1.

CNC - VMC

Pre-Lab Questions
1. A complete set of information in CNC machine program is named as ..
a. Line b. Program c. Block d. Profile

2. How many servo motors are necessary for CNC machine? ..

a. One b. Two c. Three d. Four

3. is a code for CW rotation of a spindle.

a. M00 b. M01 c. M03 d.M.04

4. Axis parallel to spindle of a CNC machine is

a. Z-axis b. Y-axis c. X-axis d. A-axis

5. The G-function for tool nose radius compensation left is..

a. G40 b. G41 c. G42 d. G43

6. The G-function used for circular interpolation CCW is.

a. G00 b. G03 c. G04 d. G02

Post Lab Questions

1. Write the specifications of vertical machining centre LV 45?
2. Differentiate absolute and relative type of programming with an example.
3. What are different types of guide ways used in CNC machine tools?
4. Differentiate feed motor and spindle motor?
5. What is the preventive maintenance to be done for a CNC - VMC?

2. Lapping

Pre-Lab Questions
1. What is lapping process and why it is used?
2. What are different process parameters for lapping?
3. Name different types of abrasive material used in the lapping process.
4. Write different types of lapping fluid used in the lapping process.
5. What are the advantages and limitations of lapping process?
Post Lab Questions
1. Explain the influence of lapping process parameters on MRR and Roughness?
2. What do you know about lapping? Explain manual lapping in brief.
3. Why lapping is required? Explain with suitable example
4. How the flatness is measured in lapping process?
5. Give two applications of lapping for industrial product?

3. Hydraulic Press

Pre-Lab Questions

1. What is die clearance? What are the effects of excessive clearance and insufficient
clearance?
2. What is meant by spring back? How can it be controlled in bending dies?
3. Define deep drawing process.
4. What is meant by shearing in a punch? Give examples.

Post-Lab Questions
1. Make a list of the independent variables that influence the punch force in deep drawing of a
cylindrical cup and explain how these variables influence the force.
2. Comment on any effect that lubrication of the punch surfaces may have on the limiting
drawing ration in deep drawing.
3. Assume that you are carrying out a sheet-forming operation and you find that the material is
not sufficiently ductile. Make suggestions to improve its ductility.
4. In deep drawing of a cylindrical cup, is it always necessary that there be tensile
circumferential stresses on the element in the cup wall, Explain.
5. It has been stated that the quality of the sheared edges can influence the formability of sheet
metals. Explain why.
 4. Tool and Cutter Grinding

Pre-Lab Questions

1. Draw the nomenclature of single point cutting tool.

2. Why large positive rake angles cannot be used on cutting tools?
3. What throwaway tipped turning tool and what contribution has it made towards increasing
productivity?
4. What are the various ways of specified the drill sizes?
5. Draw the nomenclature of face milling cutter
Post-Lab Questions

1. Discuss the various stages for manufacturing a cutting tool.

2. Write in detail about the manufacture of:
(a) Drills
(b) Milling cutters
(c) Reamers
(d) Broaches
5. Cutting Force Measurement
Pre-Lab Questions

1. A 300 mm diameter bar is turned at 45 rev/min with depth of cut 2 mm and feed of 0.3
mm/rev. The forces measured at the cutting tool point are:
Cutting force = 1850 N
Feed force = 450 N
Calculate (a) Power consumption (b) Specific cutting energy (c) Energy consumed if the total
metal removed during the turning operation is 2.5 x 106 mm3 .
2. A work piece is being cut a 1.25 m/s and the power is found to be 2.05 kW. The feed is 0.25
mm/rev. and depth of cut is 5 mm. Estimate :
(a) Cutting force in N (b) Unit power consumption W/mm3 /sec
Post-Lab Questions

1. An aluminum alloy bar of 80 mm diameter turned on lathe at a cutting speed of 60 m/min.

The feed and depth of cut are set at 0.4 mm/rev and 3.5 mm respectively. The cutting force on
the component is observed to be 750 N. Find the specific cutting resistance and power for the
material.
2. Estimate torque, thrust force and power required for 12.7 mm drill having a feed of 0.254
mm/rev, turning at 100 rpm, cutting a steel of Brinell hardness 200.