LAMPIRAN

NERACA MASSA

FINISH MILL LINE I

Cement
Reject

SP

Cement Miil

BM

Fresh Feed

Perhitungan Neraca Massa:

Data yang diketahui:

Flow Clinker : 164.58 ton/hr

Flow Additive : 43.36 ton/hr
Flow Gypsum : 6.99 ton/hr
Flow Reject : 51.7 ton/hr
Flow Outlet Cement Mill : 214.93 ton/hr
Flow Cement : 266.63 ton/hr
Flow Fresh Feed : 214.93 ton/hr
N (Motor Power) : 45,02 KWH
MC Clinker :0
MC Gypsum : 0,1
MC Additive : 0,111
X Clinker :78,4 %
X Gypsum :3,2 %
X Additive :18,4 %
o
T Clinker : 150 C
o
T Additive : 30 C
o
T Gypsum : 30 C
o
T Cement outlet mill : 101 C
o
T inlet air : 25 C
o
T outlet air : 30 C
o
T reference : 25 C
P dynamic : mmH2O

P static : 72 mmH2O

Neraca Massa Pada Ball Mill

Reject

Clinker Additive

Additive
BALL MILL Clinker

Gypsum Gypsum

INPUT (basis 1 jam operasi)

1. Massa material klinker = fraksi massa klinker x flow fresh feed

= 0.784 x 214938,750 kg
= 168511.98 kg
Mc = MC klinker x Massa material klinker
= 0 x 168511.98 kg
= 0 kg

2. Massa material aditif = fraksi massa aditif x flow fresh feed

= 0.184 x 214938,750 kg
= 39548,73 kg
Mc = MC aditif x Massa material aditif
= 0.111 x 39548,750 kg
= 29596,9013 kg

3 Massa material gibsum = fraksi massa gibsum x flow fresh feed

= 0.032 x 214938,750kg
= 6878,04 kg
Mc =MC gibsum x Massa material gibsum
= 0.1 x 6878,04 kg
= 853,244 kg

Total Massa Material = 214938,750 kg

Total Mc = Mc klinker + Mc aditif + Mc gibsum

= 0 kg + 29596,9013 kg + 53,244 kg
= 5153,37147 kg

4.Reject = 51700 kg
 Total Input = Total Massa Material + Reject + Total Mc
material
= 14938,750 kg + 51700 kg + 5153,37147kg
= 271.792,121 kg

OUTPUT (basis 1 jam operasi)

1. Cement Mill
1. Massa material klinker = Fraksi massa klinker x total inlet
= 0.784 x 266638,75 kg
= 209044,78 kg

2. Massa material aditif = Fraksi massa aditif x total inlet

= 0.184 x 266638,75 kg
= 49061,53 kg

3. Massa material gibsum = Fraksi massa gibsum x total inlet

= 0.032 x 266638,75 kg
= 8532.44 kg

Total Massa Material Cement Mill = 266638,75 kg

2. Total Mc = Mc klinker + Mc aditif + Mc gibsum

= 0 kg + 29596,9013 kg + 53,244 kg
= 5153,37147 kg

Total Output = Total massa material cement mill + Total

Mc

= 266638,75 kg + 266638,75 kg

= 271.792,121 kg
 INPUT Kg/hr OUTPUT Kg/hr

Clinker 168511.98 Clinker 209044,78

Mc clinker 0,00 Additive 49061,53

Gypsum 8532.44

Additive 39548,73 kg

Mc Additive 29596,9013 Mc.Total 5153,37147

Gypsum 6878,04

Mc gypsum 853,244

Reject 51700

Total 271.792,121 Total 271.792,121

Neraca Massa pada Separator

SEPARATOR
Cement Mill Reject

Cement

INPUT (basis 1 jam operasi)

1. Cement mill

1. Massa material klinker = Fraksi massa klinker x total inlet

= 0.784 x 266638,75 kg
= 209044,78 kg

2. Massa material aditif = Fraksi massa aditif x total inlet

= 0.184 x 266638,75 kg
= 49061,53 kg

3. Massa material gibsum = Fraksi massa gibsum x total inlet

= 0.032 x 266638,75 kg
= 8532.44 kg

Total Massa Material Cement Mill = 266638,75 kg

Total Input = 266638,75 kg

OUTPUT (basis 1 jam operasi)

1.Reject

1. Massa material klinker = Fraksi massa klinker x Total reject

= 0.784 x 51700 kg
= 40532,8 kg

2. Massa material aditif = Fraksi massa aditif x Total reject

= 0.184 x 51700 kg
= 9512,8 kg
 3. Massa material gibsum = Fraksi massa gibsum x Total reject
= 0.032 x 51700 kg
= 1654,4 kg

Total massa material reject = 51700 kg

2. Cement

1. Massa material klinker = fraksi massa klinker x flow fresh feed

= 0.784 x 214938,750 kg
= 168511.98 kg

2. Massa material aditif = fraksi massa aditif x flow fresh feed

= 0.184 x 214938,750 kg
= 39548,73 kg

3 Massa material gibsum = fraksi massa gibsum x flow fresh feed

= 0.032 x 214938,750kg
= 6878,04 kg

Total Massa Material Cement = 214938,750 kg

Total Output = Total massa material reject + Total massa

material cement

= 51700 kg + 214938,750 kg

= 266638,75 kg
 INPUT Kg/hr OUTPUT Kg/hr

Clinker 209044,78 Clinker 168511.98

Additive 49061,53 Additive 9512,8

Gypsum 8532.44 Gypsum 6878,04

Reject 51700

Total 266638,75 Total 266638,75