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Gary Johnson, PE
1
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2
Designing Dust Hoods
for Better Containment
Gary Q. Johnson, P.E.
Workplace Exposure Solutions LLC
April 3, 2014
Copyright Gary Q. Johnson 2014
Agenda
3
KEY DECISION:
CAPTURE OR CONTAIN?
Capture - HOODS Contain - ENCLOSURES
Dust source in front Dust source inside
of hood enclosure
Draw the dusty air Air velocity at openings
into hood in spite of: keeps dust inside
Particle momentum
Not trying to capture dust
Machinery air currents
Most of dust falls back
Room air currents
into process stream
Dust removed from
process stream Greater containment than
open hoods
Better Dust Hood Containment 7
4
Types of hoods &
enclosures
Limitations of hoods
Air velocity terms
Hoods increasing capability:
Level 1 - Open face hoods
Receiving hoods
Level 2 - Open face enclosures
Level 3 - Sealed enclosures
Level 4 Isolators (ie, gloveboxes)
Better Dust Hood Containment 9
LIMITATIONS OF HOODS
5
Air Jet Influence Persists
6
AIR VELOCITY TERMS
7
Flanges reduce Q & SPh:
Q = Vc (10x2 + A) Q = 0.75Vc (10x2 + A)
SPh = 0.93*VP SPh=0.49*VP
8
Hood Air Flow Patterns
Slot with flanges & sides
SLOT
Shape 1 / 4 _ cylinder
Area 1 / 2 * * L
Height, h
Width, w
Shape opensided _ box
Source inside _ box
Area height * width
Must include design features to
ensure uniform face velocity profile
Hoods - Physics of Air Flow 18
9
Receiving Hoods
- Use Contaminant Momentum
Particle
Momentum?
Thermal Buoyancy?
Take Advantage of
Particle Momentum!
10
Limitations of Hoods-Physics
Dust particles with velocity have
momentum and inertia much greater than
the relatively small mass and inertia of
air
Dust hood
Hoods - Physics of Air Flow 21
11
Actual Canopy Hood
Performance
12
Open Enclosures Level 2
Person in front of
cabinet, dust inside
cabinet
Protection: low
velocity inward air
movement
Avoid giving particle
escape velocity from
process or manual
handling procedure
Bag dumps, super
sack dumps, dump Why the bag?
cabinets, lab hoods Better Dust Hood Containment 25
13
Sealed Enclosures Need Air Bleeds
14
Recognizing Dust Emission Sources
Movement of particles in air
Particles>100um travel some
distance if ejected at speed
but settle out quickly
Particles ~100um settle out of
air near process that
generated them
Smaller particles float and
remain suspended in air
(minutes) & move with air
currents
15
Fine Dust Particles Harder to Control
(easily influenced by building drafts)
30
40
50
100
Sticky? block
hood openings,
ducts?
Abrasive? erosion
Fibrous ? form a
mat
Moist? mud or
crusty layer
Other?
Better Dust Hood Containment 32
16
Source ID Techniques
Side lighting
Color contrast
Better Dust Hood Containment 33
17
Dust generation
- Expulsion of fine particles
18
Dust generation Induced dusty air
Dust generation
Induced dusty air
Air induced or drawn in at
chute by powder flow and
then pumped into bin
Bin vent
filter a
common
solution,
courtesy
Donaldson
19
Pressurized Dusty Air
20
Another dusty displaced
air drop a dusty panel
21
Dust generation bag puffing
Spillage from
residual product
in emptied
containers
22
Secondary dust generation
transports spilled dust from a
primary dust source
Compressed air blow
down cleaning
rearranges dust
Secondary dust
generation
Fanning action
from sweeping
Grinding action
from foot and
vehicle traffic on
spilled materials
Better Dust Hood Containment 46
23
Questions on Dust Sources?
24
Capture Velocities
Dispersion Example Capture Velocity,
Conditions ft/min
25
Hood Shape
and Distance
Determine
Required
Airflow
26
Hood Entry Losses Shapes
Used
for slots
Fig.9a: From American Conference of Governmental Industrial Hygienists (ACGIH), Industrial Ventilation:
A Manual of Recommended Practice, 26th Edition. Copyright 2007. Reprinted with permission.
Better Dust Hood Containment 53
Fig.9a: From American Conference of Governmental Industrial Hygienists (ACGIH), Industrial Ventilation:
A Manual of Recommended Practice, 26th Edition. Copyright 2007. Reprinted with permission.
Better Dust Hood Containment 54
27
Examples of open hood
performance -1
Hood face velocity
Vd = 4,200 ft/min
FV = 1,315 ft/min
Wire brushing lead
paint 10 in front
Vc = 50 ft/min
Not adequate
28
Open Faced Enclosures
(Level 2 Containment)
Contain with relatively low velocity mass of
air at face of opening (face velocity)
Uniform velocity profile techniques
Baffles
Slots
Transitions
Applications partially closed processes:
belt conveyors, dump hoods, lab hoods
Better Dust Hood Containment 57
29
Turbulence in Corners
Kickback to Opening
30
Final Piece Sash to
Counter Worker Wake Effect
31
Why Slots Provide A
Uniform Velocity Profile
Find Other
Ways to Cool
Workers!
32
Hood Failure Modes Address
in Maintenance Planning-1
Excessive room air currents
Improper hood location
Poor hood shape
Changing hood airflow
Physical changes to hood
Connected DCS degrades
Poor face velocity profile
Unequal air paths
External air currents
Poor conveying velocity inside slotted manifolds
Better Dust Hood Containment 65
33
SPh & Maintenance
Visual Checks
React to visible emissions
to room
Check for hood blockage,
modifications or relocation
First line of defense
monitor air flow
Install Hood Static
Pressure gauges with
action limits (+ 20%
Green band
Baseline)
is + 20 % SP
from baseline OR
SP roughly take routine Face Velocity
+ 10% airflow measurements
Better Dust Hood Containment 67
Questions on Hoods?
34
Hood & Enclosure Examples
Containers
Drum filling or hand scooping
Big bag unloading
Powder Transfers
Belt conveyors
Bucket elevators
Pressurized dust sources
Pneumatic conveying
Pneumatic bag filling
Better Dust Hood Containment 69
Better
performance
same airflow,
Elephant trunk
psychological 100-150 fpm
dust control! at gap Page 70 Hoods - Physics of Air Flow
35
Other Drum Fill
Options
36
Options used
- Flexible Seal only works for a few
moments due the full weight of the
sack
- Hopper too small for dust de-
entrainment, dusty air must be
relieved into dust collection
Supersack
Block particle
Unloading momentum with
hopper physical barrier, the
Tight fit of spout inside
hopper barrier to dusting spout
Dust controlled bin Hood Containment
Better Dust 73
Courtesy
Flexicon
Better Dust Hood Containment 74
37
Belt Conveyors Many Dust Sources
DC Connection
Provide de-
entrainment
DC Air Inlet plenum for
dust fines
Provide de-
entrainment
space for
powder at
access door
Powder
Enclosed conveyor trajectory
discharge
Better Dust Hood Containment 76
38
Minimize particle momentum
belt conveyor feed to avoid overshoot
Keep vertical drop
< 3 feet
Use sloped chutes
where possible
Ramp
Skirts
Dust Skirts
Powder Feed
Belt
Housing
39
Belt Cleaning returning belt residual
Scraper at
tangent point
Vertical Continuous
& Centrifugal
Bucket Elevators
Centrifugal throw powder
versus gravity empty
Dust sources
Feed inlet
Boot shaft slots
Choked or free flowing
solids
Spillage past buckets into
housing
Discharge
Head shaft seals
Choked or free flowing
solids
Better Dust Hood Containment 80
40
Bucket Elevator
Feed Inlet
- Chute 6-12 above
buckets at 3 oclock to
avoid throwing powder
back up chute
-Replace missing
buckets major
spillage to bottom
otherwise
Bucket
Elevator
Dust Control
-Keep elevator
housing under
negative pressure
- Best to extract in
space between
pulleys, - 2-3 feet
above boot pulley
and below head
pulley
41
Equipment Dense vs. Dilute
Bin vent filter sizing
Dense phase
Normally operates with full line
high air volume (10X conveying
volume or more) when line is
cleared.
Dilute phase
Bin vent filter sizing ~ assume 1.5-
2.0 x conveying airflow when pipe
clears its throat of powder (3-3.5
x for truck/rail unloading)
Better Dust Hood Containment 83
42
Pressurized Dusty Air at Feed
Vented Pocket Airlocks
blow back - no dust collection rooster tail (excess air while filling bag)
ACGIH recommends 500 CFM in blow back (excess air and little dust control)
VS-15-03 of IV Design manual dust coated bag on conveyor (puffs dust)
Better Dust Hood Containment 86
43
Summary
Know your contaminant sources
Know your process
Know how your operators interact with it
Understand the physics of air flow
movement to know if the hood is
practical
Reapply proven designs VS Prints in
Industrial Ventilation can help or develop
standard designs Better Dust Hood Containment 87
44
Reference Material
Hood Calculations
Open hood
Open faced enclosure
Duct Area:
A = x radius2 = x (diameter/2)2
A=3.14x(D/2)2x(1 ft/12in)2 = x D2/576
Velocity-Velocity Pressure:
V = 1096x(VP/df)1/2 = 4005x(VP)1/2 (sea level)
or VP = (V/4005)2 (VP-inches water column)
Better Dust Hood Containment 90
45
Slot Velocity
Slots have aspect ratios, W/L < 0.2
A slot velocity of 1,500-2,000 ft/min
provides a uniform velocity the length of the
slot useful for getting uniform face
velocity at the area in front of the slot.
Slot loss is like a sharp edge orifice: Fs =
1.78
The compound hood loss is:
he = FsVPs + FdVPd
Better Dust Hood Containment 91
V 4005 VP / df
46
Hood Face Velocity Solution
10
47
Solution: Capture Velocity
10 in Front of Hood
1. Find Q = Vh x Ah = 1315 ft/min x
(4x10/144) ft2 = 365 ft3/min
Hood Shape
and Distance
Determine
Required
Airflow
48
Solution, continued
3. Plain opening hood shape
Q=Vc(10X2 + A), Vc= Q/(10X2 + A)
Vc = 365/7.222 = 50 ft/min
Capture Velocities
Dispersion Example Capture Velocity,
Conditions ft/min
49
Capture Velocities factors to
decide upper or lower end of range
Lower End of Range Upper End of Range
Room air currents minimal or Disturbing room air currents
favorable to capture
50
Distance for Capture
Velocity = 200 ft/min
1. Q=Vc(10X2 + A), Q/Vc=10X2+A,
(Q/Vc-A)=10X2
2. X=((Q/Vc-A)/10)1/2
3. X=((365/200-40/144)/10)1/2
Calculate Hood SP
51
Hood Entry Losses -
Transitions
Fig.9a: From American Conference of Governmental Industrial Hygienists (ACGIH), Industrial Ventilation:
A Manual of Recommended Practice, 26th Edition. Copyright 2007. Reprinted with permission.
Better Dust Hood Containment 103
Calculate Hood SP
1. Duct VP = 1.1w.c. (diagram)
2. Entry loss = 0.25 x VP
(Fig. 5-15-25th; Fig. 9a-26th)
3. Acceleration loss = 1 x VP
4. Hood SP
= acceleration loss + entry loss
= 1VP+0.25VP=VP(1+0.25)
=1.1x1.25 = 1.4w.c.
Better Dust Hood Containment 104
52
Using Hood Static Pressure
(SPh) for Monitoring
Every hood has a specific SPh based on its
shape and the airflow through it.
SPh values can be found in Industrial
Ventilation, A Recommended Practice for
Design, 28th Edition
SPh values can be measured in the field at
startup
Local SPh indication (Magnehelic or
manometer) provides operator warning of
IVS problems
Uniform Velocity
Profile - Slots
Hood opening: 60 x 60
3 slots, 2x 36
Duct diameter 12
Rectangular to round duct
transition 120 degrees
53
Open Enclosures:
Calculating SPh & Q
SPh essentially a box with a duct
connected use the tapered shapes or
the slot shapes calculations on Fig 5-
15
Flow Q = V x A where
V is face velocity at plane of the opening
A is cross sectional area of the opening
1 Hood Airflow = Q = V X A
125 ft/min x (60x60)/(1/144)2
= 3125 ft3/min
- Duct velocity = Q/A = Q*576/(pixD2)
= 3125*576/(3.14x144) = 3980 ft/min
- VPduct = (Vd/4005)2
= (3980/4005)2 = 0.99 w.c.
Better Dust Hood Containment 108
54
Find Hood SP
Fig.9a: From American Conference of Governmental Industrial Hygienists (ACGIH), Industrial Ventilation:
A Manual of Recommended Practice, 26th Edition. Copyright 2007. Reprinted with permission.
Better Dust Hood Containment 110
55
Find Hood SP
he = 1.78x0.27+0.35x0.99 = 0.827
Find Hood SP
56
Increasing Hood Face
Velocity
What are the ways the face velocity
could be increased to 150 ft/min?
57
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