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U.S. DEPARTMENT OF COMMERCE
National Technical Information Service
AD-A030 962
II
IJan 73
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Fmom NATIONAL TECHNICAL INFORMATION SERVICEN=
Deep Oil Shale Deposits. Phase 1. A User's Manual for Optical Waveguide
PB-250 525/ PSU 260p PC$9.OO/ MF$3.00 Communications 2 93
Fire Fighter Mortality Report PB-252 901 /PSU p PCS9.25/ MF$3.00
PB-253 5881 PSU 170p PCSS.75/MF$3.00 Environmental Problem Definition for Petroleum
Gas and Leachate from Landfills: Formation, Collec- Refineries, Synthetic Natural Gas Plants, and
tion, and Treatment Liquefied Natural Gas Plants
PB-251 161 /PSU 196p PC$7.50/ MF$3.O0 PB-252 245/PSU 476p PC$12.50/MF$3.O0
Nuclear Power, Coal, and Energy Conservation Analysis of Large Scale Non-Coal Underground
PB-251 2621PSU 35p PC$4.00/MF$3.00 Mining Methods
Low Cost Solar Augmented Heat Pump System for P6-2345~55/PSU 581p PC$13.75/MF$3.00
Residential Heating and Cooling Ur!%an Stormwater Runoff: Determination of Volumes
SAND-75 5272/PSU 28p PC$4.00/MFS3.00 and Flowrates
Computer Communication Networks: Approaches, PB-253 410/ PSU 253p PC$9.00/ MF$3.00
Objectives, and Performance Considerations National Marine Fisheries Service: Processed
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Techinical and Economic Study of an Integrated The Long-Run Marginal Costs of Energy
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LII
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3. RPORT VITLE
Clara F. Derrington
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CTIAC Report 1
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SUPPLEMENT ARY NOTES JIS. SPONSORING MILITARY ACTIVITY
14. AbSTRACT I
Several materials are purported to be fast setting and capable of supporting loads In
a relatively short time after casting. These matdrlals are generally mixtures of
several components. Some of the materials require only the addition of water prior to
mixing, while some are admixtures or accelerators that are added in varying amounts to
a specified cement at the time of mixing. Literature pertaining to fast setting
materials was surveyed. Copies of all available pertinent information were arranged
in eight annexes. The information was classified as follows: calcium sulfates; high
alumina cements; very fine cements; silico-phosphate cements; accelerators, organic;
accelerators, inorganic; miscellaneous; and general. The contents of each annex are
I summarized herein. A list of the literature examined is also included.
!4
Ytit I & #>.bI4 APLAr;CUS I#D FOmlS 1470. 1 JAN 04. WHICH '5
*, 5S5L a O SLK, PO ARM4Y uS,. Inc asified
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pEP;OOUCIE By
NATIONAL TECHNICAL
Jonuary 1973 INFORMATION SERVICE
U S DEPARTMENT OFCOMMERCE
SPRING6FIELD,
VA. 22161
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January 1473 UJ
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Foreword
ii,
vI
A
Contents
Foreword .............. . . . . . . . . . v
Conversion Factors, British to Metril Units of Measurement . . . ix
. .. ..a ..y xi.
Introduction. . . . . . . . . . . . . . . . . . .
Statuary a -
References . . . . . . . . . . . . . . . . . . . . . . . . . . 13
vI
i
iI
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vii
Conversion Factors, British to Metric Units of Measurement
1 2
Ix
1S7 S IW
!7
-I
7T2
k- --- - - -
Literature Survey
Introduction
materials require only the addition of water prior to mixing, while some
Annexes A through H as shown below. Copies of the entire reports were in-
classified as follows:
i .1
com-
that mortars made with Fast-Fix have flexural strengths of 546 psiKand
pressive strengths of 2318 psi at 30 miq, while concrete made with Fast-Fix
has flexural strengths of 400 psi and compressive strengths of 1800 psi.,
Fast-Fix C-I concrete, and the results are found in TF 613 and TR 651.
tq gain strength with age. The data indicate that for concretes with an
creases the compressive strefigth and decreases the setting time, but gen-
erally the Fast-Fix C-1 cement concrete requires longer t.etting time then
promising materials that could meet the following specification: (1) sup-
2A
bcomb-crater repair area, within an ambient temperature range cf -5 to
+110 F, (2) adapt to rapid and continuous mixing and placement and (3)
(3) Ultracal 30
and 0.5 percent TF-4 was chosen over all the other materials because of
ics high strength, hard wearing surface, and general slurry characteristics
strength of 600 psi. Among other materials tested that did not meet the
sodium silicate.
of CaSO. H 20 and Portland cement, plus 0.5 percent TF-4. The only dif-
ferences in the cements arm in the processing procedures used on the hemi-
hydrate. The repor, covers the design, fabrication, and testing of equipment
3
overall material-equipment procedure performed at Eglin Air Force Base.
bomb crater, but there was an apparent need for improved equipment in
Ultracal are reconmended for high early strength. Data sheets from U. S.
cement, and water and made at the Concrete Division varied from 600 to
1400 psi at 16 hours, depending upon the mix. The highest compressive
strengths obtained using Type III cement and Plaster of Paris (hemihydrate)
.as 1742 psi at 1 day. A strength of 6775 psi. was found for a mixture of
Hydrostone and water at 24 hours when cured at 100 F. Strength tests were
type materials does produce early set times and high strengths. It is re-
ported, also, that the addition of 1.5 percent Ca"l 2 to clinkers contain-
Ing more than normal amounts of hemihydrate increases the early streniths.
4
have shown that high alumina cements perform particularly well where the
this conversion.
are from 5 to 30 min and that useful strengths may be obtained after 15
time is reduced as the temperature rises. High alumina cements are re-
conditions. Higher initial strengths were also reported for aluminum cements
5
f. Robson investigated mixtures of Portland cement and high
alumina cements and noted that setting tine of the mixtures is affected
':auses quick set. Mortars made using 100 percLtat Lumnite cement showed
craft runways at Yokota Air Base, Japan. Requirements for the jub were
that the mixtures used for repairs should have an average flexu-al strength
of 700 psi at 5 to 6 hours age and that 12 hours was the mu---'un period
-of disruption that could be allowed. Asphaltic concrete was first at-
tempted but was unsuccessful. Succe;;sful repairs were made that met the
job criteria by the use of an aluminous cement produced by Asahi Glass Co.,
Ltd. It wa., recommended as h result of this job that, for future jobs,
ahould be'avoided, and that 300 sq yd should be the ma~xmur area which.
of a road at zoogton, Lancashire. The repairs were made -with various mor-
tar mixes, Those mixes showing the fastest setting times ware mixtureb of
80 percent high alumina and 20 percent Portland cement. The:se mixtures per-
formed well when trafficked four or five hours -fter laying, but it was
noted that the properties of high alumina Portland cements may vary with
6
-. -- OW77 M7 777F
7100 psi at 60F, and 6300 psi at 1000F. A grouting mixture of Ciment:
proximately 8000 cm2 /g and by using the proper grinding aid and ligno-
at 1 day. Type I cement gives earlier trength development than Type II.
cement, with 0.5 percent TN as grinding aid and additional K2CO 3 and
lignosulf nate.
using a very fine Portlad cement. A special cement with a specific surface
of 7420 cm2 ,. was compared with a Portland cement of 2770 cm2 /g, a rapid
hardening Portland cement of 4900 cm2 /g,_ the same rapid hardening cement
7
[
2)
plus 2 percent CaC 1.2 and a high alunina cemens of 3610 cm2 /g. m~ost
(3351 psi) for the very fine Portland cement. Strengths at less than
size distribution and vdry fine cements will cause an early gaL: in strength
.the 0-311fraction.
would be less thn 3000 psi. However, the data do suggest that very fine
materials that would set at low temperature and which would have compres-
" ve strengths of about 10,000 psi. The cement with the greatest potential
acid, and water. No early (<ld) strengths were reported, but compressive
Portland cement products. It was concluded from this study that the pursuit
of the silicate cenent should be halted due ptimarily to the excessive costs
i - -- ~ - - _ - - - - -
plus 2 percent Cat! 2 , and a high alunina cemenf of 3610 cm2 /g. Most
were highest (9650 psi) for the high alumina cement and next highest
(3351 psi) for the very fine Portland cement. Strengths at less than
size distribution and very fine cements will cauie an early gai : in strength
materials that would set at low temperature and which would have compres-
,:ve strengths of about 10,000 psi. The cement with the greatest potential
Portland cement products. It was concluded from this study that the pursuit
of the silicate cement should be halted due pzimarily to the excessive costs
8
b. Mortar cubes using Sigunit and Na2 CO were made in the lab-
oratory of the Concrete Division. The cubes set up in a few minutes but
Initial strength.
9. Annex G - Miscellaneous.
from 1 to 30 min. Mortars (1:2) and C-109 mortars are purported to show
1969, stated that Set Regulated cement wa. in the development stage, but
sulfate, and 2 percent hemihydrate calcium sulfate for early set and high
and may be used for patching and repairing. Compressive strengths at 24 hot
10
are about 3000 psi, and tensile strengths vary from approximately 150
up from 30 sec to 1 hour. The avilable data sheets do not state the
tion of high early strength Portland cement pastes made with seawater and
but the information in the articles and the discussion of factors that
the factcrs, in addition to the ones presented in the other Annexes, that
11
of materials during mixing. A combination of factors such as the addition
12
,-,- 77 r -1 -_ A -, -- -- 7-, - __ ___ - -, ---K;
References
Anon., "Fast Concrete Speeds Repair Work," Mid-West Contractor, January 22,
1969, pp 14 and 15.(A)
Anon., "High Strength Concrete," Am. Con. Inst., Proceedings, vol 64, No. 7,
July 1967, pg 426.(H)
Atlas Minerals and Chemicals Division, ESB Inc., Mertztown, Pa., "'xida
Nari-Crete," Bulletin, 1968.(G)
Bailey, W., "Runway Repairs Using Aluminous Cement Concrete," Tokota Air
Base, Japan.(B)
-.
Bela Beke, "Grinding Methods for the Production of Var -ous C,ments," Chemical
Abstracts, vol 56, No. 9, 1962, 9718i.(C)
Bendinelli, R., Data sht.,t's of mix design and compressive strengths using
F-181-R DAKORAN, January 1969.(A)
Dendiaelli, R., Data she. on high .trength grouts, Lumnite, Ciment Fondu.(B)
Brunauer, S., N.khail, R., and Yudenfreund, H., "Hardened Cement Pastes of
Low Porosity Exploratory Studies," Research Report 63-9, June 1968, Bureau
of Physical Research, New York State Department of Transportation.(C)
Bussone, P., Data sheet dated 11 May 1970 on Sigunit and sodium carbonate
mixes. (F)
Dacar Chemical Co., Pittsburgh, Pa., Bulletin, "Darcrete Fa3t Setting Cenr.t
Datt, J., "High Alu.aina Cemient," The Indian Concrete Journal, vol 42, No. 3,
March 1968, pp 89 and 90.(B)
'Duriez, Marius J. J., "Concrete 1avin Improved Initial and Final Strength,"
Chemical Abstracts, vol 59, No. 5, 1963, 4894e.(F)
Griffin, D. F., "Mix Designs for Fast-Fi" C-1 Cement Concrete," Technical
Report R651, November 1969, Naval Civil Engineering Laboratory, Por:: Huene.=
California. (A)
lughes, B. P,, and Bahramian, "So.e Fac'tors Affecting the Compressive Streng
of Concrete," Am. Con. Inst., Procoedin, vol 65, No. 11, Noveibcr 1963, pg
i i1"
Kogyo, I. P., "Product for Increasing the Strength of Cement," Chemical
Abstracts, vol 63, No. 3, 1965, 2731h.(G)
Nasser, George D., "Are We Headed Toward Very High Strength Concretes,"
Am. Con. " st., Proceedings, vol 65, No. 10, October 1968, pg 898.(H)
Nosseir, S. B., and Katona, M. G., "Mix Designs for Fast-Fix 1 Concrete,"
Technical Report R613, February 1969, Naval Civil Engineerin, Laboratory,
15
Ranco Industrial Products Corporation, Ranco Industrial Maintenance
Catalog, 1968.(A)
Ritzmann, H., "Relation Between Particle Size Distribution an-I the Strength
of Portland Cement," Chemical Abstracts, vol 70, No. 4, 1969, 14178w.(C)
Sokol, "Rapid Runway Repair," Air Force Civil Engineer, vol 11, No. 1,
February 1970, pp 24 and 25. (B)
The Western Co., Data sheets on Fast-Fix and Fasr-Fix C-l, no date. (A)
I '16
United States Gypsum Co., Data sheets of physical results of Ultrncal,
Hydrocal and Hydrostone. General information sheets, 1965.(A)
Wilson, A., and Wood, A., "Alumina Cements," Chemical Abstracts, vol 65,
No. 3, 1966, 3545f.(B)
17 7 3