AGCC Confidential

Installation Guidance for

Cement Rotary Kiln
Oct 2016
Development Center
 Basic Concept
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Tight Installation

Tight installation fix the bricks, and reduce mechanical

damage, and maximize brick's performance.
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 Basic Concept
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Joints

Straight joint pattern Staggered joint pattern

Hooking

* Straight joint pattern hooks with adjacent

rings, and causing mechanical damage.

Staggered joint pattern is suitable for cement rotary kiln.

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 Pre-Installation
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Shell Cleaning
Polishing with grinder Burning with acetylene burner

The kiln shell needs to be cleaned before installation.

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Pre-Installation
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Base Lines
Radial lines Axial lines

Level gauge

Center * Radial lines : every 1m

Baselines need to be marked before installation.

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Pre-Installation
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Base Lines

Check whether the bricks are parallel to radial lines.

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Installation
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Span End
Old bricks
Base brick

Cut brick

Base brick Removing card board

No gap Cut bricks

Old bricks
150mm 150mm

Proper span end work leads to tight ring formation

in the axial direction.
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 Installation
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Span End
Compound Joint Pattern

If cut brick length becomes less than 150mm, change

into compound joint pattern.
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 Installation
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Closing
Key Bricks
Base Bricks
Hydraulic pump

Steel Shim
MPa kg/cm2 PSI Bar * Don't use more than 3 pieces of steel
shims per ring.
40-50 400-500 5700-7100 400-500

+ Cylinder diameter : 3.5 - 4.0 cm

Proper closing work leads to tight ring formation

in the radial direction.
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Installation
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Tight Joints

Tight joints work is essential point of tight installation.

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Installation
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Mortar
Axial Joint

Twisting

Tight joint (< 5~10 mm)

Open joint

Open joint Hard Mortar

Mortar work is effective for adjusting open joints.

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Installation
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Mortar
Radial Joint
Sliding

Spaces

Incorrect angle Correct angle

Mortar

Spaces
under bricks

Mortar work is effective for adjusting incorrect angles.

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 Application
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Radial Mortar
Tire Section

Mortar at radial joints 3m ~ 5m

Mortar

Excessive Ovality

Mortar work at radial joints is recommended for

tire section.
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Application
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Block Formation
Severe Shell Deformation
Section

Block formation is recommended for severe shell

deformation section.
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 Application
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Leveling with Castable Refractory

Big Level Difference Section
Mortar

Castable refractory Level difference

(> 8 mm)

Clearance space
(15 ~ 25 mm)

Leveling with castable refractory is recommended for

big level difference section.
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 Application
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Card Board

Removing
Condition
Pattern
Every
Normal
10th Ring
Every
Twisting
3rd Ring
Clearance space After Shell All Rings
after burnt Replacement (2~4m)

Card board adjustment is recommended for tight ring

formation in the axial direction.
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Application
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Installation in Very Cool Conditions

Warm up mortar materials and kiln shell

by heater to prevent freezing.

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Convenient Tools
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For marking correct radial lines

Right angle scale
Bendable scale
Compass
Alignment device

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Convenient Tools
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* Mini pump for adjusting narrow space

* Grease for inserting steel shim and key brick
* Wedge for supporting brick

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 AGCC Confidential

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