Report toMgt

STOP 6
Safety Toyota 0 accident Program
Accident Prevention caused by 6 matter
A: Apparatus
B: Big Heavy
C: Car
D: Drop/ fall
E: Electric
F: Fire

Implementation in AAIJ

Agung TP
SHE Dept, Technical Division
Akebono Brake Astra Indonesia
Safety Activity Dec, 2011

STOP 6 OF ACCIDENT
Copyright 2011 Akebono Brake Group. All Rights Reserved.
1
 Apparatus

STOP 6 is
Develop Safe Condition by implementing stop 6 cause of accident

a. Prevent Accident caused by Inspection Safety device &

Activity
Apparatus Correction/improve on the finding

Safety block: to protect from slide down Guarding protect hand from caught in Assembly apparatus
By accident when replace die in stamping

Copyright 2011 Akebono Brake Group. All Rights Reserved.

2
 Big Heavy

B. Prevent Accident caused by Activity Equip safety lock to prevent employee

Big Heavy From hit by big heavy

Caution line to aware employee from

safety lock to prevent employee from hit by die
hit by Steel sheet after cutting
Loc: friction
Loc: Shoe Assy

Copyright 2011 Akebono Brake Group. All Rights Reserved.

3
Car

C. Prevent Accident caused by Activity Safety rider training

Car / traffic accident
Safety for forklift driver
Re arrange internal
Traffic flow in TDW area

Safety Riding training triggered by motorcycle accident when going to work/ back home
After

Before
Copyright 2011 Akebono Brake Group. All Rights Reserved.
4
 Drop

Activity
d. Prevent Accident caused by Protect and prevent employee
Drop/fall From drop

Personal lifter to support

Working activity at the high level

safety fence with standard color ( Yellow )

Copyright 2011 Akebono Brake Group. All Rights Reserved.

5
 Electrical

e. Prevent Accident caused by

Activity
Electrical

Training safe work with electrical

For MTC staff

Implementation Log Out Tag Out

Procedure

Copyright 2011 Akebono Brake Group. All Rights Reserved.

6
Fire
F. Prevent Accident caused by Fire

Regular inspection in electrical installation

With infra red photo graphic
To find over head occurrence

Prevent fire break in painting room

By change general lamp to explosive
Proof lamp,Heat Sensor & Total Flloding system
use gas CO2

Safety sign

Copyright 2011 Akebono Brake Group. All Rights Reserved.

7
Project Implementation

STOP 6 step

Copyright 2011 Akebono Brake Group. All Rights Reserved.

8
Project Implementation

Copyright 2011 Akebono Brake Group. All Rights Reserved.

9
 Safety Patrol

Manager patrol
Before : every Week
After : every Month

Team Safety Patrol

Before : un schedule
After : every week / Thursday

Foreman Safety Reminder/ safety Bell

Before : -
After : every day

Copyright 2011 Akebono Brake Group. All Rights Reserved.

10
 SAFETY MAP

Copyright 2011 Akebono Brake Group. All Rights Reserved.

11
 Before After Improvement Rank Down
- Foot Step

- Cover Gas Installation

- Risk : Drop

- Equip safety fence

- Risk : Drop

-Create forklift line &

equip with safety mark

- Risk : Hit by forklift

Copyright 2011 Akebono Brake Group. All Rights Reserved.

12
 Before After Improvement Rank Down

- Add safety cover

- Risk : hand trap in wheel

2
-Add safety cover
-Add caution line
-Safety sign
-Equip with safety hand tool

- Risk : finger cut by spot welding

Copyright 2011 Akebono Brake Group. All Rights Reserved.

13