Version

Whats new for 2013?

 Alongside a range of optimisations and our brand new
hyperCAD -S CAD core, Version 2013 stands out due

to the fact that we achieve complete synergy between

CAM and CAD for the very first time.
Dr. Josef Koch,
CTO at OPEN MIND Technologies AG

System requirements: Windows XP, Windows VistaTM, Windows 7 (32/64 bit), DVD-capable drive

CAD integrations: hyperCAD , hyperCAD -S, Autodesk Inventor, SolidWorks

Software languages: De, En, Es, Fr, It, Nl, Cs, Pl, Ru, Sl, Ja, Ko, Zh-cn, Zh-tw
Whats new for 2013?
The 2013 version of hyperMIll contains a range of optimisations and many outstanding highlights.

hyperCAD -S is just one example: The specially-developed CAD system complements the scope

of features on offer. Performance was increased at many points and overall, the new version doubles
usage potential for users.

Improved browser handling and job updates, integrated post-proces-

General sor runs, G0 and G1 visualisation, Web-based licensing

CAM

Predefined parameters for contour milling, advanced contour

2D strategies compensation, hyperMAXX for 2D pocket milling

Tapered tools, ramp connection, optimisations in hyperMAXX ,

3D strategies trimming tool paths, Rib Milling, freely select machining sequence

Job linking, use of new tool type, spiral infeeds, drilling,

5axis machining contour milling

Tire module, multiblade package: Roughing and floor machining,

Special applications tangential extension

Turning strategies New infeed strategies, individual technology values

Feature and macro technology Generic pockets, expansions for drilling features

hyperVIEW ,improved VERICUT interface, internal machine simu-

Post-processors and simulation lation

Interfaces

Interfaces Integration of WinTool

CAD

CAD integrations Autodesk Inventor and SolidWorks , hyperCAD -S

General Improved browser handling
The selected job determines the selection of tool, frame and
feature in the tab menus. The machine used in the job list is
automatically preselected in Machine Administration.

Benefit: Increased user friendliness.

Improved job updates

All types of notes and setting data are updated in a job update.

Benefit: Time savings and increased user friendliness.

Integrated post-processor runs

The post-processor settings from hyperVIEW and the integra-

ted post-processor runs are used. The variant selection can be

used in 5axis programs in the integrated post-processor runs.

Benefit: Simple NC creation.

Optional visualisation of G0 and G1

NC paths
G0 and G1 can be shown together or separately by using the
right key combination or the selection menu.

Benefit: Better, clearer analysis.

Simple, Web-based licensing

All licences are automatically downloaded from the server
using the new activation code.

Benefit: Ease of use.

2D strategies New predefined parameters
for contour milling
The new parameters give users the opportunity to exert influ-
ence over the inspection tolerance for contour milling on 3D
models. Depending on the settings, it is possible to compen-
sate any design inaccuracies.

Benefit: Improved precision control.

Advanced cutter compensation

Toolpaths are examined for abrupt changes in direction before

contour compensation. As part of contour compensation, a
small transition radius is inserted at critical contour changes.

Benefit: Gentle, smooth movements.

 Highlight

2D strategies hyperMAXX for 2D pocket milling

hyperMAXX (High Performance Cutting) is an especially

powerful roughing strategy for hyperMIll . By calculating ide-

ally distributed milling paths and dynamically adjusting the

feedrate to existing cutting conditions, this strategy ensures
the fastest possible feedrate and reduces the wear and tear
on both the tool and the machine during operations.

Benefit: Significantly longer tool life, dramatically reduced

machining times.

Based on

To the max:
High Perfomance Cutting
for 2D, 3D and 5axis

The dynamic feedrate adjustment of hyperMAXX reduces

milling times, increases tool life and prolongs machine life.

hyperMAXX is fully integrated in hyperMIll and can be

opened as an optimisation strategy for 2D pocket milling, 3D

arbitrary stock roughing and 5axis shape offset roughing.

n Tool life can be tripled

n Constant load on tool and machine
n Machining operations always with climb milling
n No sharp edges or sudden changes in milling direction
n No post-processor adjustments required
3D strategies Optimisations in 3D arbitrary
stock roughing
n Material removal is calculated precisely thanks to a more
accurate depiction of tapered tools.

Benefit: less rest material.

n Enhanced ramp connections ensure gentler ramp stepover

in the material.

Benefit: longer tool life.

n It is now possible to define multiple allowances for areas

thanks to the extension in hyperMAXX .

Benefit: Reduces design efforts and programming prepa-

ration.

hyperMAXX now allows users to define the feedrate for

n
approach and plunge movements.

Benefit: Increased flexibility.

Expansions for 3D profile finishing

It is now possible to trim tool paths in milling areas.

Benefit: Shorter machining times, optimised machining

paths.
 Highlight

3D strategies New Rib Machining cycle

OPEN MIND worked together with one of Germanys largest

automotive manufacturers to develop the new Rib Machining
cycle to program negative rib shapes. This feature automati-
cally detects grooves to be milled. Steep areas and floors are
machined separately.

Pocket machining and collision avoidance (shaft and tool

against stock, trim curve and model) are integrated in the
cycle. The system selects a suitable roughing strategy based
on the geometric situation at hand. Contiguous areas are com-
pletely machined. The cycle supports tapered and conically
strengthened tools.

Benefit: Trouble-free programming of negative rib shapes,

shorter machining times and a higher level of quality.
3D strategies Automatic 3D rest machining
It is possible to freely arrange the order of machining of cavi-
ties and open areas in order to protect tools.

Benefit: longer tool life.

5axis machining Job linking

The job linking function groups together machining jobs

sharing the same tool into a single job step.

The stock is updated when job steps are linked. Collision

avoidance takes this into consideration.

Benefit: High security level by considering the current stock

model; Reduction in rapid traverse, redundant movements
and machining time.
 Highlight

5axis machining Shape offset finishing

n Barrel cutter shapes that enable larger infeed are now
supported by hyperMIll .

Benefit: Very short machining times and optimised surface

quality.

n New, spiral movement sequences enable a constant, conti-

nuous infeed.

Benefit: Better surface quality.

5axis machining Drilling
It is possible to use rounded infeeds in G1 with increased
feedrate between drill holes.

Benefit: Harmonic, constant tool movement; shorter positio-

ning times.

Contour milling

For multiple infeeds, each individual retract movement is

checked and trimmed against the stop surface.

Benefit: Improved rest material situation for subsequent

machining.
 Highlight

Special applications Tire module

The module allows the user to easily program tire projects. A
special Tire Browser and user interface was developed to cre-
ate and edit tire definitions. These tire definitions can reach a
high level of complexity and account for multiple tracks.

Intelligent automated functions facilitate fast programming

of individual pitches or pitches combined in pairs. Automatic
segment program generation allows you to trim, sort and link
tool paths with collision monitoring. It is possible to auto-
matically generate segment surface geometries trimmed to
segment splits. Numerous tire-specific 5axis strategies deliver
maximum efficiency when machining tire moulds.

Benefit: Simple interface to external systems; quickly create

the tire definition; extremely simple programming of individu-
al pitches; optimised and secure segment programs; signifi-
cantly reduced programming and machining times.
Special applications Expansions in the 5axis
multiblade package

Smooth connections were introduced between the individual

tool paths for roughing and floor machining.

The Tangential Extension function improves the smooth

connections at leading and trailing edges. The tool can retract
tangentially directly from the pocket and distances between
the paths are calculated nearer to the trailing edge. This shor-
tens toolpaths length.

Benefit: Prolongs machine life and reduces machining times.

Turning strategies Individual technology values

Turning contours and groove contours can be segmented as
desired and assigned individual technology values. Graphic
feedback highlights the segmentation, thereby simplifying
programming.

Benefit: Simplified programming of different surface qualities

and an increase in tool life.

New infeed strategies

The Variable Stepdown function allows increasing and decre-
asing stepdown depths during roughing. With variable infeed,
each cutting pass had a different depth and accordingly, a
different contact location on the insert. Entering the minimum
and maximum stepdown depths avoids tool breakage.

The ramp-shaped cutting movement option produces a con-

stantly changing point of contact between the cutter and the
material. The ramp angle is automatically calculated accor-
ding to the selected contour.

Benefit: Significantly increases tool life.

Feature and macro technology Generic pocket

All pocket types can be defined with just one feature. This
way, one macro can be used for all pocket types (groove po-
ckets, through pockets and pockets with islands).

Benefit: A more transparent database as fewer macros are

required.

Expansions for drilling features

n Minimal offset for hidden holes.

Benefit: Efficient use of intelligent macros.

n Countersinks can be added later on.

Benefit: It is possible to implement subsequent design
changes quickly and easily.

n Workspaces within a feature can only be defined using

filters.
Benefit: Clearer machining.
Post-processors and simulation hyperVIEW

n The application was converted to 64-bit technology.

Benefit: Improved handling of larger volumes of data.

n The GoTo function allows users to preselect a NC block.

Benefit: Increased user friendliness.

n The properties were extended to allow users to request

information on the feedrate, start and end points and line
numbers.

Benefit: Simplified analysis of the toolpath.

Improved VERICUT interface

It is now possible to make user-defined entries directly in the
user interface. You can configure the default list of correc-
tions. It is also possible to individually define the position
of the component on the machine and the position of the
program zero point.

Benefit: Support for complex machines, kinematics

and NC formats.

New tool types such as the tap drill and barrel cutter are
supported, as are sub-routines. The clamping position can
now be automatically adopted from hyperMIll .

Benefit: Optimised data transfer from hyperMIll .

Post-processors and simulation Internal machine simulation

n Improved performance during 3D removal and 4axis

collision checks.

Benefit: Clarity and simplified analysis.

n It is now possible to take measurements in the simulation

of material removal.

Benefit: Clarity and simplified analysis.

n Clamps are displayed as rotational solids in the internal

machining simulation for turning operations and are inte-
grated into the collision checks.

Benefit: Safe machining.

n It is possible to manually or automatically position drive

units such as tailstock, steady rest, counterholder etc.

Benefit: Process reliability and improved representation of

the clamping status.
Interfaces Integration of WinTool
It is now easier to gain read and write access to WinTool. Users
can import tools and export tool lists.

Benefit: Ability to work efficiently with tool data.

CAD integrations
Integration with Autodesk Inventor
and SolidWorks
hyperMIll 2013 supports Autodesk Inventor and

SolidWorks in the current version. CAD developers have certi-

fied that hyperMIll complies with all their strict requirements

for integration, reliability and user-friendliness.

Benefit: Perfect data associativity and CAM integration right

in the user interface of your chosen CAD solution.
 Highlight

CAD integrations
hyperCAD -S Geometric Engine* The

CAD innovation for CAM

The first module**, Geometric Engine, is being rolled out
with hyperMIll 2013. OPEN MIND took extra care when deve-

loping the CAD innovation to adapt the CAD functions to meet

the specific needs of CAM programmers.

OPEN MIND, known as a pioneer in 5axis CAM machining, has

also taken a new and different approach with hyperCAD -S as

it seeks to deliver the best possible product to its customers.

Innovative, freely definable filter functions simplify preparati-
on of complex model structures for CAM programming.

Benefit: Efficient workflow for CAM programming.

n All languages:
Available in all the
same languages ver-
sions as hyperMIll.

n Open interface concept:

Comprehensive interface n Intelligent element manage-
package. Import: hyperCAD ment: Tool paths, polygon
files, IGES, DWG/DXF*, STEP, networks, point clouds, rec-
point cloud, CATIA V4 and V5, tangles: Workflows are greatly
Siemens NX, PTC Creo, Solid- accelerated by shifting the
Works, Parasolid, STl. Export: most familiar CAM-relevant
IGES, STEP, STl and point cloud. elements to the CAD core.

*limited availability.
**Module 2 (Solids) and module 3 (Deformation) to follow.
 There is no CAM without CAD. Our future-oriented, independently
developed hyperCAD -S software strengthens our position among the

leading CAM solution providers in the world. Volker Nesenhner,

CEO at OPEN MIND Technologies AG

n Intuitive operation:
Self-explanatory icons and
n Multi-screen layout:
a transparent user interface
The screen layout is n Top performance:
without any hidden options
freely definable all Extremely fast loading
ensure that users can quickly
elements (model struc- and execution times,
master the software, right
ture, hyperMIll browser

even when working with

from the start.
etc.) can be docked and very large models.
undocked as desired.

n Highly intuitive: Graphic

elements are optimal-
ly displayed and can
be selected quickly.

n Optimal hardware utili-

sation: Every hyperCAD -S

document is launched as
a separate application. All
open applications can be
edited and calculated at
the same time ideal for
multiprocessor systems.

hyperMILL 2012_G09.
2013 hmc

n Multi-application mode:
An integrated 64-bit sys-
n Optimal ergonomics: The tem and IDE-style inter-
new, modern user inter- face make it possible to
n Customisable filter func-
face employs all the lat- open any number of do-
tions: In addition to familiar
est graphical elements. It cuments each in its own
properties such as layer
also makes hyperCAD -S dedicated application.
and colour, the most com-
very easy to learn.
mon geometric and system
properties are available
as user-defined filters.
Headquarters OPEN MIND Technologies AG
Argelsrieder Feld 5 82234 Wessling Germany
Phone: +49 8153 933-500
E-mail: Info.Europe@openmind-tech.com
Support.Europe@openmind-tech.com

UK OPEN MIND Technologies UK Ltd.

Units 1 and 2 Bicester Business Park
Telford Road Bicester Oxfordshire OX26 4LN UK
Phone: +44 1869 290003
E-mail: Info.UK@openmind-tech.com

USA OPEN MIND Technologies USA, Inc.

1492 Highland Avenue, Unit 3 Needham MA 02492 USA
Phone: +1 888 516-1232
E-mail: Info.Americas@openmind-tech.com

Brazil OPEN MIND Tecnologia Brasil LTDA

Av. Andromeda, 885 SL2021
06473-000 Alphaville Empresarial
Barueri Sao Paulo Brasil
Phone: +55 11 2424 8580
E-mail: Info.Brazil@openmind-tech.com

All rights reserved, OPEN MIND Technologies AG, Wessling, Germany. last updated: August 2013. Subject to change without notification. No reproduction allowed without the consent of the publisher.
Asia Pacific OPEN MIND Technologies Asia Pacific Pte. Ltd.
33 Ubi Avenue 3 #06-32 Vertex (Tower B)
Singapore 408868 Singapore
Phone: +65 6742 95-56
E-mail: Info.Asia@openmind-tech.com

China OPEN MIND Technologies China Co. Ltd.

Suite 1608 Zhong Rong International Plaza
No. 1088 South Pudong Road
Shanghai 200120 China
Phone: +86 21 588765-72
E-mail: Info.China@openmind-tech.com

India OPEN MIND CADCAM Technologies India Pvt. Ltd.

3C-201, 2nd Floor 2nd Main Road Kasturi Nagar
Bangalore 560 043 Karnataka India
Phone: +91 80 3232 4647
E-mail: Info.India@openmind-tech.com

Japan OPEN MIND Technologies Japan K.K.

Misumi Bldg. 3F 1-17-18, Kichijojihigashicho
Musashino-shi Tokyo 180-0002 Japan
Phone: +81 422 23-5305
E-mail: info.jp@openmind-tech.co.jp
Taiwan OPEN MIND Technologies Taiwan Inc.
3F, No. 153, Hwan-Pei Road Chungli City 320
Taiwan, R.O.C.
Phone: +886 3 46131-25
E-mail: Info.Taiwan@openmind-tech.com
OPEN MIND Technologies AG is represented
worldwide with own subsidiaries and through
competent partners and is a member of the
Mensch und Maschine technology group,
www.mum.de
www.openmind-tech.com