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Microporous and Mesoporous Materials 108 (2008) 2940


www.elsevier.com/locate/micromeso

Bridging the gap between micropores and mesopores by the controlled


transformation of bifunctional periodic mesoporous silicas
S. Shylesh a, Ch. Srilakshmi b, A.P. Singh a,*
, B.G. Anderson b

a
Inorganic and Catalysis Division, National Chemical Laboratory, Pune 411 008, India
b
Schuit Institute of Catalysis, Eindhoven University of Technology, P.O. Box 513, 5600MB, Eindhoven, The Netherlands

Received 7 July 2006; received in revised form 17 March 2007; accepted 19 March 2007
Available online 4 April 2007

Abstract

Novel bifunctional periodic mesoporous silicas having high content of organic groups in the pore channels and chromium in the frame
wall has been synthesized by direct co-condensation method, using organo trialkoxysilanes (chloro propyl, vinyl, methyl), chromium
nitrate and tetraethyl orthosilicate, in presence of cetyltrimethyl ammonium surfactants. The obtained materials show one main peak
in the XRD patterns up to a molar ratio of 1:1 between TEOS and organosilane in the synthesis gel and N2 adsorptiondesorption anal-
ysis shows that the mesopore structure remains intact after the surfactant removal process. Among the organosilanes, chloro propyl and
vinyl pendant chromium samples shows a shift in the main peak to higher 2-theta values with a corresponding decrease in pore volume
and pore diameter, with the percentage of organosilane functionalization. Small-pore silicas and chromium silicas can be prepared from
the large pore mesoporous MCM-41, by eectively removing the organic groups by calcination. By this method, the pore size of the
material can be tailored into the super-microporous region, without changing the chain length of the surfactant used in the assembly
process. The shrinkage in pore size is dependent on the nature and percentage of the organic pendant groups that the chloro propyl
and vinyl pendant mesoporous materials show the maximum pore size shrinkage than the small chain length methyl units. Because
of the tailorable pore size and with better textural characteristics, chromium-silica materials nd applications in the eld of shape selec-
tive heterogeneous catalysis, as demonstrated in the oxidation reaction of cyclohexane, than the conventional metal-containing mesopor-
ous materials.
 2007 Elsevier Inc. All rights reserved.

Keywords: Bifunctional silicas; MCM-41; Chromium; Cyclohexane; Oxidation

1. Introduction the content of organic groups determine the specic prop-


erties of these nanocomposites like the surface hydropho-
Soon after the discovery of mesoporous materials of the bicity, hydrothermal, thermal and mechanical properties.
M41S family by Mobil researchers, ordered mesoporous However, the uniformity of the organic groups inside the
materials possessing high content of organic groups consti- pore channels aects the surface properties, functionalized
tute an active research area [16]. These organicinorganic organic group reactivity and the accessibility of the porous
hybrid materials with reactive groups are unique as they network for further modications.
oer potential advantages than the pristine silica analog There are two methods by which organic groups of
for various surface modications, and are widely explored desired functionality can be loaded on mesoporous support
in the eld of catalysis, separation science, adsorption, surfaces; viz. direct co-condensation method or post-syn-
sensing and so forth [712]. Importantly, the nature and thesis grafting method [79]. Generally, post-synthesis
method is the commonly and routinely used procedure
*
Corresponding author. Tel.: +91 20 2589376; fax: +91 20 25893761.
for the synthesis of organicinorganic hybrid mesoporous
E-mail addresses: ap.singh@ncl.res.in (A.P. Singh), B.G.Anderson@ materials. In this process, a surface reaction of the silanol
tue.nl (B.G. Anderson). groups of mesoporous materials (surfactant-free) with the

1387-1811/$ - see front matter  2007 Elsevier Inc. All rights reserved.
doi:10.1016/j.micromeso.2007.03.039
30 S. Shylesh et al. / Microporous and Mesoporous Materials 108 (2008) 2940

desired organic coupling groups is eectively utilized. How- allows shape selective catalytic transformations, which are
ever, the time-consuming two-step synthesis procedure, not possible with the zeolite catalysts. Very recently, Bag-
instability of the inorganic framework at higher loadings shaw and Hayman showed the synthesis of microporous
and the inhomogeneous distribution of organic groups materials using x-hydroxy-bolaform surfactants while
make the process less demanding [8,13]. On the other hand, Sun and Wang had shown that using adamantamine as a
the direct co-condensation method helps to modify the sur- surfactant one can prepare porous materials in the super-
face of mesoporous materials in a single step with control- microporous region [26,30]. In an another way, small-pore
lable as well as homogenous distribution of organic species. silicas with lower unit cell dimensions can be prepared from
Moreover, following this method, organic-rich mesoporous alkyl trimethylammonium surfactants, due to the excep-
materials can be prepared and on an average 4050% sili- tionally large degree of shrinkage upon surfactant removal
con atoms carrying organic groups can be eectively by calcination process [25,3436]. Kruk et al. had shown
synthesized [1416]. However, many of the synthesis that vinyl-functionalized mesoporous organosilicas can be
methods reported in the literature shows that at higher transformed via calcination into ordered microporous sili-
loadings, materials with very low channel ordering as well cas with pore diameters tailorable from 2.5 to 1.4 nm by
as inhomogenity in the functionalized groups are obtained. using an appropriate loading of the vinyl-functionalized
Hence, careful and judicious synthesis procedures are precursor [28]. Thus, by increasing the calcination temper-
needed in the synthesis of organicinorganic hybrid ature one can tailor the d spacing and pore size of mesopor-
mesoporous materials, unless results in the disordering of ous materials, but disordered materials are usually
the mesoporous material with concomitant phase separa- obtained. Hence, new synthesis methods for ordered por-
tions, viz. organosilica rich and silica rich phases. ous silicas having pore sizes in the super microporous
One of the well-studied and widely used mesoporous region is alluring and we had achieved this target by eec-
catalyst support is the one-dimensional channel oriented, tively introducing organic and inorganic groups in to the
MCM-41 due to their unique high surface area, hexagonal periodic mesoporous structures.
channels arrays as well as simple synthesis protocols [1,17]. Herein, we suggest an alternative route towards the syn-
Although numerous synthesis procedures are present in lit- thesis of materials having tailorable pore sizes, typically in
erature for the single site functionalization on MCM the super-microporous region, and more importantly with
related materials, very few reports and limited success are a catalytic functionality. The novelty of the current synthe-
obtained over bifunctional groups [15,16,1820]. Bifunc- sis procedure is that metal-containing porous materials,
tional mesoporous materials containing organic groups with tailorable pore sizes, can be fabricated by simply vary-
and transition metals are versatile that their applications ing the nature or percentage of the organic groups. These
can be tuned in diverse areas, where the organic groups organic groups can be further sacriced so that that the
play the role of providing improved hydrophobicity and pore size of the materials can be eectively tailored from
the presence of metals provide the catalytic property the mesoporous region to the super-microporous region.
[21,22]. Thus the current state-of-art method has to be Further, compared to the earlier literature reports where
improved so that one can design a periodic mesoporous sil- the property of single silylating agents was studied, the
ica material having bifunctional sites of tunable pore sizes. present study probed in detail the shrinkage eect by taking
For the past decade, the design and synthesis of porous three dierent silylating agents having varying carbon
materials having pore size >3 nm have been the main area numbers like methyl (1C), vinyl (2C) and propyl (3C). A
of research, utilizing the chain length of the surfactant hallmark of the present synthesis protocols is that the prep-
groups, micelle expanders, and using various polymeric aration of bifunctional mesoporous materials that have
surfactants [23,24]. However, solid materials having pore functional groups inside the mesoporous matrix can be
sizes in between that of zeolites and mesoporous materials designed according to the requirement and hence a variety
(super microporous region, 1622 A) received less attention of materials can be prepared using the synthesis procedure
and hence ordered silicas that eectively bridge the gap reported herewith.
between the conventional microporous zeolites and the
mesoporous materials is overwhelming [2528]. Earlier
such materials are synthesized by using surfactants of short 2. Experimental
alkyl chain length like the hexyltrimethylammonium sur-
factant or octyltrimethylammonium surfactants or short 2.1. Materials
chain neutral templates. Unfortunately, these materials
show poorly ordered structure, reveal the tendency to col- Tetraethylorthosilicate (TEOS) and cetyltrimethylam-
lapse the pore structures upon storage and the reproduc- monium bromide (CTMABr) was obtained from Aldrich
ibility of synthesis procedures are not promising [2933]. chemicals, chromium nitrate (Cr(NO3)3 6H2O) was
Therefore, one of the major goals in the synthesis of porous obtained from Loba Chemie. 3-Chloropropyltriethoxy
materials was the development of materials having pores in silane (Cl-ES), triethoxyvinyl silane (Vi-ES), trimethoxym-
the borderline between microporous and mesoporous ethyl silane (Me-MS) and all other reagents were procured
materials with catalytic properties. Such a material further from Lancaster.
S. Shylesh et al. / Microporous and Mesoporous Materials 108 (2008) 2940 31

2.2. Synthesis of organo-functionalized silicas (0.90 g, 4.5 mmol, x = 15%) was added slowly with vigor-
ous stirring for approximately 30 min. An aqueous solution
Organic-functionalized mesoporous silica samples were of chromium nitrate (0.34 g, 0.8 mmol, y = 0.018) was then
synthesized using the following gel composition: added to the above mixture with vigorous stirring. The
(1  x)TEOS:xX-ES:0.25CTMABr:0.25Na2O:60H2O. The mixture was stirred for 6 h under room conditions and then
amount of organosilane was varied from x = 1560 in case aged at a temperature of 100 C for 48 h. The product
of all organosilanes. The synthesis procedure for chloro obtained was then ltered, washed with copious amounts
propyl functionalized mesoporous silica was typically fol- of water and dried under ambient conditions for 5 h to
lowed as follows. In a 250 ml plastic bottle, a solution of obtain a green ne powder. A similar procedure was car-
CTMABr (2.6 g, 7.1 mmol), NaOH (0.57 g, 14.2 mmol) in ried out for the other chromium-containing organosilane
water (30 g) was prepared under room conditions and samples, that instead of Cl-ES, Vi-ES and Me-ES was
was stirred for 15 min. To this mixture, a solution of TEOS added with the TEOS silica source. Chromium-containing
silica source (5 g, 24 mmol) as well as Cl-ES (0.90 g, Me-ES, Vi-ES samples prepared with 30% and above
4.5 mmol, x = 15%) was added slowly with vigorous stir- organic loadings as well as Cl-ES samples prepared with
ring for approximately 30 min. The mixture was stirred 50% and above loadings remain as a thick gel after aging.
for 6 h under room conditions and then aged at a higher For these samples the solvent was removed by simple evap-
temperature of 100 C for 48 h. The product obtained oration and the thick, jelly, solid material was crushed in a
was then ltered, washed with copious amounts of water mortar to obtain a green powder. For comparison, chro-
and dried under ambient conditions for 5 h to obtain a mium-containing MCM-41 sample was also prepared
white ne powder. A similar procedure was carried out under the present synthesis conditions, but without the
for the other organosilanes, that instead of Cl-ES, Vi-ES addition of any organosilane source. The surfactant
and Me-MS was added with the TEOS silica source. The occluded inside the pores of the hybrid samples was
Me-MS samples prepared with 30% and above loadings removed by stirring the as-synthesized sample with an
as well as Cl-ES and Vi-ES samples prepared with 50% HClEtOH mixture (0.5 g/100 ml) at 60 C for 6 h. The
and 60% loadings remain as a thick gel after aging. For product was then ltered, washed well with ethanol and
these samples the solvent was removed by simple evapora- dried in vacuum. The surfactant-extracted, chromium-con-
tion and the thick, jelly, solid material was crushed in a taining chloro propyl sample is denoted as CyClEx, vinyl
mortar to obtain a pale yellowish powder. The surfactant silane is denoted as CyViEx, methyl silane is denoted as
occluded inside the pores of the hybrid samples was CyMeEx, where x stands for the amount of organosilane
removed by stirring the as-synthesized sample with an added and y stands for Si/Cr ratio. Chromium-containing
HClEtOH mixture (0.5 g/100 ml) at 60 C for 6 h. The small-pore silica samples were also prepared from the as-
product was then ltered, washed well with ethanol and synthesized samples by calcination at 540 C for 12 h,
dried in vacuum. The surfactant-extracted samples under air atmospheres, at a heating ramp of 1/min. The
obtained from chloro propyl sample is denoted as ClEx, calcined samples obtained from chloro propyl sample was
vinyl silane is denoted as ViEx, methyl silane is denoted denoted as CyClCx, vinyl silane is denoted as CyViCx,
as MeEx, where x stands for the amount of organosilane methyl silane is denoted as CyMeCx. The surfactant-
added. Porous silica samples were also prepared from the extracted Cr-MCM-41 sample prepared without any
as synthesized samples by calcination at 540 C for 12 h, organosilanes is denoted as CRE while the calcined sample
under air atmospheres, at a heating ramp of 1/min. The is denoted as CRC.
calcined samples obtained from chloro propyl containing
sample was denoted as ClCx, vinyl silane is denoted as 2.4. Sample characterization
ViCx, methyl silane is denoted as MeCx.
PXRD patterns of the samples were recorded on a Rig-
2.3. Synthesis of chromium-containing organosilicas aku D MAX III VC instrument using Ni-ltered Cu Ka
radiation (k = 1.5404 A), with a step size of 0.02. N2
Organic-functionalized chromium-containing mesopor- adsorptiondesorption isotherms, pore size distributions
ous silica samples were synthesized using the following as well as the textural properties of the hybrid materials
gel composition: (1  x)TEOS:xX-ES:0.25CTMABr:0.25- were determined at 196 C by a NOVA 1200 (Quanta
Na2O:yCr2O3:60H2O. The amount of organosilane was chrome) instrument. Before analysis, the samples were acti-
varied from x = 1560 in case of all organosilanes and y vated at 200 C for 6 h under vacuum and then the adsorp-
is 0.018, Si/Cr = 27. A typical synthesis procedure for tiondesorption was conducted by passing nitrogen into
chromium-containing chloro propyl functionalized meso- the sample, which was kept under liquid nitrogen. The
porous silica was as follows. In a 250 ml plastic bottle, a average pore size of the samples was deduced from the den-
solution of CTMABr (2.6 g, 7.1 mmol), NaOH (0.57 g, sity functional theory (DFT) method and was also esti-
14.2 mmol) in water (30 g) was prepared under room con- mated using a geometrical equation derived under the
ditions and was stirred for 15 min. To this mixture, a solu- assumption of a 2-D hexagonal honeycomb porous
tion of TEOS silica source (5 g, 24 mmol) and Cl-ES structure.
32 S. Shylesh et al. / Microporous and Mesoporous Materials 108 (2008) 2940

0:5
wd cd 100 qV p =1 qV p 1 (activated at 200 C/2 h) and was heated at a constant tem-
perature of 70 C under magnetic stirring (ca. 800 rpm).
where c is a constant equal to 1.213 for cylindrical pore After reactions, the reaction mixture was cooled to room
geometry, q is the pore wall density equal to 2.2 g cm3 conditions and the catalysts were separated from the reac-
for silicas, Vp is the primary pore volume and d100 is the tion mixture by centrifugation. The oxidized products were
(1 0 0) XRD interplanar spacing. analyzed on a gas chromatograph (HP 6890) equipped with
Solid-state 13C CP MAS NMR and 29Si MAS NMR a ame ionization detector (FID) and a capillary column
spectra were recorded on a Bruker MSL 300 NMR spec- (5 lm cross linked methyl silicone gum, 0.2 mm 50 m).
trometer with a resonance frequency of 75.5 MHz and The formation of carboxylic acid side products was deter-
59.6 MHz for 13C and 29Si using 4 mm zirconia rotors mined by performing the GC analysis after conversion in
and a sample spinning frequency of 3 kHz. 13C spectra to the respective methyl esters.
were collected with 70 rf pulses, 5 s delay while 29Si spectra
were collected with 70 rf pulses, 30 s delay and in both
3. Results
cases with 6000 scans. The chemical shifts were refer-
enced to glycine and TMS, respectively, for 13C and 29Si.
3.1. Powder X-ray diraction and N2 adsorption isotherms
Raman spectra were measured using a Bruker RFS 100/S
spectrometer equipped with a Nd:YAG laser (1064 nm)
XRD patterns of surfactant-extracted organic-function-
and an InGaAs detector. A laser power of 75 mW was
alized mesoporous silica samples with dierent percentage
used. Spectra were acquired from 4000 to 25 cm1 at a res-
of organic groups are shown in Fig. 1. The surfactant-
olution of 4 cm1. In order to increase the signal-to-noise
extracted samples shows larger peak intensities than the
ratio 2000 scans were coadded. Temperature studies were
as-made samples and these dierences arise due to the
performed by placing the powdered sample into a Specac
enhanced contrast in electron density after the removal of
Environmental ChamberTM DRIFTS cell modied with a
the surfactant from the pore channels than the surfac-
near-infrared-transparent quartz window. In order to
tant-silicate samples [37]. Regardless of organosilane, the
enable quantitative measurement of intensity changes
intensity of the d100 peak as well as higher ordered reec-
boron nitride powder was physically mixed (1 wt%) with
tions decreased with an increase in the percentage of
the powdered sample. Boron nitride is stable to high tem-
organosilica loading up to 50%, where after no reections
peratures and its Raman spectrum contains a single,
are observed. With methylsilanes no XRD peaks are
intense band at 1365 cm1 (no band overlap with the sam-
observed at a high loading of 50%, while the chloro propyl
ples measured here). After measuring the Raman spectrum
and vinyl-pendant silica samples retains the structure.
at room temperature the sample was heated in situ in ow-
Notably, a decrease in d100 spacing or an increase in 2h
ing articial air (20 ml/min) to 100 C, held for 60 min, and
value is observed with the organosilane loading. The reduc-
then cooled to room temperature where the Raman spec-
tion in unit cell size with the percentage of organic pendant
trum was remeasured. This process was then repeated at
groups indicate that the organic groups gets loaded in the
200 C, 300 C and 400 C for each sample. Diuse reec-
frame wall positions and it is interesting that with respect
tance UVVis spectra were recorded in the range 200600
to the nature of organosilane, the unit cell shrinkage varies
nm with a Shimadzu UV-2101 PC spectrometer equipped
(Fig. S1, Table 1).
with a diuse reectance attachment, using BaSO4 as the
Elemental analyses of the hybrid samples were also car-
reference. The as-synthesized samples were kept at 100 C
ried out for a better understanding about the percentage of
for 5 h while the calcined samples were treated in dry air
organic group functionalization. The mole percentage of
atmosphere at 550 C for 5 h and ushed with an inert
atmosphere, repeatedly, before the spectra was taken.
A B C
2.5. Oxidation of cyclohexane
c c c
Cyclohexane oxidation reactions were carried out in a
Intensity / a.u.

10 ml round bottom ask tted with a water-cooled con-


denser using non-aqueous tert-butyl hydroperoxide, b
b
TBHP, as an oxidant. For that, stock solutions of tert- 100 b
100 100
butyl hydroperoxide in cyclohexane were prepared by
extraction of TBHP (70%) in cyclohexane. Phase separa- a
tion was promoted by the addition of NaCl in the aqueous a a

layer and nally the organic layer was dried over MgSO4.
The reactant mixtures of cyclohexane (10 mmol, E-Merck, 2 3 4 2 3 4 2 3 4
2 / degree
99%, dried over 4 A molecular sieves), oxidant (10 mmol,
E-Merck) and acetone solvent (5 ml, E-Merck, 99%, dried Fig. 1. XRD patterns of organosilica samples (A) ClEx, (B) ViEx and (C)
over 4 A molecular sieves) was added to 0.1 g of catalyst MeEx; (a) 15% loading, (b) 30% loading and (c) 50% loading.
S. Shylesh et al. / Microporous and Mesoporous Materials 108 (2008) 2940 33

Table 1
Structural properties of organo-functionalized chromium samplesa
Sample d100 (nm) SBET (m2 g1) SEX (m2 g1) Vt (cm3g1) Vp (cm3 g1) Dp (nm)
wd DFT
C27ClE15 3.5 581 41 0.52 0.47 3.0 2.9
C27ClE30 3.4 583 119 0.48 0.44 2.8 2.7
C27ClE50 3.2 441 204 0.45 0.37 2.6 2.5
C27ViE15 3.1 320 33 0.41 0.37 2.5 2.6
C27ViE15-(P) 3.6 535 38 0.45 0.41 2.9 3.0
C27MeE15 3.4 412 58 0.36 0.31 2.6 2.7
CRE 3.8 455 63 0.39 0.37 3.0 2.9
a
d100, XRD (1 0 0) interplanar spacing; SBET, specic surface area; SEX, external surface area; Vt, total pore volume; Vp, primary pore volume; Dp, pore
diameter determined using Eq. (1) (wd); DFT, pore size determined using density functional theory method.

organosilanes loaded versus the input concentration of Thus the dierence in the percentage of functional groups
organosilanes is shown in Fig. S1 (Supporting Informa- incorporated depends on the intrinsic properties of the
tion). Despite the high amounts in the synthesis gel, the organosilanes itself. Hence, in order to increase the surface
nal products contain fewer organosilanes and at higher coverage of organic groups in hybrid mesoporous materials
loadings the percentage of incorporation is very less. In and to enhance the condensation between the organosil-
addition, the percentage of organic functionalization varied anes and TEOS, the current synthesis was done at higher
with respect to the nature of the organosilane and it was temperature viz. 100 C.
found that the methyl-groups show less functionalization Observing the eect of reduction in d100 values with the
while the vinyl- and chloro propyl-terminated samples percentage of organo functionalization, the unit cell
show an almost similar loading. The higher organic func- shrinkage eect in presence of an inorganic cation was fur-
tionalization of chloro propyl and vinyl groups shows the ther probed. Since chromium is presumed to anchor on the
uniform organization of the trialkoxy silyl groups at the defect sites of porous materials and thereby reduce the pore
Gouy-Chapman region of the surface of micelles and their size of the material, chromium nitrate was considered as
increased chain lengths may helps in the rapid cross-link- an ideal precursor, so that we can prepare mesoporous
ing/condensation of the micelle-oriented trialkoxy organo- material with tailorable pore sizes and with a catalytic
silanes [38]. Hence, the increased unit cell shrinkage functionality. The XRD patterns of chromium-containing
observed with the percentage of vinyl- and chloro propyl organosilica materials, prepared using organosilanes and
organic groups may arise due to the increased condensa- chromium are shown in Fig. 2A. All the as-synthesized
tion reactions between the silicate species and organosili- samples show the characteristic reections of mesoporous
cate species. It is anticipated that the high temperature materials having 2D hexagonal arrangement of pore chan-
employed in the synthesis provides a better hydrolysis rate nels. This result shows that in presence of organic modiers
of the alkoxy silanes, which may enhance the condensation (15%) and chromium (2%), no phase separation had
rate between the silicates and the organosilicates. Hence, in
an attempt to understand the eect of temperature in the
hydrolysis and condensation of organosilanes, the syn- 100 A B
thesis of organo-modied mesoporous materials are also
carried out under room temperatures. However, after sur-
factant removal by solvent extraction or calcination the
XRD patterns are featureless, even for the ClE15 sample,
Intensity / a.u.

e
which shows that the stability of the materials was less 110
for the samples synthesized under room temperatures. 200 210 e d
Elemental analysis results show that 6% of chloro propyl
groups get loaded over the mesoporous support. The d c
decreased stability as well as the lower loading of organic c
groups, under room temperature, may arise due to the dif- b
b
ference in the hydrolysis/condensation rates of both silica a
species. It is known that the hydrolysis rate of trialkoxy a
organosilanes are generally slower than the rate of TEOS 2 4 6 8 10 20 40 60
due to the electron donating ability of the alkyl groups 2 / degree
bonded to the silicon of the SiR species [1416]. For
Fig. 2. XRD patterns of (A) surfactant-extracted hybrid chromium-
instance, the hydrolysis rate of SiCH3 proceeds much containing samples and (B) calcined samples, where (a) Si-MCM-41, (b)
slower than the other SiR species used, supported by the Cr-MCM-41, (c) methyl chromium silica, (d) vinyl chromium silica and (e)
lower loading of methyl-groups, from elemental analysis. chloro propyl chromium silica.
34 S. Shylesh et al. / Microporous and Mesoporous Materials 108 (2008) 2940

Table 2
Structural properties of small-pore chromium silicasa
Sample d100 (nm) SBET (m2 g1) Sex (m2 g1) Vt (cm3 g1) Vp (cm3 g1) Dp (nm)
wd DFT
C27ClC15 2.8 719 50 0.46 0.42 2.3 2.5
C27ViC15 2.6 672 70 0.34 0.30 1.9 2.0
C27MeC15 2.8 808 72 0.39 0.38 2.2 2.0
CRC 3.0 711 83 0.36 0.35 2.4 2.3
a
Notations are similar as in Table 1.

occurred. However, XRD patterns are featureless for struc- N2 adsorptiondesorption analysis of surfactant-
tural interpretation for chromium-containing mesoporous extracted chromium-containing samples having 15% chloro
samples synthesized with greater than 15% organic groups, propyl groups shows type IV isotherms with a capillary
except the chloro propyl-terminated chromium sample. condensation step in the low-pressure region (P/Po  0.2
Thus a high concentration of vinyl or methyl silanes 0.3) and an almost constant adsorption in the high-pressure
(>15%) and chromium in the synthesis gel restrict the con- region (Fig. 3A). Increasing the content of chloro propyl
densation of the silicate species to form stable inorganic groups in the pore channels resulted in a shift in the type
framework while the chloro propyl mesoporous sample of isotherm and at >15% chloro propyl loading the iso-
retains one reection up to a loading of 50%. therm changed from type IV to type I. According to
Compared to surfactant-extracted samples, chromium- IUPAC classication, type IV isotherms relates to capillary
containing organosilicas shows a pronounced contraction condensation steps, characteristics of the mesoporous
after calcination (Table 2, Fig. 2B). The enhanced pore size materials (250 nm), while type I isotherms are characteris-
shrinkages may arise due to the low degree of silica conden- tic of microporous or super microporous materials (<2 nm)
sation or due to the strong interactions between the sur- [32]. The change in type of isotherm with the percentage of
factants and the inorganic salts. So after calcination organic group loading is accompanied by a concomitant
treatments chromium-containing materials with d spacing decrease in the textural qualities of the samples. The BET
as low as 2.6 nm can be prepared. Notably, it was also surface area, pore volume and the pore size observed for
observed that compared to the non-modied chromium all the surfactant-extracted samples are given in Table 1.
sample, the organo-modied chromium samples shows In particular, the external surface area as well as the dier-
the absence of Cr2O3 in the wide-angle XRD patterns ence between the total pore volume and primary pore vol-
(denoted by arrows in Fig. 2B). Thus the presence of larger ume increases after 15% loading of organic groups in case
organo spacers introduced into the synthesis gel, like the of chloro propyl pendant samples. Such changes may pos-
chloro propyl, reduces the formation of Cr2O3 and its for- sibly relate to the development of secondary porosity. Since
mation gets decreased with the chain length of the organo- secondary porosity was not observed for materials pre-
silanes. These results demonstrate that by a judicious pared with 15% organosilanes, the additional porosity fea-
choice of the SiR groups, chromium-containing mesopor- tures of the materials observed at higher organosilane
ous materials without any crystalline Cr2O3 species can be loadings may probably results from the phase separations,
synthesized with Si/Cr ratios as low as 27. viz. silica rich and organosilica rich phases, and are

CRE, C27CE15 A 500 C 27CC 15 B


C27CE50, C27CE 30 C27 MC 15
1000 C27VE15, C ME15
27 C 27VC 15
C27VE15-(P), Si-MCM-41
-1

CRC
Adsorbed volume / ccg
-1

400
Adsorbed volume / ccg

800

+200
+200
600 300
+150

+100

400
200

200
100

0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 0.0 0.2 0.4 0.6 0.8 1.0
P/Po P/P o

Fig. 3. (A) Nitrogen adsorptiondesorption isotherms of surfactant-extracted chromium-containing mesoporous organosilicas and (B) calcined samples.
S. Shylesh et al. / Microporous and Mesoporous Materials 108 (2008) 2940 35

supported by the distinct hysterisis loop observed in the assigned to Q4 [Si(OSi)4, siloxane], Q3 [Si(OH)(OSi)3, single
high-pressure regions of C27ClE50 sample [14]. Interest- silanol], Q2 [Si(OH)(OSi)3, geminal silanol], T3 [SiR(OSi)3]
ingly, among the chromium-containing hybrid samples, and T2 [Si(OH)R(OSi)2] sites, respectively [1416]. The
the C27ViE15 sample shows an unusual sharp decrease in unmodied Si-MCM-41 sample shows the presence of
the textural qualities. A possible reason for this result can broad resonance peaks from 95 to 110 ppm, indicative
be due to the uncontrolled polymerization of the vinyl for a range of SiOSi bond angles, and it is noteworthy
groups in presence of chromium in the synthesis gel. In that the sample contains large amounts of Q3 sites showing
order to conrm this pore blockening, an additional exper- a reduced framework cross-linking (Fig. S2). Compared to
iment was carried out that to an alcoholic solution of Si-MCM-41, chromium and organic pendant group con-
Si-MCM-41, vinyl silane and chromium was added at dif- taining samples shows a decrease in the Q3 + Q2 sites show-
ferent time intervals. The N2 adsorptiondesorption of this ing that the material posses few residual silanols, resulting
sample [C27ViE15-(P)] is shown in Fig. 3A. Contrary to the in siliceous pore wall structure with higher degree of silica
direct synthesized C27ViE15 catalyst, this sample retains the condensation (Table S1). The decrease in the Q3 and Q2
capillary condensation step with improved textual qualities signals after organo functionalization suggests that the
showing that the vinyl groups had undergone polymeriza- functionalization proceeds by the simultaneous cooperative
tion but in a controlled manner (see Section 3.2). Since assembly or co-condensation of the TEOS and the organo-
the vinyl silane is added 1 h before the addition of chro- silanes at the structure-orienting micelle interface. Presence
mium salts, it is possible that the vinyl source gets xed of Q3 sites, even after high organic group loading, suggest
over the support samples and in presence of chromium that the decreased structural regularity observed for vinyl
salts they may undergo controlled polymerization and and methyl silanes (>15%) does not arise from the lack
eectively cover the inner wall surface of the mesoporous of charge balancing silanols and hence further modica-
material, with better wall thickness. tions in the current synthesis protocols can incorporate
The formation of ordered super micropores in the sam- more organosilanes. However, such a possibility can be
ples, after calcination, was further deduced from the N2 utilized for the synthesis of multi-functional organic
sorption isotherms. Nitrogen adsorptiondesorption iso- inorganic hybrid mesoporous materials, by various
therms of calcined chromium-containing materials having post-synthesis modications. In particular, it can be noted
15% organosilanes are shown in Fig. 3B. The adsorption that the Q3/Q4 ratio is lower for the chloro propyl contain-
isotherms are of type I and are similar to the isotherms ing samples. This observation supports the results observed
observed with the short chain templated materials [26 from the XRD analysis that an increase in the chain length
29]. The isotherms shows a condensation in the low-pres- of the organic pendant groups, helps to intercalate with the
sure region, somewhere around P/Po = 0.150.2, indicating surfactant groups in the self assembly process leading to a
the formation of pores less than 2 nm diameter, typically in better incorporation with better framework cross-linking.
the super microporous region. Since the position of capil- In addition, the chloro propyl pendant mesoporous
lary condensation step correlates to the pore diameter of organosilica sample showed an increased surface coverage
the material, the observed dierences before and after cal- of organic groups than the vinyl- and methyl-pendant
cination shows that the pore size of the material can be tai- organosilica samples. All these results suggest that more
lored by the choice of organic species in the synthesis gel. hydrophobic organosilanes can better orient themselves
However, we nd it dicult to compare our samples with around the watermicelle interface and can intercalate into
the pore diameters reported in literatures for small-pore the hydrophobic region of the surfactant species in co-con-
materials. Since the pore sizes are mainly examined by densation reactions.
13
gas adsorption studies, where the calculation methods are C CP MAS NMR shows the presence of functional-
highly inecient, dierences up to 1 nm can be obtained ized organic groups inside the MCM-41 pore channels
and thus produces material with larger unit sell size but and the absence of surfactant species, after the solvent
with low pore sizes [14,39]. The textural properties of all extraction process. Absence of signals at 15 and 58 ppm,
calcined porous chromium-silica samples are given in Table assigned to the SiOCH2CH3 species, and in the range
2. Thus, a combination of the XRD results and adsorption 5070 ppm, for surfactant groups, indicates that the hydro-
studies suggest that chromium-containing mesoporous sili- lysis of the organosilane monomers is complete and the
cas having smaller d spacing, higher surface areas and pore surfactant had removed from the pore channels of
sizes in the border line between mesoporous and micropo- the MCM-41 framework. These results are supported by
rous materials, around 2 nm (Eq. (1) and DFT), can be pre- the negligibly low amounts of nitrogen (from surfactant)
pared by a judicious choice of organosilanes. from the CHN elemental analysis. The 13C CP MAS
NMR spectra of chloro propyl pendant mesoporous sam-
3.2. Spectroscopic studies ple shows three peaks at 9, 26 and 45 ppm corresponding
to the carbon atoms of the propyl chain while the methyl
29
Si MAS NMR of surfactant-extracted, chromium- pendant organosilica sample shows the presence of a sharp
containing mesoporous organosilicas exhibit peaks at peak at 7 ppm, for the methyl carbon atoms [40]. These
110, 100, 91 (sh), 65 and 57 ppm which are usually results conrm that the chloro propyl and methyl-groups
36 S. Shylesh et al. / Microporous and Mesoporous Materials 108 (2008) 2940

C1 C2 C3

d
C3 C1
O
O Si Cl
C1 C2 O
C2

c Cl-ES
C2
O
Si C1
O
b
O Vi-ES

O C1
C1 O Si CH3
O Me-MS
a

-40 0 40 80 120 160


ppm

Fig. 4. Solid-state 13C CP MAS NMR plots of surfactant-extracted mesoporous chromium samples; (a) C27MeE15, (b) C27ViE15, (c) C27ViE15-(P) and (d)
C27ClE15.

are functionalized in the developed samples and the lapped by the water deformation mode. Samples contain-
organic groups are not decomposed during the synthesis ing chloro propyl pendants (ClE15, C27ClE15, C27ClE30,
conditions (Fig. 4a and d). In synthesis of organic C27ClE50) all contained a weak band at 1275 cm1, which
inorganic hybrid mesoporous materials, a particularly is assigned to the CH2Cl stretching mode. This mode
interesting organic pendant group is the vinyl silane, since was observed at 1280 cm1 by infrared spectroscopy by
the double bond is stable under the synthesis conditions Kunko et al. [48]. Measurements made after calcinations
and is suciently reactive to follow further post-synthesis at temperatures up to and including 400 C showed no sig-
modications. Generally, in carbon NMR, the vinyl car- nicant decrease in the intensity of these bands (except
bon atoms show peaks at 129 ppm and at 138 ppm [3]. dH2O, which decreased). For samples containing methyl-
However, it is of interest to note that the vinyl terminated pendant groups (MeE15, C27MeE15) unique bands due to
mesoporous chromium sample shows an ill-dened NMR vs and vas (CH3) (2923 and 2970 cm1, respectively) were
spectrum. Such a result amply suggests that the vinyl observed only following calcination at 400 C, once all
groups had undergone some kind of coupling or oligomer- traces of surfactant were removed.
ization reaction and the presence of chromium salts may Raman spectra of chromium-containing samples did not
promotes such reactions (Fig. 4b). For comparison, the show any distinct peaks due to chromium oxide species
13
C CP MAS NMR of the C27ViE15-(P) is also shown in indicating that the transition metal is very well dispersed.
Fig. 4c. The post-synthesis modied sample also shows Close inspection often showed a shoulder at 980 cm1
ill-dened peaks, but less intense peaks are observed when chromium was in the sample. This could be due to
at 129 ppm and at 138 ppm. These results support the
ndings from nitrogen adsorption studies that the polymer-
ization of vinyl silanes is dierent in the two synthesis A B
methods.
Raman spectra were recorded for all mesoporous mate- d
rials with and without Cr-loading. The peaks assignments d
Absorbance / a.u.

are listed in Table S2. The bands at 1000 and 795 cm1
are similar in position to those previously reported in these
c
mesoporous siliceous materials and are assigned to the c

stretching modes of surface silanols (vO3SiOH) and silox- b


ane bridges (SiOSi) [4144]. The band at 1600 cm1 has b
also been observed and assigned to the deformation mode
of water (dH2O). The vinyl pendant samples (ViE15 and a a
C27ViE15) showed a peak at 2984 cm1, which we assign
to the symmetric stretching mode of CH2. This band was 400 600 800 200 400 600
previously observed by Li et al. at 2988 cm1 in solgels Wavelength / nm
containing vinyl triethoxysilane [47]. The weak asymmetri-
Fig. 5. UVVis spectra of (A) as-synthesized chromium-containing
cal stretching mode seen by these authors at 3072 cm1 was mesoporous materials and (B) calcined chromium-containing mesoporous
not observable in our spectra. Similarly the C@C stretching materials; (a) Cr-MCM-41, (b) methyl chromium silica, (c) vinyl
mode observed at 1608 cm1 was not resolved; it was over- chromium silica and (d) chloro propyl chromium silica.
S. Shylesh et al. / Microporous and Mesoporous Materials 108 (2008) 2940 37

the asymmetric stretching mode of dehydrated monochro- of ve silicon atoms bearing organic groups (vinyl-) can
mate CrO2 4 however spectra were not conclusive. For be prepared by the direct co-condensation method and they
comparison, a sample of the siliceous mesoporous material demonstrated that calcination of high percentage vinyl-
was impregnated with the same amount of chromium loaded samples produces small-pore silicas, having pore
(2 wt%) and calcined at 500 C. A weak but discernible sizes in the micropore region [28]. In an another method,
peak at circa 870 cm1 appeared (assigned to either Aguado et al. showed that by varying the concentration
hydrated monochromate or hydrated polychromate spe- of aluminium in the synthesis of micelle templated silicas
cies) [42,45,46]. Thus chromium added during synthesis (Al-MTS), small-pore silicas having pore size below 2 nm
was clearly stabilized in a manner absent in post-synthesis can be prepared [14,25]. Herein, we propose an alternate
impregnation. method for the syntheses of organicinorganic hybrid
Diuse reectance UVVis analysis of the as-synthe- materials of tailorable pore sizes and the objective of this
sized and calcined chromium samples is shown in Fig. 5a approach is three fold: (a) to synthesize metal-containing
and b. All the as-synthesized chromium samples were pale organicinorganic hybrid mesoporous materials, (b) to
green colored and following calcination changed to an bridge the gap between the mesoporous and microporous
intense yellow color. The green color of the materials materials from the mesopore region and, (c) to observe
implies the presence of trivalent chromium ions in octahe- the eect of organosilanes in the dispersion of the catalytic
dral geometry while the yellow color would imply the pres- active sites and its catalytic performance than the conven-
ence of high-valent chromium ions in tetrahedral tional metal-containing mesoporous materials.
coordination. UVVis spectra of as-synthesized samples In the syntheses of organicinorganic hybrid mesopor-
show two sharp absorption bands at 440 nm and 610 nm ous materials, it was observed that with the percentage of
typical of dd transitions corresponding to the 4A2g(F) to organic group functionalization, the d100 XRD peak gets
4
T1g(P) and 4A2g(F) to 4T2g(F) transitions, for the trivalent shifted to higher 2h angle. Among the organosilanes used,
chromium ions (Cr3+) in octahedral coordination (Fig. 5a). the chloro propyl and vinyl pendant samples show the
The spectra of calcined chromium samples show bands at highest shrinkage in d100 spacing, with the percentage of
270, 340 and 450 nm. The sharp bands observed at loading, than the short chain methyl silane groups. This
270 nm and 340 nm are assigned to the OCr(VI) charge result shows that the intrinsic nature of the organo silanes
transfer transitions of chromate species while the weak decides the percentage of organo functionalization as well
band centered at 450 nm is assigned to the charge transfer as the lattice shrinkages. Thus the interactions between
bands associated with dichromate- or polychromate-type the organosilanes and the surfactant molecules are very
species. These results indicate that the major species important in the formation of ordered mesoporous materi-
formed over the chromium catalysts be the monochromate als with high organic loadings and these in turn depends on
species [46]. However, closer analysis of the peaks shows the nature of the organic groups present on the organosil-
that, except C27CC15, all other chromium samples show a anes and synthesis procedures. In the current synthesis,
distinct tailing of the band to higher wavelengths. This hydrophobic organosilanes are taken deliberately, due to
may possibly arise due to the presence of Cr2O3 species, the consideration that organoalkoxy silanes having hydro-
as observed from the XRD analysis. phobic ends can orient more eectively around the water
micelle interface and can intercalate in to the hydrophobic
4. Discussion regions of the surfactant micelles, during co-condensation
reactions. Thus the primary reason for the dierences in
As mentioned in Section 1, the synthesis of ordered mes- the percentage of organic group functionalization may
oporous materials having pore sizes in the borderline arise from the dierent hydrolysis and condensation of
between mesoporous and microporous silicas constitutes the TEOS and organosilanes and with respect to the size,
an active research area during the last decade. This target hydrophilichydrophobic property, as well as inductive
is generally achieved by using short chain templates like eects, the percentage incorporation of organosilanes var-
the octyl ammonium surfactants or the hexylamine surfac- ied. As a result, if the rate of hydrolysis of the organosil-
tants in the assembly process, so that porous materials anes will not match with TEOS, its percentage will be
below 2 nm can be synthesized [2327,32]. However, many less and hence for a better co-condensation reaction
of the surfactants used for this purpose are not commer- between TEOS and alkoxy silanes, well tuning in synthesis
cially available and hence have to synthesize before it get procedures are usually needed.
utilized in the assembly process. An alternative method Our experimental results suggest that, because of the
used in the synthesis of small-pore silicas is based on the inductive eects of the methyl-groups in the methyl alkoxy
extensive structural shrinkage upon surfactant removal silanes, its hydrolysis/condensation with TEOS will be less,
during high temperature calcinations. This shrinkage dri- leading to low methyl-loadings. Hence, at a higher percent-
ven small unit cell formation allow one to prepare small- age of methyl loading (typically >30%), the gel mixture
pore silicas having tailorable pore sizes, depending on the becomes viscous and lead to distinct phase separations.
nature of the structure orientor as well as its formation Moreover, the homocoupling of the hydrolyzed organosil-
mechanism. Kruk et al. showed that more than three out anes rather than the co-condensation between TEOS and
38 S. Shylesh et al. / Microporous and Mesoporous Materials 108 (2008) 2940

Cr R Cr
R
540 oC
Cr R= -CH3, -CH=CH2, -(CH2)3-Cl
Cr

R
Cr R Cr

Dp=>25 Dp=20

Scheme 1.

organosilanes may also enhance phase separation and the 5. Catalytic activity
formation of more viscous solids at higher organosilane
loadings. Thus if the organic groups are not condensed Selective oxidation of cyclohexane to a mixture of cyclo-
with the inorganic chain of TEOS it will disturb the surfac- hexanone and cyclohexanol (the so-called KA oil), under
tant-silicate assembly, leading to materials having poor mild conditions, is of industrial relevance due to its impor-
channel structures [49,50]. Hence, even though the input tance in the production of Nylon 6 and Nylon 66 [51].
amount of organosilanes is high, after reux and washing Hence, the present small-pore chromium samples are
steps it gets easily removed and thereby reduces the per- applied as catalysts in the oxidative transformation of
centage of organic loading. Elemental analysis results show cyclohexane and the catalytic activity was compared with
that with respect to the nature of organosilanes the percent- a Cr-MCM-41 catalyst synthesized without any organic
age of organic functionalization varied, and the incorpora- spacers (Table 3). The main products obtained are cyclo-
tion is found minimum for the Me-MS samples. Thus it is hexanol (A) and cyclohexanone (K) with trace amounts of
likely that the methyl alkoxy silanes are not suciently cyclohexyl hydroperoxide (CHHP) as well as cyclohexyl-
hydrophobic to get entrapped with the micelle groups to tert-butylperether (CHTB). The samples prepared using
produce a rigid framework. Perhaps this reason may also organic spacers showed higher conversion than the conven-
accounts for the structural collapse of higher methyl con- tional Cr-MCM-41 catalyst and among them, the C27ClC15
tent samples, after template removal. Thus the systematic catalyst shows the maximum conversion followed by
dierences observed with dierent organosilanes shows C27ViC15, C27MeC15 and Cr-MCM-41, after 5 h run. The
that, if the chain length is long, it can be intercalated with enhanced activity of the C27ClC15 catalysts is assumed to:
the surfactant groups in the condensation process while if (i) the wormhole-like channel morphology obtained (from
the chain length is small it may disturb the surfactantsili- TEM images), which may facilitate an enhanced access
cate assembly leading to organicinorganic hybrid materi- for the cyclohexane molecules to the active chromium sites,
als having poorly ordered mesoporous structures, with (ii) the better hydrophobicity relations between the oxidant
low organic loadings. and catalyst and (iii) the absence of Cr2O3 clusters, which
Due to the extensive structural shrinkage, upon calcina- create all the active chromium sites available for the sub-
tion, small-pore chromium silicas can be adequately strate molecules. Thus, the better conversion results
prepared from the developed chromium-containing obtained with the C27ClC15 catalyst reasonably suggest that
organicinorganic hybrid mesoporous materials (Scheme
1). A sharp decrease in unit cell size is observed for all
Table 3
the calcined samples and N2 adsorption results show type
Cyclohexane oxidation reaction over various chromium catalystsa
I isotherms with pore sizes in the super-microporous region
Sample Cr (%) Cyclohexane K/A TON Meta
(1.82.2 nm). These results show a calcination driven
conv. (mol.%) leaching
shrinkage of the pore size and the presence of chromium
C27ClC15 2.3 9.5 5.5 2.0 13
and organosilanes enhance the shrinkage so that materials
C27ClC30 1.9 10.3 5.7 2.7 n.d.
with tailorable pore size in the super microporous region C27ClC50 1.7 9.6 4.8 2.8 n.d.
can be developed. Thus mesoporous materials with tailor- C27ViC15 2.4 7.3 6.1 1.4 8
able pore sizes and good ordering can be systematically C27MeC15 2.4 6.6 5.5 1.3 22
synthesized with a combination of organic and inorganic CRC 2.5 4.0 6.8 0.8 26
Si-MCM-41
species and materials, preferentially in the upper micropo-
rous region can be readily obtained after calcinations. The Reaction conditions: catalysts (mg), 100; T (C), 70; cyclohexane:TBHP
(mol/mol), 1; solvent (5 ml), (CH3)2CO; time (h), 5.
present synthesis routes explained herein demonstrate that a
K/A, cyclohexanone/cyclohexanol ratio; TON, Turn over number,
if surfactants of shorter alkyl chain length are used for the moles of cyclohexane converted per mole of chromium; percentage of
assembly process, chromium (or any metal) silica samples chromium and chromium leaching was determined by ICP-OES analysis;
having still lower pore sizes can be adequately prepared. n.d., not determined.
S. Shylesh et al. / Microporous and Mesoporous Materials 108 (2008) 2940 39

isolated, well-dispersed chromium (metal) species are highly and Industrial Research (CSIR), India, for a research fel-
active in the oxidation of cyclohexane. Moreover, it is lowship. The authors are thankful to Dr. Nalini Jacob
attractive to note the major formation of oxidized product and Mr. R.K. Jha for the adsorption measurements and
cyclohexanone and the K/A ratios reached a value of >6, Mr. Prinson P. Samuel for the experimental assistance.
after 5 h reaction time. Since CHHP is also formed as a This research was also nancially supported by the CSIR
product, it is reasonable that the peroxide species formed task project, under the scheme, Catalysts and Catalysis
can also enhance the conversion of cyclohexane. However, (P23-CMM0005B).
kinetic measurements showed that its percentage gets
increased with the percentage of cyclohexane conversion Appendix A. Supplementary data
in the initial stages of the reaction. This indicates that
CHHP does not act as an oxidizing agent. Thus, the Supplementary data associated with this article can be
increased formation of cyclohexanone may possibly arise found, in the online version, at doi:10.1016/j.micromeso.
from the mixed Russell termination [52]. 2007.03.039.
To conrm that the catalysts are heterogeneous and
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