RUNNING WELL FOR YOU.

BPW BERGISCHE ACHSEN

Maintenance and service instructions for BPW chassis

MAINTENANCE WORK OF THE BRAKE SYSTEM BOLTED JOINT A n g l e f l a n g e / D r a w b a r BOLTED JOINT C h a s s i s r a i l / A x l e f l a n g e s BOLTED JOINT D r a w b a r / C h a s s i s r a i l CORNER STEADIES JOCKEY WHEEL BRAKE LINKAGE - S i n g l e a x l e
CLAMPING Locking nuts SL-Lock Adjustment nut
Check brake lining wear Hexagon screw Longitudinal
- every 5000 kilometres - Angle bracket Drawbar strut Angle bracket outer M 12x35 DIN 933 strut Chassis rail
The brake lining wear is dependent on the inner 105 mm
style of driving. Careful driving saves brake Brake
Disc
linings and tyres. As soon as a brake lining Linkage rod compensator
has been worn to a thickness of 2 mm, A-Frame member Cranked support Turn buckle Adjustment nut
Lock nut SL-Lock
the brake shoe must be replaced. Stiff or

10,5 mm
M 12 DIN 985 Lock nut
stretched brake springs, the coils of which
Disc M 12 DIN 985
are no longer closed tightly together, must BRAKE LINKAGE - T a n d e m a x l e
also be replaced. Hexagon screw
For visual check remove the plug (arrow) M 12x35 DIN 933 Brake Brake
Lock nut Heavy duty
from the brake plate. Locking nuts compensator compensator
M 12 DIN 985 cranked support Locking nuts
Replacement brake pad assemblies must Tightening torque: 92 Nm 48 mm
be replaced as a set for the individual axles. Hexagon screw Disc
Axle plate M 12x35 DIN 933 Brake
Tightening torque: 92 Nm
Re
adjustment of the brake system
- every 2000 - 3000 kilometers of travel - A B Tightening torque: 92 Nm
C D E Linkage rod
Turn buckle
compensator
SL-Lock
Adjustment nut
Turn buckle
Jack up the trailer. Release the towing
equipment and handbrake lever and brake
linkage (free from tension).
A F
Lock the reversing cam of the wheel brake SHOCK ABSORBERS
from the outside by means of a locking pin
65 BPW Identification Weight ranges
(item A, pin 4 mm) through the backplate. x.
ma order no. (Axle load)
Tighten the adjustment nut on the wheel 05.803.00.60.0 red 550 - 1050 kg
brake with a spanner turn hex adjuster Lm 05.803.00.61.0 blue 1050 - 1350 kg
until the wheel will not rotate in the Lm in 05.803.00.63.0 black 1350 - 1800 kg
ax = 2
direction of travel. A = 37
Centre the brake shoes by applying the 33
7
parking brake several times.
Front corner steady
Turn back the adjustment bolt by approx.
one turn, until no braking effectcan be felt
when the wheel is turned in a forward
B
standard and heavy duty
G
A-Frame
direction.
With parking brake activated check
weight capacity
chassis B EXPLODED VIEW - Wheel brake
equaliser bar is at right angles to brake
left and right (not to be used to BPW semi trailing arm Cable guide
rod. It may be necessary to readjust the
wheel side member tec Plug
brakes or adjust length of brake cables
jack up caravan) axle SWING V
(screw clevis in/out as required).
Remove 4 mm locking pin from reversing
fixed

B
J L
Circlip

cam. Return spring

To test, partially apply parking brake and loose
check for similar brake torque on all
wheels (in forward direction of travel).
Overrun F Brake plate
Adjusting bolt
hitch
Brake Linkage (see fig. E)
With the parking brake off and all brakes correctly set, readjust brake M H Chassis rail
Cable link
Reversing cam

rod length with turnbuckle nut or equaliser until there is neither free
play or tension. If necessary, adjust the nut of the brake cables. Tighten
all lock nuts after adjustment.
Safety or I Bolt
Expander
Spring clip

Adjusting nut

Note: Excessive travel on the handbrake lever or failure of the handbrake

standard unit Brake linkage rod Return spring
Screw 1600 kg axle
to operate properly may be due to brake wear or a poorly adjusted linkage. Retaining pin
Brake shoe kit Seal
Retaining clip Roller bearing
MAINTENANCE SCHEDULE - Axle G K
every 2000 - 3000

Jockey
1
E C Drum hub Drum hub
kilometres or

kilometres or

after 2 years

Jockey
every 5000

wheel A D
annually

annually

wheel clamping Wheel stud

initially

3 5 2 4 Wheel stud
Roller bearing
Maintenance work Roller bearing
Lock nut
Locking ring Split pin
Check wheel bolts for firm seating 1
Lock nut Cap
Check brake play, if necessary, readjust 2 2 TYPE PLATE - Axle
Cap
Check hub caps for firm seating 3
BPW code number Type of wheel brake
Check tyres for uneven wear
Check brake lining wear
-
4
1) BPW BERGISCHE ACHSEN KG D-51674 Wiehl Germany
Date
Chassis specifications may vary according to market requirements. BPWs policy of continuously improving their product may involve major or
minor changes on the chassis or accessories. The manufacturer reserves the right to alter specification, with or without prior notice, at any time. H
Check lateral play of wheel bearing. 5 5
If necessary change wheel bearing 46.27.379.915 S 2005-7 RASK
Hand brake lever Thread
WHEEL STUD FUNCTIONAL CHARACTERISTICS - Overrun brake systems INSTALLATION - Brake cable EXPLODED VIEW - Overrun hitch
09181

1)
1600 kg axle SCB 1505 03471
Washer
zul. Achslast
perm. axle capacity stat. 1500 kg 130 km/h Check wheel bolts for firm seating ZAF-1 ZAF-2 Lock nut
charge adm.
MAINTENANCE SCHEDULE - Drawbar after each wheel change Hexagon screw Hexagon screw

L
Brake lever Brake lever Remove the transport Adapter sleeve
1 1 Tube
3000 kilometres

cover Grease nipple

kilometres or

Type code of axle zul. stat. Achslast Gaiter

every 2000 -

Cap
or annually
every 5000
kilometres
after 500

Drawbar force
annually
initially

1
TYPE PLATE - Overrun hitch Pull rod (thrust force)
Disc Pull rod Lock nut
3 2 3 2
Lubricate
Type or wedge BPW code number Date Front bearing
Drawbar bearings at the housing of the 1 1 1 Tensile force
overrun hitch Lift off the upper cable Shock absorber
Rear bearing
Oil or grease brake lever 2 2 2 BPW BERGISCHE ACHSEN KG D-51674 Wiehl Germany hose support Hexagon screw
Grease sliding points on the height-adjusting 48.36.581.046 03395 Lock nut
device 3 3 3 Zugeinrichtung Auflaufeinrichtung
Lever
ZAF 2,0-1 Ausf. PAVSR 2,0 Ausf.MX Tighten wheel bolts crosswise using a Coupling head Yoke
20991

Maintenance work 2000 kg zul. Ges. Gew.

1089-2000 kg Insert the brake cable with
des Anhngers
torque wrench to the tightening torque for
100 kg zul. Sttzlast 100 kg its nipple into the expander
Check coupling head 1 1 wheel bolts (spanner widths 19)
F 1300 Prfzeichen 21.2.4.1.0.0039 71/320 DIRECTION OF TRAVEL lock tension bolt.
Check all movabel parts for ease of movement. 2 2 2 e1 00-0604 Dc18,03 E S100 94/20 Replace the cable hose Breakaway cable
M 12 x 1,5 M = 80-100 Nm

M J I
Freitragende Lnge abhngig vom zul. Gesamtgewicht des Anhngers nach besonderer Angabe.

Check safety cable for damage

Refer to BPW maintenance and operating instructions
3
Permissible total weight Max. drawbar load
Refer to BPW maintenance and
operating instructions! K Wheel brake
support.
Slide on the cable sleeve. Washer
Lock nut

BPW Bergische Achsen Kommanditgesellschaft, P.O. Box 12 80, D
51656 Wiehl, Phone +49 2262 78
0, info@bpw.de, www.bpw.de