Gate Rubber Seals

CONTENTS

1- USEFUL INFORMATION / WARRANTY

2- TECHNICAL ESPECIFICATIONS
3- J SEALS
4- CENTER BULB SEALS
5- DOUBLE-BULB SEALS
6- SPECIAL SEALS
7- SIDE SEALS
8- RECTANGULAR SEALS
9- SEALS WITH CHAMFER OR RADIUS
10- CORNER SEALS
11- FRAMES WITH VULCANIZED SPLICES
12- FASTENING WASHERS
13- VALVE SEALS / SHIMS / PADS
14- TECHNICAL BULLETINS

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

Useful information / Warranty

1

FOR DESIGNERS

FOR PURCHASERS
FOR USERS
WARRANTY

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

Useful information

FOR DESIGNERS
1) Our SBR composite seals feature excellent mechanical
properties, meeting the requirement to withstand ozone attack
and featuring better water absorption characteristics than those
provided by polychloroprene compounds.

The use of polychloroprene specification should be restricted to special

conditions:
a) Regions with high U.V. rays incidence and environments with
high ozone concentration.
b) The effect of environmental aggressive factors, such as certain
chemicals, not usually occurring in clean river waters (chemicals
for instances).

2) In some cases, not even SBR or CR will be adequate to the

environment where gates are installed (for instance, radiations
or an acid medium). Our technicians will indicate the proper
elastomer for each specific case.

3) Depending on project requirements, seal hardness properties

other than 50/60 Shore A and 60/70 Shore A hardness may be
required above or below standardized values.

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

4) Refer to catalog and try to adapt your requirements to one of the

existing profiles.

In the event of minor changes having to be introduced in a given shape,

please contact our technicians.

This is highly recommended as tooling, in addition to high production

costs will demand a long manufacturing period.

5) Check that the selected shape is provided with the

corresponding corner (not all of them are).

6) Assess the need for using corner seals, or whether they could
be replaced with vulcanized splices at 45.

7) Please refer to us regarding seals coated with a PTFE film, as

not all shapes in our catalog could be coated.

8) Pleases contact our technicians to request the development and

testing of non-existing shapes (see our bulletins).

9) Our seals are manufactured by the continuous molding process

and, therefore, will feature excellent mechanical and
dimensional characteristics, with minimum variations and with
smooth surfaces. Additionally, this process enables PTFE
coatings to be applied.

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

Technical Specifications
2

Typical Specifications for SBR and CR Elastomers

Typical PTFE Fil Specifications

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

FOR PURCHASERS
Our seals are made to order only and, therefore, please make sure your
orders will be placed with due advance notice to avoid delaying your
projects.

In order to expedite our reply to your quotation, please mention the

code number part or the dimensions of your selected shape, the type of
rubber (SBR, CR, or others), the required hardness (50/60, 60/70, or
others) and the span size.

Seals are always supplied with some excess length to enable them to
be adapted during assembly.

FOR USERS
1) Upon delivery of our seals to your premises, you will have to
remove them from their packaging and have them stored in a
sheltered place, away from direct sunlight, heat and moisture.
Ideally, our seals should be spread out for storage but, should
this not be possible, make sure the bending radius will be as
large as possible less coiling during storage. Nothing should be
piled on top of our seals.

2) PTFE-coated seals should be carefully handled, never bending

them over in the direction of coating as this will lead to film
wrinkling or peeling. (see handling instructions).

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

3) The use of our metal/rubber washers is recommended,

particularly whem installing sluice gate seals.

4) Our technicians will be available to assist you from the design

stage up to the maintenance of your sluice gates. If so
requested, we will be pleased to visit the power station to
provide on-site assistance and to help solving possible
problems.

WARRANTY
Our sponsor was awarded ISO 9001:2000 certification by Bureau
Veritas.

Our seals are delivered together with a certificate of the tests performed
on the composite used.

Provided adequate conditions of transportation, handling and storage

are complied with, we will guarantee our seals for a period of 3 years
counted from the date they are shipped from our facilities.

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

Typical Specifications for SBR and CR Elastomers

Original properties: SBR CR

Durometer Hardness Shore A (ASTM
50/60 60/70 50/60 60/70
D 2240), Points
Tensile Strength (ASTM D 412), MPa
16.5 20.6 14.0 18.5
(min.)
Ultimate Elongation (ASMT D 412), %
450 450 450 450
(min.)
Compression set: (ASTM D 395-B) (22
h/70 C) 30% 30% 30% 30%
Residual Distortion, % (max.)
Accelerated aging in air oven (ASTM
D 573) (70 h/70 C)

Durometer Hardness Shore A
Variation, Points (max.)
Ultimate Tensile Strength Variation, %
-20 -20 -20 -20
(max.)
Water resistance: (ASTM D 471) (70
h/70 C) +5 +5 +10 +10
Weight Variation, % (max.)
Ozone resistance: (ASTM D 1171) (72
No No No No
h / 40 C / 50 mPa)
cracking cracking cracking cracking
Surface Conditions

Notes:
1. Test according to ASTM (American Society for Testing
and Materials) standards.
PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

2. For seals not meeting the afore mentioned standard (e.g.,

other hardness ranges, other types of elastomers, etc.)
please refer to our Technical Dept. for a new specification
to be established.

Typical PTFE Film Specifications

Description
PTFE film with 15% of fiber glass, thickness 0,8 or 1,5 mm and green
color.

TEST VALUE METHOD

Tensile Strength (min.) 13.7 MPa / 2000 psi ASTM D 638
Ultimate Elogation (min.) 250% ASTM D 638

Typical specifications for rubber / PTFE PTFE bond strength test (on test
composite: plece:
- To be carried out acoording to - To be carried out according to
ASTM D-413 standard ASTM D 413 standard
- Load of 13,5 kgf per 25 mm cating - Separating of 25 mm film
- Tensile test machine at 300 - Minimum separating load: 13,5
mm/min kgf

External Aspect
Seals shall present uniform surfaces, free from defects capable of
jeopardizing the sealing function.

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

Splices shall be flawless, with a slight unlevelness being however

admissible between joined shapes, due to joint rubber contraction.

Tolerance / Dimensional Check

Tolerances in the cross section dimensions of section shapes and seal
frame front end shall comply with ISO 3302, Class M3 (that superseded
DIN 7715, Part 2, Class M3 standard).

The PTFE film shall present in the splice area a spacing to each other
from 3 to 10 min; in that region, the film could show a slight unlevelness
relative to the section shape surface.

Customers are advised to refer to PRODEPLASTICOS for the

maximum unlevelness values in splices and joined section shapes.

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

J Seals
3

P - 01
P - 01-1
P 01 - 2
P - 02
P - 04
P 04 - 1
P 18

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

P - 18

P-18 L H R E R1
A 156,5 67 33 20 8
(mm)

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

J Seals

P 02 CHAMFERED J SEAL

P-02 L D E R C
b 130 40 20 40 10x45
c 126 40 20 40 10x45
(mm)

SPECIAL J SEALS

P 04
P-04 L L1 L2 H H1 H2 D E R R R1 R2
a 190 60 30 70 40 30 20 20 3 5 5 7
(mm)

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

P 04 - 1
P-04-1 L L1 L2 H H1 H2 D E R R1
a 150 60 30 60 30 30 20 20 5 5
B 97 45 22.5 42 21 21 20 15 0 0
C 82 35 17.5 38 19 19 15 14 0 0
(mm)

P 01 J SEAL

P-01 L D E R P-01 L D E R
a 127 45 15 5 l 85 30 13 10
a1 110 45 15 5 m 85 30 12 4
a2 107.5 45 15 5 n 45 20 7 6
a3 120 45 15 10 o 110 40 20 7.5
a4 58.5 23 7.5 5 p 152 70 25 8
a5 110 40 10 7.5 q 130 45 15 10
b 110 40 20 40 r 127 40 20 40
b1 95 40 20 40 s 100 45 15 8
c 105 50 18 10 t 35 16 3 3
d 102 45 14 7 v 150 60 20 6
e 100 45 15 10 x 175 45 18 5
e1 95 45 15 10 x1 122.5 45 18 5
f 110 45 18 7.5 y 126 40 20 32

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

f1 1000 45 18 7.5 w 102 44 15 5

g 78 35 12 5 z 90 40 14 8
h 60 27 8 2 z1 86 40 12 8
i 130 50 20 10 z2 135 65 22 7
j 130 40 20 40 z3 120 45 22 7
k 115 50 15 5 (mm)
(mm)

P-01-1 J SEAL HOLLOW BULB

P-01-1 L D E R D1 P-01-1 L D E R D1
a 127 45 15 5 25 j 130 40 20 40 25
a1 138 60 20 6 28 k 115 50 15 5 20
d 102 45 14 7 15 p 152 70 25 8 28
e 100 45 15 10 19 q 130 45 15 10 25
g 78 35 12 5 15 w 102 44 15 5 22
i 130 50 20 10 20 z 90 40 14 5 15
(mm) (mm)

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

P-01-2 J SEAL WITH SHIMS

P-01-2 L L1 D E E1 R
a 60 30 27 18 8 2
d 102 51 45 16 14 6
z 90 42 40 16 14 8
(mm)

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

Double-Bulb Seals
5

P 29
P 29 1
P 29 2
P 29 3

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

P-29

P-29 L D D1 E R R1
a 115 35 35 10 3 3
b 170 40 40 18 5 5
c 150 45 45 15 5 5
d 168 48 48 15 5 5
e 154 45 43 14 7.5 8.5
(mm)

P-29-1

P-29-1 L L1 D E R
a 215 105 45 15 5
(mm)

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

P-29-2

P-29-2 L L1 D E R
a 280 120 48 15 5
(mm)

P-29-3

P-29-3 L L1 L2 D D1 E E1 R R1 C
a 211.5 110 11 43 45 19 14 7.5 8.5 2.5X45
(mm)

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

Center Bulb Seals

4

P 08
P 08 1

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

P-08

P-08 L D E R
a 160 45 15 7
d 160 50 18 7.5
e 120 35 12 8
f 160 51 20 7.5
g 175 45 18 8
h 170 45 18 8
i 158 43 14.3 8
j 93 27 8 2
k 196 44 14 8
(mm)

P-08-1

P-08-1 L L1 L2 D D1 E E1 R R1
a 158 6 42.5 14 17 14 22 10 1.5x45
(mm)

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

Side Seals
7

P - 03
P 03 - 1
P 17
P 20
P 21
P 22
P 28
P 66

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

P-03

P-03 L L1 L2 L3 E H H1 H2 R R1 R2 R3
a 78 64 19 10 15 80 40 40 15 13 5 4
R4 A A1 A2 A3
5 13 7 7 9
(mm)

P-03-1

P-03 L L1 L2 L3 E H H1 H2 R R1 R2 A
a 86 70 16 18 16 81 37 44 4 1.5 10 10
(mm)

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

P-17

P-17 L L1 E E1 E2 R R1 A A1
a 75 70 16 16 5 8 24 60 45
b 98.5 100 22 23 13 25 40 60 15
(mm)

P-20

P-20 L D E H A
a 87.5 25 15 45 40
(mm)

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

P-21

P-21 L L1 E R A
a 30.0 115 7.5 7.5 15
(mm)

P-22

P-22 L L1 E A
a 30.0 115 7.5 15
(mm)

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

P-28

P-28 L L1 L2 E E1 H H1 R E1 R2
a 100 66 58 20 27 75 14 7 26 7
b 100 66 56 22 28.5 75 14 7 26 7
c 120 80 72 22 27 75 14 7 26 7
d 140 96 85 22 28 76 14 3 25 7
R3 R4 A
7 12 15
6 13.5 15
7 12 15
7 13 15

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

P-66

P-66 L L1 L2 D E R R1 R2 A H
a 100 50 60 25 18 2 15 15 60 55
b 120 70 80 25 18 2 15 15 60 55
(mm)

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

TECHNICAL BULLETINS

The following technical bulletins will be mailed upon request to our

sales sector. Should you be interested, please register to receive future
bulletins.

1- DEFLECTION: J TYPE SEAL R-01 s.

2- SEAL EXPOSURE TO INCLIMENT WEATHER.
3- TECHNICAL SPECIFICATION FOR RUBBER PRODUCTS.
4- GATE SEALS TOLERANCES.
5- UNLEVEL CONTROL ON GATES SEALS.
6- GATE SEALS CLADDING WITH PTFE.
7- COMPARISON: EXTRUDED X MOLDED SEALS.
8- DEFLECTION: J TYPE SEAL R-01 s WITH RUBBER
SHIMS.
9- R-14 a COMPRESSION.
10- DURABILITY OF SBR SEALS.
11- USEFUL LIFE OF PTFE CLAD SEALS.
12- SEALS HANDLING, TRANSPORT AND STORAGE.
13- METAL-RUBBER WASHERS FOR SEAL FIXING.

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

Technical Bulletins
14

TECHNICAL BULLETINS

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com
 Gate Rubber Seals

PRODEPLASTICOS SAS
CARRERA 2 No 30 - 34 ,TELEFONOS: 57 2 3739077 , 57 2 6815724, 301-2976850,
CALI-COLOMBIA, E-mail: prodeplasticos@gmail.com