the system controller despite loosening the stuffing box gland:
and on the control elements for the machine: Briefly increase pressure of sealing liquid.
"DANGER! Maintenance work on vacuum OR
pump/compressor! Shut down machine and wait until stuffing
Do not switch on!" box packings have cooled
NOTE
With new or dried-out stuffing boxes, the
stuffing box packing will swell at the beginning.
In this case tighten the stuffing box glands
somewhat less to compensate. As a result, the
leakage is somewhat greater at first.
The stuffing box packing must be added to To add to the stuffing box packing, proceed as
when the following conditions occur: follows:
(See Fig. 35, Pg. 108.)
If larger leaks occur after longer operation.
If stuffing box gland cannot be further Shutting down and securing machine:
readjusted.
Shut down machine
as described in Chapter 8.3, "Shut-down",
Pg. 89.
Stuffing box with internal liquid wetting:
Make sure that the drive motor is
With this design a maximum of two packing
electrically deenergized.
rings (i.e. two x one packing ring or one x two
Secure against being switched on again.
packing rings) may be added.
Hang a warning sign on the system
Stuffing box with external liquid feed controller and on the control elements for
(external sealant supply): the machine:
"DANGER! Maintenance work on vacuum
With this design a maximum of one x one
pump/compressor!
packing ring may be added.
Do not switch on!"
Depressurize machine and lines.
If the stuffing box packing has already been
added to by the maximum number of packing
rings, then the stuffing box packing should be
completely replaced on both designs. Removing:
(See Chapter 11.2.4.3, "Replacing stuffing box Stuffing boxes are accessible via openings
packing", Pg. 114). in bearing bracket.
Completely unscrew hexagon bolts (15.04).
Pull stuffing box gland (15.01) out of end
shield (40.01).
Push stuffing box gland (15.01) back to
bearing cover (50.03/50.04).
Mounting:
NOTICE
NOTE Cotton stuffing box packings are installed in
the machine at the factory.
Data of stuffing box packing:
When using stuffing box packings of another
See Chapter 4.1, "Mechanical data", Section
material, e.g. of ramie fibers, the
"Stuffing boxes", Pg. 30.
manufacturer's specifications must also be
Also see catalog and separately supplied, observed.
detailed parts list ("Teileliste / Parts List").
If necessary, the machine must be switched
over to external sealant supply (see Chapter
Cut required number of packing 5.8.2, "Stuffing boxes", Section "Conversion",
rings (15.03) to proper length. Pg. 46).
Use a packing cutter for this purpose
(available from stuffing-box packing
manufacturer).
Insert packing rings (15.03).
Note: Joint gaps of packing rings must be
offset by 90 each.
Guide stuffing box gland (15.01) into end
shield (40.01).
Note: Stuffing box gland (15.01) may not
rub on shaft (10.02)!
Coat hexagon bolts (15.04) with graphite
lubricant up to head.
Insert hexagon bolts (15.04).
Tighten four hexagon bolts (15.04) evenly
diagonally. Tighten stuffing box
gland (Item 15.01) in this way.
Adjust stuffing box.
See Chapter 11.2.4.1, "Adjusting stuffing
boxes", Pg. 108.
If stuffing box packing is worn or damaged Remove rest of outer packing rings (15.03).
by overheating. Use a packing puller for this purpose
(available from stuffing-box packing
If possible impregnation of stuffing box manufacturer).
packing has been washed out.
Remove sealing-water distribution
ring (15.02).
(See Fig. 36, Pg. 115.)
To completely replace the stuffing box packing,
proceed as follows: Sealing-water distribution ring (15.02) is
(See Fig. 35, Pg. 108.) divided into two halves (half rings).
Each half ring has two pull-off
threads (1) on its face which are offset
Shutting down and securing machine: by 120 each.
Shut down machine Select suitable cap screws for pull-off
as described in Chapter 8.3, "Shut-down", threads (1).
Pg. 89. For dimensions, see Section "Pull-off
thread of sealing-water distribution ring:
Make sure that the drive motor is Thread diameter", Pg. 115.
electrically deenergized.
Secure against being switched on again. Screw cap screws into pull-off
threads (1) so that they still protrude
Hang a warning sign on the system somewhat.
controller and on the control elements for
the machine: Grasp cap screws in pull-off threads (1)
"DANGER! Maintenance work on vacuum by hand or with a pair of pliers.
pump/compressor! Screw two half rings out of their seat
Do not switch on!" consecutively by cap screws.
Depressurize machine and lines. If pull-off threads are soiled:
Select suitable tool, e.g. a hook.
Use to grasp half rings of sealing-water
distribution ring (15.02).
Pull two half rings out of their seat
consecutively in this way.
Mounting:
G
1
NOTE
Data of stuffing box packing:
See Chapter 4.1, "Mechanical data", Section
"Stuffing boxes", Pg. 30.
Also see catalog and separately supplied,
detailed parts list ("Teileliste / Parts List").
Grease type
NOTE
The following lubricating greases are suitable
All types of the 2BE3 series are equipped with for lubricating the rolling bearings:
a relubricating device.
Manufacturer Grease Designation
SHELL Alvania EP (LF) 2
NOTE (used at factory for initial
lubrication)
Machines with a relubricating device always AGIP GR MU EP2
have a lubrication plate with the following CHEVRON Dura-Lith Grease EP2
information:
DEA Paragon EP2
Grease type, ESSO Beacon EP2
Lubrication period, MOBIL Mobilux EP2
Grease quantity per lubricating point.
These are KP2K lubricating greases as per
DIN 51825.
NOTE They contain lithium soap as a thickener and
mineral oil as the base oil.
To monitor the lubrication periods, we
recommend keeping an inspection log.
The inspection log should contain the following
information: NOTICE
Date Greases with other thickeners and base oils
Type designation and serial number of may not be used!
machine
Grease type (manufacturer and grease
designation)
Grease quantity per lubricating point Grease quantity
Person conducting lubrication Type Grease Quantity per
Lubricating Point
in g in oz
2BE3 30. / 32. 90 g 3.17 oz
Lubrication period
2BE3 40. / 42. 100 g 3.53 oz
The rolling bearings must be relubricated at 2BE3 50. / 52. 140 g 4.94 oz
least at the following intervals: 2BE3 60. / 62. 160 g 5.64 oz
2BE3 67. / 72. 240 g 8.47 oz
either: every 2,000 operating hours
or: 1x yearly
50.08 50.08
50.01 50.17 50.15 40.01 50.15 50.17 50.02
50.12 50.12
10 mm 10 mm
50.14 / 50.18 [0.394"] [0.394"] 50.14 / 50.18
50.07
50.07
1 WE
50.06
2 WE
50.10 50.10
50.09
50.09
50.05 50.29
50.29
50.11 50.03 50.06
50.04
50.28
Fig. 37: Bearing insert on drive side Fig. 38 Bearing insert on non-driving side
40.01 End shield 40.01 End shield
50.01 Bearing housing, driving side 50.02 Bearing housing, non-driving side
50.03 Bearing cover, driving side, inside 50.04 Bearing cover, non-driving side, inside
50.05 Bearing cover, driving side, outside 50.06 Bearing cover, non-driving side, outside
50.07 Grease slinger 50.07 Grease slinger
50.08 Taper roller bearing 50.08 Taper roller bearing
50.09 Axial shaft sealing ring, inside 50.09 Axial shaft sealing ring, inside
50.10 Axial shaft sealing ring, outside 50.10 Axial shaft sealing ring, outside
50.11 Hexagon bolt 50.11 Hexagon bolt
50.12 Cap screw with Allen head 50.12 Cap screw with Allen head
50.13 Hexagon bolt 50.13 Hexagon bolt
50.14 Threaded pin 50.14 Threaded pin
50.15 Flat grease nipple 50.15 Flat grease nipple
50.17 Lubricating grease 50.16 Compensating washer
50.18 Liquid thread locking compound, 50.17 Lubricating grease
normally separable 50.18 Liquid thread locking compound,
50.28 Plug normally separable
50.29 Felt ring 50.28 Plug
50.29 Felt ring
See Fig. 37, Pg. 118, and Fig. 38, Pg. 118. Initial technical status:
The machine must be operating.
This means the shaft must turn and the
NOTE bearings must be at operating temperature.
All types of the 2BE3 series are equipped with
This distributes the new grease evenly in
a relubricating device.
the bearing and forces the used grease out
of the bearing during lubrication.
WARNING Remove plug (50.28) from outer bearing
cover (50.05/50.06).
Openings in bearing bracket/shaft
mounting of end shields: Clean grease nipple (50.15).
Danger from rotating parts (shaft): Ensure proper grease type and grease
Injuries from rubbing (scrapes, burns), quantity.
cutting on shaft shoulders, See lubrication plate on machine or
grasping/winding up of hair and clothing! Sections "Grease type", Pg. 117 and
"Grease quantity", Pg. 117.
Danger from fluids spraying out:
Skin and eye injuries! Press grease into grease nipple (50.15)
with a grease gun.
For the openings in the bearing bracket/shaft
mounting of the end shields, the following New grease is distributed in bearing
applies: (50.08).
Do not look or reach into the openings in At the same time, used grease and excess
the bearing bracket/shaft mounting of the grease is forced out of bearing (50.08).
end shields while the machine is running. Grease forced out collects within inner and
Always only conduct work in this area after outer bearing cover (50.03/50.04 and
the shaft has come to a complete stop. 50.05/50.06).
Watch run-on time.
When conducting work in this area that Part escapes downward through open hole
must be carried out with the machine in outer bearing cover (50.05/50.06, near
running, wear personal safety equipment 50.28).
(protective gloves, hair net, protective It must be caught in a suitable manner (with
goggles). cleaning cloth or catch container).
When no more grease escapes during
WARNING operation:
Seal off hole in outer bearing cover
Danger of burns/scalding! (50.05/50.06) again with plug (50.28).
During operating and directly after shut-down,
the bearing housings can have temperatures of
approx. 80 C [176 F]!
Wear protective gloves!
11.3 Repairs/troubleshooting
Rough Base plate Pour out base plate and, if necessary, gear unit Operator
running. vibrates. base with foundation concrete.
Impeller rubs on Correct gap between impeller and port plate: Operator/Service
port plate. Open inspection cover if installed.
Check gap between impeller and port plate.
If gap is too small: Reduce length of impeller.
(Dismantle machine. Turn impeller shorter.)
Impeller rubs on Correct gap between impeller and port plate: Operator/Service
port plate. Open inspection cover if installed.
Check gap between impeller and port plate.
If gap is too small: Reduce length of impeller.
(Dismantle machine. Turn impeller shorter.)
Gap losses too Correct gap between impeller and port plate: Operator/Service
high (backflow of Open inspection cover if installed.
gases/vapors Check gap between impeller and port plate.
through gap If gap is too large: Reduce length of housing.
between impeller (Dismantle machine. Turn housing shorter.)
and port plate).
Inlet side leaky. Check seal on inlet flange. Check seal on inlet- Operator
side inspection cover. Replace if necessary.
11.4.1 Ordering manufacturer's spare parts Serial number ("No N"), 12-digit,
and year of manufacture
When ordering manufacturer's spare parts,
(as per rating plate, Fig. 39, Pg. 126)
always indicate the following:
Part item number, 4-digit (xx.xx)
(as per parts list for exploded view,
Option 1: Chapter 14, "Exploded View and Cross-
Sectional Diagram with Parts List", Pg. 132)
If you have a separately delivered, detailed
parts list with the title "Teileliste / Parts List", Example of an order:
the following information is sufficient:
2BE3 500-2BY3-Z F62 = Type
Spare-part order number, 7 or 10-digit designation
(as per separately delivered, detailed parts No N 750025010001 / 2001 = Serial
list with the title "Teileliste / Parts List") number/year of
manufacture
Example of an order: 30.01 = Part item #
Port plate for driving side = Part
S835072 = Spare-part designation
order number
Port plate for driving side = Part All parts of the parts list for the exploded view
designation are available from the manufacturer under the
corresponding item number.
See Chapter 14, "Exploded View and Cross-
Option 2: Sectional Diagram with Parts List", Pg. 132.
If you only have these operating instructions,
the following, more extensive information is
required: When making inquiries, the serial number
(No N) of the machine must be specified as per
the rating plate (Fig. 39, Pg. 126).
Type designation ("Type"), complete with all
additional information
(as per rating plate, Fig. 39, Pg. 126)
12 Disposal
12.1 General information Removing coating with heat:
Propane burners or infrared radiators are
The main components of the machine consist
generally used as a heat source.
of non-alloyed and/or alloyed iron and steel
The component is heated from the steel
materials.
side until the adhesive layer between the
Some components (such as valve plates, seals
hard rubber and the steel is destroyed.
etc.) consist of non-metallic materials.
After cooling the remaining hard rubber is
mechanically separated and removed.
For exact information on the materials, see the
separately delivered, detailed parts list
("Teileliste / Parts List"). Removing coating with high-pressure
Use it to determine the necessary measures water jet:
for disposal in accordance with the respective Here water from nozzles is shot at the lining
applicable national and local regulations. at a pressure of 800 to 1,500 bar [11,603 to
21,756 psi]. This destroys or peels off the
lining.
12.2 Components with lining Disadvantage: Compared to the other
processes, this method is relatively labor-
intensive, and therefore less economical.
Melting down
Component with a hard rubber lining can
Disposal of hard rubber residues
normally be completely melted down again
without problems. After removing the coating the hard rubber
residues must be disposed of.
For information: Depending on contamination by the process at
Sulfur results in the process. However, it is the operator's plant, the residues must be
bound during steel production by adding either deposited at a household waste dump or
calcium. at a toxic waste dump.
Removing coating
If the hard rubber lining is to be removed, you
have the following options:
13 Accessories
13.2 Y-pipe
The Y-pipe connects the two inlet connection
or the two discharge connection to each other.
In this way the feed or discharge of the
pumped gases/vapors only takes place via one
pipe.
Mounting
See Fig. 40.
(Please note: The illustration shows an
example of mounting on the inlet connection.
Mounting on the discharge connection is also
possible.)
If the machine has been ordered with a
Y-pipe from the factory, the Y-pipe is
already mounted on the connection (inlet
connection or discharge connection) on
delivery.
Connect pipe (inlet pipe or discharge pipe)
to Item 3 (flange on).
NOTICE
When connecting the pipes, observe the
specifications in Chapter 4.1, "Mechanical
data",
Section "Tightening torques for screw
connections", Pg. 27,
Section "Forces and torques on flanges",
Pg. 28.
Type and size of commercially available standardized parts are specified in the respective separately provided, detailed parts list
("Teileliste / Parts List").
AS = D = driving side
BS = N = non-driving side
48.04
48.02
48.05
40.01 40.02 / 40.23
48.01 40.14 40.22 / 40.24
40.13 40.21 / 40.24
15.06 / 15.07
48.03 / 30.03
48.06
35.03
35.04
40.16
60.01 37.04 / 37.05 40.15
37.01
37.02
40.14
37.03 / 37.06 40.02 / 40.23
40.06
40.07
40.17 40.19 / 40.24
30.04
40.20 / 40.24
40.13
56.05 40.10
60.05 40.16
60.05
35.01*/ 35.05
60.02 35.02 40.17
56.05 30.02 / 30.06
60.04 56.01 50.06 50.12
56.02 50.13
56.04 30.05 50.15
56.05 50.02
50.14 / 50.18
10.01 50.16
50.07
60.03 22.04 / 22.05 50.08 / 50.17
60.05
22.03 / 22.07 50.11
22.01 50.04 / 50.29
50.09 50.28
56.03 22.02 50.12
15.02
10.02
10.03
37.03 / 37.06 30.04 15.04 50.10
37.02 15.05 50.06
37.01 15.01
15.03
37.04 / 37.05
40.01
40.22 / 40.24
40.15 50.15
40.06 50.01 50.09
40.07 50.03 / 50.29
40.19 / 40.24 50.08 / 50.17
40.20 / 40.24 50.13
50.05 50.07
40.02 / 40.23
40.14 50.12
50.10
50.11
50.28
50.09
50.03 / 50.29
50.08 / 50.17
50.14 / 50.18
50.07
50.15
50.01 50.13 50.12
50.13 50.15
50.02
50.14 / 50.18
50.16 50.10
50.05
50.07 50.06
50.12
50.11
50.10
50.08 / 50.17 50.28
50.13
50.15 50.12
50.02 50.06
50.14 / 50.18
50.16
50.07
50.08 / 50.17 50.11
50.28
50.04 / 50.29
50.09
A A
50.10
50.09
B B
10 mm
[0.394"]
C
C
I II
D 30.04
10.03 10.03
50.07/50.14/50.18 2 1 50.10
50.05 50.06
50.11
50.28 50.28
50.29
50.11 50.04 50.09 50.08/50.17
50.08/50.17 15.04/15.05
50.29 50.09 37.01 15.01
50.03
37.04/37.05 15.03
37.02
15.02
37.03/37.06
40.15
40.06/40.07 40.15
(35.06) 3 40.06/40.07
(30.11) 3
35.01/35.05
D N
(40.09/40.13) (40.09/40.13) 40.12/40.13
15 Manufacturer's Declaration
Manufacturer's Declaration
in accordance with Machinery Directive 98/37/EC, Article 4 Paragraph 2
The designated product complies with the provisions of the following European Directives:
98/37/EC Machinery Directive
The conformity with these Directives is proven by complete adherence to the following standards:
Harmonized standards:
DIN EN 292-1 Safety of machinery; Basic concepts, general principles for design;
Part 1: Basic terminology, methodology
DIN EN 292-2 Safety of machinery; Basic concepts, general principles for design;
Part 2: Technical principles and specifications
DIN EN 294 Safety of machinery; Safety distances to prevent danger zones from being reached
by the upper limbs
DIN EN 563 Safety of machinery; Temperatures of touchable surfaces; Ergonomics data to
establish temperature limit values for hot surfaces
DIN EN 626-1 Safety of machinery; Reduction of risk to health from hazardous substances
emitted by machinery;
Part 1: Principles and specifications for machinery manufacturers
DIN EN 1012-2 Compressors and vacuum pumps; Safety requirements;
Part 2: Vacuum pumps
Commissioning is prohibited until it has been determined that the machine or system in which the product is to
be installed complies with the provisions of the directive.
Confirmation is provided by presenting the Declaration of Conformity and applying the CE marking.
(pp Erich Michael Wenzel, Management) (pp Dr. Uwe Seidel, Director of Development)
When returning the pump-motor unit/the machine for repair and/or maintenance purposes,
complete, sign and enclose this declaration.
The repair and/or maintenance of the returned pump-motor unit/machine in the workshop
will only be carried out if this declaration has been completed, signed and enclosed. Each
pump-motor unit/machine must be accompanied by a separate declaration.
The declaration must be attached to the outside of the packaging. In addition, prior to
shipment a copy of the declaration should be forwarded to the workshop in charge, e.g. by
fax.
This declaration may only be completed by authorized and qualified personnel of the
operator.
and has come in contact with the following substances which are subject to compulsory
marking or are detrimental to health:
Trade name: Chemical designation: Properties
(e.g. toxic, flammable,
corrosive, radioactive):
*)
Check where applicable
Prior to shipment the pump-motor unit/machine has been completely drained, purged and
cleaned thoroughly both inside and outside according to the operating instructions.
Special safety precautions are not necessary for further handling.
The following safety precautions are required for further handling:
Safety data sheets in accordance with the relevant national and local codes and regulations
are enclosed.
Index
A D
Accessories........................................... 80, 130 D side .............................................................. 7
After-Sales Service ................................. 1, 127 Damage........................................................... 8
Ambient air.................................................... 38 DANGER ......................................................... 8
Ambient conditions........................................ 38 Data, technical............................................... 18
Ambient temperature .................................... 38 Data, mechanical ..................................... 18
Operating conditions ................................ 31
Automatic lubricating device ....................... 120
Decalcifying ................................................. 105
Declaration of Clearance.....................128, 138
B
Decontamination .................................128, 138
back to back.................................................. 51 Definitions........................................................ 8
Base frame.................................................... 60 Delivery scope............................................... 56
Bearings........................................................ 53 Design ........................................................... 39
Dimensions.................................................... 18
C
Connections (as per ANSI) ...................... 23
Connections (as per DIN) ........................ 22
CAUTION........................................................ 8
Edges and Distances ............................... 19
Cleaning...................................................... 103 Welding neck flange for partial draining... 24
Commissioning ............................................. 83 Directives, European ................................... 137
Preparations for commissioning .............. 85 Discharge connection.................................... 71
Shut-down................................................ 89
Discharge pressure ................................... 7, 31
Start-up .................................................... 87
Compression pressure.............................. 7, 31 Disposal....................................................... 129
Compressor .................................................... 7 Documentation, technical.............................. 56
Connection.................................................... 66 Double mechanical seals .............................. 51
Connection variants of piping .................. 66 Double-acting mechanical seals ................... 51
Partial draining......................................... 66
Pipes/hoses (vacuum pump/compressor) 70 Double-flow structure .................................... 40
Connection for draining and flushing .. 79 Drain mechanical seals ................................. 93
Discharge connection ......................... 71
Inlet connection................................... 71 Draining ......................................................... 92
Operating-liquid port ........................... 74 Drive .............................................................. 64
Sealing liquid connection.................... 75
Requirements for pipes and pipe Drive motor.................................................... 64
connections......................................... 69 Driving side...................................................... 7
Connection for draining and flushing ............ 79
Connection variants ...................................... 56 E
Contents.......................................................... 3
End shields.................................................... 40
Cooling, increased ........................................ 42
European Directives.................................... 137
Cooling, normal............................................. 42
Exploded view ............................................. 132
Coupling........................................................ 64 Bearing inserts ....................................... 134
Crane ............................................................ 55 Entire machine ....................................... 133
External liquid feed........................................ 46
Cross-sectional diagram ............................. 132
Entire machine....................................... 135 External sealant supply ...........................46, 48
M
G
Machine........................................................... 7
Gases/vapors, pumped................................. 31
Machine set ..................................................... 7
Gases/vapors, to be transported .................. 17
Machinery Directive..................................... 137
Pressure................................................... 31
Temperature ............................................ 31 Maintenance................................................ 102
Types ....................................................... 31
Manual lifting ................................................. 54
Gear unit ....................................................... 64
Manufacturer ................................................... 1
Glossary.......................................................... 7
Manufacturer's Declaration ......................... 137
Transport instructions
WARNING
Improper handling of the machine during
transport can result in serious or even fatal
injuries!
Read operating instructions,
especially the following chapters:
Chapter 2, "Safety", Pg. 8,
Chapter 6, "Transport and Handling",
Pg. 54.
The information provided on this page only
represents a short version of the specified
chapters and cannot replace these!
Weight
Type 2BE3 ... 30. 32. 40. 42. 50. 52. 60. 62. 67. 72.
Weight (individual
machine)
without operating liquid
... without accessories
in tons 1.5 t 1.9 t 2.9 t 3.3 t 5.4 t 6.0 t 8.2 t 9.1 t 11.4 t 14.2 t
in short tons 1) 1.7 2.1 3.3 3.6 6.0 6.6 9.0 10.0 12.6 15.7
sh tn sh tn sh tn sh tn sh tn sh tn sh tn sh tn sh tn sh tn
... with separator and
Y-pipe
in tons 1.8 t 2.3 t 3.4 t 3.9 t 6.2 t 6.8 t 9.2 t 10.2 t 12.7 t 15.7 t
in short tons 1) 2.0 2.5 3.8 4.3 6.8 7.5 10.1 11.2 14.0 17.3
sh tn sh tn sh tn sh tn sh tn sh tn sh tn sh tn sh tn sh tn
1)
1 sh tn = 2,000 lbs