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International Journal on Theoretical and Applied Research in Mechanical Engineering (IJTARME)
Most engines employing HCCI to date have dual mode Throttle losses More No
combustion systems in which traditional SI or CI
Compression Ratios Low High
combustion is used for operating conditions where
HCCI operation is more difficult. Typically, the engine Less
Combustion Duration More
is cold-started as a SI or CIDI engine, then switched to
HCCI mode for idle and low- to mid-load operation to Comparati Less
NOx Emissions
obtain the benefits of HCCI in this regime, which vely more
comprises a large portion of typical automotive driving
cycles. For high-load operation, the engine would again Table 2 : Comparison between Conventional Diesel
be switched to SI or CIDI operation. Engine and HCCI Engine.
Basis of comparison Diesel HCCI
II. WORKING OF HCCI ENGINE Engine Engine
In an HCCI engine (which is based on the four- Efficiency High Equally
stroke Otto cycle), fuel delivery control is of paramount high
importance in controlling the combustion process. On Combustion 1900-2100K 800-
the intake stroke, fuel is injected into each cylinder's Temperatures 1100K
combustion chamber via fuel injectors mounted directly Cost Comparativel Less
in the cylinder head. This is achieved independently y High
from air induction which takes place through the intake Combustion Duration More Less
plenum. By the end of the intake stroke, fuel and air
have been fully introduced and mixed in the cylinder's PM and NOx Emissions More Less
combustion chamber.
III. CHALLENGES
As the piston begins to move back up during the
compression stroke, heat begins to build in the HCCI combustion is achieved by controlling the
combustion chamber. When the piston reaches the end temperature, pressure and composition of the air/fuel
of this stroke, sufficient heat has accumulated to cause mixture so that it auto ignites near top dead center
the fuel/air mixture to spontaneously combust (no spark (TDC) as it is compressed by the piston. This mode of
is necessary) and force the piston down for the power ignition is fundamentally more challenging than using a
stroke. Unlike conventional spark engines (and even direct control mechanism such as a spark plug or fuel
diesels), the combustion process is a lean, low injector to dictate ignition timing as in SI and CIDI
temperature and flameless release of energy across the engines, respectively. While HCCI has been known for
entire combustion chamber. The entire fuel and air some twenty years, it is only with the recent advent of
mixture is burned simultaneously producing equivalent electronic engine controls that HCCI combustion can be
power, but using much less fuel and releasing far fewer considered for application to commercial engines.[1].
emissions in the process.
Even so, several technical barriers should be
At the end of the power stroke, the piston reverses overcome before HCCI engines will be viable for
direction again and initiates the exhaust stroke, but high-volume production and application to a wide range
before all of the exhaust gases can be evacuated, the of vehicles. The following describes the more
exhaust valves close early, trapping some of the latent significant challenges for developing practical HCCI
combustion heat. This heat is preserved, and a small engines for transportation. Greater detail regarding these
quantity of fuel is injected into the combustion chamber technical barriers, potential solutions, and the R&D
for a pre-charge (to help control combustion needed to overcome them are provided in Section V.
temperatures and emissions) before the next intake Some of these issues could be mitigated or eliminated if
stroke begins. the HCCI engine was used in a series hybrid-electric
application. Some of the challenges that are encountered
Few of the characteristic differences between
to develop the HCCI engine to meet commercial needs
conventional SI Engine and HCCI Engine and
are discussed below.
conventional Diesel Engine and HCCI Engine are
shown in Table.1. and Table.2. respectively. A. Controlling Ignition Timing over a Range of Speeds
and Loads
Table 1 : Comparison between Conventional SI
Engine and HCCI Engine Expanding the controlled operation of an HCCI
engine over a wide range of speeds and loads is
Basis of comparison SI Engine HCCI Engine probably the most difficult hurdle facing HCCI engines.
Efficiency Less More HCCI ignition is determined by the charge mixture
composition and its temperature history (and to a lesser compressed charge is rapidly cooled by heat transferred
extent, its pressure history). Changing the power output to the cold combustion chamber walls. Without some
of an HCCI engine requires a change in the fueling rate compensating mechanism, the low compressed-charge
and, hence, the charge mixture. As a result, the temperatures could prevent an HCCI engine from firing.
temperature history must be adjusted to maintain proper Various mechanisms for cold-starting in HCCI mode
combustion timing. Similarly, changing the engine have been proposed, such as using glow plugs, using a
speed changes the amount of time for the auto ignition different fuel or fuel additive, and increasing the
chemistry to occur relative to the piston motion. Again, compression ratio using VCR or VVT. Perhaps the most
the temperature history of the mixture must be adjusted practical approach would be to start the engine in spark-
to compensate. These control issues become particularly ignition mode and transition to HCCI mode after warm-
challenging during rapid transients. Several potential up. For engines equipped with VVT, it may be possible
control methods have been proposed to provide the to make this warm-up period as short as a few fired
compensation required for changes in speed and load. cycles, since high levels of hot residual gases could be
Some of the most promising include varying the amount retained from previous spark-ignited cycles to induce
of hot EGR introduced into the incoming charge, using HCCI combustion. Although solutions appear feasible,
a VCR mechanism to alter TDC temperatures, and using significant R&D will be required to advance these
VVT to change the effective compression ratio and/or concepts and prepare them for production engines.
the amount of hot residual retained in the cylinder. VCR
D. HC and CO Emissions
and VVT are particularly attractive because their time
response could be made sufficiently fast to handle rapid HCCI engines have inherently low emissions of
transients. Although these techniques have shown strong NOx and PM, but relatively high emissions of
potential, they are not yet fully proven, and cost and hydrocarbons (HC) and carbon monoxide (CO). Some
reliability issues must be addressed. potential exists to mitigate these emissions at light load
by using direct in-cylinder fuel injection to achieve
B. Extending the Operating Range to High Loads appropriate partial-charge stratification. However, in
most cases, controlling HC and CO emissions from
Although HCCI engines have been demonstrated to
HCCI engines will require exhaust emission control
operate well at low-to-medium loads, difficulties have
devices. Catalyst technology for HC and CO removal is
been encountered at high-loads. Combustion can
well understood and has been standard equipment on
become very rapid and intense, causing unacceptable
automobiles for many years. However, the cooler
noise, potential engine damage, and eventually
exhaust temperatures of HCCI engines may increase
unacceptable levels of NOx emissions. Preliminary
catalyst light-off time and decrease average
research indicates that the operating range can be
effectiveness. As a result, meeting future emission
extended significantly by partially stratifying the charge
standards for HC and CO will likely require further
(temperature and mixture stratification) at high loads to
development of oxidation catalysts for low-temperature
stretch out the heat-release event. Several potential
exhaust streams. However, HC and CO emission control
mechanisms exist for achieving partial charge
devices are simpler, more durable, and less dependent
stratification, including varying in-cylinder fuel
on scarce, expensive precious metals than are NOx and
injection, injecting water, varying the intake and in-
PM emission control devices. Thus, simultaneous
cylinder mixing processes to obtain non-uniform
chemical oxidation of HC and CO (in an HCCI engine)
fuel/air/residual mixtures, and altering cylinder flows to
is much easier than simultaneous chemical reduction of
vary heat transfer. The extent to which these techniques
NOx and oxidation of PM (in a CIDI engine).
can extend the operating range is currently unknown,
and extensive R&D is needed. Because of the difficulty
IV. EFFECT OF DESIGN AND OPERATING PARAMETERS
of high-load operation, most initial concepts involve
ON HCCI DIESEL EMISSIONS
switching to traditional SI or CI combustion for
operating conditions where HCCI operation is more A. Injection timing
difficult. This dual mode operation provides the benefits
of HCCI over a significant portion of the driving cycle Port fuel injection would be the obvious way to
but adds to the complexity by switching the engine generate a homogeneous mixture by allowing sufficient
between operating modes. mixing time, as charge homogeneity is necessary for
HCCI combustion. It is not feasible to deliver diesel fuel
C. Cold-Start Capability via port injection due to the high boiling point range of
At cold start, the compressed-gas temperature in an diesel fuel which leads to poor vaporization at typical
HCCI engine will be reduced because the charge diesel intake manifold temperatures [2]. Smoke and HC
receives no preheating from the intake manifold and the emissions increase as the non-evaporated liquid fuel
i. Early injection
are restricted to low load and medium load conditions pressure curves in Fig. 5 start to deviate at earlier
respectively. Conventional DI diesel combustion is used compression stage (starting from about -50 CA) [18]
for high load conditions.
emissions was achieved especially for advanced and control system in the long term, the development of
injection timing. This indicated that increasing swirl a full HCCI diesel engine is possible. [22]
ratio favors the reduction of local rich regions within the
in-cylinder charge. It was also shown that swirl ratio had VI. REFERENCES
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